MAGNUM 901 EB EVOLUTION · 2020-07-28 · magnum 901 eb evolution basic operation, maintenance & troubleshooting manual eureka s.p.a. via dell’artigianato 30/ 32, 35013 cittadella

MAGNUM 901 EB EVOLUTION

BASIC OPERATION, MAINTENANCE & TROUBLESHOOTING MANUAL

EUREKA S.P.A.VIA DELL’ARTIGIANATO 30/ 32, 35013 CITTADELLA (PD) ITALY

TEL. ++39 - 049 - 9481800 FAX. ++39 -049 – 9481899INTERNET: WWW.EUREKASWEEPERS.COM E-MAIL: [email protected]

CONTENT INDEX

CONTENT INDEX ........................................................................................................................................3

INTRODUCTION .........................................................................................................................................4

MACHINE IDENTIFICATION.........................................................................................................................5

GENERAL WARNINGS AND ADVICE ............................................................................................................7

TRANSPORT - HANDLING .........................................................................................................................12

MACHINE DESCRIPTION ...........................................................................................................................14

PRIMARY FUNCTIONS AND CONTROLS ....................................................................................................16CONTROL PANEL ..............................................................................................................................................16LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT .................................................................................18

USE OF THE MACHINE..............................................................................................................................21OPERATION ......................................................................................................................................................21IMPORTANT ADVICE ........................................................................................................................................21MAIN BRUSH ....................................................................................................................................................22SIDE BRUSH ......................................................................................................................................................24DUST GUARD SEALING .....................................................................................................................................26HOPPER SEALING REPLACEMENT ....................................................................................................................28FILTER REPLACEMENT ......................................................................................................................................30HYDRAULIC OIL AND HYDRAULIC COMPONENTS REPLACEMENT ..................................................................32GREASING POINTS ...........................................................................................................................................34

TECHNICAL DIMENSION DRAWINGS .......................................................................................................35

TECHNICAL SPECIFICATION CHART ...........................................................................................................36

HYDRAULIC SCHEME ................................................................................................................................38

SETTING HYDRAULIC CONTROL ...............................................................................................................42

RELIEF VALVE ...........................................................................................................................................42

PERIODIC SERVICING ...............................................................................................................................43

SUGGESTED REPLACEMENT LIST ............................................................................................................44

MAINTENANCE SCHEDULED SERVICING ...................................................................................................46

TROUBLESHOOTING CHART .....................................................................................................................53FAILURES OF THE CONTROLLER AND MOTOR WHEEL ....................................................................................56

PRODUCT WARRANTY .............................................................................................................................59INSTALLATION FORM NECESSARY TO ACTIVATE WARRANTY ..........................................................................60DICHIARAZIONE DI CONFORMITA’ ...................................................................................................................61

3

INTRODUCTION

“EUREKA S.p.a.”, leading industrial cleaning machine manufacturer, is delighted to welcome you to the ranks of MAGNUM sweeper owners and it trusts that you will get the greatest satisfaction from the use of the machine. We are certain that while using the machine you will have the opportunity to see the quality, solidity and possibilities for use for yourselves. The MAGNUM sweeper is ideal for large areas for private, industrial or public uses. Described in this manual are various installation, checking and maintenance operations necessary for keeping your sweeper in tip top condition. These are normal maintenance measures that any operator will be able to carry out with implements that he or she should normally have in the company. In the case of particularly demanding work, please call in specialised help.

OUR COMPANY AIMS AT THE CONSTANT IMPROVEMENT OF ITS PRODUCTS AND RESERVES THE RIGHT TO MAKE MODIFICATIONS AND IMPROVEMENTS WHEN IT CONSIDERS IT ADVISABLE WITHOUT BEING OBLIGED TO UPGRADE PREVIOUSLY SOLD MACHINES WITH SAID IMPROVEMENTS AND MODIFICATIONS

MACHINE IDENTIFICATION

The machine and manufacturer are identified through three plates on the left of the drivers seat.

REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY TO THE MANUFACTURER.

EUREKA sweepers conform with the EEC directives and show the CE mark.

5

ATTENTION!!!

THE MACHINE IS NOT APPROVED FOR CIRCULATION ON THE ROAD.

BEFORE USING THE MACHINE OR CARRYING OUT ANY OPERATION ON IT, ALL THE PROCEDURES AND WARNINGS DESCRIBED IN THIS MANUAL MUST BE READ AND UNDERSTOOD.RIGOROUS COMPLIANCE WITH THE REGULATIONS AND INSTRUCTIONS CONTAINED IN IT, TOGETHER WITH THE OPERATOR’S ATTENTION AND PRUDENCE WILL BE THE BEST GUARANTEE AGAINST ACCIDENTS THAT COULD OCCUR AT WORK.EUREKA SWEEPERS ARE DESIGNED TO PROVIDE MAXIMUM SAFETY IF USED ACCORDING TO THE INSTRUCTIONS.

OPERATORS WHO DO NOT KNOW THE REGULATIONS AND PROCEDURES CONTAINED IN THIS MANUAL MUST BE PREVENTED FROM USING THE MACHINE.

THE SWEEPER HAS BEEN CONSTRUCTED FOR TOWN AND INDUSTRIAL CLEANING OPERATIONS WITH THE COLLECTION OF MATERIAL AND ITS DISPOSAL.

THE USER’S MANUAL IS AN INTEGRAL PART OF THE SWEEPER AND MUST ACCOMPANY IT UNTIL THE SWEEPER IS DEMOLISHED.

PURSUANT TO DIRECTIVE 89/392 CE, PRESIDENTIAL DECREE 459 DATED 24/07/1996 AND LATER MODIFICATIONS NOTICE IS GIVEN THAT: OPERATOR IS INTENDED TO MEAN THE PERSON(S) ASSIGNED TO INSTALL, OPERATE, ADJUST, CARRY OUT ORDINARY SERVICING, CLEAN, REPAIR AND TRANSPORT THE MACHINE.

EUREKA S.p.a. WILL NOT BE HELD LIABLE FOR ANY PROBLEMS, BREAKAGE, ACCIDENTS OR OTHER OCCURRENCES DUE TO THE IGNORANCE OF OR THE NON-APPLICATION OF THE PROCEDURES CONTAINED IN THIS MANUAL OR TO THE IMPROPER USE OF THE MACHINE.FURTHERMORE, EUREKA S.p.a. SHALL NOT BE HELD LIABLE FOR THE CARRYING OUT OF MODIFICATIONS AND/OR THE INSTALLATION OF PARTS OR ACCESSORIES THEY HAVE NOT BEEN AUTHORISED BEFOREHAND.

GENERAL WARNINGS AND ADVICEDANGER SIGNS - ATTENTION

THIS SYMBOL HIGHLIGHTS ALL THE OPERATIONS THAT REPRESENT A POTENTIALLY HAZARDOUS SITUATION FOR THE OPERATORIT IS THEREFORE NECESSARY TO ADHERE CLOSELY TO THE CONDITIONS SHOWN BY THIS SYMBOL..

EAR PROTECTORS/PLUGS/MUFFLERS MUST BE WORN.IN PARTICULAR ENVIRONMENTS OR WORKING CONDITIONS, SOME MODELS OF THE SWEEPERS COULD PRODUCE AN ACOUSTIC EFFECT THAT WOULD MAKE THE WEARING OF THESE PROTECTIVE DEVICES ADVISABLE.

DANGER OF BURNING DUE TO VERY HOT SURFACES

GLOVES MUST BE WORN

SAFETY GLASSES OR GOGGLES MUST BE WORN

BE CAREFUL NOT CRUSH YOUR HANDS BETWEEN PARTS IN MOTION

ATTENTION: DON’T GET IN TOUCH WITH WATER THE DEVICES MARKED WITH THIS LABEL ARE NOT TO GET WET. ( USUALLY THEY ARE ELECTRICAL COMPONENTS)

BEFORE ACCESSING THE HAZARDOUS AREA FIX THE SAFETY STRUT IN THE CYLINDER

KEEP A SAFE DISTANCE FROM THE DIRT CONTAINER WHEN RAISED IF THE SAFETY STRUT IS NOT INSERTED IN THE CYLINDER

7

EMERGENCY SITUATIONS

ONLY EXTINGUISH FIRES WITH POWDER FIRE EXTINGUISHERS

CLEANING AND MAINTENANCE

The machine must be cleaned by persons who have received proper instruction for the purpose, who know how to cut off the sources of energy and who know the characteristics of the machine so as not to find themselves in a hazardous situation.Clean the machine coverings, the panels and commands with cloths soaked in water or a detergent solution.Solvents such as petrol, alcohol, etc. must not be used.Call in specialised personnel to clean the electrical components. Said personnel should use products that are not corrosive and are anyway suitable for electrical circuits.

Specialised personnel with thorough knowledge of the machine and its components must be called in to carry out maintenance operations.

Any maintenance and cleaning operation must be carried out with the machine off, with all the mechanisms still, after the hot sections have cooled down and with the battery disconnected.

When using compressed air guns for cleaning, protect the eyes and hair.

STORAGE THE MACHINE

If the machine is not used for a long period, it is essential:- to keep the machine in a protected place- to clean the machine inside and outside- to keep the brushes raised to prevent the bristles getting malfunctioning- to keep the dirt container down.- to lock the machine in place with the parking brake- to remove the key- to remove the battery connector

PRECAUTIONS FOR THE SAFETY OF OPERATORS AND TECHNICIANS

The machine must not be used by non-authorised personnel who have not been trained to use it properly or by people who are under the influence of substances that could alter their nervous reflexes (alcohol, psycho pharmaceuticals, drugs etc.) - Do not use the machine in inflammable areas or where there is the danger of explosions- Move the machine very slowly when the dirt container is raised. - Do not collect material that is alight or anything else that could cause a fire. (e.g. lit cigarettes).- Do not remove protections or guards when the machine is in operation.- Operate the machine from the driving position.- Do not use the machine to clean objects..- When maintaining the machine do not wear loose-fitting or unbuttoned clothing.- A safety strut must be placed on the raising cylinder for any maintenance operation with the dirt container raised.- Do not start to perform maintenance operations with parts in movement - Protect eyes and ears when using compressed air or water guns for cleaning the machine.-Use devices to raise the machine that are adequate to bear the weight of the machine itself.- Do not cause flames or sparks around the machine.- Disconnect the battery cables before working on the electrical circuit.- Avoid contact with battery acid, be careful of the hot parts: wait for them to cool down before starting work.

- Move carefully over uneven or crumbling paving and on slopes. Do not exceed inclines of 20% in the direction of movement and inclines of 10% crossways to the direction of movement.- Pay attention when changing direction and or movement direction, slow down on bends to avoid tipping over.

Pay attention when raising the dirt container to empty it: the operation must be carried out on flat ground that is not bumpy and brusque commands must not be given.

9

UPDATING OF THE USER’S MANUAL

When large-scale modifications are made to the machine or new parts are installed, the updated documentation must be sent to the Dealer along with the purchased part or as an update of the manual.

OBLIGATIONS OF THE EMPLOYER OR OWNER OF THE MACHINE

The employer or owner of the machine is responsible for giving the User’s Manual to all the personnel who are going to have to use the machine.The employer or owner of the machine also undertakes to update the manual with the documentation that the Manufacturer will send if modifications are made to the machine.

- The operator must not work on wet floors- The operator is responsible for the day-to-day servicing of the machine- The operator must care for the machine and keep it in good operating condition- The operator must inform his or her superior or the technical department when scheduled maintenance is requested in the case of damage or breakage.- The operator must not carry people, animals or objects on the machine.- When moving the machine, observe the safety measures for circulation.- The machine cannot be used for toxic-harmful materials.- Never let people get close to the machine’s sphere of action.- Never leave the sweeper with the key and the emergency switch inserted. - Engage the hand brake.- Never leave the dirt container in a raised position without the strut on the cylinder.- If the machine malfunctions, have a look at the procedures shown in the various chapters.- Never collect pieces of string, wire or anything else that could damage the brushes by winding around them.

RESPONSIBILITIES OF THE OPERATOR

DISPOSALSPENT OILS

Spent oils must not be thrown away into the environment under any circumstances.They must be given to authorised Collectors in compliance with the regulations currently in force.Temporary storage must be inside watertight containers with sealed lid to avoid contact with the environment and with rainwater. The filters must also be given to authorised collectors and temporarily kept like the oils.

DEAD LEAD BATTERIES

Dead batteries must be considered harmful toxic waste, they must be given only to Collectors with specific authorisation (to be checked at the time of consignment).

MATERIALS COLLECTED BY THE MACHINE

The rubbish collected by the machine must be given to town cleaning agencies as it is town rubbish or similar.- The machine cannot be used for collecting toxic-harmful materials.

SCRAPPING OF THE MACHINE

When the machine is to be scrapped, it is necessary to dispose of the materials the machine consists of, properly.It is compulsory to give the machine to authorised collectors who will see to the proper disposal of: batteries, oils, filters, plastics, metals, electric engines, electric cards etc. in accordance with the regulations currently in force.

11

TRANSPORT - HANDLING

TRANSPORT

The machine must be fixed to a pallet to make it easier to transport and more secure.To unpack it, do the following:- connect a ramp to the pallet as shown in the figure- remove the wedge locking the rear wheel in place and any other fixing materials; it is not necessary to remove the wedges on the front wheels.- bring the machine down the rampThe machine must be taken off the pallet by lifting it with a gantry crane or other suitable means providing that belts, ropes and chains connected to the machine in the openings indicated in the figure are used.DO NOT REMOVE THE MACHINE FROM THE PALLET WITH A FORKLIFT TRUCK THAT COULD DAMAGE IT.

HANDLING AND TRANSPORT

When the machine is moved from one place it is used in to another you are advised to:- not load it on the vehicle with a forklift truck in order not to damage it- lock the machine in place with the parking brake- fix it well to the vehicle using belts, ropes and chains, securing it in the points indicated in the figure

13

MACHINE DESCRIPTION

1

3

2

48

910

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15141312

11

7

25

2019 21 2223

17 18

24

26

5

6

MAGNUM 901 EB EVOLUTION

1. Battery2. Oil Level Rod3. Hydraulic oil tank4. Drive wheel5. Hydraulic oil filter6. Hydraulic oil tank drain hose plug7. Pressure relief valve outlet8. Main brush9. Tandem hydraulic pump 10. Power steering pump11. Auxiliary motor12. Lever for service brake13. Emergency brake pedal 14. Fuse15. Reverse pedal16. Forward pedal17. Operation lever for main brush18. Operation lever for side brush 19. Lever for lifting hopper 20. Closing lever for hopper 21. Safety switch22. Shut-off vacuum lever23. Pressure regulation knob for main brush24. Traction electronic card25. Pressure valve distributor26. Side brush

15

PRIMARY FUNCTIONS AND CONTROLS

CONTROL PANEL

FUSE (FROM 8A) SIDE BRUSH ENGINE SAVERWhen the motor of the side brush consumes more than the 8A for a few minutes, the fuse will intervene and stop the motor. Wait 1-2 minutes and then press the side brush button and the brush will start working. If this happens often please check the side brush.

GREEN LED: FUNCTIONALITY OF SIDE BRUSH: Switch is on when the brush is working. 1

2

GREEN LED: FUNCTIONALITY OF MAIN BRUSHSwitch Is on when the main brush is working. 3

FILTER SHAKER BUTTON: Pressing it, the filter shaker is activated, this enables the cleaning of the filter. This operation has to be done with intermission for 5 seconds for 3 to 4 times.Note that the filter can shake only when the hopper is down.

4

21 3456

9

7

8 1011 12 13 14

TRANSPERANT LED: HEADLIGHTS Switch is on when the headlights are on.

ORANGE LED: HIGH BEAMswitch is on when the high beam lights are inserted.

AUXILIARY MOTOR CIRCUIT BREAKER (80 A)If the auxiliary motor consumes above 80 A for a couple of minutes the fuse will trip and stop the motor. Wait 1 – 2 minutes before pressing the fuse button and the motor will restart. If you need to repeat this more than once, check why the motor is consuming an abnormal amount of current

AUXILIARY MOTOR TEMPERATURE ALARMWhen the temperature of the gear motor casing surpasses 85 – 95°C the red light switches on and an alarm sounds. Turn off the machine and check what is causing the abnormal temperature.

LIGHTS AND HORN SWITCH From the position of all off, rotating one click anti clockwise the parking lights will turn on. If turned clockwise on the first click, the positioning lights will turn on, on the second the headlights (transparent switch) and on the third, the high beam lights will turn on (orange switch). Pressing it, one will activate the horn.

MULTIFUNCTION DISPLAYIndicates the number of machine working hours, motor wheel working hours, speed of the machine, battery level ATTENTION: THE BATTERY SHOULD BE CHARGE 100% AT A VOLTAGE OF 37.4 VOLT and if there is an anomaly with the controller or motor wheel.

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6

7

8

9

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10

HAND BREAK LIGHTA red light indicates that the handbreak is on. A beeper will also sound. 12

SPEED LEVEL SELECTORPressing the switch towards the symbol of the hare, the speed of the sweeper is at the normal level. Pressing the switch towards the symbol of the tortoise, the sweeper will operate at a reduced speed.

13

Key switchTurning the key one click, in a clockwise direction, will turn on the control panel lights.

14

AUXILIARY MOTOR CARBON BRUSHES A light indicates when it is time to replace the carbon brushes in the auxiliary motor.

17

OPENING AND CLOSING HOPPER DOOR LEVER

A) To open hopper door, lift secure and push lever forwards. B) To close hopper door lift secure and pull lever backwards.

NOTE: The hopper door opens and closes exclusively when:• The main brush lever is lifted• The main brush is at a stand

MAIN BRUSH CONTROL LEVER :When the lever is pulled down, the main brush will start working and the green led will be on.NOTE: The main brush works only and exclusively when: A) When the hopper is down;B) The hopper door is open. C) The main brush lever is pulled down.

LEFT SIDE DASHBOARD AND DRIVING COMPARTMENT

SIDE BRUSH LEVER:The side brush rotates only when lowered to the floor. To adjust the pressure turn the knob in a clockwise way to increase pressure and anit-clockwise to decrease.NOTE: The side brush works only and exclusively when: A) When the main brush is workingB) The side brush lever is lowered.

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1

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14

7

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1F2

F3F4

F6F5

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RAISING AND LOWERING HOPPER LEVER.A) To lower the hopper, lift secure and push lever forward;B) To lift hopper lift secure and pull lever backwards:

NOTE : The hopper lifts and lowers only and exclusively when:• The lever of the main brush is lifted• The main brush is at a stand.

4

KNOB TO ADJUST THE PRESSURE \ PATH OF THE MAIN BRUSH TO THE FLOOR.Turning in a clockwise way one can increase the pressure to the ground and increase the path. To decrease the path turn the knob in an anti-clockwise way The suggested path is 50-60 mm

5

VACUUM CUT OFF LEVERA) When the lever is pushed forwards the vacuum is open.B) Pulling the lever backwards the vacuum is closed. NOTE: If it is necessary to pass through a wet zone or a yard with puddles, it is essential to cut off the vacuum in order to preserve the filters.

6

EMERGENCY SWITCHTo stop the machine in case of an emergency and stop all functions, press the button. To reset everything, pull the button up.7

SPIA ROSSA CHIUSURA E APERTURA CONTENITORE RIFIUTI.Quando la porta del contenitore rifiuti è chiusa la spia è accesa .8

SERVICE BREAKEPull lever with force. The machine remains blockedTo unblock the service break: Grab lever and lift slightly, press red button and lower until the end of course.

9

EMERGENCY BREAK Press the brake to stop the machine10

SCREW FOR FUSE BOX11

19

STEEL PLATE FUSE PROTECTIONFor the replacement of the fuses: • Remove the screw that blocks plate pos.11.• Remove protecting steel plate pos.12• Replace damaged fuse. NOTE: Never change the resistance value of a fuse.

12

REVERSE PEDAL Press the pedal and you will drive in reverse way 13

FORWARD PEDALPress the pedal and you will drive Forward 14

FUSE 10AF6

FUSE 15AF2

FUSE 3AF3

FUSE 25AF4

FUSE 10AF5

HEADLIGHT TRANSFORMER

FILTER SHAKER CONTACTOR

MAIN BRUSH CLUTCH

KEY POSITION +15

SAFETY LIGHT RELAY TRANSFORMER

USE OF THE MACHINE

EUREKA SWEEPERS MUST BE OPERATED BY PERSONNEL WHO ARE SUITABLY TRAINED AND AUTHORISED.THE SWEEPERS THAT ARE NOT IN FULL WORKING ORDER MUST BE REMOVED FROM SERVICE.

THE SEAT IS EQUIPPED WITH:A) THE SEAT IS FITTED WITH DIPSWITCH THAT PREVENTS TO MOVE THE MACHINE IF ONE IS NOT SITED ON THE DRIVING SEAT. NOTE: BEFORE STARTING WORK CHECK IF THE DIPSWITCH WORKS.B) A REGULATION LEVER AT THE BOTTOM LEFT THAT ONCE MOVED TO THE OUTSIDE; IT PERMITS THE SEAT TO MOVE FORWARD AND BACKWARDS. C) SAFETY BELTS THAT THE OPERATOR HAS TO WEAR ONCE THE MACHINE IS IN MOVEMENT.

OPERATION• SIT ON THE DRIVING SEAT• INSERT THE KEY• CHECK THE LEVEL OF THE FUEL TANK• START ENGINE, SEE PAGE. 20• CHECK THAT THE LEDS ON THE DASHBOARD ARE NOT SIGNALING ALARMS• OPEN THE HOPPER CONTAINER DOOR IF IT IS CLOSED• LOWER THE HOPPER IF IT IS RAISED• OPEN THE SUCTION WITH THE APPROPRIATE LEVER• LOWER THE MAIN BRUSH AND VERIFY THE CLEANING PATH• LOWER THE SIDE BRUSH IF NECESSARY • PRESS THE RIGHT-HAND PEDAL FOR ADVANCEMENT AND THE LEFT-HAND PEDAL FOR REVERSE

IMPORTANT ADVICE

• SLOW DOWN ON BENDS• SHAKE OFTEN THE FILTER • DO NOT COLLECT ROPES, STRINGS, WIRE OR ANYTHING ELSE THAN CAN WIND UP• CHECK THE DUST GUARD SEALING OFTEN• BE CAREFUL OF SIDEWALKS AND ANYTHING STICKING OUT OF THE PAVEMENT• IF IT IS POSSIBLE, UNLOAD THE DIRT FROM THE DIRT CONTAINER INTO A CONTAINER INSTEAD

OF ONTO THE GROUND.• DO NOT UNLOAD THE DIRT CONTAINER IF THE MACHINE IS NOT ON FLAT GROUND.

21

MAIN BRUSH

1. RIGHT SIDE DOOR 2. MAIN BRUSH3. FIXING RING NUT4. MULTIFUNCTIONAL KEY 5. RIGHT SUPPORT FOR MAIN BRUSH 6. CONTROL LEVER FOR MAIN BRUSH 7. CONTROL LEVER FOR LIFTING THE HOPPER8. CONTROL LEVER FOR OPEN AND CLOSING HOPPERS DOOR 9. KNOB FOR REGULATING THE MAIN BRUSH PATH

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2

5

4

3

67

89

The main brush is lifted and lowered using the lever pos.6.

NOTE! The main brush works only and exclusively when:

⇒ The hopper is lowered (lever pos.7)

⇒ The hopper door is open (lever pos.8)

⇒ The main brush lever is inserted pos.6

MAIN BRUSH CONTROL

The pressure is regulated rotating the adjustment knob (pos.9).

⇒ Rotating the knob (pos.9) in an anti-clockwise way the brush you increase the pressure;

⇒ Rotating the knob (pos.9) in an clockwise way the brush you will decrease the pressure.

Act on the adjustment knob until one reaches an optimal path of the brush, 50-60 mm wide.

MAIN BRUSH PRESSURE ADJUSTMENT

MAIN BRUSH REPLACEMENT

• NOTE – REMOVE THE KEY FROM THE IGNITION AND DISCONNECT THE BATTERY

⇒ Abbassare la spazzola centrale (leva pos.6);

⇒ Open up rear hood, and get appropriate key (pos.4); ⇒ Open right side door ( pos. 1); ⇒ Unscrew ring nut pos. 3; ⇒ Extract support pos. 5 and the brush pos.2;

Replace brush and reassemble carefully, paying attention that the cusp is set the right way.During the assembly rotate the brush in a clockwise way to ease the essambly

⇒ Reassemble all

⇒ Rotated in a clockwise way the adjustment knob

⇒ Regulate the path (max 50-60mm) by using the Adjustment knob. pos.9.

23

SIDE BRUSH

1. SIDE BRUSH2. SIDE BRUSH CENTER PIVOT 3. MAIN BRUSH FLANGE 4. SIDE BRUSH CONTROL LEVER5. MAIN BRUSH CONTROL LEVER

1

2

45

3

⇒ The side brush raise and lowers using lever pos.4.

NOTE! The side brush works only and exclusively when:

SIDE BRUSH CONTROL

Before starting the main brush ensure that there aren’t any strings, ropes or other material that could be winded up

⇒ The hopper door is opened

⇒ The main brush lever pos.5 is inserted

⇒ The side brush lever pos. 4 is inserted

⇒ The hopper is lowered

SIDE BRUSH REGULATION

→ TO INCREASE PRESSURE: rotate the levers handle pos.4 in an anti-clockwise way.

⇒ TO DECREASE PRESSURE: rotate the levers Handel pos.4 in a clockwise way.

SIDE BRUSH REMOVAL

⇒ Lift side brush with lever pos.4.

⇒ Use both hands and rotate in an anti-clockwise way.

RIMONTAGGIO SPAZZOLA LATERALE

⇒ Insert side brush in appropriate center pivot pos.2.

⇒ Push towards the top and rotate until the side brush enters its appropriate slot.

⇒ At this point rotate with force until the brush is inserted properly 25

DUST GUARD SEALING

1. REAR DUST GUARD SEALING 2. MULTIFUNCTIONAL KEY3. RIGHT DUST GUARD SEALING 4. RIGHT SIDE CLOSURE

RIGHT SIDE AND REAR DUST GUARD REPLACEMENT

⇒ Turn off the engine. ⇒ Open rear hood and take multifunctional key. pos.2 ⇒ Open right side closure pos. 4. ⇒ Pull out gasket as indicated on figure. ⇒ Replace gasket ⇒ Reassemble all, being careful that they are inserted in their proper

manner.

1

4

23

2

1. LEFT SIDE DUST GUARD 2. BLOCKING RING NUT3. MULTIFUNCTIONAL KEY4. PROTECTING RUBBER

LEFT SIDE DUST GUARD REPLACEMENT

⇒ Turn off the engine. ⇒ Open rear hood and take multifunctional key. pos.3 ⇒ Open left closure pos. 7. ⇒ Un screw the two blocking ring nuts. pos.2 ⇒ Replace the gasket pos.1 ⇒ Reassemble all

LEFT SIDE DUST GUARD SEALING REPLACEMENT

⇒ Turn off engine if on. ⇒ Open left closure pos. 7. ⇒ Unscrew screws pos.6 from the outside of the closure with an

appropriate tap wrench. ⇒ Remove rubber blocking metal sheet pos.5. ⇒ Replace protection rubber.4. ⇒ Reassemble all.

5. RUBBER BLOCKING PLATE6. SCREW7. LEFT SIDE CLOSURE

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1 2 3

4

56

7

HOPPER SEALING REPLACEMENT

1. HOPPER DOOR2. FLAP3. METAL SHEET FLAP BLOCKER 4. HOPPER DOOR GASKET5. METAL SHEET GASKET BLOCKER6. REINFORCING ROD7. HOPPER GASKET8. METAL SHEET GASKET BLOCKER9. SAFETY CYLINDER DEVICE10. OPERATION LEVER FOR LIFTING HOPPER 11. OPENING AND CLOSING LEVER FOR HOPPER DOOR

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78 10 11

HOPPER GASKET REPLACEMENT

⇒ Empty out hopper and keep in a lifted position (LEVER POS.10) with its door closed. (LEVER POS.11).

⇒ EMPTY OUT HOPPER, SEAL DOOR (LEVER IN POS.11) AND KEEP THE HOPPER LIFTED (LEVER POS. 10)

FLAP REPLACEMENT

⇒ Insert the security cylinder pos. 9; ⇒ Turn off engine. ⇒ Remove metal sheet pos. 3; ⇒ Replace flap pos. 2; ⇒ Reassemble all.

⇒ Empty hopper and keep in a lifted position ( lever pos.10) with the hopper door open (lever pos.11)

REPLACEMENT OF HOPPER DOOR GASKET ⇒ Insert security cylinder device pos. 9;

⇒ Turn off engine ⇒ Remove metal sheet pos.5. ⇒ Replace hopper door gasket pos. 4 and the reinforcing rod pos.6 inside of it.

⇒ Reassemble all

⇒ Insert security cylinder pos. 9; ⇒ Turn off engine; ⇒ Remove metal sheet pos.8; ⇒ Replace hopper gasket pos. 7; ⇒ Reassemble all

29

1. FILTER GASKET2. FIXED CONNECTOR3. LABEL4. FILTER SUPPORT5. BAG FILTER6. RUBBER NUT7. METAL NUT8. BRAS NUT9. SPRINGS10. FILTER BLOCKER SCREW11. FILTER FIXING FRAME12. MOTORIZED SHAKER

12. MOTORIZED SHAKER BLOCKER 13. MOBILE CONNECTOR14. MOTOR SHAKER BLOCKING SCREWS15. SPACER BARS16. FILTER BAR STRETCHER17. HOPPER HOOD18. ELECTRICAL RUBBER PROTECTION PANEL19. REPLACEMENT FUSE20. FUSE HOLDER

FILTER REPLACEMENT

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FILTER REPLACEMENT

⇒ Shake accurately filter

⇒ NOTE – REMOVE THE KEY FROM THE IGNITION AND DISCONNECT THE BATTERY

⇒ Open hopper hood pos.18

⇒ Remove screws pos.10 springs pos.9 and the filter fixing nuts pos.8-7-6

⇒ Raise the filter and disconnect the connector pos.14

⇒ Position the filter on a table

⇒ Unscrew the locking screws of the motorized shaker pos. 15

⇒ Remove the motorized shaker pos.12

⇒ Remove the remaining screws and undo the two plates pos.13

⇒ Remove the bars pos 17 and the spacer bars pos. 16 from the filter.

⇒ Remove locking plates pos.11

⇒ Remove filter support pos.4

⇒ Replace filter pos.5

⇒ Reassemble all the parts by following the above phases in reverse order

⇒ Check that the sealing pos. 1 is in good condition and, if necessary,

replace it.

⇒ Reassemble all being careful to insert connector pos. 14 correctly.

⇒ Screw filter blocker pos.10 until spring pos.9 is compressed in a length

of 25 mm as indicated on label pos.3

FUSE REPLACEMENT

⇒ Turn off engine.

⇒ Open hopper hood pos.18

⇒ Remove front mask.

⇒ Lift protection rubber panel pos.19

⇒ Open fuse holder pos. 21

⇒ Replace damaged fuse with spare part pos.20

⇒ Reassemble all.

⇒ Note! Do not change the resistance value of the fuse.

31

1. KEY SWITCH 2. HYDRAULIC OIL TANK FILLER CAP3. OIL FILTER CARTRIDGE4. OIL LEVEL ROD5. BATTERY6. OIL TANK DRAINAGE

HYDRAULIC OIL AND HYDRAULIC COMPONENTS

REPLACEMENT

5

1

2

3

4

6

CONTROL THE HYDRAULIC OIL LEVEL IN THE TANKEVERY 100 HOURS

⇒ Turn off machine and remove key pos.1 ⇒ Remove oil level rod pos.4 and verify that the oil level is in the space where the dipstick is squashed.

⇒ If it is low it should be refilled. ⇒ NOTE: DO NOT USE DIFFRENT OILS FROM THE ONES INDICATED.

HYDRAULIC OIL FILTER REPLACEMENT AFTER THE FIRST 100 HOURS, THEN AFTER 1000 HOURS

⇒ Turn off machine and remove key pos.1 ⇒ Slowly unscrew cap pos.2 ⇒ Slowly lift up oil filter cartridge pos.3, wait that all the oil flows out and the replace it.

Do not dispose used oil and/or filters into the environment

HYDRAULIC OIL CHANGEAFTER 2000 HOURS

⇒ Open if closed the door and lower the hopper. ⇒ Turn off machine and remove key pos.1 ⇒ Remove oil level rod pos.4 ⇒ Have an adequate container and position it under the oil tank ⇒ Remove the drainage cap pos. 4 and empty out oil. ⇒ Fit cap back on drainage. pos. 7 ⇒ Refill tank, superior to the oil level rod pos.4 ( total tank + oil plant = liters 12)

⇒ Insert the oil level rod. ⇒ Start engine with key switch pos.1 ⇒ Carry out a few hopper raising and closing maneuvers, rotation of the main brush, and move with the sweeper forward und reverse.

⇒ Turn off machine and remove key pos.1 ⇒ Recheck the level of the oil and close up everything again. ⇒ NOTE: DO NOT USE DIFFRENT OILS FROM THE ONES INDICATED.

BATTERY ELECTROLYTE LEVEL CONTROL

⇒ Remove battery caps pos. 5 ⇒ Vverify that the level of the liquid is 10 mm superior then the height of the internal plates

⇒ Reclose all

33

GREASING POINTS

1. LEFT HOPPER DOOR BRASS GREASER 2. LEFT TILTING HOPPER PIVOT GREASER3. LEFT PIVOT HOPPER ROTATION GREASER 4. LIFTING PIVOT ROTATION PISTON GREASER 5. SECURITY PISTON6. LOWER STEERING COUNTERPLATE GREASER 7. UPPER STEERING COUNTERPLATE GREASER

PLATFORM

8. RIGHT PIVOT HOPPER ROTATION GREASER 9. RIGHT TILTING HOPPER PIVOT GREASER10. RIGHT HOPPER DOOR BRASS GREASER 11. MAIN BRUSH ROCK SHAFT GREASER

NOTE: ALL UPPER LISTED POINTS HAVE TO BE GREASED PERIODICALLY EVERY 200 HOURS

12

1

2

3

5

4

6

7 89

10

11

TECHNICAL DIMENSION DRAWINGS

35

MAJOR CHARACTERISTICS NOTES

Cleaning path with 1 side broom mm 1250 11.0000 sq\mts\hr ( theoretical )

Cleaning path only main broom mm 900 7.920 sq\mts\hr ( theoretical )

Max. forward speed 8,8 Km\h

Max. reverse speed 4,5 Km\h

Capacity of dirt container ( volume ) 236 Lt.

Capacity of dirt container ( weight ) 220 Kg

Max. dumping height ( hydraulically controlled ) 1550 mm FRONT LOADING SYSTEM

Max. recommended gradients EB 10-11% MAX mt.100

Max. gradients EB 18-20% MAX mt.30

Turning radius 1725 mm

Space for U- turn 3300 mm

SIZE

Width with 1 side broom 1380 mm

Width without side broom 1260 mm

Length without side broom 2263 mm

Length with side broom 2380 mm

Height including flashing light 1900 mm

Height including steering wheel 1600 mm

Height over the seat 1830 mm

BRUSHES

Main brush in 3 ranks of PPL bristles 1-0.8-0.5 width and diameter

900 x Ø 340 mm Floating- self levelling

Speed of rotation 285-290 RPM Rapid replacement

Side brush in 3 ranks of PPL bristles 0.8-1.2-1.2 diameter Ø 600 mm Retractable

Speed of rotation 65-70 RPM Rapid replacement

WEIGHT

Weight MAGNUM EB without batteries 948 Kg

PACKING

Size of packing box 227x136x177 cm 5,5 m³

Weight of packing box 115 kg

FILTERING SYSTEM

BAG FILTER

Type of filter (in polyester) - Standard 452 KLEENTES, 450 g/m² - class L-USG Eureka p/n 520045

Total filtering area 6 sq\mts.

Type of filter (in polyester and polyurethane)- Optional T452 NOVATES, 470 g/m²- Class M- USGCEureka p/n 520046

Filtering capacity 99.9 %

OTHER CHARACTERISTICS

Trazione posteriore con motoruota elettrica YES

Drum brakes on front wheels YES

Type of wheels anteriori 15-4,5-8 Full rubber

Number of wheels 3 ( 2 FRONT – 1 BACK )

Forward wheels diameter 381-386 mm Thickness 113 mm

Type of rear wheel Gomma piena in poliuretano

Rear wheel diameter 350 mm Thickness 148 mm

DRIVE WHEEL

Model AMER MTR11 350 Eureka p/n 610303

Power 36V - 25VAC - 2200W -88 A

Power absorption working machine, full speed 40 - 45 Ah on a flat floor

DRIVE CONTROLLER

Model 1234E-5221 AC 36-48V 275A CURTIS Eureka p/n 660109

TECHNICAL SPECIFICATION CHART

ELECTRIC MOTOR VERSION ( EB ) Cod. 10000 EUREKA-1

(EUREKA CODE 900512)

SIDE BRUSH REDUCTION MOTOR

Model AMER AOMPI 40 code 6910524 Eureka P/N 610027

Power 36V - 200 W (km 0,2)

rpm 100

Power absorption in normal conditions 4/6 Ah

SERVICE PUMP (HOPPER, POWER STEERING)

Type of pump Double (in tandem) PWG 2,5 + 2,5 cm3 Eureka P/N 680427

HYDRAULIC OIL

Type of oil MOBIL HYDRO HV46

Tank capacity 10 lt

Total tank content and equipment 12 lt

Oil flow 15.5 l/min

HYDRAULIC OIL FILTER

Type ARGO 30lt Pressurizzato

Filtration capacity 33 micron

Particle holding capacity 5 gr.

INSTALLABLE BATTERIES

Installable batteries 36v-368 Ah heavy duty battery, 1500 cycles In 5 hours

Table top batteries size 762x415x505 mm

Installable batteries dimensions 765x485x505 mm

Weight of batteries with acid 450 Kg

Weight of dry batteries 370 Kg

Battery element DIN 4 SH 92

NOISE DETECTED ADOPTING STANDARD ISO 3744

Average sound pressure level 69 db

Sound power level 85 db

37

HYDRAULIC SCHEME

HYDRAULIC SCHEME

AHydraulic pump

P/N 680427

BTank

P/N 130458

COil filter- complete

P/N 490641

DHydraulic control valves

P/N 680018

EHopper gate cylinder

P/N 680017

FHopper lift cylinder

P/N 680016

GMax pressure valve (60 bar)

P/N 110996

HFlow control valve

P/N 680324

LPower steering pump

P/N 680421

M1 M2

Hydraulic pressure check point

P/N 680132

NReturn oil collector

P/N 210694

OMax pressure valve (15 bar)

P/N 680019

SCapacity control nipple

P/n 210381

39

HYDRAULIC SCHEME

HYDRAULIC SCHEME

AHydraulic pump

P/N 680427

BTank

P/N 130458

COil filter- complete

P/N 490641

DHydraulic control valves

P/N 680018

EHopper gate cylinder

P/N 680017

FHopper lift cylinder

P/N 680016

GMax pressure valve (60 bar)

P/N 110996

HFlow control valve

P/N 680324

LPower steering pump

P/N 680421

M1 M2

Hydraulic pressure check point

P/N 680132

NReturn oil collector

P/N 210694

OMax pressure valve (15 bar)

P/N 680019

SCapacity control nipple

P/n 210381

1Hose TH1SN06 3/8" 180 bar

P/N 680010

2Hose EVERGREEN / 1SN 3/8" 180 BAR

P/N 680426

3Hose TT2TE06 3/8" 63 BAR

P/N 680423


P/N 680007


P/N 680424


P/N 680110

7Hose TH2SC04 1/4" 400 BAR

P/N 680003


P/N 680004


P/N 680009


P/N 680238


P/N 680425

41

SETTING HYDRAULIC CONTROL RELIEF VALVE

For setting the hydraulic control relief valve adjust the POS.1 valve to 52-55 bar

PERIODIC SERVICING

INTRODUCTION

REGULAR AND PERIODIC SERVICING OF YOUR SWEEPER GUARANTEES OUTSTANDING PERFORMANCE OF THE MACHINE AND ITS LONG LIFE. THE PAGES THAT FOLLOW CONTAIN THE INFORMATION THAT WILL HELP TO PLAN THE CARE AND THE SERVICING THAT THE MACHINE NEEDS.

ATTENTION!

DO NOT CARRY OUT ANY MAINTENANCE ON THE MACHINE OR ITS COMPONENTS WITHOUT HAVING FIRST TURNED IT OFF, ENGAGED THE HAND BRAKE, BLOCKED THE WHEELS AND DISCONNECTED THE CONNECTOR OF THE TRACTION BATTERY.

ATTENTION!

DO NOT TAMPER WITH ANY SAFETY-RELATED PART THESE CAN BE REMOVED ONLY AS PART OF THE MAINTENANCE OF AN AUTHORISED SERVICE CENTRE.

EXTRAORDINARY MAINTENANCEAS WELL AS THE SERVICING PROVIDED FOR IN THE SCHEDULED SERVICINGS REFERRED TO BELOW, YOU SHOULD REMEMBER TO:

• REPLACE THE HYDRAULIC OIL FILTER CARTRIDGE (COD. 680194) AFTER THE FIRST 200 HOURS, AND THEN EVERY 1000 HOURS

• CHANGE THE HYDRAULIC OIL EVERY 2000 HOURS.

43

SUGGESTED REPLACEMENT LIST

• P/N 340080 REAR EXTERNAL DUST GASKET (FLAP)• P/N 340083 LEFT-HAND SIDE DUST GASKET• P/N 340084 FRONT DUST GASKET (FLAP)• P/N 340085 INTERNAL REAR DUST RECOVERY GASKET• P/N 340086 HOPPER DUST SEALING GASKET• P/N 340087 HOPPER DOOR DUST SEALING GASKET• P/N 360094 SEALING GASKET ROUND BAR FOR HOPPER DOOR • P/N 360251 SEALING GASKET FOR MAIN BRUSH COMPARTMENT • P/N 490073 RIGHT DUST SEALING GASKET • P/N 900583 LEFT DUST SEALING GASKET • P/N M30225 (MT 0.7) DUST SEALING GASKET FOR RIGHT LETTERAL DOOR • P/N M30254 (MT 3.6) ) DUST SEALING GASKET FOR BAG FILTER• STANDARD SIDE BRUSH P/N 520041: DISK BRISTLES HOLDER IN PPL BRISTLES ARRANGED IN THREE ROWS: N° 1 – DIAM. 0,8 PPL BLACK N° 2 – DIAM. 1,2 PPL BLACK N° 3 – DIAM. 1.2 PPL BLACKOPTIONAL SIDE BRUSH P/N 520037: DISK BRISTLES HOLDER IN PPL BRISTLES ARRANGED IN TWO ROWS: N° 1 – DIAM. 1,5 PPL WHITE + DIAM. 0,6 STEEL N° 2 – DIAM. 1,2 PPL WHITE + DIAM. 0,6 STEELSTANDARD MAIN BRUSH P/N 520035 : MOPLEN CONTAINER BRISTLES ARRANGED IN THREE ROWS: N° 1 – DIAM. 1,0 PPL BLACK SMOOTH N° 2 – DIAM. 0,8 PPL WHITE SMOOTH N° 3 – DIAM. 0,5 PPL BLACKOPTIONAL MAIN BRUSH P/N 520038 : MOPLEN CONTAINER BRISTLES ARRANGED IN THREE ROWS: N° 1 – DIAM. 1,2 PPL + STEEL N° 2 – DIAM. 1,2 PPL + STEEL N° 3 – DIAM. 0,8 PPLOPTIONAL MAIN BRUSH P/N 520039 : MOPLEN CONTAINER BRISTLES ARRANGED IN THREE ROWS: N° 1 – DIAM. 0,8 PPL N° 2 – DIAM. 0,8 PPL N° 3 – DIAM. 0,8 PPLOPTIONAL MAIN BRUSH P/N 520040 : MOPLEN CONTAINER BRISTLES ARRANGED IN THREE ROWS: N° 1 – DIAM. 0,3 STEEL + VEGETABLE N° 2 – DIAM. 0,4 PPL + VEGETABLE N° 3 – DIAM. 0,4 PPL + VEGETABLE

REPLACEMENT PARTS THAT THE OPERATOR, IF SUITABLY TRAINED BY THE OWNER OR EMPLOYER, CAN CARRY OUT

360251

900583340083

340080

340085

520040520039520038520035 490073

M30225

340087

360094

340084

520037520041

M30254

340086

MAINTENANCE SCHEDULED SERVICING

1°MAGNUM 901 EB EVOLUTION SWEEPER SERVICING AND MAINTENANCE SCHEDULED SERVICING

AFTER 50 HOURS

EFFECTIVE NO OF HOURSYEARMONTHDAY

DATE

Before starting the work have a close look at the machine if it has any leaking of, oil, verify the wearing of the drive belts

MACHINE □ Check the battery liquid level

□ Check the load state of each element

□ Check the state of brush wear

□ Check the right and left hand side, rear and front

and flap dust guard sealing

□ Check the rubbish container sealing

□ Check the dust filter efficiency

□ Check belt tension

□ Check the hydraulic system piping

□ Check the functioning of all the instruments and

control levers

□ Check the good functioning of the braking system

□ Check the hydraulic oil level

□ Check the machine in all its functions

NOTES

SEAL OR STAMP OF THE DEALER CARRYING OUT THE SCHEDULED SERVICING

THE SCHEDULED SERVICING WAS CARRIED OUT BY:

NAME:

SURNAME:

SIGNATURE:


AFTER 100 HOURS


DATE


NOTES



NAME:

SURNAME:

SIGNATURE:

MACHINE AUXILARY MOTOR

□ Clean the outside of the motor with compressed

air, especially the slits at the back

□ Clean above the brushes and the manifold

TRACTION MOTOR □ Clean the outside of the motor with compressed

air

□ Check the motor wiring

□ Check the battery liquid level










control levers




47


AFTER 200 HOURS


DATE


NOTES



NAME:

SURNAME:

SIGNATURE:

MACHINEAUXILARY MOTOR





air










□ Check the tension of the steering belt



control levers


□ Grease all foreseen points




AFTER 300 HOURS


DATE


NOTES



NAME:

SURNAME:

SIGNATURE:






air












control levers




49


AFTER 400 HOURS


DATE


NOTES



NAME:

SURNAME:

SIGNATURE:






air










□ Check the tension of the steering belt



control levers


□ Grease all foreseen points




AFTER 500 HOURS


DATE


NOTES



NAME:

SURNAME:

SIGNATURE:






air












control levers


□ Replace oil filter cartridge p/n. 680194



51

SWEEPER SERVICING AND MAINTENANCE SCHEDULED SERVICING

NOTE

AFTER 600 AS AFTER 100 DATE DAY MONTH YEAR EFFECTIVE NO OF HOURS


NAME:

SURNAME:

SIGN. :




NAME:

SURNAME:

SIGN. :




NAME:

SURNAME:

SIGN. :




NAME:

SURNAME:

SIGN. :




NAME:

SURNAME:

SIGN. :


TROUBLESHOOTING CHART

ATTENTION! ANY TYPE OF MAINTENANCE SERVICE OR TEST WITH THE EXCEPTION OF THOSE DESCRIBED IN THE MANUAL MUST ONLY BE CARRIED OUT BY AN AUTHORISED AFTER-SALES SERVICE CENTRE (ASC)

BEFORE ANY INTERVENTIONS CHECK THE CORRECT VOLTAGE OF THE BATTERY. ATTENTION: THE BATTERY SHOULD BE CHARGE 100% AT A VOLTAGE OF 37.4 VOLT

PROBLEM CAUSE SOLUTIONThe battery does not hold its charge Spent or malfunctioning elements Replace it

No led comes on when the key is inserted 1. Dead battery Recharge it

2. Malfunctioning fuse Replace it

3. Emergency switch pressed Unblock it

4. Battery mobile connector disconnected Connect it

5. Key operated switch broken Replace it

The auxilary motor does not turn 6. Dead battery Recharge it

7. Malfunctioning fuse Replace it

8. Malfunctioning remote electric motor switch Have it replaced

9. Cut- out switch is on Remove the key and reactivate it again

10. Broken cut-out switch Have it replaced

11. Worn brushes Have it replaced

The traction does not work 12. Dead battery Recharge it

13. Brake is engaged Disengage it

14. Key out Insert it

15. Seat safety device on Sit down

16. 125A protection traction fuse is faulty Replace it

17. Motor wheel malfunctioning or blocked Have it repaired or replace it

18. Malfunctioning remote electric motor switch Have it replaced

19. Electronic check malfunctioning Have it replaced

20. Pedal box malfunctioning Have it repaired or replace it

21. Pedal control malfunctioning Have it repaired or replaced

With forward pedal pressed at the max, the machine does not go at max speed

22. Hopper lifted Lower hopper

23. Dead battery Recharge it

The shaker does not work 24. Fuse broken Replace it

25. Shaker motor malfunctioning Have it replaced

26. Hopper lifted Lower hopper

27. Relay damaged Have it replaced

28. Push button, damaged Have it replaced

29. Lifting push button, damaged Have it replaced

The sweeper does not brake when the brake pedal is pressed

30. Pedal blocked Have it checked

31. Clamps blocked Have them un blocked

32. Worn out clamps Have them replaced

33. Working mechanism not fasten Fasten them

53

PROBLEM CAUSE SOLUTIONMain brush does not rotate 35. Auxilary motor still Have it checked

36. Main brush control lever lifted Lower brush

37. Clutch fuse no. 3 malfunctioning Replace it

38. Brush blocked by dirt Remove and clean it

39. Microswitches: Main brush m.s.; Hopper door m.s.; Hopper lift m.s.: any of above features are off or broken

Turn it on or replace it

40. Belt broken Have it replaced

41. Belt is loose Check belt tensioner or replace it

42. Clutch malfunctioning Have it repaired or replace it


44. Transformer 36-24V (RELAY/FLASHING LIGHT) faulty

Have it replaced

45. Fuse pos 5 (TRANSFORMER ) faulty Replace it

46. Faulty relays 2 and 5 Have them replaced

47. Transformer 36-24V (CLUTCH) faulty Have it replaced


Side brush does not rotate 49. Belt broken Have it replaced

50. Motor reducer burnt or damaged Have it replaced

51. Engine saver fuse inserted Disconnect

52. Main brush does not work Insert main brush

53. Main brush lever dipswitch not adjusted or malfunctioning

Have it replaced



Have it replaced


57. Faulty relay 4 Have it replaced


The main brush does not clean evenly 59. Worn brush Replace it

60. Brush raised Lower it

61. Various material around the brush Clean it

62. Little pressure on the floor Increase the pressure

Dirt container does not rise 63. Dirt container too full Empty it

64. Flow limiting cartridge blocked Have it replaced

65. Distributor malfunctioning Have it replaced

66. Gear pump malfunctioning Have it replaced

67. Auxilary motor still Have it checked

68. Cylinder malfunctioning Have it replaced

69. Maximum valve malfunctioning Have it replaced

70. Low oil level in tank Restore it

Dirt container does not descend 71. Safety device on Remove it


73. Flow limiting cartridge malfunctioning Have it replaced

74. Jammed piston Have it replaced

PROBLEM CAUSE SOLUTIONRubbish container closure door does not close 75. Container too full Empty it

76. Jammed piston Have it replaced


78. Choke nipples clogged Have them cleaned

79. Low oil level in tank Restore it


81. Relief valve malfunctioning Farla sostituire


Hopper door does not open 83. Various materiel blocking door Have it cleaned

84. Piston blocked Have it replaced

85. Distributor damaged Have it replaced

86. Nipples strangler plugged Have it cleaned

87. Maximum valve damaged Have it replaced



No vacuum during movement 90. Suction closed Open it

91. Filters clogged Clean them

92. Side dust guard sealing broken Replace them

93. Suction device belts broken Have it replaced

94. Side flaps open Close them again

95. Suction device malfunctioning Have it repaired

96. Vacuum tubes damaged Replace them

Loss of material and dust around the machine 97. Suction closed Open it

98. Dust guard sealing broken Replace

99. Suction device broken Have it replaced

100. Vacuum tubes damaged Replace them

101. Filters clogged Clean them

Dust and material comes out from the front 102. Rubber flap consumed or broken Replace it

Dust inside the hood 103. Old filter or damaged filter Replace it

104. Gasket missing under filter Have it replaced

Head lights and positing lights do not work 105. Light bulb damaged Replace it


107. Transformer 36-24V (LIGHTS) faulty Have it replaced

108. Switch damaged Have it replaced

109. Connection cables damaged Have them replaced

Flashing light not working 110. Light bulb damaged Replace them

111. Fuse flashing light damaged Replace it

112. Connection cables damaged Have them replaced


Have it replaced


55

FAILURES OF THE CONTROLLER AND MOTOR WHEEL

Any failure of the traction controller or the motor wheel will be indicated on the multifunctional display on the

control panel, via a 2 digit code (please see manual, page 17. point 11)

ERROR CODE CAUSE SOLUTION

12Control failure Replace the control

Motor wire has a short Check the wires connected to the motor

Incorrect wiring of motor Check the wires connected to the motor

Excessive vibration

13 Control failure Turn off the machine and switch it back on

Stator wire has a short Check the stator wires

14 Control failure

Check the connection between the contactor for the traction and the battery

Turn off the machine and switch it back on

15 The machine is working in an environment less that - 40°C

Bring the temperature of the controller above - 40°C

16Temperature over 95°C Bring the temperature of the

machine down to less than 95°C

Excessive load on machine Reduce the load on the machine

Incorrect assembly of the controller Check the assembly of the controller

17Incorrect battery parameters

Check the battery voltage and the connections to the batteryHigh resistance in batteries

Batteries disconnect during operation

Fuse blown or contactor open Check the 125 A fuse and the contactor for the traction

18Incorrect battery parameters

Check the battery voltage and the connections to the batteryHigh resistance in batteries

Batteries disconnect during breaking

22 Excessive load on the machine Bring the temperature of the machine to lower than 85°C

Improper use of the machine Reduce the load on the machine

23Incorrect battery parameters Refer to a help centre

High resistance in batteries Recharge the batteries

Batteries disconnected during braking Check the batteries, terminals and wiring

24Battery charger failure Check the status of the battery

charger

Battery tension is too lowCheck the battery voltage and the connections to the batteryBattery terminals corroded

Loose battery connections

28Motor temperature above normal Motor overheating

Temperature sensor not working Bring the temperature back within the range

29 Incorrect connection of the temperature sensor Verify the connection to the motor wheel

31Contactor open or shorted Check the condition of the contactor

for the traction

Connectors bent or oxidised Check the wiring between the controller and the contactor for the traction

32 Pin5 is open or shorted Check the condition of the wiring of the contactor for the brakes

33 Pin4 is open or shorted Check the condition of the wiring of the contactor for the side brush

34 Pin 3 open or shorted Check the wiring of the relay for the reverse beeper

36 Motor encoder failure Check the wiring of the motor

37 Incorrect wiring of the motor Check the connection of the power source to the motor

38Primary contactor's contacts stuck together Check the condition of the primary

contactor

Phases of the motor out of sync Check the connection of the power source to the motor

39Primary contactor open Verify the condition of the primary

contactor

Connectors bent or oxidised Verify the condition of the connections to the contactor for the traction

Fuse blown Verify the condition of the 125 A fuse

41 The signal from the pedal potentiometer high Verify the condition of the accelerator pedal

42 Potentiometer signal low Verify the condition of the accelerator pedal

46 Control failure Replace the control - contact the help centre

68 Error in the control's software Replace the control - contact the help centre

71 Control failure Replace the control - contact the help centre




In the event of an error code that is different to those in this list, please contact the help centre

58

PRODUCT WARRANTY

Eureka S.p.A. warrants that the MAGNUM EB EVOLUTION will be free from defects in material and workmanship for a period of 12 months from date of installation. Written notice of any claimed defect must be given to Eureka S.p.A. or its Authorized Sales/Service Representative within the warranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or repairing, at Eureka or its Authorized Sales/Service Representative election, any part or parts deemed defective after examination.This warranty does not extend to labor charges, handling charges or transport charges.

This warranty does not extend to the machine, or its parts, that have been subject to misuse, accident or improper handling, installation, maintenance or application, nor does it extend to the machine and/or parts which have been repaired or altered outside Eureka’s plant or the facility of Eureka’s Authorized Sales/Service Representative.

This warranty does not apply to routine wearable parts such as brushes, flaps, filters, seals, plugs, hoses, fuses or similar items. Moreover, this warranty does not extend to the MAGNUM EB EVOLUTION or any of its parts already repaired or replaced under this warranty.Only replacement parts supplied by Eureka or Eureka’s Authorized Sales/Service Representative are warranted for 30 days after installation.

The warranty for engines shall be limited to the warranty extended by the engine’s manufacturer

IMPORTANT!Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation.

EUREKA S.p.A.Viale dell’Artigianato 30/32 , CITTADELLA ( PD ) 35013 - ITALYTel. ++39 - 049- 9481800 Fax. ++39 -049 – 9481899

INTERNET: www.eurekasweepers.com E-MAIL: [email protected]

USER’S INFORMATIONCOMPANY NAMEADDRESS N°CITYPROVINCE COUNTRYPHONE # FAXINTERNET ADDRESSE-MAILBUSINESS ACTIVITYNAME OF THE PERSON WHO RECEIVES THE MACHINE:POSITION:DATE SIGNATURE:

GENERAL INFORMATIONI1) HAS THE LEAD TIME BEEN RESPECTED?

4) HAVE YOU READ THE OPERATION MANUAL PRIOR TO USE THE MACHINE?

2) HAVE YOU BEEN SHOWN HOW TO USE THE MACHINE?

5) HAVE YOU BEEN OFFERED A PREVENTIVE “MAINTENANCE CONTRACT” ?

3) HAVE YOU CHECKED THE PERFECT FUNCTIONING OF THE MACHINE PRIOR TO USE IT??

6) HAVE YOU ACCEPTED IT?

Eureka S.p.A. Viale dell’Artigianato 30/32, 35013 CITTADELLA ( PD ) ItalyTel ++39 - 049 - 9481800 Fax ++39 - 049 - 9481899

INTERNET: www.eurekasweepers.com E-MAIL: [email protected]

USERR INFORMATIONTYPE OF FLOOR

CLEANING AREA ( m2)

MACHINE INFORMATION

MODEL OF THE MACHINE

FRAME’S NUMBER

S/N INSTALLATION DATE:

INSTALLATION FORM NECESSARY TO ACTIVATE WARRANTY

Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation. PLEASE RETAIN THE ORIGINAL COPY WITHIN THE MANUAL.

COMPANY & NAME OF THE SELLER STAMP & SIGNATURE OF THE SELLER

60

ALLEGATO N. A1

DICHIARAZIONE DI CONFORMITA’

Noi: EUREKA S.p.A.

Viale dell’Artigianato 30/32 35013 CITTADELLA (PD)

dichiariamo sotto la nostra esclusiva responsabilità che il prodotto

SPAZZATRICE:

MODELLO: MAGNUM 901 EB EVOLUTION N°. TELAIO: _____________

al quale questa dichiarazione si riferisce è conforme alle seguenti norme:• Sicurezza del macchinario, Concetti fondamentali, principi generali di progettazione Specifiche e principi tecnici - UNI EN 292-2(1991) + Modifica A1 (1995)• Sicurezza degli apparecchi elettrici d’uso domestico e similare. Parte generale - EN 60335-1 (1994) + A11(1995) + A1(1996) + A2(2000) + A13(1998) + A14(1998) + A15(2000) + A16(2001)• Sicurezza degli apparecchi elettrici d’uso domestico e similare. Parte 2: Norma particolare per macchine automatiche per il trattamento dei pavimenti per uso industriale e collettivo - EN 60335-2-72 (1998) + A1(2000) • Compatibilità elettromagnetica – Parte 6.3 – Norma generica di emissione per ambiente residenziale, commerciale ed industria leggera - EN 61000-6-3 (2001) • Compatibilità elettromagnetica – Parte 6.1 – Norma generica di immunità per ambiente residenziale, commerciale ed industria leggera - EN 61000-6-1 (2001)

In base a quanto previsto dalle Direttive:2006/42/CEE, 2014/35/UE, 93/68/CEE 2014/30/UE, 92/31/CEE

Dichiara che la stessa è conforme ai requisiti di sicurezza e tutela della salute attualmente in vigore,in particolare risponde:

- al DPR n.547/55 e successive modifiche ed integrazioni;- al DPR n.262/2002;- alla direttiva 2004/108/CE e successive modifiche ed integrazioni;- alla direttiva 2000/14-2005/88/CE per quanto riguarda l’emissione acustica ambientale di macchine ed attrezzature destinate a funzionare all’aperto, in particolare: 1. livello di potenza sonora misurato su un’apparecchiatura rappresentativa del tipo in oggetto 85 dB(A)2. livello di potenza sonora garantita per l’apparecchiatura 88 dB(A)3. conservazione della documentazione tecnica Ufficio Tecnico della dittaPOTENZA NETTA INSTALLATA 4.52 KW

IL LEGALE RAPPRESENTANTE E PERSONA AUTORIZZATA A COSTITUIRE IL FASCICOLO TECNICO

CITTADELLA 20/04/16GIANFRANCO LAGO

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