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(-) (+) Tungsten electrode Shielding gas nozzle Shielding gas Power source Filler material Electric arc Finished weld Workpiece Power source (-) (+) Product Group Composite Applications ISO in % - Vol. 14175 Ar N 2 H 2 Steels as: austenitic + ferritic, Argon I1 100 Duplex, Superduplex, fine grain structural non ferritic metals, CU-Ni Forming gas H N5 95 - 80 5 - 20 Stainless steels Inoxline H2 R1 98 2 Stainless steels, Nickel and Ni-base alloys Inoxline H5 R1 95 5 Stainless steels, Nickel and Ni-base alloys Gases for welding & cutting Product Group Composite Applications ISO in % - Vol. 14175 Ar CO 2 O 2 He Ferroline C8 M 20 92 8 mild steel Ferroline C18 M 21 82 18 mild steel Ferroline C25 M 21 75 25 mild steel Ferroline X4 M 22 96 4 low/restr. high alloyed steels Ferroline X8 M 22 92 8 low/restr. high alloyed steels Ferroline C6 X1 M 24 93 6 1 mild steel Ferroline C12 X2 M 24 86 12 2 mild steel Ferroline C5 X5 M 23 90 5 5 low/restr. high alloyed steels Ferroline He20 C8 M 20 72 8 20 mild steel Carbon dioxide C 1 100 mild steel Product Group Composite Applications ISO in % - Vol. 14175 Ar He H 2 N 2 High and low alloyed steels Welding Argon I1 100 aluminum + non ferrous metals Inoxline H2 R1 98,0 2,0 Inoxline H5 R1 95,0 5,0 Stainless Steels (high alloyed) Inoxline H7 R1 92,5 7,5 Inoxline He3 H1 R1 95,5 3 1,5 Stainless Steels (high alloyed) Helium I2 100 (DC-)welding of aluminum Argon-Helium I3 10 90 Aluline He15 85 15 (AC-)welding of aluminum + Aluline He30 I3 70 30 generally copper and nickel Aluline He50 50 50 alloys Aluline He70 30 70 Aluline N 99,985 0,015 Aluline He15 N Z 84,985 15 0,015 Aluminum-alloys Aluline He30 N 69,985 30 0,015 Aluline He50 N 49,985 50 0,015 Welding Argon I1 100 Gas sensitive materials like special titanium, niobium, tantalium Inoxline N1 98,75 1,25 Inoxline N2 N2 97,50 2,50 Duplex, Superduplex Inoxline He15 N1 83,75 15 1,25 Inoxline He15 H2 N Z 82,985 15 2 0,015 Nickel-Base alloys MAG welding of mild steel TIG welding Root shielding DIN EN ISO 14175 Product Group Composition Applications ISO in % - Vol. 14175 Ar CO 2 O 2 He H 2 Inoxline X2 M13 98 2 high-alloyed steels Inoxline C2 M12 97,5 2,5 high-alloyed steels Inoxline He30 H2 C Z 67,88 0,12 30 2 Ni-alloys Inoxline He15 C2 M12 83 2 15 high-alloyed steels Inoxline C3 X1 M14 96 3 1 low/restr. high alloyed steels Abbreviation Components in % - Vol. Group Ident- oxidizing inert reducing less-active No. CO 2 O 2 Ar He H 2 N 2 I 1 100 2 100 3 balance 0,5 He 95 M1 1 0,5 CO 2 5 balance a) 0,5 H 2 5 2 0,5 CO 2 5 balance a) 3 0,5 O 2 3 balance a) 4 0,5 CO 2 5 0,5 O 2 3 balance a) M2 0 5 < CO 2 15 balance a) 1 15 < CO 2 25 balance a) 2 3 < O 2 10 balance a) 3 0,5 CO 2 5 3 < O 2 10 balance a) 4 5 < CO 2 15 0,5 O 2 3 balance a) 5 5 < CO 2 15 3 < O 2 10 balance a) 6 15 < CO 2 25 0,5 O 2 3 balance a) 7 15 < CO 2 25 3 < O 2 10 balance a) M3 1 25 < CO 2 50 balance a) 2 10 < O 2 15 balance a) 3 25 < CO 2 50 2 < O 2 10 balance a) 4 5 < CO 2 25 10 < O 2 15 balance a) 5 25 < CO 2 50 10 < O 2 15 balance a) C 1 100 2 balance 0,5 O 2 30 R 1 balance a) 0,5 H 2 15 2 balance a) 15 H 2 50 N 1 100 2 balance a) 0,5 N 2 5 3 balance a) 5 < N 2 50 4 balance a) 0,5 H 2 10 0,5 N 2 5 5 0,5 H 2 50 Rest O 1 100 Z Mixed gases with components not includes in the table or mixed gases with a composition outside of the given areas. b) a) For this classification, argon may be replaced in whole or in part by helium. b) Two mixed gases with the same Z classification may not replace each other. Drive Rolls Wire-electrode Shielding gas noozle Shielding gas Power source (-) (+) Product Group Composite Applications ISO in % -Vol. 14175 Ar He H 2 N 2 Schweißargon I1 100 Aluminum, non ferrous metals Inoxline He15 H2 N Z 82,985 15 2 0,015 Ni-base-alloys Helium I2 100 Copper Aluline He15 85 15 Aluline He30 I3 70 30 Copper, aluminum, Aluline He50 50 50 nickel + CuNife-alloys Aluline He70 30 70 Aluline N 99,985 0,015 Aluline He15 N Z 84,985 15 0,015 Aluminum-alloys Aluline He30 N 69,985 30 0,015 Aluline He50 N 49,985 50 0,015 Electric arc Finished weld Workpiece Messer Group GmbH Technology Management Welding and Cutting Gahlingspfad 31 · 47803 Krefeld Phone +49 2151 7811-0 · Fax +49 2151 7811-501 [email protected] www.messergroup.com MAG welding of stainless steels MIG welding Stand 12/2010

Mag Welding of Mild Steel Ferroline

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Page 1: Mag Welding of Mild Steel Ferroline

(-)

(+)

Tungsten electrode

Shielding gas nozzle

Shielding gas Power source

Filler material

Electric arc

Finished weld

Workpiece

Power source

(-)

(+)

Product Group Composite Applications

ISO in % - Vol.

14175 Ar N2 H2

Steels as:austenitic + ferritic,

Argon I1 100 Duplex, Superduplex,fine grain structural non ferritic metals,CU-Ni

Forming gas H N5 95 - 80 5 - 20 Stainless steels

Inoxline H2 R1 98 2 Stainless steels, Nickel and Ni-base alloys

Inoxline H5 R1 95 5 Stainless steels, Nickel and Ni-base alloys

Gases for welding & cutting

Product Group Composite Applications

ISO in % - Vol.

14175 Ar CO2 O2 He

Ferroline C8 M 20 92 8 mild steelFerroline C18 M 21 82 18 mild steelFerroline C25 M 21 75 25 mild steelFerroline X4 M 22 96 4 low/restr. high alloyed steelsFerroline X8 M 22 92 8 low/restr. high alloyed steelsFerroline C6 X1 M 24 93 6 1 mild steelFerroline C12 X2 M 24 86 12 2 mild steelFerroline C5 X5 M 23 90 5 5 low/restr. high alloyed steelsFerroline He20 C8 M 20 72 8 20 mild steelCarbon dioxide C 1 100 mild steel

Product Group Composite Applications

ISO in % - Vol.

14175 Ar He H2 N2

High and low alloyed steels Welding Argon I1 100 aluminum + non ferrous

metalsInoxline H2 R1 98,0 2,0Inoxline H5 R1 95,0 5,0 Stainless Steels (high alloyed)Inoxline H7 R1 92,5 7,5Inoxline He3 H1 R1 95,5 3 1,5 Stainless Steels (high alloyed)Helium I2 100

(DC-)welding of aluminumArgon-Helium I3 10 90Aluline He15 85 15

(AC-)welding of aluminum +Aluline He30

I370 30

generally copper and nickelAluline He50 50 50

alloysAluline He70 30 70Aluline N 99,985 0,015Aluline He15 N

Z84,985 15 0,015

Aluminum-alloysAluline He30 N 69,985 30 0,015Aluline He50 N 49,985 50 0,015Welding Argon

I1 100Gas sensitive materials like

special titanium, niobium, tantaliumInoxline N1 98,75 1,25Inoxline N2 N2 97,50 2,50 Duplex, SuperduplexInoxline He15 N1 83,75 15 1,25Inoxline He15 H2 N Z 82,985 15 2 0,015 Nickel-Base alloys

MAG welding of mild steelTIG welding

Root shielding

DIN EN ISO 14175

Product Group Composition Applications

ISO in % - Vol.

14175 Ar CO2 O2 He H2

Inoxline X2 M13 98 2 high-alloyed steelsInoxline C2 M12 97,5 2,5 high-alloyed steelsInoxline He30 H2 C Z 67,88 0,12 30 2 Ni-alloysInoxline He15 C2 M12 83 2 15 high-alloyed steelsInoxline C3 X1 M14 96 3 1 low/restr. high alloyed steels

Abbreviation Components in % - Vol.

Group Ident- oxidizing inert reducing less-active

No. CO2 O2 Ar He H2 N2

I 1 1002 1003 balance 0,5≤He≤95

M1 1 0,5≤CO2≤5 balancea) 0,5≤H2≤52 0,5≤CO2≤5 balancea)

3 0,5≤O2≤3 balancea)

4 0,5≤CO2≤5 0,5≤O2≤3 balancea)

M2 0 5 < CO2≤15 balancea)

1 15 < CO2≤25 balancea)

2 3 < O2≤10 balancea)

3 0,5≤CO2≤5 3 < O2≤10 balancea)

4 5 < CO2≤15 0,5≤O2≤3 balancea)

5 5 < CO2≤15 3 < O2≤10 balancea)

6 15 < CO2≤25 0,5≤O2≤3 balancea)

7 15 < CO2≤25 3 < O2≤10 balancea)

M3 1 25 < CO2≤50 balancea)

2 10 < O2≤15 balancea)

3 25 < CO2≤50 2 < O2≤10 balancea)

4 5 < CO2≤25 10 < O2≤15 balancea)

5 25 < CO2≤50 10 < O2≤15 balancea)

C 1 1002 balance 0,5≤O2≤30

R 1 balancea) 0,5≤H2≤152 balancea) 15≤H2≤50

N 1 1002 balancea) 0,5≤N2≤53 balancea) 5 < N2≤504 balancea) 0,5≤H2≤10 0,5≤N2≤55 0,5≤H2≤50 Rest

O 1 100Z Mixed gases with components not includes in the table or mixed

gases with a composition outside of the given areas. b)

a) For this classification, argon may be replaced in whole or in part by helium.b) Two mixed gases with the same Z classification may not replace each other.

Drive Rolls

Wire-electrode

Shielding gas noozle

Shielding gas Power source

(-)

(+)

Product Group Composite Applications

ISO in % -Vol.

14175 Ar He H2 N2

Schweißargon I1 100Aluminum,non ferrous metals

Inoxline He15 H2 N Z 82,985 15 2 0,015 Ni-base-alloys

Helium I2 100 Copper

Aluline He15 85 15Aluline He30

I370 30 Copper, aluminum,

Aluline He50 50 50 nickel + CuNife-alloysAluline He70 30 70Aluline N 99,985 0,015Aluline He15 N

Z84,985 15 0,015

Aluminum-alloysAluline He30 N 69,985 30 0,015Aluline He50 N 49,985 50 0,015

Electric arc

Finished weld

Workpiece

Messer Group GmbHTechnology Management Welding and Cutting

Gahlingspfad 31 · 47803 KrefeldPhone +49 2151 7811-0 · Fax +49 2151 7811-501

[email protected]

MAG welding of stainless steels

MIG welding

Stand 12/2010

Poster_Schutzgase_e_A3_RZ 05.01.2011 21:00 Uhr Seite 1