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LV Motors: Hazardous Area Applicaon Safety first, always | Reliable | Long lasng

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Page 1: LV Motors: Hazardous Area Applicaon

LV Motors: Hazardous Area Applica�on

Safety first, always | Reliable | Long las�ng

Page 2: LV Motors: Hazardous Area Applicaon

BHARAT BIJLEE MOTORS: MILESTONES

2013MV Plant for IC411 motors

LT range upto 400 frame

2009

Technical collaboration with

Siemens AG until 1981

1958

Marketing by Siemens and its affiliates

1958-90

ToC journey begins

2010

1990Own Sales & Marketing -Sales organisation

segmented geographically

2018 Ultra Premium Energy Efficient IE5 Motor: Winner of CII’s Most Innovative Energy Saving Product 2018

Started manufacturing motors

1946

2016Super Premium Energy Efficient IE4 Motor:

Winner of CII’s Most Innovative Energy Saving Product 2016

Page 3: LV Motors: Hazardous Area Applicaon

Bharat Bijlee LV Hazardous Area Motors: An Introduc�on

Flame Proof Motors: Type Ex(d)

A. Technical Informa�on

Industrial Applica�ons, Reference Standards, Statutory Approvals and Licenses

Temperature Class, Electrical Features & Mechanical Features

B. General Specifica�ons: Standard & op�onal Features

C. Statutory Requirement for Flame Proof Induc�on Motors Fed with VFD Supply

D. Performance Data: Standard Range of FLP Motors

E. Dimensional Drawing: Standard Range of FLP Motors

F. Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1

G. Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1

Non Sparking Motors: Type Ex(nA)

A. Technical Informa�on

Reference Standards, Limi�ng Temperature

Electrical Features & Mechanical Features

B. General Specifica�ons: Standard & Op�onal Features

C. Statutory Requirement for Non Sparking Induc�on Motors Fed with VFD Supply

D. Performance Data: Efficiency Values Complying to IE2 Class of IEC 60034-30-1

E. Dimensional Drawing: Efficiency Values Complying to IE2 Class of IEC 60034-30-1

Cer�fica�ons

LV Motors Product Range

Motor, Drive And Automa�on Solu�ons

CONTENT

1

3-8

2

9

10

11-14

15-16

17-20

21-22

24-25

26

27

28-30

36

37-38

39

23

31-35

Page 4: LV Motors: Hazardous Area Applicaon

In specific scenarios hazardous environment cannot be avoided and

hence machines and processes have to be appropriately designed,

to not only mi�gate the risks but also avoid untoward incidents.

Motors are also used in applica�ons in hazardous areas, thus

crea�ng a need for a very specific design suitable to such

condi�ons. Hazardous areas are defined as those where explosive

atmosphere is present, or is expected to be present, in quan��es

which merit the requirement of special precau�ons. The

Zone

Classifica�on of area as per IS 5572

Selec�on of electrical equipment as per IS 5571

Zone ‘0’

An area in which Hazardous atmosphere is con�nuously present

Generally, use of electrical equipment is to be avoided. But when this is not prac�cable, Intrinsically safe or pressurized electrical equipment to be used.

Zone ‘1’Hazardous atmosphere is likely to be present under normal opera�ng condi�ons.

For this area, electrical equipment used, must be in flame proof enclosure type Ex (d) conforming to IS/IEC 60079-1.

Zone ‘2’

In this area hazardous atmosphere is likely to be present only under abnormal opera�ng condi�ons and for a short period.

Apparatus with type of protec�on Ex (e) in accordance with IS/IEC 60079-7 may be used without any special enclosure. Apparatus having type of protec�on Ex (nA) in accordance with IS/IEC 60079-15 are also permi�ed for use.

Bharat Bijlee's motors for hazardous area have been widely used

across various sectors such as Oil & Gas, Pharmaceu�cal, Mining,

Chemical & Power and have been successfully working on all

possible applica�ons over the years. These motors have been

trusted for cri�cal applica�ons that require adherence to

With major cer�fica�ons viz. PESO, DGMS

Motors with cer�fied test reports from PESO approved test laboratory

Accessories and customiza�ons as per customer's requirements adhering to necessary statutory requirements

Why Bharat Bijlee?

Bharat Bijlee offers to its customers a wide range of hazardous area motors

Non Sparking & Flame Proof Motors across different efficiency levels

1

BHARAT BIJLEE LV HAZARDOUS AREA MOTORS: An Introduc�on

Zone '1', '21' & '22' for FLP Ex(d) motors & Zone '2' for Non-Sparking Ex(nA) motors

Suited for temperature class T4, T5 & T6 for FLP motors & temperature class T3 for Non-Sparking motors

Licensed by BIS as per statutory requirement

ATEX / IECEx cer�fica�on for Flame Proof Ex(d) motors

construc�on, installa�on and use of equipment is designed

specifically to suit the hazardous environment. The decision as to

whether an area is hazardous as per the relevant regula�ons

and specifica�ons rests en�rely with the user, or in case of doubt,

with the competent and authorized inspec�ng authority.

IS 5572 classifies hazardous areas into three zones, depending on

the frequency and dura�on for which dangerous concentra�ons

are likely to be present.

extremely stringent norms. Our annual produc�on capacity of

2,50,000 motors is backed by an indigenous state-of-the-art

manufacturing facility. With rigorous quality checks at various

stages in our factory, we deliver one of the finest and most

reliable motors in the industry.

Page 5: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

2

Page 6: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

A. Technical Informa�on

Coal Mines

Petro Chemicals

& Chemicals

Oil Mines & Rigs

Fer�lizers Solvent Extrac�on

Plant

Paints & Varnish Industry

LPG Bo�ling Plants

Agro Chemicals

Drugs & Pharmaceu�cals

General Industry

A.2 Reference Standards:

IS/IEC 60079-0 Electrical apparatus for Explosive gas atmosphere-Part 0 General Requirements

IS/IEC 60079-1 Electrical apparatus for Explosive gas atmosphere-Equipment protec�on by flame proof enclosures "d"

IS 5572Classifica�on of Hazardous areas (other than mining) having flammable gases and vapors for electrical installa�ons

IS 5571

IS/IEC 60034-1

IS 12615 Line Operated Three Phase A.C. Motors (IE CODE) "Efficiency Classes and Performance Specifica�on"

IS 4029

IS 4889 Methods of determina�on of efficiency of rota�ng electric machines (For Standard TEFC SCR Motors)

IS 15999 - (Part 2/Sec 1) Standard Methods for determining Losses and Efficiency from Tests.(For IE Series Motors)

Guide for selec�on and installa�on of electrical equipment for hazardous areas (other than mines)

Rota�ng Electrical Machines: Part 1 Ra�ng & Performance

Guide for tes�ng three phase induc�on motors (For Standard TEFC SCR Motors)

IS/IEC 60034-5Degree of protec�on provided by the integral design of Rota�ng Electrical Machines (IP code Classifica�on)

IS 6362/IEC 60034-6 Designa�on of method of cooling for Rota�ng Electrical Machines/Method of cooling (IC code)

IS 12065/IEC 60034-9 Permissible limits of noise level for Rota�ng Electrical Machines

IS 12075 Mechanical Vibra�on of Rota�ng Electrical Machines

IEC 60072-1 Dimension & Output ra�ng of Rota�ng Electrical Machines

IS 900 Code of prac�ce for installa�on and maintenance of induc�on motors

IS 1231 Dimensions of Foot Mounted AC Induc�on motors

IS 2223 Dimensions of Flange mounted AC Induc�on motors

A.1 Industrial Applica�ons:

Motors used in hazardous areas need statutory approvals from various statutory authori�es depending upon their area of jurisdic�on before

marke�ng. Statutory / Licensing authori�es accord their approval / License based on the test reports issued by their recognized test houses such

as CIMFR Dhanbad, ERTL (East) Kolkata etc.

A.3 Statutory Approvals and Licenses:

Statutory Authority Scope Area of Jurisdic�on

PESO Approved Test Laboratory

Directorate General of Mines Safety (DGMS), Dhanbad

Petroleum & Explosives Safety Organiza�on (PESO), Nagpur (formerly CCOE)

Tes�ng & Cer�fica�on

Approving

Approving

Bureau of Indian Standards (BIS) Licensing

Coal Mines

All areas where explosive liquids/gases are stored & transported

All Flame Proof Motors have License mark IS/IEC 60079-1:2007. DGMS iden�fica�on mark is mandatory for motors used in coal mines.

3

Page 7: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

Technical Informa�on

4

A.4 Temperature Class

The maximum surface temperature under the worst opera�ng

condi�on must not exceed the igni�on temperature of gas.

The maximum surface temperature refers to that surface which is

coming in contact with the explosive gas. In case of Flame

Proof Ex(d) Motors, this refers to external surface temperature

whereas in case of Non sparking Ex (nA) motors, this refers to the

internal temperature as well.

Temperature Class of Bharat Bijlee Motors

Classifica�on of Hazardous Gases:

Hazardous Gases have been classified in IS/IEC 60079-1 and are

associated only with flame proof enclosures. Bharat Bijlee Flame

proof motors are offered suitable for gas group. I, IIA and IIB only.

Addi�onally, frame MJ132 is suitable for gas group IIB + H₂

(Hydrogen). List of hazardous gases, their group specifica�on and

igni�on temperatures have been specified in IS/IEC 60079-20.

Some of the gases are listed in the following table.

*Note: Industrial Methane includes Methane mixed with not more

than 10% volume of Hydrogen

Temp. Class as required by the

area classifica�on

T1 < 450 T1 to T6

T2 < 300 T2 to T6

T3 < 200 T3 to T6

T4 < 135 T4 to T6

T5 < 100 T5 to T6

T6 < 85 T6

Maximum Surface

Temperature in °C

Allowable temperature

classes of equipment

Temperature ClassIEC Frame Size BBL Frame Size

80

90

100

112

132

160

180

200

225

250

280

315

MJ 80

MJ 90

MJ 100

MJ 112

MJ 132

MJ 160

MJ 180

MJ 200

MJ 225

MJ 250

MJ 280

MJ 315

T6

T5

T5

T5

T5

T5

T5

T5

T5

T4

T4

T4

Frame Size

Gas Group Gas or Vapour Temperature Class

IIB

Methane (firedamp)

Industrial Methane*

Carbon monoxide

Decane

Xylene

Methyl acetate

Hexane

Heptane

Iso-octane

Propane

Butane

Benzene

Cyclohexane

Acetone

Ethyl acetate

Chloroethylene

Methanol

Ethanol

Butyl acetate

1,3-Butadiene

Ethylene

Diethyl ether

Ethylene oxide

Coke-oven Gas

Hydrogen

Acetylene

I

IIA

IIC

T1

T1

T1

T3

T1

T1

T3

T3

T2

T1

T2

T1

T2

T1

T1

T1

T1

T2

T2

T2

T2

T4

T2

T1

T1

T1

The classifica�on of temperature class T1 to T6 is as men�oned below:

Page 8: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

Standard Opera�ng Condi�ons:

● Voltage: 415V ± 10%

● Frequency: 50 Hz ± 5%

● Combined Varia�on: ± 10% (absolute sum with maximum

frequency varia�on 5%)

● Ambient: 45�C

● Al�tude: upto 1000m above mean sea level

Re-Ra�ng Factors Applicable Under Different Condi�ons of Supply Voltage, Frequency, Ambient & Al�tude

A.5 Electrical Features

I. Varia�on in Supply Voltage & Frequency

Ambient Temperature (�C)

Permissible Output as % of Rated Value

II. Varia�on in Ambient

< 30

30 to 45

50

55

60

107

100

96

92

87

III. Varia�on in Al�tude

Permissible Output as % of Rated Value

Al�tude Above Mean Sea Level (m)

1000

1500

2000

2500

3000

3500

4000

100

97

94

90

86

82

77

Star�ng Current Measurement of Bharat Bijlee Motors:

Induc�on motor star�ng current is generally 6 to 7 �mes the full load

current of the motor. This is a characteris�c feature of the motor

and though undesirable, it is inevitable in the design of the motor.

Measurement of this star�ng current at rated voltage becomes

difficult since it demands higher capacity of the supply system as

well as use of appropriate CTs in the circuit of meters. Generally

a frac�on of rated star�ng current is passed in the motor due to

capacity constraints. This current is extrapolated to rated voltage.

If this measurement is done at higher voltage then the es�mated

star�ng current is more accurate.

Duty, Star�ng Time & Number of Consecu�ve Starts

For load GD² < Motor GD², the motors can safely withstand

3 consecu�ve starts from cold condi�on and 2 consecu�ve starts

from hot condi�on. In applica�on where more severe star�ng

condi�ons are encountered, a special enquiry should be made

to our Sales Office. e.g.

● Drives with high iner�a e.g flywheel drives, eccentric presses,

large fans etc.

● Drives involving intermi�ent duty of motors with frequent starts

e.g. rolling mills, centrifuges and conveyor motors, etc.

The enquiry should be accompanied with following informa�on:

● GD² and relevant speed of driven equipment

● Duty cycle / sequence of opera�on / no. starts / hour

● Speed-Torque diagram of driven equipment

● Method of braking (Electrical or Mechanical)

● Method of star�ng

● Method of coupling

kW RangeMeasurement at % of

voltage to rated voltage

70 %

60 %

35 %

25 %

25 %

0.12 kW to 90 kW

90 kW to 200 kW

200 kW to 355 kW

355 kW to 560kW

560kW and above (with rated voltage

690V or higher)

Voltage Varia�on %

10 +

12.5 +

15 +

5 +

5 +

5 +

10 +

12.5 +

15 +

100

95

90

Frequency Varia�on %

Combined Voltage &

Frequency %

Permissible Output

as % of Rated Value

Method of Star�ng:

kW Ra�ng Method of Star�ng No. of Leads

Upto & including 1.5 kW

Above 1.5 kW

DOL

DOL or Star / Delta

3 (Internal Star Connec�on)

6

Technical Informa�on

5

Page 9: LV Motors: Hazardous Area Applicaon

6

FLAME PROOF MOTORS: Type Ex(d)

A.6 Mechanical Features

Enclosure & Cooling:

These motors are so designed that the frame temperature will

remain below the igni�on temperature of gas-air mixture involved.

The frame, end shields, terminals boxes and bearing covers of all

motors are made of grey cast iron. All cast iron parts forming

flame proof enclosures are subjected to hydraulic pressure test,

a�er final machining as per IS/IEC 60079-1.

All motors are Totally Enclosed Fan Cooled (TEFC). The cooling is

effected by self-driven, bi-direc�onal cast iron or fabricated

centrifugal fan protected by fan cover. The type of cooling is IC 411

as per IS 6362/IEC 60034-6. Minimum cooling distance as indicated

in GA drawing has to be provided for effec�ve cooling of the motor.

Degree of Protec�on:

All motors have IP55 Degree of protec�on as per IS/IEC 60034-5.

Higher degree of protec�on can be provided on request. All flanged

motors are addi�onally provided with oil �ght sha� protec�on on

driving end side. A drain plug is not permissible in FLP motors.

Horizontal Moun�ng

Ver�cal Moun�ng

Standard motors are designed for foot moun�ng (B3). All foot

mounted motors are with integral feet construc�on . These are also

suitable for B6, B7, B8, V5 and V6 moun�ng without any change.

Motors can be supplied in Flange moun�ng (B5). These are also

suitable for V1 and V3 moun�ng without any change.

Direc�on of Rota�on:

All motors are suitable for bi-direc�onal rota�on.

Balancing & Vibra�on:

Rotors are dynamically balanced with a half key in the sha�

extension. The balancing grade is G2.5 as per ISO:1940. Vibra�on

grade is 'Normal grade' conforming to IS 12075. Other grades as

per IS 12075 or IEC 60034-14 can be provided on request.

Motors are designed for noise level well below the limits specified

in IS 12065 and IEC 60034 - 9.

Li�ing Arrangement:

All motors are provided with li�ing hooks. When two or more

hooks are provided, all hooks to be used simultaneously for li�ing

the motor.

Paint:

All motors are given a special treatment of primer and paint to

internal as well as external surface. All external surfaces are coated

with epoxy polyamide base acid/alkali resistant paint of dark

Admiralty Grey Shade (No. 632 as per IS: 5).

Name Plate:

Stainless steel name plate is provided on each motor. Special data

such as efficiency, star�ng current, star�ng torque, gas group,

temperature class and statutory approval references are also

provided with usual name plate details.

Insula�on for Converter Fed Motors:

● Vacuum Pressure Impregna�on (VPI) is provided to windings

on request.

● Depending on the voltage wave rise �me (dv/dt) and the

maximum peak to peak voltage at the motor terminals, suitable

insula�on schemes are provided on request.

● On customer's demand, insulated bearings are offered from frame

size 160 onwards on the non driving end side of the motor.

Earthing Terminals:

Two earthing terminals are provided, one on each motor foot.

Also, two earthing terminals are provided in the terminal box.

Technical Informa�on

Moun�ng:

Page 10: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

* 3 Terminals up to & including 1.5 kW & 6 terminals for higher kW Outputs** Cable entries other than those men�oned in the table can be offered subject to availability of statutory approvalNote: 1) L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only2) Standard terminal box loca�on is TOP3) Sealed bearing (2Z) are filled with grease Unirex N3- ESSO. Others are filled with SKF LGMT3 of SKF make.

Re-lubrica�on Interval:

Bearing PoleRe-lubrica�on

Quan�ty (g) Interval (Hrs)

6213

6215

6316

6317

6319

2

4

6

8

2

4

6

8

2

4

6

8

2

4

6

8

120

150

180

220

3200

9000 15000

21000

2800

8200

10000

18000

2000

7500

13000

17500

2000

5000

7500

10000

Cable Entries:

Motor for mining applica�on (i.e. coal mines and oil mines) is

provided with compound filling sealing box. Cable entries suitable

for with flame proof glands (for applica�on in hazardous area Gas

Group IIA and IIB only) can be provided with flame proof glands.

A cable sealing box is mandatory for all motors for use in coal

mines and oil mines.

Technical Informa�on

7

Bearing & Terminal Box Details:

Cable Entries No & Size **

Frame Size

Bearing Nos.C3 Clearance

D.E. N.D.E.

Terminal Box Type

Terminal

Nos Size

80

90

100

112

132

160

180 200

225

250

280 (2Pole)

280

(4, 6, 8 Pole)

315S/M & L

6204 2Z

6205 2Z

6206 2Z

6206 2Z

6208 2Z

6209 2Z

6310 2Z

6212 2Z

6213 6215 6316

6317

6319

6204 2Z

6205 2Z

6206 2Z 6206 2Z 6208 2Z 6209 2Z 6310 2Z 6212 2Z

6213 6215

6316

6316

6319

MJ80 3 M5 1 x M20 4

MJ132 3/6* M6 1 x M25

6

16

2 x M32 50

MJ200 6 M82 x M40

MJ280 6 2 x M50M12 150

70

MJ315 6 M16 2 x M63 240

Maximum Conductor

Cross Sec�onal 2Area (mm )

Page 11: LV Motors: Hazardous Area Applicaon

8

FLAME PROOF MOTORS: Type Ex(d)

Shipping Dimension:

FrameType

Reference

Packing Box Dimensions

Length Width Height

Motor Gross Weight (kg)

80

90L

100L

112M

132M

160ML

180L

200L

225SM

250M

280SM

315SM

315L

2J080453G

2J09L653G

2J10L233G

2J11M653G

2J13M693G

2J16L293G

2J18L633G

2J20L253G

2J22M643G

2J25M4A3G

2J28M453G

2J31M653G

2J31L6B3G

440

510

510

510

610

790

790

940

920

1100

1220

1300

1500

440

470

310

310

330

440

460

540

540

660

660

870

870

310

340

510

510

550

540

690

690

790

820

890

1000

1003

34

51

66

73

118

216

267

408

534

696

860

1120

1625

Special Features:

● Sturdy housing that prevents an internal explosion from spreading to the external environment and also resists the explosion pressure.

● Robust bearing shields and caps bolted to the frame in a manner where the gaps remain unaffected in the event of an internal explosion.

● Screen on air intake with a mesh size not exceeding 8mm.

●External two earth terminals on motor feet.

● Protec�ve earth conductor terminal in the terminal box.

● Ex (d) mark on the motors.

● Special varnishing and pain�ng treatment to resist highly corrosive atmosphere.

● All ver�cal mounted motors will be provided with 3 li�ing lugs.

Special Maintenance Care During Opera�on:

Each motor must be provided with protec�ve circuit breaker or an equally effec�ve device. In order to maintain safety protec�on, the following

care must be taken on site during opera�on:

● The joint faces must not be re-machined nor finished or coated with varnish or paint. The surfaces must be kept metallically clean.

A thin film of grease must be applied as protec�on against rust. The use of gaskets at point where there were originally none,

is not permi�ed.

● Defec�ve moun�ng screws and bolts must be replaced promptly by new ones of a material with at least the same tensile-strength as

the original ones.

● Care should be taken to see that all screw, bolts, nuts etc. used for fixing the parts of flame proof enclosure are provided with spring

washer wherever originally supplied, to prevent them from ge�ng loose due to shocks and vibra�on during opera�on.

● Enough ven�la�ng space must be provided for efficient cooling of the motor. Refer GA drawing given in the catalogue.

Technical Informa�on

Page 12: LV Motors: Hazardous Area Applicaon

FLAME PROOF MOTORS: Type Ex(d)

B. General Specifica�ons: Standard & op�onal Features

Range

● Series: 3 Phase Squirrel Cage

Induc�on, Flame Proof Motors

● Polarity: 2, 4, 6, 8

Standard Feature Op�onal Feature

For standard bearings, kindly refer to the bearing chart

Fan Cover: Mild Steel

Paint Shade: AAP 632 AAP Epoxy based RAL grade or Epoxy based IS:5 grade

Sealed Bearing: upto 200 Frame Online Greasing Arrangement: 225 Frame & Above

Online Greasing Arrangement: 180 to 200 Frame

EN 24, EN57

Ambient: 45�C Any other on request

B3 Moun�ng B5, B35, V1

IP55 IP56, IP65, IP66

Frequency: 50 Hz 60 Hz

Voltage: 415V

Packing: Corrugated Boxes: Upto 90 Frame Wooden Packing Boxes: 100 Frame & Above

Duty: S1 S3 / S4 Duty: Upto frame 112 in 4Pole

220 to 690V

TB Posi�on: Top

TB Posi�on:RHS: 112 frame & aboveLHS: 160 frame & above

Cast Iron Construc�on: For all frames

Sha� Material: EN8

Insula�on: Class F

I C411: Totally Enclosed Fan Cooled

Insula�on: Class H

Gel Coat on Winding: For all frames

Space Heater: 315 frame Space Heater: 80 Frame & Above

Inverter Duty Suitability:Standard Efficiency: Upto 280 frameIE2 Efficiency: Upto 250 frame

Sea Worthy/Export Packing Case

Insulated Bearing: 132 frame & above (hybrid bearing �ll 225 frame)Cylindrical Roller Bearing on DE Side: 160 frame & above

Our other op�onal features: ● Non standard sha� material, diameter & extension ● Double compression glands ● Auxilliary Terminal Box: 200 frame & above ● Thermister: 80 frame & above ● Canopy, water flinger, non standard paint & paint shade ● High temperature grease ● Reduced and special grades of vibra�on as per IS 12075 can be provided on request

Note: 1) Kindly confirm applica�on wise requirement of cable sealing box and auxilliary terminal box with our nearest sales office 2) For FLP motors to be operated on VFD supply, combined tes�ng of motor & converter is mandatory. Refer page 10 for further details 3) For any other non standard feature, kindly contact our nearest sales office4) For enquiries of ATEX / IECEx cer�fied motors, kindly contact our nearest sales office

Performance Data & Drawings of respec�ve ra�ngs are included aheadIE2 FLP: For 8 Pole ra�ngs higher than 45kW, kindly refer to our nearest sales officeIE3 FLP: For further details, kindly refer to our nearest sales office

kWFrameType

80 to 315 0.37 to 200Standard Range of FLP Motors

FLP Motors: Efficiency Values Complying to IE2 Class of IEC 60034-30-1

FLP Motors: Efficiency Values Complying to IE3 Class of IEC 60034-30-1

80 to 315

80 to 315

0.37 to 200

0.37 to 200

9

Framewise Inverter Duty Suitability:Standard Efficiency Motor: 315 FrameIE2 Efficiency Motor: 315 FrameIE3 Efficiency Motor: For all frames

Page 13: LV Motors: Hazardous Area Applicaon

10

FLAME PROOF MOTORS: Type Ex(d)C. Statutory Requirement for Flame Proof Induc�on Motors Fed with VFD Supply

Combined Tes�ng of Flame Proof Motor and Converter:

Bharat Bijlee motors have been tested and approved by statutory

authori�es for given temperature class with sinusoidal supply.

Since VFD supply contains more harmonics, temperature rise of

motor increases on VFD supply. This leads to increase in surface

temperature. Also, with the VFD, motor speed is varied. When

motor speed is reduced, it leads to poor cooling and higher

temperature rise. So the new temperature class needs to be

verified by statutory authority. IS 5571 (Guide for selec�on and

installa�on of electrical equipment for hazardous areas - other

than mines) or IEC 60079-14 (Explosive atmospheres - Part 14:

Electrical installa�ons design, selec�on and erec�on) is the selec�on

guide for the user. The statutory tes�ng authori�es insist that the

motors intended for use in hazardous area, which are to be supplied

with varying voltage and frequency by converter, shall be tested,

cer�fied, and approved in associa�on with the converter to

determine the temperature class / maximum surface temperature.

The authori�es give reference to IS 5571:2009 clause 10.6.1 (a) for

this tes�ng. This is also men�oned in the interna�onal standard

IEC 60079-14:2007 (Explosive atmospheres - Part 14: Electrical

installa�ons design, selec�on and erec�on), clause 10.6.1 (a).

Note:

1) Addi�onal factors may also need to be taken into account, which

include provision by the user of addi�onal output filters or reactors

and the length of cable between converter and motor. Both these

affect motor input voltage and cause addi�onal motor hea�ng.

2) High frequency switching in converters can lead to rapid rise �me

voltage stress in the windings and cable circuits and therefore a

further poten�al source of igni�on. It is necessary to consider the

effects of this stress according to the type of protec�on. It will be

necessary to add an addi�onal output filter a�er the converter.

3) Bearing currents require special considera�on. Possible solu�ons

include the use of insulated bearings, either alone, or in accordance

with a filter that reduces common mode voltages and / or dv/dt.

Cable Length Between Motor and Converter

Whenever flame proof motor is fed through converter supply,

converter is placed in safe area and motor is working in hazardous

area. Hence the cable length is generally high, i.e. 500 to 800 meters

long. For effec�ve and trouble free opera�on of motor, use of filters

(preferably sine wave filter) at converter output terminals is a must,

when using such high cable length. The customer and / or his system

integrator has to ensure that the voltage appearing at motor

terminals is <= 1.56kV. Warranty clause of motor is applicable only if

sine wave filter is provided at converter output terminals by the

motor user.

Use of Thermal Protec�ve Devices

Use of thermistors / thermostats is recommended to monitor the

temperature rise of stator winding of motor.

Page 14: LV Motors: Hazardous Area Applicaon

*0.3

70

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J80

MD

08

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32

MD

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S2B

30

00

00

29

20

10

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80

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98

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11

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16

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60

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0

15

20

16

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MJ1

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00

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0

18

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MJ2

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00

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96

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PR

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nd

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g C

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min

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S 4

88

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age:

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: 50

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mb

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per

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B

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31

31

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IS/I

EC 6

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34

-1

11

Page 15: LV Motors: Hazardous Area Applicaon

12

*0.3

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J80

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J90

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11

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16

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MJ1

60

MD

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ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)P

erf

orm

ance

Dat

a: S

tan

dar

d R

ange

of

FLP

Mo

tors

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²kg

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h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

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d

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ue

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atio

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ed

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tpu

t

B3

con

stru

ctio

n

Op

era

tin

g ch

ara

cte

rist

ics

at r

ate

d o

utp

ut

kWH

P3

/4L

Ap

plic

able

sta

nd

ard

fo

r te

s�n

g: IS

40

29

Ap

plic

able

sta

nd

ard

fo

r effi

cien

cy d

eter

min

a�o

n: I

S 4

88

9V

olt

age:

41

5V

+/-

10

%Fr

equ

ency

: 50

Hz

+/-

5%

Co

mb

ined

Var

ia�

on

: +/-

10

%

Am

bie

nt:

45

°CD

uty

: S1

(C

on

�n

uo

us)

15

00

rp

m (

4 P

ole

)

Insu

la�

on

: Cla

ss F

Tem

per

atu

re R

ise:

Cla

ss B

Pro

tec�

on

: IP

55

Typ

e

Ref

ere

nce

Ro

tor

GD

²Fr

ame

Si

ze

IEC

Fram

e

Size

B

BL

31

31

32

48

50

60

70

10

0

11

3

13

6

14

3

15

6

21

5

23

0

30

5

38

0

43

0

59

5

70

5

72

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Net

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eig

ht

B3

co

nst

r.

* Th

ese

ra�

ngs

are

off

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in h

igh

er f

ram

e si

zeN

ote

: A

ll p

erfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

Page 16: LV Motors: Hazardous Area Applicaon

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)P

erf

orm

ance

Dat

a: S

tan

dar

d R

ange

of

FLP

Mo

tors

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²kg

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h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

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d

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ue

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ed

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t

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stru

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n

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tin

g ch

ara

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sta

nd

ard

fo

r te

s�n

g: IS

40

29

Ap

plic

able

sta

nd

ard

fo

r effi

cien

cy d

eter

min

a�o

n: I

S 4

88

9V

olt

age:

41

5V

+/-

10

%Fr

equ

ency

: 50

Hz

+/-

5%

Co

mb

ined

Var

ia�

on

: +/-

10

%

Am

bie

nt:

45

°CD

uty

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(C

on

�n

uo

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10

00

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la�

on

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ss F

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per

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re R

ise:

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Pro

tec�

on

: IP

55

Typ

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ere

nce

Ro

tor

GD

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ame

Si

ze

IEC

Fram

e

Size

B

BL

Net

W

eig

ht

B3

co

nst

r.

* Th

ese

ra�

ngs

are

off

ered

in h

igh

er f

ram

e si

zeN

ote

: A

ll p

erfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

0.3

70

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08

06

13

00

00

09

10

1.0

80

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0.7

00

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0.4

86

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66

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1.0

3.0

2.1

2.3

0.0

06

03

1

0.5

50

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80

MJ8

0M

D0

80

63

30

00

00

91

51

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0.5

90

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0.6

20

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69

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0.0

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51

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MJ9

0M

D0

9L6

33

00

00

09

25

1.9

90

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0.7

20

.61

0.5

07

3.0

70

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9.0

3.4

2.0

2.5

0.0

12

24

8

1.1

1.5

90

LM

J90

MD

09

L65

30

00

00

93

02

.80

1.1

50

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0.6

10

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76

.07

4.0

72

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50

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00

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00

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53

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50

60

2.2

3.0

11

2M

MJ1

12

MD

11

M6

33

00

00

09

35

4.9

72

.29

0.7

70

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0.5

58

0.0

80

.07

4.0

5.0

2.0

2.5

0.0

50

06

7

3.7

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13

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MJ1

32

MD

13

S6B

30

00

00

95

08

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0.7

70

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0.6

08

3.0

83

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5.0

2.2

2.8

0.1

18

01

00

5.5

7.5

13

2M

MJ1

32

MD

13

M6

N3

00

00

09

50

11

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0.7

80

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0.6

48

4.5

84

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3.0

0.1

72

01

20

7.5

10

.01

60

MM

J16

0M

D1

6M

63

30

00

00

96

01

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7.6

10

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0.7

40

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88

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86

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60

14

9

9.3

12

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60

LM

J16

0M

D1

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63

00

00

09

60

18

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0.8

00

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0.6

48

8.0

88

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2.1

2.5

0.3

40

01

69

11

15

16

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00

00

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11

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70

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16

9

15

20

18

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30

00

00

96

52

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15

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0.7

50

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00

21

0

18

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52

00

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13

00

00

09

75

34

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8.5

0.8

30

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0.7

09

1.1

91

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2.3

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02

75

22

30

20

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30

00

00

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54

0.3

22

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0.7

70

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91

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1.0

88

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.20

29

0

30

40

22

5M

MJ2

25

MD

22

M6

23

00

00

09

75

52

.13

0.0

0.8

70

.84

0.7

69

2.0

91

.08

8.0

6.0

2.3

2.2

2.1

04

30

37

50

25

0M

MJ2

50

MD

25

M6

03

00

00

09

75

63

.23

7.0

0.8

80

.85

0.8

29

2.5

92

.59

1.0

6.0

2.5

2.3

3.5

15

60

45

60

28

0S

MJ2

80

MD

28

S61

30

00

00

98

48

0.1

44

.50

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0.8

00

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93

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2.5

92

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61

5

55

75

28

0M

MJ2

80

MD

28

M6

33

00

00

09

84

95

.25

4.4

0.8

60

.83

0.7

69

3.5

93

.09

2.0

6.0

2.4

2.4

6.1

67

25

32

13

Page 17: LV Motors: Hazardous Area Applicaon

14

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)P

erf

orm

ance

Dat

a: S

tan

dar

d R

ange

of

FLP

Mo

tors

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²kg

Wit

h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

R

ate

d

Torq

ue

R

atio

Rat

ed

Ou

tpu

t

B3

con

stru

ctio

n

Op

era

tin

g ch

ara

cte

rist

ics

at r

ate

d o

utp

ut

kWH

P3

/4L

Ap

plic

able

sta

nd

ard

fo

r te

s�n

g: IS

40

29

Ap

plic

able

sta

nd

ard

fo

r effi

cien

cy d

eter

min

a�o

n: I

S 4

88

9V

olt

age:

41

5V

+/-

10

%Fr

equ

ency

: 50

Hz

+/-

5%

Co

mb

ined

Var

ia�

on

: +/-

10

%

Am

bie

nt:

45

°CD

uty

: S1

(C

on

�n

uo

us)

75

0 r

pm

(8

Po

le)

Insu

la�

on

: Cla

ss F

Tem

per

atu

re R

ise:

Cla

ss B

Pro

tec�

on

: IP

55

Typ

e

Ref

ere

nce

Ro

tor

GD

²Fr

ame

Si

ze

IEC

Fram

e

Size

B

BL

Net

W

eig

ht

B3

co

nst

r.

* Th

ese

ra�

ngs

are

off

ered

in h

igh

er f

ram

e si

zeN

ote

: A

ll p

erfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

*0.3

70

.59

0L

MJ9

0M

D0

9L8

33

00

00

07

00

1.3

20

.52

0.6

30

.52

0.4

16

2.0

55

.04

8.0

2.7

1.8

2.1

0.0

11

04

6

0.5

50

.75

90

LM

J90

MD

09

L85

30

00

00

69

01

.81

0.7

80

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0.5

50

.43

67

.06

2.0

58

.02

.92

.02

.40

.01

40

46

0.7

51

.01

00

LM

J10

0M

D1

0L8

13

00

00

06

85

2.0

41

.07

0.7

30

.63

0.5

07

0.0

70

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4.0

3.0

1.6

1.8

0.0

23

05

5

1.1

1.5

10

0L

MJ1

00

MD

10

L83

30

00

00

69

02

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1.5

50

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20

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74

.07

3.0

71

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70

59

1.5

2.0

11

2M

MJ1

12

MD

11

M8

13

00

00

07

05

3.8

72

.07

0.7

00

.62

0.5

07

7.0

77

.07

5.0

3.8

1.7

2.2

0.0

51

07

0

2.2

3.0

13

2S

MJ1

32

MD

13

S8B

30

00

00

70

55

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40

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40

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78

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8.0

75

.03

.51

.82

.30

.09

90

10

0

3.7

5.0

16

0M

MJ1

60

MD

16

M8

13

00

00

07

20

8.1

5.0

10

.78

0.7

40

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82

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2.0

78

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.21

70

13

7

5.5

7.5

16

0M

MJ1

60

MD

16

M8

33

00

00

07

15

11

.67

.49

0.7

80

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0.6

58

4.5

84

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4.8

1.9

2.2

0.2

99

01

51

7.5

10

.01

60

LM

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0M

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73

00

00

07

10

15

.61

0.2

90

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0.7

40

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86

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4.0

82

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.20

.40

00

16

5

*9.3

12

.51

80

LM

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D1

8L8

13

00

00

07

15

18

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2.6

70

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0.7

40

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86

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6.5

85

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00

20

5

11

15

18

0L

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80

MD

18

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30

00

00

72

02

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14

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0.7

40

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87

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7.5

86

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00

21

0

15

20

20

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00

MD

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30

00

00

72

02

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20

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90

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88

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8.5

87

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00

30

5

18

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52

25

SM

J22

5M

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2S8

13

00

00

07

25

36

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4.9

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98

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88

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53

80

22

30

22

5M

MJ2

25

MD

22

M8

33

00

00

07

25

43

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9.6

0.7

90

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0.6

99

0.0

89

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7.0

5.3

2.1

2.2

2.4

14

30

30

40

25

0M

MJ2

50

MD

25

M8

13

00

00

07

30

55

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0.0

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20

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89

1.0

90

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9.0

5.5

2.5

2.2

3.7

25

70

37

50

28

0S

MJ2

80

MD

28

S82

30

00

00

73

07

0.8

49

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50

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92

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90

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72

5

45

60

28

0M

MJ2

80

MD

28

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53

00

00

07

30

86

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0.0

0.7

90

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0.6

59

2.0

92

.09

1.0

5.5

2.2

2.2

6.8

67

25

Page 18: LV Motors: Hazardous Area Applicaon

Tole

ran

ces

on

Dim

ensi

on

s w

ith

*Se

par

ate

sp. h

eate

r T.

Bo

x w

ill b

e p

rovi

ded

as

a st

d. f

eatu

re in

cas

e o

f M

J 3

15

S/M

/L f

ram

es.

Key

/ k

ey w

ay f

it: h

9 /

N9

.

Do

ub

le s

haf

t ex

ten

sio

n c

an b

e p

rovi

ded

wit

h s

haf

t d

imen

sio

n id

enti

cal t

o D

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haf

t.

** M

inim

um

dis

tan

ce f

or

effi

cien

t co

olin

g o

f m

oto

r to

be

mai

nta

ined

by

use

r

All

Dim

ensi

on

s ar

e in

mm

un

less

oth

erw

ise

spec

ifie

d.

IEC

Fr

. Siz

eP

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VC

A

80

2, 4

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51

00

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15

31

26

32

36

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10

16

22

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33

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61

64

30

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14

13

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01

25

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18

01

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13

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11

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27

45

10

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2, 4

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60

14

06

31

00

12

20

01

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54

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14

19

83

58

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19

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29

12

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12

25

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55

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12

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00

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80

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41

70

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29

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31

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20

UP

TO 2

80

IS 1

23

11

12

, 15ø

19

, 24ø

0.7

5

K

-0.5

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

IS 1

23

1D

, DA

GA

, GC

, F, F

A

d5

(cen

teri

ng)

j6 k6 m6

19

, 24

, 28ø

38

, 42

, 48ø

55

, 60

, 65

, 75ø

IS 2

04

8

IS 2

54

0

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)E.

Dim

en

sio

nal

Dra

win

g: S

tan

dar

d R

ange

of

FLP

Mo

tors

Fo

ot

Mo

un

ted

(B

3)

Mo

tors

77

17

8

No

te :

For

no

n s

tan

dar

d m

oto

rs, d

imen

sio

ns

may

ch

ange

. Ple

ase

con

tact

ou

rn

eare

st s

ales

offi

ce f

or

det

ails

CA

T-D

-80

28

-3-1

15

LV

Page 19: LV Motors: Hazardous Area Applicaon

16

IEC

Fr

. Siz

eP

ole

FIX

ING

GEN

ERA

LTE

RM

INA

L B

OX

SHA

FT

80

2, 4

& 6

90

L2

, 4, 6

& 8

10

0L

2, 4

, 6 &

8

11

2M

2, 4

, 6 &

8

13

2S/

M2

, 4, 6

& 8

16

0M

/L2

4, 6

& 8

2, 4

, 6 &

8

2

4, 6

& 8

18

0L

20

0L

4, 6

& 8

22

25

S/M

25

0M

28

0S/

M

2

4, 6

& 8

2

4, 6

& 8

M6

M8

M1

0

M1

0

M1

2

M1

6

M1

6

M2

0

M2

0

M2

0

M2

0

20

01

30

16

54

01

23

.51

11

64

33

03

86

21

63

01

56

21

41

35

16

8M

20

X1

.5P

19

40

62

1.5

35

20

01

30

16

55

01

23

.51

11

74

38

24

63

24

63

51

79

21

71

41

19

5M

25

X1

.5P

24

50

82

74

5

25

01

80

21

56

01

54

12

19

54

35

52

02

58

40

19

12

07

13

12

25

M2

5X

1.5

P2

86

08

31

55

25

01

80

21

56

01

54

12

22

04

56

53

92

62

45

20

42

00

12

42

33

M2

5X

1.5

P2

86

08

31

55

30

02

30

26

58

01

54

13

26

05

51

66

02

90

50

22

31

75

10

02

82

M2

5X

1.5

P3

88

01

04

17

0

35

02

50

30

01

10

19

51

33

14

31

26

02

44

25

21

51

36

5M

32

X1

.5P

42

11

01

24

51

05

35

02

50

30

01

10

19

51

63

54

33

57

02

67

27

01

66

39

5M

40

X1

.5P

48

11

01

45

1.5

10

0

40

03

00

35

01

10

19

51

53

94

35

68

02

88

23

71

33

41

6M

40

X1

.5P

55

11

01

65

91

00

45

03

50

40

01

10

14

01

95

16

44

44

26

90

33

93

08

26

44

14

44

4M

50

X1

.5P

55

11

01

65

9

60

14

01

86

4

60

14

01

86

4

65

14

01

86

9

65

14

01

86

9

75

14

02

07

9.5

10

0

13

0

13

0

13

0

13

0

13

0

55

04

50

50

01

40

19

51

84

89

91

51

06

54

38

10

03

51

28

72

42

47

4M

50

X1

.5P

55

04

50

50

01

40

19

51

85

44

10

10

11

57

47

51

15

25

22

07

51

7M

50

X1

.5P

N*

PS

TLA

AC

LLC

AD

LV**

VS2

qO

1O

D

DA

*F*

FA

*G

A*

GC

* I

I1

d5

E

EA

M

*

70

48

39

69

48

29

74

58

67

82

69

48

79

29

14

79

99

48

83

69

85

38

8

All

Dim

ensi

on

s ar

e in

mm

un

less

oth

erw

ise

spec

ifie

d.

Sep

arat

e sp

. hea

ter

T. B

ox

will

be

pro

vid

ed a

s a

std

. fea

ture

in c

ase

of

MJ

31

5 S

/M/L

fra

mes

.

Do

ub

le s

haf

t ex

ten

sio

n c

an b

e p

rovi

ded

wit

h s

haf

t d

imen

sio

n id

enti

cal t

o D

.E. s

haf

t.

8 N

os.

Fix

ing

Ho

les

fro

m 2

25

S/M

fra

me

on

war

ds.

Key

/ k

ey w

ay f

it: h

9 /

N9

.

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

IS 1

23

1D

, DA

GA

, GC

, F, F

A

d5

(cen

teri

ng)

j6 k6 m6

19

, 24

, 28ø

38

, 42

, 48ø

55

, 60

, 65

, 75ø

IS 2

04

8

IS 2

54

0

Tole

ran

ces

on

Dim

ensi

on

s w

ith

*

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

N M0

.3

0.5 1 1.5

UP

TO 2

65

IS 2

22

3

j6

OV

ER 2

65

UP

TO 8

5

OV

ER 8

5

LC

d5

qO

1

Sec�

on

A-A

GA

F

D

A EEAB

AC

DA

I1

TER

MIN

AL

BO

X A

RR

AN

GEM

ENT

WIT

H S

EALI

NG

BO

X

FOR

SPA

CE

HEA

TER

AP

PLI

CA

BLE

ON

LY F

OR

MJ

31

5 S

/M/L

FR

AM

EEA

RTH

ING

TER

MIN

AL

(ON

OTH

ER S

IDE)

S2 -

1 N

O. F

OR

MJ8

0-M

J13

02

NO

S. F

OR

MJ1

60

-MJ2

80

M

Sec�

on

B-B

A I

NP

B

LA

L

O4

Dri

lled

ho

les

up

to 2

00

Fr.

equ

isp

aced

as

sho

wn

8 D

rille

d h

ole

s fr

om

22

5 F

r. o

nw

ard

seq

uis

pac

ed a

s sh

ow

n

V

AD

FA

GC

M

S

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)D

ime

nsi

on

al D

raw

ing:

Sta

nd

ard

Ran

ge o

f FL

P M

oto

rs

Flan

ge M

ou

nte

d (

B5

) M

oto

rs

No

te :

1)

For

no

n s

tan

dar

d m

oto

rs, d

imen

sio

ns

may

ch

ange

. Ple

ase

con

tact

ou

r n

eare

st s

ales

offi

ce f

or

det

ails

2)

For

B3

/B5

mo

un

�n

g m

oto

r in

fra

me

18

0L

& 2

00

L, p

leas

e re

fer

to o

ur

nea

rest

sal

es o

ffice

CA

T-D

-80

28

-3-1

LV

Page 20: LV Motors: Hazardous Area Applicaon

*0.3

70

.58

0M

J80

2J0

80

2A

30

00

00

28

80

0.9

00

.13

0.8

20

.74

0.6

06

9.5

69

.56

7.5

6.0

2.7

3.0

0.0

03

73

1

*0.5

50

.75

80

MJ8

02

J08

02

B3

00

00

02

86

01

.26

0.1

90

.82

0.7

40

.60

74

.17

4.1

72

.06

.02

.73

.00

.00

37

31

0.7

51

.08

0M

J80

2J0

80

21

30

00

00

28

40

1.6

60

.26

0.8

10

.73

0.6

07

7.4

77

.47

6.4

5.0

2.2

2.5

0.0

03

73

1

1.1

1.5

80

MJ8

02

J08

02

33

00

00

02

85

52

.37

0.3

50

.81

0.7

50

.61

79

.67

9.6

79

.65

.52

.73

.00

.00

51

32

*1.5

2.0

90

LM

J90

2J0

9L2

43

00

00

02

83

53

.09

0.5

20

.83

0.7

70

.66

81

.38

1.3

80

.06

.02

.62

.80

.00

53

48

2.2

3.0

90

LM

J90

2J0

9L2

73

00

00

02

83

54

.33

0.7

60

.85

0.8

00

.70

83

.28

3.2

82

.56

.02

.83

.00

.00

66

45

3.7

5.0

10

0L

MJ1

00

2J1

0L2

33

00

00

02

89

06

.84

1.2

50

.88

0.8

30

.73

85

.58

5.5

83

.06

.52

.83

.10

.01

42

62

5.5

7.5

13

2S

MJ1

32

2J1

3S2

G3

00

00

02

93

59

.90

1.8

30

.90

0.8

80

.83

87

.08

6.0

82

.06

.52

.63

.00

.08

20

11

4

7.5

10

.01

32

SM

J13

22

J13

S2N

30

00

00

29

35

13

.22

.49

0.9

00

.87

0.8

28

8.1

87

.58

5.0

6.5

2.6

3.0

0.0

98

01

20

9.3

12

.51

60

MM

J16

02

J16

M2

33

00

00

02

94

01

6.5

3.0

80

.88

0.8

60

.81

88

.98

8.6

86

.06

.02

.02

.50

.14

20

14

7

11

15

16

0M

MJ1

60

2J1

6M

25

30

00

00

29

40

19

.53

.60

.88

0.8

50

.79

89

.48

9.4

87

.06

.52

.12

.60

.16

00

15

3

15

20

16

0M

MJ1

60

2J1

6M

26

30

00

00

29

40

26

.35

.00

.88

0.8

70

.82

90

.39

0.0

88

.06

.52

.02

.50

.19

10

16

4

18

.52

51

60

LM

J16

02

J16

L29

30

00

00

29

40

31

.56

.10

.90

0.8

90

.86

90

.99

0.9

89

.06

.52

.02

.50

.24

18

0

*22

30

18

0L

MJ1

80

2J1

8L2

33

00

00

02

94

03

8.5

7.3

0.8

70

.84

0.7

89

1.3

91

.39

0.0

6.5

2.4

2.7

0.3

32

21

30

40

20

0L

MJ2

00

2J2

0L2

A3

00

00

02

95

55

1.0

9.9

0.8

90

.86

0.8

09

2.0

92

.09

0.0

7.0

2.6

3.0

0.6

13

20

37

50

20

0L

MJ2

00

2J2

0L2

53

00

00

02

95

56

4.0

12

.20

.87

0.8

40

.76

92

.59

2.5

91

.07

.02

.22

.50

.64

32

0

45

60

22

5M

MJ2

25

2J2

2M

25

30

00

00

29

65

76

.61

4.8

0.8

80

.85

0.7

89

2.9

92

.79

1.0

7.0

2.5

2.5

1.1

34

49

55

75

25

0M

MJ2

50

2J2

5M

23

30

00

00

29

60

90

.21

8.1

0.9

10

.88

0.8

49

3.2

92

.99

1.5

6.5

2.1

2.6

2.1

15

70

75

10

02

80

SM

J28

02

J28

S23

30

00

00

29

70

12

22

4.6

0.9

10

.89

0.8

69

3.8

93

.69

2.0

6.5

2.0

2.8

3.0

17

40

90

12

02

80

MM

J28

02

J28

M2

53

00

00

02

97

01

46

29

.50

.91

0.8

90

.86

94

.19

3.9

90

.96

.52

.02

.83

.42

76

5

11

01

50

31

5S

MJ3

15

2J3

1S2

33

00

00

02

98

21

80

35

.90

.90

0.8

60

.80

94

.39

4.1

91

.57

.02

.22

.55

.00

10

50

12

51

70

31

5M

MJ3

15

2J3

1M

2A

30

00

00

29

82

20

74

0.8

0.8

90

.85

0.7

89

4.5

93

.59

1.5

7.0

2.2

2.6

5.0

01

05

0

13

21

80

31

5M

MJ3

15

2J3

1M

23

30

00

00

29

82

21

64

3.1

0.9

00

.86

0.8

09

4.6

93

.69

1.3

7.0

2.0

2.5

5.0

01

05

0

15

02

00

31

5L

MJ3

15

2J3

1L2

A3

00

00

02

98

22

48

49

.00

.89

0.8

40

.78

94

.79

3.7

92

.27

.02

.02

.56

.20

12

40

16

02

15

31

5L

MJ3

15

2J3

1L2

53

00

00

02

98

52

61

52

.20

.90

0.8

60

.80

94

.89

4.1

93

.07

.02

.42

.56

.20

12

40

18

02

40

31

5L

MJ3

15

2J3

1L2

B3

00

00

02

98

23

00

58

.80

.88

0.8

20

.75

94

.99

4.1

93

.07

.02

.02

.57

.70

15

00

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²

Net

W

eig

ht

B3

co

nst

r.

kg

Wit

h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

R

ate

d

Torq

ue

R

atio

Rat

ed

Ou

tpu

t

B3

con

stru

ctio

n

Op

era

tin

g ch

ara

cte

rist

ics

at r

ate

d o

utp

ut

kWH

P3

/4L

Typ

e

Ref

ere

nce

Ro

tor

GD

²Fr

ame

Si

ze

IEC

Fram

e

Size

B

BL

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)F.

Pe

rfo

rman

ce D

ata:

Effi

cie

ncy

Val

ue

s C

om

ply

ing

to IE

2 C

lass

of

IEC

60

03

4-3

0-1

Ap

plic

able

sta

nd

ard

fo

r te

s�n

g &

effi

cien

cy d

eter

min

a�o

n: I

S15

99

9V

olt

age:

41

5V

+/-

10

%Fr

equ

ency

: 50

Hz

+/-

5%

Co

mb

ined

Var

ia�

on

: +/-

10

%

Am

bie

nt:

45

°CD

uty

: S1

(C

on

�n

uo

us)

30

00

rp

m (

2 P

ole

)

Insu

la�

on

: Cla

ss F

Tem

per

atu

re R

ise:

Cla

ss B

Pro

tec�

on

: IP

55

* Th

ese

ra�

ngs

are

off

ered

in h

igh

er f

ram

e si

zeN

ote

: A

ll p

erfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-1

17

Page 21: LV Motors: Hazardous Area Applicaon

18

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²

Net

W

eig

ht

B3

co

nst

r.

kg

Wit

h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

R

ate

d

Torq

ue

R

atio

Rat

ed

Ou

tpu

t

B3

con

stru

ctio

n

Op

era

tin

g ch

ara

cte

rist

ics

at r

ate

d o

utp

ut

kWH

P3

/4L

Typ

e

Ref

ere

nce

Ro

tor

GD

²Fr

ame

Si

ze

IEC

Fram

e

Size

B

BL

*0.3

70

.58

0M

J80

2J0

80

41

30

00

00

14

15

0.9

60

.26

0.7

40

.68

0.5

57

2.7

72

.76

7.7

5.0

2.4

2.6

0.0

06

13

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IS/I

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34

-1

Page 22: LV Motors: Hazardous Area Applicaon

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IS/I

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34

-1

19

Page 23: LV Motors: Hazardous Area Applicaon

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.05

.52

.02

.23

.72

57

0

37

50

28

0S

MJ2

80

2J2

8S8

23

00

00

07

30

73

.14

9.4

0.7

80

.74

0.6

59

0.3

90

.39

0.0

5.5

2.0

2.2

5.8

37

25

45

60

28

0M

MJ2

80

2J2

8M

85

30

00

00

73

09

0.8

60

.00

.76

0.7

20

.60

90

.79

0.7

90

.55

.52

.02

.26

.86

77

5

20

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)P

erf

orm

ance

Dat

a: E

ffici

en

cy V

alu

es

Co

mp

lyin

g to

IE2

Cla

ss o

f IE

C 6

00

34

-30

-1

Ap

plic

able

sta

nd

ard

fo

r te

s�n

g &

effi

cien

cy d

eter

min

a�o

n: I

S15

99

9V

olt

age:

41

5V

+/-

10

%Fr

equ

ency

: 50

Hz

+/-

5%

Co

mb

ined

Var

ia�

on

: +/-

10

%

Am

bie

nt:

45

°CD

uty

: S1

(C

on

�n

uo

us)

75

0 r

pm

(8

Po

le)

Insu

la�

on

: Cla

ss F

Tem

per

atu

re R

ise:

Cla

ss B

Pro

tec�

on

: IP

55

* Th

ese

ra�

ngs

are

off

ered

in h

igh

er f

ram

e si

zeN

ote

: 1

) A

ll p

erfo

rman

ce v

alu

es a

re s

ub

ject

to

to

lera

nce

as

per

IS/I

EC 6

00

34

-12

) Fo

r h

igh

er r

a�n

gs, k

ind

ly c

on

tact

ou

r n

eare

st s

ales

offi

ce

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

To

rqu

e

Rat

ioFL

FL3

/4L

1/2

L1

/2L

Rat

ed

Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

ue

kg- m

Po

we

r F

acto

r

kgm

²

Net

W

eig

ht

B3

co

nst

r.

kg

Wit

h D

OL

star

tin

g Pu

llo

ut

Torq

ue

to

R

ate

d

Torq

ue

R

atio

Rat

ed

Ou

tpu

t

B3

con

stru

ctio

n

Op

era

tin

g ch

ara

cte

rist

ics

at r

ate

d o

utp

ut

kWH

P3

/4L

Typ

e

Ref

ere

nce

Ro

tor

GD

²Fr

ame

Si

ze

IEC

Fram

e

Size

B

BL

*0.3

70

.59

0L

MJ9

02

J09

L83

30

00

00

69

51

.30

0.5

20

.70

0.6

00

.50

56

.15

6.1

53

.02

.81

.72

.10

.01

10

38

0.5

50

.75

90

LM

J90

2J0

9L8

53

00

00

06

80

1.8

20

.79

0.6

80

.60

0.4

66

1.7

61

.75

6.0

2.8

1.7

2.1

0.0

12

93

9

0.7

51

10

0L

MJ1

00

2J1

0L8

13

00

00

06

85

2.2

51

.07

0.7

00

.61

0.5

06

6.2

66

.26

6.2

3.0

1.9

2.3

0.0

21

65

0

1.1

1.5

10

0L

MJ1

00

2J1

0L8

33

00

00

06

80

3.1

01

.58

0.7

00

.61

0.5

07

0.8

70

.86

7.0

3.0

1.9

2.3

0.0

27

15

2

1.5

2.0

11

2M

MJ1

12

2J1

1M

81

30

00

00

69

54

.00

2.1

00

.70

0.6

10

.49

74

.17

4.1

71

.03

.81

.72

.20

.05

00

58

2.2

3.0

13

2S

MJ1

32

2J1

3S8

B3

00

00

07

05

5.3

33

.04

0.7

40

.66

0.5

57

7.6

77

.67

6.0

3.8

1.7

2.2

0.0

91

18

2

3.7

5.0

16

0M

MJ1

60

2J1

6M

81

30

00

00

71

58

.55

5.0

40

.74

0.6

80

.55

81

.48

1.4

80

.04

.41

.72

.20

.20

23

13

3

5.5

7.5

16

0M

MJ1

60

2J1

6M

83

30

00

00

71

51

2.2

7.4

90

.75

0.6

80

.55

83

.88

3.8

82

.54

.41

.72

.20

.29

05

14

8

7.5

10

16

0L

MJ1

60

2J1

6L8

63

00

00

07

15

16

.31

0.2

0.7

50

.70

0.5

88

5.3

85

.38

4.0

4.4

1.8

2.3

0.3

75

51

61

*9.3

12

.51

80

LM

J18

02

J18

L83

30

00

00

72

01

9.5

12

.60

.77

0.7

40

.64

86

.38

6.3

85

.05

.01

.72

.10

.71

21

0

Page 24: LV Motors: Hazardous Area Applicaon

Tole

ran

ces

on

Dim

ensi

on

s w

ith

*Se

par

ate

sp. h

eate

r T.

Bo

x w

ill b

e p

rovi

ded

as

a st

d. f

eatu

re in

cas

e o

f M

J 3

15

S/M

/L f

ram

es.

Key

/ k

ey w

ay f

it: h

9 /

N9

.

Do

ub

le s

haf

t ex

ten

sio

n c

an b

e p

rovi

ded

wit

h s

haf

t d

imen

sio

n id

enti

cal t

o D

.E. s

haf

t.

** M

inim

um

dis

tan

ce f

or

effi

cien

t co

olin

g o

f m

oto

r to

be

mai

nta

ined

by

use

rN

ote

: Fo

r n

on

sta

nd

ard

mo

tors

, dim

ensi

on

s m

ay c

han

ge. P

leas

e co

nta

ct o

ur

nea

rest

sal

es o

ffic

e fo

r d

etai

ls

All

Dim

ensi

on

s ar

e in

mm

un

less

oth

erw

ise

spec

ifie

d.

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

A,B H

-1.0

+0.3

60

+0.4

30

+0.5

20

UP

TO 2

80

OV

ER 2

80

IS 1

23

11

12

, 15ø

19

, 24

, 28ø

0.7

5

K

-0.5

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

IS 1

23

1D

, DA

GA

, GC

, F, F

A

d5

(cen

teri

ng)

j6 k6 m6

19

, 24

, 28ø

38

, 42

, 48ø

55

, 60

, 65

, 75

, 80ø

IS 2

04

8

IS 2

54

0

IEC

Fr

. Siz

eP

ole

A*

B*

B1

*C

H*

K*

AB

BB

AA

BA

BA

1B

CH

AH

CLV

**H

DL

LCA

CS2

D

DA

*E

EAF*

FA

*G

A*

GC

* I

I1

d5

FIX

ING

GEN

ERA

LTE

RM

INA

L B

OX

SHA

FT

qO

1O

VC

A

80

2, 4

& 6

90

L2

, 4, 6

& 8

10

0L

2, 4

, 6 &

8

11

2M

2, 4

, 6 &

8

13

2S/

M2

, 4, 6

& 8

16

0M

/L2

4, 6

& 8

2, 4

, 6 &

8

2

4, 6

& 8

18

0L

20

0L

4, 6

& 8

22

25

S/M

25

0M

28

0S/

M

2

4, 6

& 8

2

4, 6

& 8

12

51

00

50

80

10

15

31

26

32

36

16

10

16

22

96

33

03

86

15

61

64

30

23

62

14

13

51

68

M2

0X

1.5

P1

94

06

21

.53

5M

6

14

01

25

56

90

10

18

01

60

50

40

19

13

17

73

36

38

24

63

18

21

74

35

26

92

17

14

11

95

M2

5X

1.5

P2

45

08

27

45

M8

16

01

40

63

10

01

22

00

17

65

44

52

11

41

98

35

84

35

52

01

97

19

54

02

91

20

71

31

22

5M

25

X1

.5P

28

60

83

15

5M

10

19

01

40

70

11

21

22

30

17

65

05

52

11

52

22

37

44

56

53

92

09

22

04

53

16

20

01

24

23

3M

25

X1

.5P

28

60

83

15

5M

10

21

61

40

17

88

91

32

12

25

62

18

50

53

77

23

17

26

24

08

55

16

60

23

32

60

50

35

21

75

10

02

82

M2

5X

1.5

P3

88

01

04

17

0M

12

25

42

10

25

41

08

16

01

53

14

29

46

07

01

15

23

20

31

74

72

70

48

39

82

96

94

72

08

42

80

59

27

77

18

93

82

4

83

69

85

97

3

24

73

14

60

40

42

52

15

13

65

M3

2X

1.5

P4

21

10

12

45

10

5M

16

27

92

79

12

11

80

15

33

93

39

80

75

33

26

35

75

15

20

03

54

70

44

72

70

16

63

70

M4

0X

1.5

P4

81

10

14

51

.51

00

M1

6

31

83

05

13

32

00

19

39

83

55

85

85

28

32

39

75

56

23

53

94

80

48

82

37

13

33

95

M4

0X

1.5

P5

51

10

16

59

10

0M

20

35

62

86

31

11

49

22

51

94

36

36

18

58

51

10

28

34

44

76

51

27

0

24

54

44

90

56

43

08

26

44

14

44

4M

50

X1

.5P

55

11

01

65

91

00

M2

06

01

40

18

64

13

0

60

14

01

86

41

30

65

14

01

86

91

30

65

14

01

86

91

30

75

14

02

07

9.5

13

0

M2

0

M2

0

65

14

01

86

91

30

80

17

02

28

51

60

65

14

01

86

91

30

M2

0

M2

0

M2

49

01

70

25

16

09

5

40

63

49

16

82

50

24

50

64

25

10

01

15

49

42

49

56

88

91

51

06

52

68

48

91

00

60

12

87

24

24

74

M5

0X

1.5

P

45

73

68

41

91

90

28

02

45

40

49

01

10

11

01

49

41

42

55

27

55

10

10

11

57

27

15

44

11

56

68

25

22

07

51

7M

50

X1

.5P

31

5S/

M

31

5L

4, 6

& 8

2

4, 6

& 8

2

50

84

06

45

72

16

31

56

25

28

54

01

20

11

51

55

46

49

61

78

50

11

78

13

38

38

1

11

63

13

43

13

28

13

53

15

03

15

18

33

6

49

9

45

4

60

61

30

75

82

56

22

55

84

61

4

66

6

69

6

M6

3X

1.5

P

M6

3X

1.5

P5

08

50

82

16

31

56

25

28

59

31

20

11

51

15

46

45

61

78

50

60

61

45

75

82

76

22

5

Sec�

on

A-A

LC LO

1

DA

HC

BA

D

d5

EIG

A

F

BC C

BB

B1B

BA

BA

1

CA

qLV

A

EAB

10

O

TER

MIN

AL

BO

X A

RR

AN

GEM

ENT

WIT

H S

EALI

NG

BO

X

FOR

SPA

CE

HEA

TER

AP

PLI

CA

BLE

ON

LY F

OR

MJ

31

5 S

/M/L

FR

AM

E

EAR

THIN

G T

ERM

INA

L(O

N E

ITH

ER S

IDE)

S2 -

1 N

O. F

OR

MJ8

0-M

J13

02

NO

S. F

OR

MJ1

60

-MJ3

15

L

Sec�

on

B-B

AC

HA

V

HD

FA

GC

H

AA

A AB

K

FLA

ME

PR

OO

F M

OTO

RS:

Typ

e E

x(d

)G

. Dim

en

sio

nal

Dra

win

g: E

ffic

ien

cy V

alu

es

Co

mp

lyin

g to

IE2

Cla

ss o

f IE

C 6

00

34

-30

-1

Foo

t M

ou

nte

d (

B3

) M

oto

rs

CA

T-D

-80

28

-3-1

21

Page 25: LV Motors: Hazardous Area Applicaon

22

IEC

Fr

. Siz

eP

ole

FIX

ING

GEN

ERA

LTE

RM

INA

L B

OX

SHA

FT

80

2, 4

& 6

90

L2

, 4, 6

& 8

10

0L

2, 4

, 6 &

8

11

2M

2, 4

, 6 &

8

13

2S/

M2

, 4, 6

& 8

16

0M

/L2

4, 6

& 8

2, 4

, 6 &

8

2

4, 6

& 8

18

0L

20

0L

4, 6

& 8

22

25

S/M

25

0M

28

0S/

M

2

4, 6

& 8

2

4, 6

& 8

M6

M8

M1

0

M1

0

M1

2

M1

6

M1

6

M2

0

M2

0

M2

0

M2

0

20

01

30

16

54

01

23

.51

11

64

33

03

86

21

63

01

56

21

41

35

16

8M

20

X1

.5P

19

40

62

1.5

35

20

01

30

16

55

01

23

.51

11

74

38

24

63

24

63

51

79

21

71

41

19

5M

25

X1

.5P

24

50

82

74

5

25

01

80

21

56

01

54

12

19

54

35

52

02

58

40

19

12

07

13

12

25

M2

5X

1.5

P2

86

08

31

55

25

01

80

21

56

01

54

12

22

04

56

53

92

62

45

20

42

00

12

42

33

M2

5X

1.5

P2

86

08

31

55

30

02

30

26

58

01

54

13

26

05

51

66

02

90

50

22

31

75

10

02

82

M2

5X

1.5

P3

88

01

04

17

0

35

02

50

30

01

10

19

51

33

14

31

26

02

44

25

21

51

36

5M

32

X1

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42

11

01

24

51

05

35

02

50

30

01

10

19

51

63

54

33

57

02

67

27

01

66

39

5M

40

X1

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48

11

01

45

1.5

10

0

40

03

00

35

01

10

19

51

53

94

35

68

02

88

23

71

33

41

6M

40

X1

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55

11

01

65

91

00

45

03

50

40

01

10

14

01

95

16

44

44

26

90

33

93

08

26

44

14

44

4M

50

X1

.5P

55

11

01

65

9

60

14

01

86

4

60

14

01

86

4

65

14

01

86

9

65

14

01

86

9

75

14

02

07

9.5

10

0

13

0

13

0

13

0

13

0

13

0

55

04

50

50

01

40

19

51

84

89

91

51

06

54

38

10

03

51

28

72

42

47

4M

50

X1

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55

04

50

50

01

40

19

51

85

44

10

10

11

57

47

51

15

25

22

07

51

7M

50

X1

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N*

PS

TLA

AC

LLC

AD

LV**

VS2

qO

1O

D

DA

*F*

FA

*G

A*

GC

* I

I1

d5

E

EA

M

*

70

48

39

69

48

29

74

58

67

82

69

48

79

29

14

82

49

73

83

69

85

38

8

31

5S/

M

31

5L

2

4, 6

& 8

2

4, 6

& 8

M2

0

M2

0

66

0

66

0

55

0

55

0

60

0

60

0

14

0

14

0

17

0

17

0

24

24

6 6

22

22

61

0

61

0

11

78

11

63

13

43

13

28

13

38

13

53

15

03

15

18

53

5

53

5

13

0

14

5

44

3

44

3

27

6

27

6

22

5

22

5

58

4

61

4

66

6

69

6

M6

3X

1.5

P

M6

3X

1.5

P

65

80

65

80

14

0

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6985

85

13

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ase

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/M/L

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ote

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r in

fra

me

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& 2

00

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ith

B3

/B5

mo

un

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ly r

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ou

r n

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st s

ales

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no

n s

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rs, d

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sio

ns

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ase

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ou

r n

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for

det

ails

8 N

os.

Fix

ing

Ho

les

fro

m 2

25

S/M

fra

me

on

war

ds

Key

/ k

ey w

ay f

it: h

9 /

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.

All

Dim

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on

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oth

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d.

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IS 1

23

1D

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GA

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A

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(cen

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j6 k6 m6

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, 28ø

38

, 42

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55

, 60

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IS 2

04

8

IS 2

54

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Dim

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s w

ith

*

Dim

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N M0

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OV

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50

UP

TO 2

65

IS 2

22

3

js6

OV

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UP

TO 8

5

OV

ER 8

5

UP

TO 4

50

j6

LC LO

1

B

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G T

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INA

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ITH

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IDE)

q

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OR

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om

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tors

CA

T-D

-80

28

-3-1

Page 26: LV Motors: Hazardous Area Applicaon

NON SPARKING MOTORS: Type Ex(nA)

23

Page 27: LV Motors: Hazardous Area Applicaon

NON SPARKING MOTORS: Type Ex(nA)

Non sparking motors provide protec�on against auto igni�on of

surrounding gases which may be released under abnormal opera�ng

condi�on.

A.1 Reference Standards:

Electrical apparatus for Explosive gas atmosphere - Part 0 General Requirements

Electrical apparatus for Explosive gas atmosphere - Part 15 Construc�on test and marking of type of protec�on 'n' electrical apparatus

Classifica�on of Hazardous areas (other than mining) having flammable gases and vapors for electrical installa�ons

Guide for selec�on and installa�on of electrical equipment for hazardous areas (other than mines)

Explosive atmospheres - Part 14: Electrical installa�ons design, selec�on and erec�on

IS/IEC 60079

IS/IEC 60079-15

IS 5572

IS 5571

IEC 60079-14

A.2 Limi�ng Temperature

These motors are designed such that the limi�ng temperatures of all

parts in con�nuous opera�on does not exceed 200⁰C i.e.

Temperature Class T3, as per IS / IEC 60079-15.

A.3 Electrical Features

Standard Opera�ng Condi�ons:

● Voltage: 415V ± 10%

● Frequency: 50 Hz ± 5%

● Combined Varia�on: ± 10% (absolute sum with maximum

frequency varia�on 5%)

● Ambient: 50�C

● Al�tude: upto 1000m above mean sea level

Voltage Varia�on %

10 +

12.5 +

15 +

5 +

5 +

5 +

10 +

12.5 +

15 +

100

95

90

Frequency Varia�on %

Combined Voltage &

Frequency %

Permissible Output

as % of Rated Value

Re-Ra�ng Factors Applicable Under Different Condi�ons of Supply Voltage, Frequency, Ambient and Al�tude

20 107

21 to 35 103

40 100

45 96

50 92

For Motors With Ambient 40 C� For Motors With Ambient 50 C�

Ambient Temperature

( C)�

Permissible Output as %

of Rated Value

Ambient Temperature

( C)�

Permissible Output as %

of Rated Value

107

103

100

95

91

30

30 to 45

50

55

60

Permissible Output as % of Rated Value

Al�tude Above Mean Sea Level (m)

1000

1500

2000

2500

3000

3500

4000

100

97

94

90

86

82

77

kW Ra�ng Method of Star�ng No. of Leads

Upto & including 1.5 kW

Above 1.5 kW

DOL

DOL or Star / Delta

3 (Internal Star Connec�on)

6

Method of Star�ng:

Star�ng Current Measurement of Bharat Bijlee Motors:

Induc�on motor star�ng current is generally 6 to 7 �mes the full

load current of the motor. This is a characteris�c feature of the motor

and though undesirable, it is inevitable in the design of the motor.

Measurement of this star�ng current at rated voltage becomes

difficult since it demands higher capacity of the supply system as

well as use of appropriate CTs in the circuit of meters. Generally a

frac�on of rated star�ng current is passed in the motor due to

capacity constraints. This current is extrapolated to rated voltage. If

this measurement is done at higher voltage then the es�mated

star�ng current is more accurate.

In BB, star�ng current measurement is done as per the following

table.

24

A. Technical Informa�on

Page 28: LV Motors: Hazardous Area Applicaon

NON SPARKING MOTORS: Type Ex(nA)

kW RangeMeasurement at % of

voltage to rated voltage

70 %

60 %

35 %

25 %

25 %

0.12 kW to 90 kW

90 kW to 200 kW

200 kW to 355 kW

355 kW to 560kW

560kW and above (with rated voltage

690V or higher)

Earthing Terminals:

Two earthing terminals are provided on the body and one earthing

terminal is provided in the terminal box.

A.4 Mechanical Features

Enclosure & Cooling:

Upto 80 frame: Aluminium Construc�on; 90 frame & above: Cast

Iron Construc�on.

All motors are Totally Enclosed Fan Cooled (TEFC). The cooling is

effected by self-driven, bi-direc�onal cast iron or fabricated

centrifugal fan protected by fan cover. The type of cooling is IC 411 as

per IS 6362/IEC 60034-6. Minimum cooling distance as indicated

Bearing & Terminal Box Details:

No. & Size ofCable Entries

Max cond cross sec area (mm²)Fr. Size

Bearing Nos. C3 Clearance

D.E. N.D.E.

Terminal

Nos Size

34

3*M4

10

6 M516

63

71

80

90S, 90L

100L

112M

132S/M

160M/L

6201 2Z

6202 2Z

6004 2Z

6205 2Z

6206 2Z

6206 2Z

6208 2Z

6309 2Z

6201 2Z

6202 2Z

6004 2Z

6205 2Z

6205 2Z

6205 2Z

6208 2Z

6209 2Z

3*

2 x M20 x 1.5P

2 x M25 x 1.5P

180M/L (4 Pole)

180M/L (2, 6 Pole)

200L

225S/M

250M

280S/M (2 Pole)

280S/M (4, 6 Pole)

315S/M

315L

355L

355L/K (2 Pole)

355L/K (4, 6 Pole)

6310 2Z

6310 2Z

6312 2Z

6315

6316

6317

6319

6319

6322

6319

6313

6322

6309 2Z

6210 2Z

6212 2Z

6213

6215

6316

6316

6319

6319

6322

6319

6322

6 M6 2 x M32 x 1.5P 50

6 M8 2 x M40 x 1.5P 70

6 M10 2 x M50 x 1.5P 150

6 M122 x M50 x 1.5P 185

2 x M63 x 1.5P 240

2 x M75 x 1.5P 300M166

2 x M75 x 1.5P 400M206

Note: 1) L10 bearing life is 50,000 hours for directly coupled loads through flexible couplings only. 2) IN 315L frame for star delta connec�on, higher size T box of 355 frame will be provided.

in GA drawing has to be provided for effec�ve cooling of the motor.

Degree of Protec�on :

All Non-sparking motors have degree of protec�on IP55 as per

IS/IEC 60034-5 as a standards features. In addi�on, all flange

mounted motors (B5 and B14) have oil �ght Sha� (OTS) protec�on.

Motor with V1, V5 and V18 Moun�ng are provided with a canopy

fi�ed on the top of the fan cover.

Paint

All internal and external surfaces are coated with epoxy polymide

base acid/alkali resistant paint of Dark Admiralty Grey, Shade

No. 632 (as per IS: 5).

Name Plate

Stainless steel name plate is provided in each motor. Special data

such as efficiency, temperature class and statutory approval

reference are also provided on the nameplate along with the

usual name plate details.

25

Page 29: LV Motors: Hazardous Area Applicaon

Range

● Series: Non Sparking Motors, Type Ex(nA): Efficiency Values

Complying to IE2 Class of IEC 60034-30-1

● kW: 0.37 to 355

● Frame: 71 to 355

● Polarity: 2, 4, 6

NON SPARKING MOTORS: Type Ex(nA) B. General Specifica�ons: Standard & Op�onal Features

Standard Feature Op�onal Feature

For standard bearings, kindly refer to the bearing chart

Fan Cover: Mild Steel

Paint Shade: AAP 632 AAP Epoxy based RAL grade or Epoxy based IS:5 grade

Sealed Bearing: upto 200 Frame Online Greasing Arrangement: 225 Frame & Above

Online Greasing Arrangement: 180 to 200 Frame

EN 24, EN57

Ambient: 50⁰C

B3 Moun�ng B5, B35, V1 & B14 (upto 132 frame)

IP55 IP56, IP65, IP66

Frequency: 50 Hz

Voltage: 415V

Packing: Thermocol / Corrugated Boxes: Upto 132 Frame Wooden Packing Boxes: 160 Frame & Above

Duty: S1

TB Posi�on:Top: upto 80 frame, 250 frame & aboveRHS: 90 to 225 frame

TB Posi�on:TOP / LHS: 90 to 225 frameRHS / LHS: 250 to 355 frame

Sha� Material: EN8

Insula�on: Class F

I C411: Totally Enclosed Fan Cooled

Insula�on: Class H

Gel Coat on Winding: For all frames

Inverter Duty Applica�on: 280 frame & above Inverter Duty Applica�on: upto 250 frame

Sea Worthy/Export Packing Case

Insulated Bearing: 132 frame & above (hybrid bearing �ll 225 frame)Cylindrical Roller Bearing on DE Side: 160 frame & above

Aluminium Construc�on: 71, 80 frameCast Iron Construc�on: 90 frame & above

Our other op�onal features:● Non standard sha� material, diameter & extension ● Double compression glands● 200 frame onwards as per Higher size T Box, auxilliary T Box from requirement & feasibility● Space Heater: 90 frame and above● Thermister: 90 frame and above ● Canopy, water flinger, non standard paint & paint shade, cable gland● High temperature grease● Reduced and special grades of vibra�on as per IS 12075 can be provided on request

Note :1) Kindly confirm applica�on wise requirement of auxilliary terminal box with our nearest sales office2) For Non Sparking motors to be operated on VFD supply, combined tes�ng of motor & converter is mandatory. Refer page 27 for further details3) For any other non standard feature, kindly contact our nearest sales office

26

Page 30: LV Motors: Hazardous Area Applicaon

27

NON SPARKING MOTORS: Type Ex(nA) C. Statutory Requirement for Non Sparking Induc�on Motors Fed with VFD Supply

Combined Tes�ng of non sparking motor and converter:

Bharat Bijlee motors have been tested and approved by statutory authori�es for given temperature class with sinusoidal supply. Since

VFD supply contains more harmonics, temperature rise of motor increases on VFD supply. This leads to increase in surface temperature.

Also, with the VFD, motor speed is varied. When motor speed is reduced, it leads to poor cooling and higher temperature rise. So the new

temperature class needs to be verified by statutory authority. IS 5571 (Guide for selec�on and installa�on of electrical equipment for

hazardous areas - other than mines) or IEC 60079-14 (Explosive atmospheres - Part 14: Electrical installa�ons design, selec�on and erec�on)

is the selec�on and installa�on guide for the user. The statutory tes�ng authori�es insist that the motors intended for use in hazardous area,

which are to be supplied with varying voltage and frequency by converter, shall be tested, cer�fied and approved in associa�on with the

converter to determine the temperature class / maximum surface temperature. The authori�es give reference to IS 5571:2009 clause 14.4.2 (a)

for this tes�ng. This is also men�oned in the interna�onal standard IEC 60079-14:2007 (Explosive atmospheres - Part 14: Electrical

installa�ons design, selec�on and erec�on), clause 14.4.2 (a). IS/IEC 60079-15:2005 clause 17.8.2.2 also states that the motor shall

be tested with the converter to prove that the temperature class limits are not exceeded.

Note:

1. Addi�onal factors may also need to be taken into account, which include provision by the user of addi�onal output filters or reactors

and the length of cable between converter and motor. Both these affect motor input voltage and cause addi�onal motor hea�ng.

2. High frequency switching in converters can lead to rapid rise �me voltage stress in the windings and cable circuits and therefore a

further poten�al source of igni�on. It is necessary to consider the effects of this stress according to the type of protec�on. It will be

necessary to add an addi�onal output filter a�er the converter.

3. Bearing currents require special considera�on. Possible solu�ons include the use of insulated bearings, either alone, or in

accordance with a filter that reduces common mode voltages and / or dv/dt.

Cable length between motor and converter:

Whenever non sparking motor is fed through converter supply, normally converter is placed in safe area and motor is working in

hazardous area. Hence the cable length between converter and motor is generally high, i.e. 500 to 800 meters long. For effec�ve and trouble

free opera�on of motor, use of filters (preferably sine wave filter) at converter output terminals is a must, when using such high cable length.

The customer and / or his system integrator has to ensure that the voltage appearing at motor terminals is <= 1.56kV. Warranty clause of

motor is applicable only if sine wave filter is provided at converter output terminals by the motor user in case of use of high cable length.

Use of thermal protec�ve devices

Use of thermistors / thermostats is recommended to monitor the temperature rise of stator winding of motor.

Page 31: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

D. P

erf

orm

ance

Dat

a: E

ffici

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cy V

alu

es

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mp

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IE2

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f IE

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00

34

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-1

% E

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tin

g C

urr

en

t to

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d

Cu

rre

nt

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tin

g To

rqu

e t

o

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ed

To

rqu

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Rat

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FL3

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1/2

L1

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Spe

ed

RP

M

Rat

ed

Cu

rre

nt

Am

ps.

Rat

ed

Torq

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kg- m

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acto

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kgm

²

Net

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co

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kg

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llo

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sta

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fo

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effi

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min

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59

99

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15

V +

/- 1

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Freq

uen

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0H

z +/

- 5

%C

om

bin

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aria

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n: +

/- 1

0%

Am

bie

nt:

50

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uty

: S1

(C

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uo

us)

30

00

rp

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: Cla

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Tem

per

atu

re R

ise:

Cla

ss B

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: IP

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tor

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* Th

ese

ra�

ngs

are

su

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le f

or

clas

s F

tem

per

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re r

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te:

1)

All

per

form

ance

val

ues

are

su

bje

ct t

o t

ole

ran

ce a

s p

er IS

/IEC

60

03

4-1

28

Page 32: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

Pe

rfo

rman

ce D

ata:

Effi

cie

ncy

Val

ue

s C

om

ply

ing

to IE

2 C

lass

of

IEC

60

03

4-3

0-1

% E

ffic

ien

cy

Star

tin

g C

urr

en

t to

R

ate

d

Cu

rre

nt

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io

Star

tin

g To

rqu

e t

o

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ed

To

rqu

e

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ioFL

FL3

/4L

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/2L

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ed

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ed

RP

M

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ed

Cu

rre

nt

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ps.

Rat

ed

Torq

ue

kg- m

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we

r F

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r

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²

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ht

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h D

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g Pu

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tpu

t

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e s

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stru

ctio

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r te

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g &

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cien

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59

99

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ltag

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uen

cy: 5

0H

z +/

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%C

om

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ed V

aria

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Am

bie

nt:

50

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uty

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* Th

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are

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or

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te:

1)

All

per

form

ance

val

ues

are

su

bje

ct t

o t

ole

ran

ce a

s p

er IS

/IEC

60

03

4-1

29

Page 33: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

Pe

rfo

rman

ce D

ata:

Effi

cie

ncy

Val

ue

s C

om

ply

ing

to IE

2 C

lass

of

IEC

60

03

4-3

0-1

% E

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ien

cy

Star

tin

g C

urr

en

t to

R

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d

Cu

rre

nt

Rat

io

Star

tin

g To

rqu

e t

o

Rat

ed

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e

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ioFL

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/4L

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ed

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M

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ed

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rre

nt

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ps.

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kg- m

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59

99

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1.0

6.0

2.4

2.4

6.1

66

20

75

10

03

15

S2

S31

S61

39

88

13

37

3.9

0.8

40

.82

0.7

59

3.7

93

.79

2.5

6.0

2.4

2.5

10

.70

83

0

90

12

03

15

M2

S31

M6

33

98

91

59

88

.60

.84

0.8

00

.74

94

.09

4.0

92

.96

.02

.22

.51

2.4

09

12

11

01

50

31

5M

2S3

1M

65

39

89

19

31

08

.30

.84

0.8

10

.74

94

.39

4.3

93

.36

.02

.32

.51

5.5

01

01

0

12

51

70

31

5L

2S3

1L6

A3

99

02

22

12

3.0

0.8

30

.80

0.7

29

4.4

94

.29

3.0

6.0

2.3

2.5

18

.00

11

75

13

21

80

31

5L

2S3

1L6

73

99

02

31

12

9.9

0.8

40

.81

0.7

49

4.6

94

.69

3.8

6.0

2.3

2.5

18

.00

11

75

15

02

00

31

5L

2S3

1L6

B3

99

02

65

14

7.9

0.8

20

.79

0.7

09

4.7

94

.39

2.8

6.0

2.0

2.5

21

.50

12

31

16

02

15

31

5L

2S3

1L6

93

99

02

80

15

7.4

0.8

40

.81

0.7

19

4.8

94

.59

3.0

6.0

2.0

2.5

21

.50

12

31

18

02

40

35

5L

2S3

5L6

A3

99

03

22

17

7.1

0.8

20

.77

0.6

59

4.9

94

.69

3.3

6.0

2.0

2.5

28

.70

16

70

20

02

70

35

5L

2S3

5L6

13

99

03

49

19

6.8

0.8

40

.80

0.7

09

5.0

94

.79

3.5

6.0

2.0

2.5

28

.70

16

70

25

03

35

35

5L

2S3

5L6

33

99

04

36

24

6.0

0.8

40

.80

0.7

09

5.0

94

.79

3.4

6.0

2.0

2.5

35

.50

17

80

No

te:

1)

All

per

form

ance

val

ues

are

su

bje

ct t

o t

ole

ran

ce a

s p

er IS

/IEC

60

03

4-1

30

Page 34: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

E. D

ime

nsi

on

al D

raw

ing:

Eff

icie

ncy

Val

ue

s C

om

ply

ing

to IE

2 C

lass

of

IEC

60

03

4-3

0-1

Foo

t M

ou

nte

d (

B3

) M

oto

rs

FRA

ME

SIZE

63

TO

80

EAR

THIN

G

TER

MIN

AL

EA

RTH

ING

TE

RM

INA

L

EAR

THIN

G

TER

MIN

AL

EAR

THIN

G

TER

MIN

AL

FRA

ME

SIZE

90

S TO

16

0L

FRA

ME

SIZE

18

0M

TO

22

5M

FRA

ME

SIZE

25

0M

TO

35

5L

* R

efer

TA

BLE

‘A’ f

or

tole

ran

ces

CA

T-E-

63

35

-3-1

Sec�

on

A-A

Sec�

on

B-B

LC

10

L

q

LV

d5 D

AB I1

DA

EAEI

Ø=1

0⁰

for

90

to

11

2 f

ram

e

AB

HC

CA

BB

BC C

BA

B

K

S2-2

NO

S

AC A

G

HA

HD

V

H

A

AA

AB

F

GA

GC

FA

HC

LC 10

L

q

d5 D

A EI

BC C

B BBBA

K

CA

EAI1B

DALV

AB

H

HA

AC

HD

V

AA A A

B

S2-2

NO

S

AD

AG

S2-2

NO

S

S2-2

NO

S

LC 10

L

qA

G

LV

d5 D

A

BC

I EC

BA

B BB

CA

EA

K

B I1

DA

HC

AB

H

HA

ABA

AG

AAA

C

AD

HD

LC

10

LLV

q

d5

DA I E

DA

HC

B I1 EAC

A

KB

A

BC C

BBB

AB

B1

BA

1

AC

AG

HD

HA

AA

A AB

H

V

31

Page 35: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

Dim

en

sio

nal

Dra

win

g: E

ffic

ien

cy V

alu

es

Co

mp

lyin

g to

IE2

Cla

ss o

f IE

C 6

00

34

-30

-1 |

Fo

ot

Mo

un

ted

(B

3)

Mo

tors

TAB

LE A

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

A,B H

-1.0

+0.3

60

+0.4

30

+0.5

20

UP

TO 2

80

OV

ER 2

80

IS 1

23

17

, 10

ø1

2,1

19

,24

,28

ø

0.7

5

K

-0.5

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

IS 1

23

1D

,DA

GA

,GC

,F,F

Ad

5(c

ente

rin

g)

j6 k6 m6

11

,14

,19

,24

,28

ø3

8,4

2,4

55

,60

,65

,75

,80

,95

øIS

20

48

IS 2

54

0

Do

ub

le s

ha�

ext

ensi

on

can

be

pro

vid

ed w

ith

sh

a� d

imen

sio

n id

en�

cal t

o D

E sh

a�.

Als

o s

uit

able

fo

r B

6, B

7,B

8, V

5 &

V6

mo

un

�n

g as

per

IS 2

25

3.

No

te:

For

no

n s

tan

dar

d m

oto

rs, d

imen

sio

ns

may

ch

ange

. Ple

ase

con

tact

ou

r n

eare

st s

ales

offi

ce f

or

det

ails

.

Key

/ k

ey w

ay f

it: h

9 /

N9

.

Wit

ho

ut

Eye

bo

lt1

In 3

15

L FR

. Fo

r st

ar d

elta

co

nn

ecti

on

Hig

her

siz

e T.

Bo

x w

ill b

e p

rovi

ded

** M

inim

um

dis

tan

ce f

or

effi

cien

t co

olin

g o

f m

oto

r to

be

mai

nta

ined

by

use

r

All

Dim

ensi

on

s ar

e in

mm

un

less

oth

erw

ise

spec

ifie

d.

Spe

cial

Re

mar

ks1

5kW

/2P

& 1

1kW

/4P

in 1

60

M w

ill h

ave

dim

ensi

on

s“L

”, “

LC”

& “

CA

” as

Ind

icat

ed in

tab

le “

B”

*

Ref

er

TAB

LE ‘A

’ fo

r to

lera

nce

s

IEC

Fr

. Siz

eP

ole

A*

B*

B1

*C

H*

K*

AB

BB

AA

BA

BA

1B

CH

AH

CH

DA

CD

*

DA

*

FIX

ING

GEN

ERA

LTE

RM

INA

L B

OX

qA

GV

CA

LV**

AD

LLC

E

EA

F*

FA*

GA

* G

C*

I

I1d

5

SHA

FT

S2P

ole

LLC

CA

TAB

LE B

13

2S

13

2M

63

71

80

90

S

90

L

10

0L

11

2M

2 &

4

2, 4

& 6

2, 4

& 6

6 &

8

6 &

8

6 &

8

6 &

8

6 &

8

6

16

0M

16

0L

2, 4

6 &

8

6 &

8

18

0M

18

0L

20

0L

22

5S

22

5M

25

0M

28

0S/

M

31

5S/

M

31

5L

35

5L

2, 6

& 8

6 &

8

2

4

6 &

8

2

6 &

8

2

4, 6

& 8

4, 6

& 8

2

2

4, 6

& 8

2

4, 6

& 8

2

4, 6

& 8

2 &

4

2 &

4

2 &

4

4

2 &

4

33

6

36

1

38

7

41

9

51

8

40

8

43

3

46

9

50

2

61

72

28

17

2

14

6

15

2

15

2

4

2 &

4

2 &

4

4 4 4 4

55

66

59

23

2

63

57

71

23

3

67

98

15

23

3

69

88

02

22

0

73

78

41

22

1

79

59

20

26

2

87

71

02

62

81

10

08

04

0

11

2

12

5

14

0

16

0

19

0

90

10

0

10

0

12

5

14

0

14

0

45

50

56 63

70

63

71

80

90

10

0

11

2

7 7 10

10 12

12

12

6

13

5

15

0

18

0

20

0

23

0

10

0

11

0

12

4

13

0

15

5

17

6

17

6

28 31

31

50

54 62

50

30

30 35 43

51

13

13

15

18 21

21

7 7 9 13

14 15

12

5

14

1

15

9

17

7

19

8

22

2

19

0

20

6

22

5 1 23

5

26

01

91

17

9

14

1

20

62

41

75

12

43

01

59

23

42

78

83

14

03

0

30 35

40 45

26

73

24

37

43

02

32

7

36

6

38

8

39

9

44

8

47

1

94

14

3

12

5

14

1

15

7

17

4

19

5

22

0

17

5

19

4

57

66

80

10

4

10

2

11

2

15

6

16

9

19

3

20

0

52

52

52

11

0

13

8

15

1

M2

0X

1.5

P

M2

0X

1.5

P

M2

0X

1.5

P

M2

0X

1.5

P

M2

5X

1.5

P

M2

5X

1.5

P

11

14 19

24

28

28

23

30 40

50

60

60

4 5 6 8 8 8

12

.5

16

21

.5

27

31

31

18 25

35 45

55

55

M4

M5

M6

M8

M1

0

M1

0

14

0

21

6

17

8

89

13

21

22

56

18

0

21

8

64

50

54

25

0

29

4

16

01

08

15

21

0

25

4

25

4

31

05

87

0

23

23

17 20

26

2

31

8

30

8

36

62

26

20

6

45

9

49

7

60

5

58

5

62

9

55

2

59

0

74

1

72

1

76

5

17

2

17

2

20

3

18

3

18

3

26

0

31

6

50

60

99

98

23

9

25

8

32

3

34

5

16

7

18

6

M2

5X

1.5

P

M2

5X

1.5

P

38 42

80

11

0

10 12

41

45

70

10

5

M1

2

M1

6

27

9

31

8

35

6

24

1

27

9

30

5

28

6

31

1

12

1

13

3

14

9

16

8

18

0

20

0

22

5

15

19

19

34

4

39

8

43

6

28

1

31

96

5

85

35

5

33

6

36

18

58

5

85

70

23

28

28

26 32

34

35

7

39

7

45

0

41

2

46

2

50

93

44

31

9

26

56

79

71

7

79

5

77

2

85

2

83

7

85

2

79

9

83

8

92

0

89

7

10

01

95

6

10

01

21

7

21

8

26

2

23

9

28

1

27

6

25

1

35

4

39

4

45

09

0

80

70

83

35

2

37

1

39

6

43

2.5

41

5

44

5

21

6

24

9

27

3

M3

2X

1.5

P

M4

0X

1.5

P

M4

0X

1.5

P

48

55

60 55

60

60

11

0

11

0

14

0

11

0

14

0

14

0

14

16

16

18

18

18

51

.5

59

64 59

64

64

10

0

10

0

10

0

13

0

13

0

13

0

M1

6

M2

0

M2

0

M2

04

06

45

7

34

9

36

8

40

64

57

41

91

90

25

0

28

0

24

24

50

6

54

0

42

5

49

0

54

0

10

0

10

0

12

01

20

11

0

11

5

14

9

49

40

15

5

42

42

49

5

55

2

66

5

72

5

99

3

91

4

10

10

11

60

11

37

12

97

11

37

10

65

27

1

34

0

45

4

26

8

33

74

89

54

4

60

0

10

0

11

5

13

0

57

8

63

8

72

81

16

7

13

02

13

58

14

58

13

32

15

18

14

61

14

91

16

82

16

22

45

86

85

14

58

50

50

8

61

0

50

8

63

0

21

6

25

4

31

5

35

5

28

28

62

5

71

0

59

3

77

01

10

12

01

20

17

0

46

73

45

45

60

0

69

3

83

0

93

9

35

2

36

0

38

6

41

6

38

6

41

6

43

4

46

4

24

3

24

3

27

8

40

3

M5

0X

1.5

P

M5

0X

1.5

P

M5

0X

1.5

P

M6

3X

1.5

P

M7

5X

1.5

P

65

65

65

65

75

75

80

80 95

14

0

14

0

14

0

14

0

17

0

14

0

17

0

14

0

17

0

18

18

18

1820 22

22

20 25

69

69

69

69

13

0

13

0

13

0

13

0

13

0

13

0

79

.5

85

85

79

.5

10

0

13

0

16

0

16

0

M2

0

M2

0

M2

0

M2

4

32

CA

T-A

-63

35

-3-2

For

no

n s

tan

dar

d m

oto

rs, d

imen

sio

ns

may

ch

ange

. P

leas

e co

nta

ct o

ur

nea

rest

sal

es o

ffice

fo

r d

etai

ls.

Page 36: LV Motors: Hazardous Area Applicaon

NO

N S

PAR

KIN

G M

OTO

RS:

Typ

e E

x(n

A)

Dim

en

sio

nal

Dra

win

g: E

ffic

ien

cy V

alu

es

Co

mp

lyin

g to

IE2

Cla

ss o

f IE

C 6

00

34

-30

-1Fl

ange

Mo

un

ted

(B

5)

Mo

tors

FRA

ME

SIZE

63

TO

80

FRA

ME

SIZE

90

S TO

16

0L

FRA

ME

SIZE

18

0M

TO

22

5M

FRA

ME

SIZE

25

0M

TO

35

5L

* R

efer

TA

BLE

‘A’ f

or

tole

ran

ces

CA

T-E-

63

35

-5-1

Sec�

on

A-A

Sec�

on

B-B

EAR

THIN

G

TER

MIN

AL

S2-2

NO

S

EAR

THIN

G

TER

MIN

AL

4-D

RIL

LED

HO

LES

4-D

RIL

LED

HO

LES

Ø=1

0⁰

for

90

to

11

2 f

ram

e

S2-2

NO

S

EAR

THIN

G

TER

MIN

AL

S2-2

NO

S

S2-2

NO

S4

-DR

ILLE

DH

OLE

S

EAR

THIN

G

TER

MIN

AL

4-D

RIL

LED

HO

LES

FOR

18

0 &

20

0 F

R.

8-D

RIL

LED

HO

LES

FOR

22

5 F

R.

LC 10

L

q

LV

d5

D

AB I1

DA

EAEIA

B

N

P

T

LAA

G M

AD

V

ØS

P

N

D

d5

T

q LA

LC

10

LLV

EIAB

AC

AC

DA

I1 EA

AB

M

ØS

VAD

AG

Ø

g

P

N

D

A

d5

q LA T

B

AG

LC

10

LLV

I E

I1 EA

ACDA

AB

AD

g

Ø S

V

M

P

Nd5

D

q

LA

T A I E

I1 EA

LC

10

LLV

B

AC

DA

AG

AD

V

M

ØS

BA

F

GA

GC

FA

33

Page 37: LV Motors: Hazardous Area Applicaon

TAB

LE A

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

M

OV

ER 4

50

UP

TO 2

65

IS 2

22

30

.3js

6

Dim

ensi

on

Tole

ran

ceSp

ecifi

ca�

on

IS 1

23

1D

, DA

GA

, GC

, F, F

Ad

5(c

ente

rin

g)

j6 k6 m6

11

, 14

, 19

, 24

, 28

ø3

8, 4

2, 4

55

, 60

, 65

, 75

, 80

, 95

øIS

20

48

IS 2

54

0

Do

ub

le s

ha�

ext

ensi

on

can

be

pro

vid

ed w

ith

sh

a� d

imen

sio

n id

en�

cal t

o D

.E. s

ha�

.A

lso

su

itab

le f

or

V1

& V

3 m

ou

n�

ng

as p

er IS

22

53

. K

ey /

key

way

fit

: h9

/ N

9.

Wit

ho

ut

Eye

bo

lt1

In 3

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Page 38: LV Motors: Hazardous Area Applicaon

Po

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13

-4-1

Page 39: LV Motors: Hazardous Area Applicaon

36

CERTIFICATIONS

ISO 14001:2015 OHSAS 18001:2007 ISO 9001:2015

Super Premium Energy Efficient IE4 Motor:

Winner of CII’s Most Innovative Energy Saving Product 2016

Ultra Premium Energy Efficient IE5 Motor:

Winner of CII’s Most Innovative Energy Saving Product 2018

New Product Upcoming Product

Page 40: LV Motors: Hazardous Area Applicaon

Motor Type Frame Power (kW) Polarity

IE2 Motors 71 to 355 0.37 to 355 2, 4, 6

IE3 Motors 80 to 355 0.55 to 355 2, 4, 6

Large LT Motors (DCCA) 355 to 450 250 to 1250 2, 4, 6, 8

Standard Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6, 8

IE2 Flame Proof Motors 80 to 315 0.37 to 200 2, 4, 6, 8

IE3 Flame Proof Motors 80 to 315 0.75 to 180 2, 4, 6

IE2 Non - Sparking Motors 71 to 355 0.37 to 355 2, 4, 6

100 to 160 1.1 to 10 4, 6

160 to 225 11 to 30 6

Standard Technical Specifica�ons

● Ambient: C 50°● Ambient for DCCA: C 40° ● Moun�ng: B3, B5, B35, V1● Inverter Grade Winding: For IE3 and DCCA ● Duty: S1● RTD & BTD: For DCCA motors

● Ambient: 45° C● Moun�ng: B3, B5, B35, V1 ● Inverter Grade Winding: For IE3 Motors● Duty: S1

● Ambient: 50° C ● Moun�ng: B3, B5, B35, V1 (B14 upto 132 Frame)● Duty: S1

Slip Ring Motors

● Ambient: 45° C● Moun�ng: B3, B35● Duty: S3, S4, S5

Tex�le Motors 100 to 160 1.1 to 15 4, 6, 8● Ambient: 50° C ● Moun�ng: B3, B5, B35● Duty: S1

Cane Unloader Motors

● Ambient: 45° C● Start/Stop per Hour: upto 900● Moun�ng: B3, B5, B35● Forced Cooling● Thermostat● Duty: S5, 50% CDF ● Sha� Material: EN24

IE4 MOTORS 112 to 225 1.5 to 45

● Ambient: C 50°● Moun�ng: B3, B5, B35, V1 ● Inverter Duty Winding ● Duty: S1 ● VPI: With Class H solvent less Resin

4

LV MOTORS PRODUCT RANGE

Motors Conform to relevant Indian Standards (IS) & IEC 60034 seriesVoltage: 415V +/- 10%, Frequency: 50 Hz +/- 5%, Combined Varia�on: +/- 10%

Crane & Hoist Duty Motors 71 to 355 0.37 to 400 4, 6, 8

● Ambient: 45° C ● Moun�ng: B3, B5, B35, V1 (B14 upto 132 Frame)● Duty: S2, S3, S4, S5● Offered in DOL & Converter Fed Supply

71 to 200 0.37 to 22 2, 4, 6Brake Motors(With External Mounted Brake)

● Ambient: 50° C ● Duty: S1, S2, S3, S4, S5● Moun�ng: B3, B5, B35● External Mounted DC Brake/Arrangement

Brake Motors (With Integral DC Brake)

71 to 132 0.37 to 9.3 2, 4, 6, 8

● Ambient: 50° C ● Duty: S1, S2, S3, S4, S5● Moun�ng: B3, B5, B35● Integral DC Brake

37

Page 41: LV Motors: Hazardous Area Applicaon

Insula�on: Class 'F' with temperature rise limited to Class 'B', Rota�on: Bi-direc�onalCooling: IC411, Degree of Protec�on: IP55, Al�tude: upto 1000m above MSL

Applica�onsOp�onal Features

● Non Standard Voltage: upto 690V● Sha� Material: EN24● Enclosure: IP56 / 65 / 66● Forced Cooling: 132 to 450 Frame● Space Heater: 90 Frame onwards● Roller Bearing: 160 Frame onwards● RTD & BTD: 250 Frame onwards● Insula�on: Class H● Thermistor: 80 to 355L

● Insulated Bearing: 160 Frame onwards ● High Temperature Grease: Suitable up to C 200° ● Higher Polarity on request ● SS Hardware ● Non std sha� diameter / extension (subject to confirma�on)● Non Standard Paint ● Provision for Encoder Moun�ng ● Low Vibra�on as per IS or IEC

Most common applica�ons comprising of: Pump, Fan, Compressor, Packing Machinery, Coiler/De-coiler, Agro Equipment, Food Processing Equipment, Paper Machinery, Agitator, Dairy Equipment, Machine Tool, Air Condi�oning, Material Handling, Plas�c Machinery, Tex�le Machinery, Cooling Tower, Crusher, Material Handling

● Non Standard Voltage: 550V ● Sha� Material: EN24● Enclosure: IP56 / 65 / 66● Space Heater: 90 Frame onwards ● Roller Bearing: 160 Frame onwards● Insula�on: Class H● 8 pole motor on request● Thermistor: 80 to 315 L

● Insulated Bearing: 160 Frame onwards● Intermi�ent Duty S3, S4: 80 to 132 Frame in 4 pole only● Non std sha� diameter / extension ● Motors for Inverter Duty● Test facility for combined Tes�ng with VFD● Non Standard Paint● Low Vibra�on as per IS or IEC

Most common applica�ons comprising of: Pump, Fan, Compressor, Material Handling, Agitator, LPG Bo�ling Plant, Pharma Machinery, Chemical Plant Machinery, Machinery for mines

● Sha� Material: EN24● Enclosure: IP56 / 65 / 66● Roller Bearing: 160 Frame onwards● Insula�on: Class H

● Insulated Bearing: 160 Frame onwards● Higher Polarity on request● Non std sha� diameter / extension ● Motors for Inverter Duty● Test facility for combined tes�ng with VFD● Non Standard Paint● Low Vibra�on as per IS or IEC

Pump, Fan, Compressor, Material Handling, Agitator, Pharma Machinery

● Non std sha� diameter & extension ● Non Standard Paint Crane, Hoist, Li�, Material Handling

● Non Standard Voltage: upto 500V● Insula�on: Class H

● Motors for Inverter Duty● Non Standard Paint● Low Vibra�on as per IS

Ginning, Tex�le Machinery

● Insula�on: Class H● Thermistor

● Insulated Bearing: 160 Frame onwards● Non Standard Paint

Cane Loading-Unloading Machine

● Sha� Material: EN24 ● Enclosure: IP56 / 65 / 66 ● Roller Bearing: 160 Frame onwards● Insula�on: Class H● Space Heater: 90 frame onwards● Thermistor: 80 to 225 Frame

● Non std sha� diameter / extension (subject to confirma�on)● Non Standard Paint ● Provision for Encoder Moun�ng ● Low Vibra�on as per IS or IEC

Fans, HVAC, Pumps,Tex�les,hydraulic press

● Non Standard Voltage: 380 to 460V● Sha� Material: EN24● Enclosure: IP56 / 65 / 66● Space Heater: 90 Frame onwards● Roller Bearing: 160 Frame onwards● BTD: 250 Frame & above● Insula�on: Class H● Thermistor: 80 to 355 L

● Insulated Bearing: 160 Frame onwards● Non std sha� diameter & extension ● Motors for Inverter Duty● Non Standard Paint● Low Vibra�on as per IS or IEC

Crane, Hoist, Li�, Material Handling, Car Stacker, Door Opening

● Non Standard Voltage: upto 460V ● Manual Release Arrangement● Motors for Inverter Duty

● Double Sha� Extension for brake arrangement● Non Standard Paint● Higher Braking Torque

Crane, Hoist, Material Handling, Tex�le, Pharma to name a few

● Non Standard Voltage: upto 460V● Manual Release Arrangement: For 90 to 132 Frame● Motors for Inverter Duty

● Non std sha� diameter & extension● Double Sha� Extension for brake arrangement ● Non Standard Paint

Crane, Hoist, Material Handling, Tex�le, Pharma to name a few

38

Page 42: LV Motors: Hazardous Area Applicaon

MOTOR, DRIVE AND AUTOMATION SOLUTIONS

Controls

Visualisation & HMI

Drives

Motors

Bharat Bijlee’s Industrial Systems product portfolio caters to a spectrum of applications and spans the machine automation pyramid.

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Notes

Page 44: LV Motors: Hazardous Area Applicaon

ALL INDIA SERVICE NETWORK

Works

Service Centre: Servo Motors

Regional Offices

Authorised Service Centre: Motors

REGISTERED OFFICEElectric Mansion, 6th Floor, Appasaheb Marathe Marg,Prabhadevi, Mumbai 400 025 T: +91 22 2430 6237 / 6375E: [email protected]: L31300MH1946PLC005017

WORKSNo. 2, MIDC Thane-Belapur Road, Airoli, Navi Mumbai 400 708 T: +91 22 2763 7200 / +91 22 2760 0401

www.bharatbijlee.com

REGIONAL OFFICES

New Delhi

Mumbai

Ahmedabad

Kolkata

BengaluruChennai

Vapi

Panipat

Pune

Coimbatore

Nagpur

Vjaywada

Visakhapattanam

Veppadai

Belgaum

Hubli

Secunderabad

Kolhapur

Rajkot

Gandhidham

Bilaspur

Raipur

Goa

Gurugram

Faridabad

Ludhiana

Noida

Kanpur

Jaipur

Udaipur

Bhiwadi, Alwar

IndoreBhopal

Rewa

Guwahati

Bhuvaneshwar

Rourkela

Patna

Ramgarh

JamshedpurSurat

Baroda Ankleshwar

Jamnagar

For any enquiries please write to [email protected]

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+91 22 - 2763 7290 | [email protected] Service Helpdesk for Industrial Systems

Mumbai T: +91 22 6145 7200

T: 7410011272 / 7410011271Pune

T: +91 79 6604 9200 / 9201Ahmedabad

T: +91 11 2581 6931 / 6932 / 6933 New Delhi

T: +91 731 2524 474 / 2514 486Indore

T: +91 161 2775 692 / 93Ludhiana

T: +91 141 2377 223 Jaipur

T: +91 33 2443 2382 / 2383Kolkata

T: +91 80 2559 2646 / 2137 / 2681 Bengaluru

T: +91 44 2815 4794 / 4793Chennai

T: +91 40 2780 1791 / 2781 4512Secunderabad

T: +91 422 4204314Coimbatore

Product improvement is a continuous process and technical information herein is subject to change. Please contact our nearest sales office for the latest information.