Luco 000052e Ccre Manual 1.0

C SAL®

Constant Current Regulator CCRE User & Service Manual

LUCEBIT GmbH, Airport Technology

C SAL®

User & Service Manual

Constant Current Regulator

CCRE

C SAL®



1 OVERVIEW ...................................................................................................................................... 4

1.1 The Constant Current Regulator in use .................................................................................... 4 1.2 Integrating the regulator into the peripherals ............................................................................ 5

1.2.1 Regulator cabinet............................................................................................................... 5 1.2.2 Transformer cabinet........................................................................................................... 6 1.2.3 Combination cabinet .......................................................................................................... 6

1.3 Basic terms and function mode of a control loop...................................................................... 6

2 GENERAL REMARKS ON THE CONSTANT CURRENT REGULATOR CCRE........................... 8

2.1 Functional features.................................................................................................................... 8 2.1.1 Light intensity steps ........................................................................................................... 8 2.1.2 Stabilizing the intensity steps............................................................................................. 8 2.1.3 Softstart at power-up ......................................................................................................... 8 2.1.4 Shutdown on faults ............................................................................................................ 9 2.1.5 Percentage and numeric lamp failure monitoring .............................................................. 9 2.1.6 Remote operation via parallel interface ............................................................................. 9 2.1.7 Remote operation over serial interface.............................................................................. 9 2.1.8 Local mode for service/emergency operation.................................................................... 9 2.1.9 Service interface ................................................................................................................ 9 2.1.10 Mains mode/UPS mode................................................................................................... 10 2.1.11 Operating hour counter .................................................................................................... 10

2.2 Unit versions ........................................................................................................................... 10 2.3 Construction and views ........................................................................................................... 11

2.3.1 Front view of the regulator ............................................................................................... 11 2.3.2 Plan view of the regulator ................................................................................................ 12 2.3.3 Rear view ......................................................................................................................... 13

2.4 Power section.......................................................................................................................... 14 2.5 Control section ........................................................................................................................ 14

3 DISPLAYS AND MONITORING FEATURES................................................................................ 16

3.1 Display during standard operation .......................................................................................... 16 3.2 Monitoring features ................................................................................................................. 16

3.2.1 Mains voltage monitoring................................................................................................. 17 3.2.2 Actual-value failure monitoring ........................................................................................ 17 3.2.3 Overcurrent monitoring .................................................................................................... 17 3.2.4 Lamp failure monitoring ................................................................................................... 18

4 OPERATOR CONTROL ................................................................................................................ 19

4.1 Operating modes..................................................................................................................... 19 4.2 Local operation........................................................................................................................ 20

4.2.1 Step selection in local mode ............................................................................................ 20 4.2.2 Reset after malfunction.................................................................................................... 20

4.3 Status display.......................................................................................................................... 20 4.4 Menu ....................................................................................................................................... 21

4.4.1 Complete menu tree ........................................................................................................ 22 4.4.2 Description user-menu..................................................................................................... 22 4.4.3 Description service-menu ................................................................................................ 24 4.4.4 Setup procedure for lamp failure measurement .............................................................. 27 4.4.5 LED Status indication ...................................................................................................... 28

4.5 Remote operation.................................................................................................................... 28 4.5.1 Remote mode with parallel control .................................................................................. 28 4.5.2 Remote mode with serial control RCOM/RCOM+ ........................................................... 29 4.5.3 Remote mode with serial control CAN............................................................................. 29

C SAL®



5 OPERATION WITH AND WITHOUT EXTERNAL UPS ................................................................ 31

5.1 Operation with UPS................................................................................................................. 31 5.2 Operation without UPS............................................................................................................ 32

6 REPLACEMENT AND SIMPLE MAINTENANCE JOBS .............................................................. 33

6.1 Installing/removing the CCRE................................................................................................. 33 6.1.1 Sequence for removal...................................................................................................... 33 6.1.2 Sequence for installation ................................................................................................. 33

6.2 Replacing the power supply or firing amplifier (depends on CCR-version) ............................ 33 6.2.1 Sequence for replacement procedure: ............................................................................ 33

6.3 Replacing the processor board ............................................................................................... 34 6.3.1 Sequence for replacing procedure:.................................................................................. 34

6.4 Checking the power contactors............................................................................................... 34 6.5 Checking the rack- and panel- connectors ............................................................................. 34 6.6 Simple maintenance jobs at the unit as whole........................................................................ 34 6.7 Visual inspection at the cabinet units...................................................................................... 35 6.8 Replacing fuses....................................................................................................................... 35 6.9 Measurements in the series circuit ......................................................................................... 35

7 ERROR TABLES AND FAULT CLEARANCE.............................................................................. 36

7.1 Disturbed operation via remote control ................................................................................... 36 7.2 Over current shutdown............................................................................................................ 37 7.3 Failure of actual value: “sensor line broken” ........................................................................... 37 7.4 Failure of actual value: “sensor shortcut / broken series circuit”............................................. 38 7.5 Failure of device...................................................................................................................... 39 7.6 Blow-out of NH-fuse................................................................................................................ 39 7.7 Error occured while reading SIM-card .................................................................................... 39 7.8 Pin-configuration of power plug .............................................................................................. 40 7.9 Configuration of service-interface ........................................................................................... 41 7.10 Pin-configuration of control-plug and serial interface .......................................................... 42 7.11 Technical data ..................................................................................................................... 44

8 EQUIPMENT .................................................................................................................................. 45

8.1 Parameterization adapter........................................................................................................ 45 8.2 Programming adapter ............................................................................................................. 45 8.3 Set of Accumulators ................................................................................................................ 45

9 IMPRINT......................................................................................................................................... 46

C SAL®


LUCEBIT GmbH, Airport Technology Page 4 of 46

1 Overview

1.1 The Constant Current Regulator in use

The microprocessor-controlled CCRE (Constant Current Regulator) is designed to ensure reliable supply of series circuits in airfield lightning systems. Figure 1.1 shows the conceptional drawing of a regulated lightning system:

CCRE

over voltageconductor

series circuit

supply transformer

over voltageconductor

current-tranformer

measuringsystem

within CCR cabinet within transformercabinet

measuringburden

lamp seriescircuit

L

N

lamp

lamp

tranformer

l.v.h.b.c. fuse

l.v.h.b.c. = low-voltage high-breaking-capacity figure 1.1 The regulator stabilizes the light intensity of a lamp within brightness steps.

C SAL®



1.2 Integrating the regulator into the peripherals

The CCRE is accommodated in a cabinet system, together with the series circuit supply transformer and the measuring device. The cabinet system consists of a regulator cabinet and a transformer cabinet.

1.2.1 Regulator cabinet

The regulator cabinet is designed to accept 19” withdrawable modules (plug-in construction). The regulator cabinets are constructed so as to permit all installation and maintenance work to be carried out from the front. Each regulator cabinet is supplied with the power via a feeder cable and an l.v.h.b.c. fuseway (figure 1.2).

slot for

l.v.h.b.c. fuses

mains connections

terminal connections

(control sections)

withdrawablemodule subracks

fan

figure 1.2

l.v.h.b.c. = low-voltage high-breaking-capacity

C SAL®



1.2.2 Transformer cabinet

The transformer cabinets are used for accommodating the transformer modules, each of which consists of the following components:

- Support frame with mounting plate - Series circuit supply transformer - Transformer for current measuring in series circuit - 2 surge arresters for system protection - Insulation measuring device

1.2.3 Combination cabinet

The combination cabinets are capable of storing both the regulators and the transformers.

1.3 Basic terms and function mode of a control loop

The block diagram below is designed to illustrate the basic terms and function modes of a control loop.

u

z

rs

i

control device

final control

element

controlledsystem

measuring

device

regulator vd

comparator

s: reference variabled: system deviation

u: regulator outputv: manipulated variable

z: disturbance variabler: controlled variable

i: acquied controlled variable

figure 1.3 The disturbance variable z makes a regulation function necessary. The stochastic variable acts on the entire control system. During regulation, the controlled variable r is continually measured and matched to the reference variable s in the measuring device. The reference variable s is a measure for the setpoint, the acquired controlled variable i a measure for the actual value. Both variables are then compared and passed to the regulator as system deviation. If the system deviation d is not equal to zero, the regulator passes a command for correction to the final control element, which in turn reacts and influences the controlled system with the manipulated variable v, compensating the disturbance occurring. Fluctuations in the controlled variable r are thus minimized.

C SAL®



comparator andregulator

micro-processor

final control element

thyristor

controlled system

powercontactor

series circuit

supply

transformer

series circuit

configuration

measuring unit

A/D -converter

measuringburden

current

tranformator

setpointadjustment byprogramming

light intensity

z

figure 1.4

C SAL®



2 General remarks on the Constant Current Regulator CCRE

2.1 Functional features

2.1.1 Light intensity steps

The CCRE possesses 8 light intensity steps, optionally, the number of steps can be extended to 255. The number of steps actually needed, and the light intensities assigned to them, are parameterized. The table below shows the relationship between light intensity and effective loop current. In the standard-configuration, the CCRE is initialized by these values. The intensity 1 - 100% are given by the IEC 61822. Every step can be programmed individually by the user. Possible values are 0.1% - 100%.

Relative intensity in %

Effective loop current in A

0.1 1.7 0.3 2.1 1 2.8 3 3.4

10 4.1 30 5.2 100 6.6 99 6.59

table 2.1.1

2.1.2 Stabilizing the intensity steps

The CCRE provides optimum regulation of disturbance variables like:

- Line fluctations - Lamp failure - Earth fault in series circuit - Operation with generator active

2.1.3 Softstart at power-up

At power-up, the current is adjusted to the setpoint via a start-up integrator: this prolongs the useful lifetime of the lamps.

C SAL®



2.1.4 Shutdown on faults

In order to prevent destruction of the lamps in the lightning circuit, a shutdown on faults is provided. The criteria for shutdown are given by the IEC 61822. The software will prevent the CCRE being switched on again. A malfunction is displayed and teleindicated. After the fault has been corrected, the error message shown on the display of the CCRE has to be acknowledged in order to cancel it. This can only be done in local-mode. The shutdown on faults function for the power contactor is linked to an electronic disable of the thyristors, in order to ensure a load-free shutdown.

2.1.5 Percentage and numeric lamp failure monitoring

The percentage and numeric lamp failure monitoring is an integral part of the CCRE`s software. The failure of lamps in the lighting circuit is acquired and optionally displayed as a percentage or numerical value. The exceeding of preset limit values is teleindicated. There are three programmable thresholds.

2.1.6 Remote operation via parallel interface

All operator control functions, operational and error messages are connected via a parallel interface to the operational monitoring system (e.g. in the tower). Operator control functions can be selected using a continuous or a pulsed signal.

2.1.7 Remote operation over serial interface

In order to substantially reduce the number of remote control lines when a relatively large number of series circuits are involved, all operator control functions, operational and error messages are connected via a serial interface to the operational monitoring system (e.g. in the tower). A “multi-drop”-capability serial interface enables up to 64 CCREs to be operated completely with only two lines, connected directly to the bus, without any additional modems. For special configurations, the serial interface is provided redundantly.

2.1.8 Local mode for service/emergency operation

If the remote control and monitoring system fails, or if service work needs to be done, the CCRE can be operated using the operational controls at its front. Local mode is indicated by an LED and teleannunciated.

2.1.9 Service interface

A service interface is provided at the front for entering or altering the internal operating parameters (e.g. step number, light intensity) with a PC.

C SAL®



2.1.10 Mains mode/UPS mode

The CCRE`s control section is supplied either with mains voltage or a UPS-supported DC voltage. In the latter case, the CCRE will immediately resume the previously set operating state after a mains power cut: this ensures that in the event of CAT II/III conditions the lightning system is switched on within the specified time limit.

2.1.11 Operating hour counter

The CCRE features an operating hour counter which counts the operating hour in each light intensity step. It can be displayed by pressing the �-key when the standard screen is shown.

2.2 Unit versions

There are four versions of the unit available: CCR 503e-E: - supply of one series circuit up to a rating of 10kVA - primary voltage: 230V - input current: max. 50A CCR 507e-E: - supply of two series circuits up to a rating of 10kVA - primary voltage: 230V - input current: max. 50A CCR 803e-E: - supply of one series circuit up to a rating of 25kVA - primary voltage: 400V - input current: max. 80A CCR 103e-E: - supply of one series circuit up to a rating of 30kVA - primary voltage: 400V - primary current: 100A Possible transformer options are 1; 2,5; 5; 7,5; 10; 15; 20; 25; 30 kVA. See chapter 4.3, IEC 61822. If required, transformers, featuring other ratings, are available.

C SAL®



2.3 Construction and views

The CCRE is designed as a 19” withdrawable module with euroformat electronic plug-in PCBs, accessible from the front. Individual electronic plug-in PCBs or complete withdrawable modules can be replaced. Power and control plug connectors fitted to the back establish all electrical connections for cabinet wiring when the CCRE is installed. Control section and power section are spatially separated, thus ensuring high immunity to electromagnetic noise.

2.3.1 Front view of the regulator

regulator 2regulator 1

powersupplyboard

Microprocessor board

with LCD display andlocal operation panel

not provided withsingle regulator

firing

amplifierboard

figure 2.1

C SAL®



2.3.2 Plan view of the regulator

firing amplifier board,

depending on version

processor board

power supply board

control plug connector

regulator 2 (X2)

serial interface (X3)

control plug connector

regulator 1 (X4)

load plug connector (X1)

thyristor crt.

case

filtercable duct

miniature fuse

load connector

main

tranformer

regulator 1 regulator 2

BUS PCB

SIM-card 1 SIM-card 2

miniature fuse

load connector

main

tranformer

case

filter

thyristor crt.

C SAL®



2.3.3 Rear view

A

B

C

D

E

F

H

1 2 1

19

20

37

X3 X4

A

B

C

D

E

F

H

1 2 1

19

X3 X4

A

B

C

D

E

F

H

1 2 1

19

20

37

X3 X4

A

B

C

D

E

F

H

1 2 1

19

20

37

X3 X4

20

37

X2

CCR 503e-E

CCR 507e-E

CCR 803e-E

CCR 103e-E

X3

X3

X3

X3coding holes

guide hole

figure 2.3

C SAL®



2.4 Power section

The power section corresponds to the final control element of the control unit. The final control element is a fully controllable single-phase bidirectional control element, consisting of two thyristors connected back-to-back. Since a defined voltage phase is controlled when the thyristor is fired, we speak of a “generalized phase control”. The power requirement depends on the phase angle produced by the firing moment of the thyristor with reference to the zero passage of the voltage at 180°. This phase-commutated converter enables an efficiency of 98% to be achieved (figure 2.4).

half period of oscillation

phase angle

u(t)

t

thyristor 1 thyristor 2

holdingcurrent

holding

current

moment of firing

of thyristor 1

moment of firing

of thyristor 2

thyristor 2thyristor 1

figure 2.4 A scecial RCD circuit for the thyristor serves as overvoltage protection. The back-to-back-connected thyristors are located in a common housing: this thyristor module is mounted with the RCD circuit directly on the heat sink. In addition, the power section also contains a power contactor, which guarantees electrical isolation of the power circuit and reliable emergency shutdown.

2.5 Control section

The control section consists of two or three electronic plug-in PCBs:

- power supply board - microprocessor control system with LCD display and keypad - firing amplifier board (depending on version)

The power supply board generates the required voltages.

C SAL®



The voltages can be generated either from the mains voltage over an electronics transformer integrated into the power section, or from a UPS-supported DC voltage. In UPS mode, the CCRE’s electronics will continue to function without interruption in the event of a mains power cut. The microprocessor control system handles all the signal processing, control and monitoring functions. A feature of the software is the percentage lamp failure detection. The LCD display shows all important operating information from the CCRE: the various displays are described in the next chapter. The microprocessor control system also incorporates the operator controls for service mode, plus a service interface for connecting a PC. It also handles the communication with the remote system. The firing amplifier forms the point of electrical insulation between the control system and the power section by switching with optocouplers. The generated firing pulses are amplified and fed to the power thyristors in a potential-free configuration. Depending on version, the use of a compact firing system is also possible which is mounted on the cooling device.

C SAL®



3 Displays and monitoring features

3.1 Display during standard operation

LEDs: Menu: lokal-mode, Ok: warning, Power off: operation

Keys:

Up

Down

Power off

LED: green -> On

Menu, Cancel, Ok, Left, Right,

RS232 - interface

button reset

switch

local / remote -operation

LCD:L = local

name of circuit legend

display

communi-cation

isolationmeasurement

lamp failuremeasurment

setpoint

actual value

Brightness:

Keys:

figure 3.1 During remote operation and communication without any errors either C1/C2(CAN-communication) or R1/R2(RCOM-communication) is displayed instead of L(local-mode).

3.2 Monitoring features

The monitoring unit consists of four function groups and is an important part to meet the IEC Norm:

- Mains voltage monitoring - Actual-value failure monitoring - Overcurrent monitoring - Lamp failure monitoring

C SAL®



3.2.1 Mains voltage monitoring

If the power supply board is being operated over the control plug connector at 24V, The CCRE will monitor the mains supply. The processor will switch into an error routine if there is no mains voltage at the CCRE`s load plug connector, or if the synchronous voltage (information for processor on phase angle of the mains current being supplied) is missing. The CCRE will show “mains off” on its display. The thyristors will not receive any firing pulses via the gate. The load contactor will drop out. Once the fault has been corrected, there will be a soft start into the step previously set.

3.2.2 Actual-value failure monitoring

An actual-value failure is involved if there is no signal being received from the measuring device at the regulator. This may be because of three main causes:

- sensor broken (open circuit in supply leads to measure device) - sensor short-curcuit - open power circuit

In the event of a malfunction, the load circuit is switched off electronically and mechanically. The electronic shutdown disables the pulses for the generalized phase control: the thyristor will not fire. The power conductor provides the mechanically shutdown. Although both shutdown commands are generated simultaneously, the electronic shutdown operates faster, due to drop-out delay of the conductor. This ensures that the contactor does not have to switch under load, which prolongs the useful lifetime of the contacts involved. The CCRE unit distinguishes between “sensor broken”, “sensor short-circuit” and “open power circuit”. After the fault has been corrected, the error message has to be quit by pressing the cancel-button.

3.2.3 Overcurrent monitoring

The CCRE features an overcurrent monitoring unit which protects the lamps against overcurrent (>6.75A rms) by shutting down the load circuit immediately. There is a second protection unit which shutsdown the CCR when the current exceeds 8,3A rms. The over current monitoring conforms to IEC 61822. If the overcurrent monitoring feature is tripped, the contactor will switch off under load. This stresses the contacts considerably. They should be checked after such shutdown. After the fault has been corrected, press the reset button.

C SAL®



3.2.4 Lamp failure monitoring

The lamp failure monitoring feature is part of the software. It is not activated until the software has been set up for the load circuit connected. Special programming is required. The percentage or numeric lamp failure is indicated on the LCD display. If lamp failure exceeds a defined threshold, this is signalled to the remote control system. There are three thresholds available. You enter the values for these thresholds in the menu or with the PC. The lamp failure detection function can also be deactivated if necessary (see chapter 4.2.4, menu).

C SAL®



4 Operator control

4.1 Operating modes

The CCRE can be operated in local mode or remote mode. Use the "LOC/REM" switch to select the operating mode. If REM was selected, remote mode has been enabled. Otherwise local mode applies, as indicated by the "Local" LED. The remote mode is active, when

1. the interface is enabled by parameterizing the SIM-card (see menu) 2. REM was selected by the switch LOC/REM and 3. remote mode was enabled be the telegram.

selected operating mode operating mode

on SIM-card switch LOC/REM

parallel interface

RCOM telegram

CAN telegram

local local local optional optional local

local local remote optional optional local

parallel local local optional optional local

parallel local remote optional optional local

RCOM local address optional optional local

RCOM local address optional optional local

CAN local address optional optional local

CAN local address optional optional local

local remote local optional optional local

local remote remote optional optional local

parallel remote local optional optional local

parallel remote remote optional optional parallel

RCOM remote address local optional local

RCOM remote address remote optional RCOM

CAN remote address optional local local

CAN remote address optional remote CAN

table 4.1.1

Note: The step in an operating mode is stored in memory. In case of local/remote switchover, the CCRE works in the step which was last switched on in the operating mode selected.

C SAL®



4.2 Local operation

In local mode, the CCRE is operated using the operator controls at the withdrawable module itself. No remote control signals are operative in this mode.

4.2.1 Step selection in local mode

The intensity setting is handled by the up (�) and down (�) keys: Key �: Activation of CCR when off, selection of first programmed intensity level ≠ 0%.

Increase of intensity to next higher programmed intensity level (until max. level reached)

Key �: Decrease of intensity to next lower programmed intensity level. Deactivation of CCR when CCR was active on its lowest intensity level. Key �: OFF command to CCR, can be executed from all intensity settings. The currently selected intensity (brightness) level is always indicated on the LCD display (when no error message is active). The selected %-values are presented below the ‘S’ legend with up to one decimal position. The change from one step into another is executed only after pressing or re-pressing a button. If a button is simply kept pressed down, the steps will not be continuously changed. If a step is set to 0% brightness, it will not be selectable.

4.2.2 Reset after malfunction

Whenever the CCRE automatically switches off due to some fatal error conditions as defined in IEC 61822 (e.g. severe over current), the removal of the error has to be acknowledged locally at the CCR control unit. Key � has to be used for this purpose. When pressed, the CCR will go back to normal operation with the intensity setting that was active before the fatal error occurred. In case of over current shut off (I>In), the CCR will remain off until the reset button had been pressed. Warning: A fatal error switch-off normally indicates a faulty, or misused, or wrongly configured series circuit. Do not attempt to acknowledge (unlock) the CCR error status until the probable error has been removed!

4.3 Status display

In all error free situations, the CCR status display with its version numbers and current firing angle can be activated by the � key. For version information press the � key once, for firing angle information, press it twice (see figure 4.2.1).

C SAL®



4.4 Menu

The parameter setting (configuration) of the CCR can be modified or monitored via the configuration menu. Access is only possible in local operation mode. Two passwords (PINs) protect the configuration setting. The initial value of the user-menu is 0000, the initial value of the service-menu is 0001. Both can be modified during commissioning or later with the optional LTOP service tool. Warning: Modification of vital parameters, especially the PID regulation parameters,

can result in incorrect operation out of specification of IEC 61822, or even damage the lights in the series circuit. Do never modify any parameter if you do not know exactly what you are doing! Vital parameters are secured by a special service PIN.

• Access to the configuration menu is granted by the � key.

• In order to navigate to the various menu items, use the keys � and �.

• To enter a menu item, use key �, to leave a menu item, use the escape key �.

• When an item is selected, move to the various input positions with key � or �.

• To modify a selected value, use the keys � and �.

• To accept a modified value, use key �; to discard a modified value, use key �. When done, and the top menu items are left, the applied changes can be permanently stored on the SIM card (use key � when asked). For some changes, a RESET of the CCR is mandatory (use the reset button behind the little hole above the LOC/REM switch with a pointy tool, e.g. a paper clip, or a ballpoint pen). The complete menu tree with all possible menu items is given in the next chapter.

CS

AL

®

Co

nsta

nt C

urre

nt R

eg

ula

tor C

CR

E U

ser &

Serv

ice M

an

ual

L

UC

EB

IT G

mb

H, A

irpo

rt Tech

no

log

y

P

ag

e 2

2 o

f 46

4.4

.1

Com

ple

te m

enu tre

e

APH 2501 % I/A

C1 S:0 0 0.00

C2 I:0 0 0.00

ISO=1932k CAN125k

APH 2501 SN:00000000

HWVS SW-K-VS SW-R-VS

3.28 4.00 3.38

address 12 CAN125k

APH 2501 **

firing angle: 0000µs

phase shift: 0000µs

APH 2501 Phi:0000

I/A: 0.00 step: 8

LF-calibration...

please wait: 20 (s)

APH 2501

please disconnect

X lamps, then press

'∧' - button...

writing changes

to SIM-card

Do you want to

save the changes

to the SIM-card?

restoring data...

Invalid PIN!

Operation-h 0 0000

1 0000 2 0000 3 0000

4 0000 5 0000 6 0000

7 0000 8 0000 E 0000

Initializing

SIM-Card...

Please enter PIN:

0000

circuit parameter

LF-calibration

steps/display

service-menu

Please enter PIN:

0000

AAAA0000 Error!

I>Imax

Eliminate cause,

press reset-button

AAAA0000 Error!

I=0

Eliminate cause,

press 'X'-button

AAAA0000 Error!

Sensor hot-wired

Eliminate cause,

press 'X'-button

AAAA0000 Error!

overcurrent fuse

Eliminate cause,

press'X'-button

AAAA0000 Error!

mains off

AAAA0000 Error!

Power frequency

exceeds the limit

AAAA0000 Error!

Sim-Card not

readable. Please

reinitialize!

AAAA0000 Error!

Sensorline broken

Eliminate cause,

press 'X'-button

AAAA0000 Error!

CSS isnot responding

Eliminate cause,

press 'X'-button

circuit type AAAA

circuit number 0000

number of lamps 0000

threshold 1 (%) 09

threshold 2 (%) 19

threshold 3 (%) 29

LF calibration param

steps 1-4

steps 5-8

display

# of disc.lamps 1 00


start calibr. no

language english

display LF/INS +e

display type LF %P-portion 0100

I-portion 0150

D-portion 0010

thyristor SEMIKRON

delay I=0 (0.1s) 10

min. fa (µs) 1000

max. fa (µs) 9950

slew rate (A/s) 30

slew rate (A/s) 10

parameter

regulation limits

softstart

I-correction

threshold (k) 0000

threshold max 3000

INS-corr. 0.1M 0038

timeout (s) 0020

integration thr 0120

corr. 1.lamp 0000

corr. > 10% +0

int.reset 0250

interface CAN125k

address 00

regulation

insulation

lamp failure (LF)

communication/SN

step 1 (%) 0.1

step 2 (%) 0.3

step 3 (%) 1

step 4 (%) 3

step 5 (%) 10

step 6 (%) 30

step 7 (%) 100

step 8 (%) 99

Menu navigation CCRE =User-menu=Service-menu

I-correction:

corr. (%) 00

delay regul.error 05

existing error messages:

4.4

.2

Descrip

tion u

ser-m

enu

C SAL®



Please enter PIN:

0000

The menu is protected by two PIN numbers. A difference is made between the user and the service PIN. The user PIN permits changing the parameters relevant for the operator. The service PIN permits adjusting special parameters, which interfere directly in the regulation. Therefore see figure 4.4.1. After initialization of the SIM card the preset PINs are as follows (see chapter 7.7): User PIN: 0000 Service PIN: 0001

circuit type AAAA

circuit number 0000

number of lamps 0000

Here the name of the circuit and the number of lamps are entered. The circuit name and the circuit number may contain numbers, letters and some special characters. One example of a circuit name is TXE/SIGN. The number of characters is restricted to 8. The number of the lamps indicates the number of the lamps within the series circuit, which is important for the lamp failure monitoring.

threshold 1 (%) 09

threshold 2 (%) 19

threshold 3 (%) 29

LF calibration param

The thresholds indicate the limits for LF1, LF2 and LF3. In case of exceeding one of the thresholds, an appropriate report is passed on to the control system and is visualized by the LED at the regulator respectively. Depending on the setting (general display) the thresholds are indicated in % or in #.



start calibr. no

C SAL®



In this part of the menu, the required data for the calibration of the lamp failure monitoring is indicated. The parameters “disconnected lamps 1&2” indicate the number of defective lamps which are calibrated (see chapter 4.2.8.). “Start calibrating” is set on “yes” if the circuit is to be calibrated. After that the menu has to be quit and the data have to be saved. The calibration then starts automatically. (This is only possible if the regulator is set on set value 0 and local mode when entering the menu.)

step 1 (%) 0.1

step 2 (%) 0.3

step 3 (%) 1

step 4 (%) 3

step 5 (%) 10

step 6 (%) 30

step 7 (%) 100

step 8 (%) 99

The brightness of the lamps within the steps is indicated in percent. The current for the series circuit is calculated automatically from these values. If steps 1 and 2 are not required (e.g. civil airport), they can be removed by setting the brightness to 0%. Because intermediate steps of a brightness value of 0 are not allowed, it is necessary to mind that stage 1 is set to 0 prior to stage 2 (see also chapter 2.1.1).

language english

display LF/INS +e

display type LF %

The general index features the following settings which can be adjusted:

- menu language - display lamp failure: + = enabled, - = disabled - display isolation: e = display of isolation value of an external measuring unit, i =

internal isolation measurement (only featured by CCRE compact), - = display of isolation disabled

- display type lamp failure: % = percentage display of lamp failure, # = numeric display of lamp failure

4.4.3 Description service-menu

The following settings should only be changed by qualified personnel. Modification may lead to inconformity between the regulator and the IEC 61822 and may initiate malfunctioning.

C SAL®



threshold (k) 0000

threshold max 3000

INS.corr. 0.1M 0038

timeout (s) 0020

The setting for the INS-measurement is conducted as follows:

- threshold (k): if the measured INS-value falls below this threshold, an insulation warning will be displayed by a LED at the regulator.

- max. display: threshold in kOhm of INS-value, from which the infinity character will be shown on the display instead of the measurement

- INS-corr. 0.1M: the correction is planned for future purposes and has no influence on the INS-measurement at present.

- timeout (s): if no INS-value is received from the control system during an external INS-measurement within the indicated time, the display shows “----“ instead of the INS-value

integration thr 0120

corr. 1.lamp 0000

corr. > 10% +0

int.reset 0250

Only two parameters are enabled in the setting of lamp failure monitoring at present.

- threshold for integration: With this value the threshold can be determined at which point of the current curve current is detected. This can be useful when the rising of the current is analog to a sawtooth (e. g. in case of bad series circuits). For this see the following figure:

figure 4.4.3

C SAL®



The current flow for lamp failure monitoring is recognized by the red line. With the help of the parameter “integration threshold” this line can be shifted to the left or the right respectively.

- Int. reset: This parameter deletes the present integration in case of going below a certain current. This can be useful if - as indicated in figure 4.4.3 - the current collapses prior to actual current flow.

interface CAN125k

address 00

The regulator’s telecontrol is set in this menu. The interface for it can be one of the following:

- CAN125k - RCOM9600 - RCOM+9600 - RCOM+19200 - Parallel

The regulator’s address can be set in the menu. If the address 00 is set, the regulator accepts the set address of the DIP-switches at the transfer element.

P-portion 0100

I-portion 0150

D-portion 0010

thyristor SEMIKRON

Here the PID-regulator of the CCRE can be adjusted. There are two versions of firing units in the CCRE. The version has to be selected accurately in the menu. Caution! If the wrong firing unit is selected, the mains fuse will be blown!

delay I=0 (0.1s) 10

min. fa (µs) 1000

max. fa (µs) 9950

slew rate (A/s) 30

Here the fine tuning of the regulator is possible. The settings can usually not be changed.

C SAL®



An incorrect parameterization may lead to destruction of the lamps of the entire series circuit!

- The delay I = 0 can be extended. (IEC 61822: 1s) That means that in case of an open main circuit the regulator waits longer until the emergency shutdown is activated. This can be rarely the case if the series circuit contains many broken lamps, open transformers or a primary transformer which is dimensioned too low with regard to voltage. Possibly in these cases it takes much longer until a R.M.S. current is measurable.

- min. and max. fa: here the firing angle (fa) is limited. - slew rate: here the rate while adjusting up the current can be limited.

slew rate (A/s) 10

Here in case of a softstart the rate for adjusting up the current can be limited.

I-correction:

corr. (%) 00

delay regul.error 05

In this menu the correction of the R.M.S. current is possible. The actual current value displayed has to be corrected with an applicable, calibrated current measuring device. On this the current can be lowered or increased. For regulating in case of changing the steps the value “delay regul. error” gives time in seconds to the regulator until error “regul. error” is displayed.

4.4.4 Setup procedure for lamp failure measurement

1. Check, if all lamps within the series circuit are all right and whether there are no open

transformers within the circuit. 2. Enter number of lamps of the series circuit in the menu. 3. In case of small circuits (approx. 20 lamps) enter 10% of the number of lamps in

“disconnected lamps 1”. The value for “disconnected lamps 2” should be set to 0. In case of large circuits a second measurement reference is advisable. ”Disconnected lamps 2” can therefore display e.g. 15% of the number of the lamps. Three calibration procedures are then performed.

C SAL®



4. Start calibration procedure by setting “start calibration” on “yes” and quitting the menu.

5. The regulator measures the circuit at 0% lamp failure. 6. Follow instructions from the display. 7. The regulator now calibrates the defective lamp circuit (possibly two times). 8. Data are saved and all lamps within the series circuit should be reconnected.

4.4.5 LED Status indication

Status and error messages are presented on the LCD display in clear text. In addition, dual color LEDs in the upper left corner of the foil keys of the CCRE control unit will also indicate status messages as follows:

Key Color Status Meaning

� green on local operation

� red flashing field bus communication failed

� off remote operation

� green flashing lamp failure level 1or 2 reached

� red flashing lamp failure level 3 reached

� red flashing general fault detected (see display readout

for details

� green on CCR on

� green flashing CCR on, current out of ±0.1A limits

� red off CCR off

4.5 Remote operation

The remote mode at the CCRE can be implemented in three different ways:

1) with parallel control 2) with serial control RCOM/RCOM+ (optional) 3) with serial control CAN

The type of control is specified by the parameterization on the SIM-card.

4.5.1 Remote mode with parallel control

The control plug connector X4 (or X2 for regulator 2) is designed for the parallel control system (see also 7.11 Technical data). The control inputs are at Pin 2 to Pin 13. They stand for the following:

C SAL®



Pin 2 Step 1 Switch on step 1








Pin 10 L/R Local/remote switchover

Pin 11 Off Switch off regulator

Pin 13 Reset Reset regulator

The control inputs are correspondingly connected to a switch or button of a remote control system. Selection is made using a continuous or pulsed signal. The reference point for all control inputs is Pin-No. 1 (Com L). In remote mode the steps are selected directly. A signal at Pin 11 (Off) will switch off the regulator in every step. The CCRE reports back information to the remote control system via the control plug connector:

Pin 21 Ready Rated current reached

Pin 27 LF1 Lamp failure: Threshold 1 exceeded



Pin 31 LD1 Landing direction 1 switched on

Pin 32

Pin 34 local Local mode switched on

Pin 36 I>In Overcurrent

Pin 37 I=0 Actual-value failure

4.5.2 Remote mode with serial control RCOM/RCOM+

In remote mode with serial control, the CCRE is operated via a RCOM-, RCOM+ interface respectively (RS232, 9600 Baud or 19200 Baud respectively in case of optional individual lamp control (SCROLL)) in accordance with a defined protocol. All control functions and checkback messages of the parallel control are included in this protocol. The serial interface (X3) is designed for the communication between the CCRE and the remote control centre. Pins 20 to 23 are valid for regulator 1, whereas Pins 34 to 37 are responsible for communication for a second regulator unit.

4.5.3 Remote mode with serial control CAN

In remote mode with serial control, the CCRE is operated over a CAN interface (125 kBaud) according to a defined protocol (CANopen). All control functions and checkback messages of the parallel control are included in this protocol. The serial interface (X3) is designed for the communication between the CCRE and the remote control centre. Pins 20 to 23 are valid for

C SAL®



regulator 1, whereas Pins 34 to 37 are responsible for communication for a second regulator unit.

C SAL®



5 Operation with and without external UPS (UPS = uninterruptible power system)

5.1 Operation with UPS

Figure 5.1 shows the CCRE with its peripheral components required for UPS operation.

UPS

24 VDC

X2(X4) load plug

series circuit

supply transformer

l.v.h.b.c. fuse

powercontactor

thyristorfiring

amplifier

micro-pro-

cessorDC

DC

synchronous voltage

fuse

37

33

Pin-No.: 222023 161

N

L

CCRE

230 VAC

figure 5.1

The control section is supplied with a UPS-supported DC voltage. In the event of a mains power cut, the microprocessor will save the ongoing status and interrupt gate control of the thyristors. The LCD display shows the corresponding report. When mains voltage has been restored, the status stored in memory will be resumed immediately.

C SAL®



5.2 Operation without UPS

Figure 5.2 shows the CCRE with its peripheral components without UPS operation:

series cicuit

supply transformer

l.v.h.b.c. fuse

N

L

load plug

powercontactor

thyristorfiring

amplifier

micro-pro-

cessorDC

AC

synchronous voltagefuse

CCRE

figure 5.2

C SAL®



6 Replacement and simple maintenance jobs

6.1 Installing/removing the CCRE

6.1.1 Sequence for removal

1) Set operating mode to "local". 2) Switch off the constant current regulator (Step "OFF"). 3) Withdraw the l.v.h.b.c. fuse. 4) Loosen the fixing screws of the withdrawable module. 5) Pull out the regulator evenly at both handles.

Note: The CCRE constant current regulator can also be removed under load. First the

control plug connector disconnects. This will cause the regulator's power contactor to drop out, and the load plug connector is then load-free.

6.1.2 Sequence for installation

1) Before installation, set "Local" operating mode. 2) Insert regulator in the subsection and push it evenly towards the rear until all the

plug connectors have engaged. 3) Insert and tighten fixing screws. 4) Install back-up fuse in the regulator cabinet. 5) If an error message is displayed, press the "Reset" button. 6) Now test the regulator's functions in "Local" operating mode. 7) Set the operating mode you want.

Note: It is not possible to insert the regulator in the wrong subrack, since coding pins

define the type of unit acceptable.

6.2 Replacing the power supply or firing amplifier (depends on CCR-version)

These plug-in PCBs are accessible from the front. You do not have to remove the CCRE or switch off the operating voltage.

6.2.1 Sequence for replacement procedure:

1) Set "Local" operating mode. 2) Select operating step "OFF". 3) Loosen locking screws with locking device at the board, but do not withdraw them. 4) Pull out the plug-in PCB at the aluminium handle. 5) Insert replacement plug-in PCB into the top and bottom slide rails, and push it in

until the plug connector is properly contacted. 6) Tighten the locking screws. 7) Now test the regulator's functions in "Local" operating mode.

C SAL®



6.3 Replacing the processor board

6.3.1 Sequence for replacing procedure:

1) Set "Local" operating mode 2) Switch off the operating voltage of the CCRE !! 3) Unscrew the front plate, but do not withdraw the locking screws. 4) Pull out the processor board 5) Insert the replacement board in the top and bottom slide rails, and push it in until

the plug connector is properly contacted. 6) Tighten the locking screws. 7) Connect the CCRE's operating voltage. 8) Test the regulator's function in "Local" operating mode.

6.4 Checking the power contactors

The power contactor's job is to provide mechanical insulation between the series circuit and the final control element. It switches the series circuit into a potential-free configuration. Check the contactor's contacts for erosion, and replace when necessary. You can replace the coil simply by taking off the arcing chamber. Every time the overcurrent monitoring feature is tripped, there is wear and tear on the contacts. You should also check the contacts after the thyristor module has been replaced.

6.5 Checking the rack- and panel- connectors

The power plug connector is first connected when the withdrawable module is inserted. Check it for proper surface condition. The control plug connectors are 37-pole Sub-D-type connectors and standard connections for peripheral units. These possess nickel contacts with gold plating. The contact pins must be checked for damage due to improper handling - replace the connection if necessary. They must NOT be treated with contact grease.

6.6 Simple maintenance jobs at the unit as whole

Check the switchgear once a year, performing the following check procedures and simple jobs at the CCRE:

1) Check the contactor contacts for erosion. 2) Check that the power connections at the contactor are properly secure. 3) Check that the electronics plug-in PCBs are securely fitted; if necessary, tighten

top and bottom locking screws. 4) Check that the 4 fixing screws at the edges are properly tightened, and that the

withdrawable module clips are properly secure 5) Check the operator controls and the functions in local mode.

C SAL®



6.7 Visual inspection at the cabinet units

→ Check the cabling inside the regulator and transformer cabinets for mechanical stress and damage.

→ Perform visual inspection of the surge arresters of the series circuit supply transformer and of the current transformer for actual-value acquisition.

→ Check that the earth connections are properly secure.

→ Check that the power fuses are properly fitted.

6.8 Replacing fuses

The l.v.h.b.c. fuse is located in the regulator cabinet. The bottom section is designed for installation of several fuses, and is easily accessible from the front. When replacing a fuse, always comply with the safety regulations, and use fuse pullers with hand protection for NH00 fuses. To replace the miniature fuse before the mains transformer, you have to remove the regulator. The miniature fuse is located near the contactors (see fig. 2.2). Use only fuses specified in the "Technical data".

6.9 Measurements in the series circuit

Measurements may be carried out only by appropriately qualified personnel. Only measuring instruments which display the "true rms value" are suitable (clip-on ammeter).

C SAL®



7 Error tables and fault clearance

Due to safety reasons error messages can only be reset in local mode!

7.1 Disturbed operation via remote control

Error: telecontrol not or conditionally possible

Cause Corrective

Mode of operation: “local”

Set switch for mode of operation to “remote” Corresponding remote interface is activated

via menu Check function

Disturbed function in mode of operation “local” See chapter 7.5 “device failure”

Overcurrent shutdown, failure of actual value � regulator locked

See chapter 7.3, 7.4, and 7.5

Telecontrol commands come in, but are not executed, because of defective microprocessor

board. Not possible is:

external local remote switch-over, external step selection, external reset

Replace microprocessor board Check function

Telecontrol commands do not come in at the control section of regulator cabinet:

(see figure 1.2) In case of selection 24V do not come in

regarding COMMON (Pin-No. 1): external L/R-switch-over: Pin-No. 10

external step selection: Pin-No.: 2-9 and 11 external reset: Pin-No. 13

If no potential is measured at this telecontrol command, check the telecontrol and the

connecting line

Telecontrol commands do not come in at control plug connector of regulator. (configuration: see

above)

Check cabling inside the regulator cabinet

Defective constant current regulator Replace regulator, check function

table 7.1

C SAL®



7.2 Over current shutdown

Error: devices locked because of over current shutdown

Cause Corrective

Rated current in lamp circuit was exceeded by 10%:

phase cutting can not be controlled

Do not press reset button!

1) Replace microprocessor board

2) Press reset button, check function

In case of repeated over current shutdown:

1) Replace firing amplifier card or depending on hardware version, replace SEMIKRON-

thyristor at heat sink of CCRE 2) Press reset button, check function

In case of repeated over current shutdown

Defective measurement burden

(increased resistance)

1) Switch off CCRE!!

2) Change measurement burden 3) Press reset button, check function

Defective constant current regulator

(thyristor fails)

1) Replace CCRE

2) Press reset button, check function

table 7.2

7.3 Failure of actual value: “sensor line broken”

Error: devices locked because of failure of actual value

Cause Corrective

Lines from CCRE to sensor transformer are

disconnected

Do not press reset button!

1) Check transit of lines

2) Press x-button, check function

Defective microprocessor board Replace microprocessor board, check function

Defective CCRE Replace CCRE and check function

table 7.3

C SAL®



7.4 Failure of actual value: “sensor shortcut / broken series circuit”

Error: device is locked because of failure of actual value

Cause Corrective

Series circuit disconnected; no measurement of actual value possible

1) Check external facilities for damaged cables

2) Series circuit supply transformer: check transit of windings

3) Check connecting lines from CCRE to series circuit supply transformer

4) Sensor transformer: check transit of windings, replace if necessary

After correction:

press x-button, check function

Firing amplifier does not provide firing impulses

Replace firing amplifier board respectively Check function

Defective microprocessor board Replace microprocessor board, check function

Output signal of transformer is short-circuit

Check connecting line from transformer to

CCRE

Check configuration of control plug:

Pin-No. 14: current sensor LD1

Pin-No. 18: reference point

Voltage drop existing via Pin-No. 14 and 18, or via Pin-No.15 and 18 respectively?

Pins connected?


table 7.4 Note: In case of inspection of the external facilities and transformers switch off CCRE and remove l.v.h.b.c. fuses inside the regulator cabinet and from the external 24V DC supply!

C SAL®



7.5 Failure of device

Error: total failure of regulator

Cause Corrective

Defective back-up fuse in regulator cabinet

(see chapter 7.6)

Replace l.v.h.b.c. fuse

Defective micro-fuse in regulator cabinet Replace fuse

Defective current supply card (failure of all displays)

Replace current supply card, check function

Defective microprocessor board (failure of LCD-display)

Replace microprocessor board, check function


table 7.5

7.6 Blow-out of NH-fuse

Error: response of NH-fuse in regulator cabinet

Cause Corrective

Short-circuit in feed cable from CCRE to series

circuit supply transformer

1) Remove defective fuse

2) Check cables and replace if necessary 3) Install intact fuse 4) Check function

Series circuit supply transformer has short-circuit between turns or terrestrial contact

Replace series circuit supply transformer,

check function


table 7.6

7.7 Error occured while reading SIM-card

Error: SIM-card not readable

Cause Corrective

No SIM-card has been inserted in CCRE

1) Remove CCRE, see chapter 6.1.1

2) Insert SIM-card in slot at backplane behind electronic board

3) Install CCRE, see chapter 6.1.2

Occurrence of error while describing the SIM-

card

1) Simultaneously press buttons �and�and

hold 2) Additionally press reset button quickly. Release buttons �and�not until display

shows: “initializing SIM-card…”

Defective SIM-card Replace SIM-card

table 7.7

C SAL®



7.8 Pin-configuration of power plug

Pin-configuration X1 (CCR 503e-E)

Pin-No. Designation Remark

1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 6.1 6.2 7.1 7.2

N PE NC NC NC NC NC NC NC NC LD1 LD1 L1 L1

Neutral wire Protective earth Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected

Landing direction 1 Landing direction 1

Phase 1 Phase 1

table 7.8.1

Pin-configuration X1 (CCR 507e-E) regulator

Pin-No. Designation Remark 1 2

1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 6.1 6.2 7.1 7.2

N PE NC NC LD1 LD1 L2 L2 NC NC LD1 LD1 L1 L1

Neutral wire Protective ground

Not connected Not connected


Phase 2 Phase 2

Not connected Not connected


Phase 1 Phase 1

X X

X X X X X X

X X X X X X

table 7.8.2

C SAL®



Pin-configuration X1 (CCR 803e-E)


1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.2 6.1 6.2 7.1 7.2

N PE L1 PE L1 PE L1 L2

LD1 NC LD1 NC LD1 NC

Neutral wire Protective Ground

Phase 1 Protective Ground


Phase 1 Phase 2

Landing direction 1 Not connected



table 7.8.3

Pin-configuration X1(CCR 103e-E)


1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 5.1 5.3 6.1 6.2 7.1 7.2

N PE L1 PE L1 PE L1 PE L1 L2

LD1 LD1 LD1 LD1

Neutral wire Protective Ground



Phase1 Protective Ground

Phase 1 Phase 2

Landing direction Landing direction Landing direction Landing direction

table 7.8.4

7.9 Configuration of service-interface

Pin Name Description

1 RXD RXD COM1 Communication-processor (programming and LTOP)

2 TXD TXD COM1 Communication-processor (programming and LTOP)

3 PROG100 H = Enable programming-mode: regulation-processor

4 PROG H = Enable programming-mode: communication-processor

5 MRESET Master-reset

6 Vss GND

7 TXD100 RXD COM2 Communication-processor (programming and LTOP)

8 RXD100 TXD COM2 Communication-processor (programming and LTOP)

table 7.9

C SAL®



7.10 Pin-configuration of control-plug and serial interface

Pin-configuration of control-plug X4 (or X2) in parallel-mode

Pin-No. Signal Remark description

1 2 3 4 5 6 7 8 9 10 11

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Com L Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8

L/R Off

Reset I LD1

UPS

Reserved GND

HEX/BIN Com R Ready Com R Com L

I (I LD 1) 24V1 24V2 LF 1 LF 2 LF 3

LD 1

Power

Local

I>In I = 0

Control input Control input Control input Control input Control input Control input Control input Control input Control input Control input

Control input Analog input

Input Input

Input

Output

Analog input Output Output Output Output Output

Output Output

Output

Output Output

0V remote control voltage selection of brightness step 1 selection of brightness step 2 selection of brightness step 3 selection of brightness step 4 selection of brightness step 5 selection of brightness step 6 selection of brightness step 7 selection of brightness step 8

selection of local- or remote- mode switch regulator off

Reset

Current sensor of landing direction 1

Selection of UPS-operation

Analog Ground Step-selection: hexadecimal/binary

+24V external supply actual current value = setpoint +- 100mA

+24V external supply 0V external supply

Current sensor of landing direction 1

Lamp failure threshold 1 Lamp failure threshold 2 Lamp failure threshold 3

Landing direction 1

Mains off

Local-mode

Over current Actual current value failure

table 7.10.1

C SAL®



Pin-configuration of control-plug X4 (or X2) in

serial-mode Pin-configuration of serial-interface

X3 in RCOM-mode Pin-configuration of serial-interface X3 in CAN-mode

Pin- No.

Signal Function Signal Function Signal Function

1 2 3 4 5 6 7 8 9

10

11

12

13

14 15 16 17 18 19 20 21

22 23 24 25

26

27 28 29 30 31

32 33 34 35 36

37

Com L

Addressbit 0

Addressbit 1

Addressbit 2

Addressbit 3

Addressbit 4

Addressbit 5

Addressbit 6

Addressbit 7

current sensor

UPS

GND

Com R Ready

Com R Com L

I (I LD 1)

LF 1 LF 2 LF 3

LD 1

Power

Local

I>In

I = 0

0V remote control supply

Addressbit 0

Addressbit 1

Addressbit 2

Addressbit 3

Addressbit 4

Addressbit 5

Addressbit 6

Addressbit 7

Current signal from sensor

Selection of UPS-

operation

Analog Ground, PE

+24V external supply actual current value =

setpoint +- 100mA +24V external supply

0V external supply Current signal from

sensor

Lamp failure threshold 1 Lamp failure threshold 2 Lamp failure threshold 3

Landing direction 1

Mains off

Local-mode

Over current

Actual current value

failure

GND GND GND GND GND GND

GND

GND

GND

GND

GND

GND

GND

GND GND GND GND GND GND TxD1 RxD1

TxD 1R

RxD 1R

RxD 2R

TxD 2R

RxD 2

TxD 2


GND

GND

GND

GND

GND

GND

GND


Send data regulator1 Receive data regulator1

Send data regulator 1 (redundant)

Receive data regulator1 (redundant)

Receive Data regulator2 (redundant)

Send Data regulator2 (redundant)

Receive Data regulator2

Send Data regulator2


GND

GND

GND

GND

GND

GND

GND


CAN10H CAN10L

CAN11H

CAN11L

CAN11L

CAN11H

CAN10L

CAN10H


GND

GND

GND

GND

GND

GND

GND


CAN1 reg1 CAN1 reg1

CAN2 reg1

CAN2 reg1

CAN2 reg2

CAN2 reg2

CAN1 reg2

CAN1 reg2

table 7.10.2

C SAL®



7.11 Technical data

Technical data CCR 503e-E CCR 507e-E CCR 803e-E CCR103e-E

Input voltage Input current

Input frequency

Voltage tolerance Frequency tolerance

Performance ratio

UPS-supply

Parallel interface

Input Output

Serial interface

Field Bus

Serial interface (optional)

Speed of regulation Regulation Accuracy

Reaction Time and

Switch-off Performance

Humidity (not condensing)

Air pressure

Temperature Range

Degree of Protection

1x 230V AC max 1x 50A

50 Hz

10% 7,5%

>92%

1x24V DC/300mA

24V DC / 10mA 24V DC / 30 mA

CAN

125kbaud CANopen

RS232

RCOM/RCOM+ Multi-Drop

9600/19200 baud

30A/s 0,1A

according to IEC

61822

max. 95% rel.

< 2000 m a.s.l.

-5°C - +55°C

IP 40


50 Hz

10% 7,5%

>92%

2x24V DC/300mA

24V DC / 10mA 24V DC / 30 mA

CAN

125kbaud CANopen

RS232


9600/19200 baud

30A/s 0,1A

according to IEC

61822

max. 95% rel.

< 2000 m a.s.l.

-5°C - +55°C

IP 40

1x400V AC max 1x 80A

50 Hz

10% 7,5%

>92%

1x24V DC/300mA

24V DC / 10mA 24V DC / 30 mA

CAN

125kbaud CANopen

RS232


9600/19200 baud

30A/s 0,1A

according to IEC

61822

max. 95% rel.

< 2000 m a.s.l.

-5°C - +565°C

IP 40


50 Hz

10% 7,5%

>92%

1x24V DC/300mA

24V DC / 10mA 24V DC / 30 mA

CAN

125kbaud CANopen

RS232


9600/19200 baud

30A/s 0,1A

according to IEC

61822

max. 95% rel.

< 2000 m a.s.l.

-5°C - +55°C

IP 40

Dimensions of Unit 482x132x500 482x132x500 482x132x500 482x132x500

table 7.11

C SAL®



8 Equipment

8.1 Parameterization adapter

For parameterization of the regulator with PC, there is an adapter which interfaces PC and regulator.

8.2 Programming adapter

The programming adapter offers to flash a firmware-update into the microprocessor within the regulator.

8.3 Set of Accumulators

For UPS operation without an external UPS-system, a set of accumulators is required. It will establish the operation for a minimum of one minute.

C SAL®



9 Imprint

Lucebit GmbH Airport Technology Konrad-Zuse-Ring 6 68163 Mannheim Germany www.lucebit.com Tel. +49 621 875576 0 FAX +49 621 875576 55 Document No. LUC O 000052e Rev.1.0

Documents

Luco 000052e Ccre Manual 1.0