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Railway SolutionsLook beyond
ZHIBO LUCCHINI J.V.
CN
SA
Lucchini RS Group is a leader in the design and production of rolling
stock products, castings and forgings for all industrial sectors. The
strengths of the Group lie in its integrated production facilities, starting
from the production of steel to the assembly of finished products, in the
competence of its human resources, in its know-how and organization,
wholly focused on its customers and markets. For Railway Sector the
Group produces a wide range of products: wheels, axles, tyres,
wheelsets for all rolling stock such as high speed intercity, heavy haul
and mass transit system. Lucchini RS meets the international demand
through its Company Network in: Italy, the United Kingdom, Sweden,
Poland, Belgium, Austria, India, China and South Africa. All sites of the
Group strive to be a “one-stop shop” able to offer full support during all
maintenance steps, from manufacturing and delivery of spare parts to
re-engineering based on return of experience.
Lucchin i RS i s devoted to the
manufacture of high quality products
particularly focusing on the design,
production and assembly of every kind of
wheels, tyres, axles and wheelsets.
Lucchini RS is one of the main European
manufacturers that integrated in one site
a l l fac i l i t ies f rom research and
development of materials, to steel
production and finished products. The
Company produces high quality products
such as railway rolling stock, steel
castings, forgings and tool steels.
LRS
GR
OU
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Lovere ITALY
Lucchini Unipart Rail (LUR) is the joint venture created by the merging of
Lucchini UK Limited of Manchester, UK with the wheelset and bogie overhaul
activities of Unipart Rail Limited, based in Doncaster, UK. Lucchini Unipart Rail
specialises in the machining of monobloc wheels and axles, the assembly of
complete wheelsets for freight, heavy rail, mass transit, light rail and high speed
trains and in overhaul of train wheelsets, bogies and gearboxes.
Lucchini Sweden (LSE), located in Surahammar, has a long tradition in the
production of railway wheels, axles and complete wheelsets and is the only
manufacturer in Scandinavia. The main production focuses on the machining of
wheels, tyres and wheelsets. All wheelsets are designed for low cost utilization
and maintenance. In addition to manufacturing, Lucchini Sweden also is a
major supplier of overhaul of wheelsets, gearboxes and bogies.
LBX, located in Seraing, close to Liege in Belgium specialises in the
machining of solid wheels and axles and the assembly of complete
wheelsets for freight, heavy rail, mass transit and light rail. LBX, with
its trained workers and advanced systems, is currently qualified by
SNCB and CFL Technics and is currently expanding its qualification
portfolio to cover the needs of the regional operators, mantainers
and train builders.
Lucchini Central Europe (LCE) is a Joint-Venture between SMW
Metallverarbeitung and Lucchini RS located in Hofkirchen an der
Trattnach, in the north western part of Austria. It is specialized in the
machining of solid wheels with complex geometry for High Speed,
EMU railways and transit systems. The Company is focused on the
Austrian, Swiss and German Market with the full range of know-how,
products and services of the Lucchini RS Group.
LRS
GR
OU
P
SA
Lucchini Poland (LPL), located on route of international railway Berlin–Warsaw–Moscow line, offers a wide range of railway components and services for freight and passenger vehicles, including design of customized and innovative wheelsets. Within scope of Lucchini Poland supply there are complete bogies overhaul and gearbox revision as well as mounting of new gearboxes and power packs on new build wheelsets.
Lucchini South Africa (LSA), situated in Germiston, specialises in the machining of wheels, and the marketing of wheels, axles and wheelsets, for the Southern African Rail market.
Lucchini India (LIN) is wholly owned by Lucchini RS Group. Since India is a strategic market for rolling stock the addition of this company to the Lucchini RS Group is increasing its network of foreign subsidiaries and its global presence.
ZHIBO LUCCHINI CN
LRS
GR
OU
P
Zhibo Lucchini Railway Equipment CO., registered as a Sino-
Italian Joint Venture in October 2007, is a high & new-tech
enterprise that specializes in wheelset machining, assembly and
overhaul. The Company is equipped with wheel machining line,
axle machining line, bearing assembly line, wheelset assembly
line, and wheelset maintenance line. Besides, Zhibo Lucchini has
set up its satellite wheelset maintenance stations and its current
annual capacity is 50,000 wheelsets including both new
wheelsets and maintenance wheelsets.
Lucchini Beijing (LCN) is a commercial subsidiary, established to
improve the Group's presence in the Chinese and Asian market
for rolling stock, castings, forgings and tool steels. The company
also coordinates after sales and customer technical services
directly on site.
CASTING &HEAT
TREATMENT
WHEELS AXLES
RAILWAY FORGING
& HEAT TREATMENT
DESIGN METALLURGY
R&D & TESTING
LRS
LRSSTEEL MILL (VOD)LRS
OPEN DIE FORGING
& HEAT TREATMENT
LRS
LRS LMA|
TYRES
LRS LSE
ZQ
LRS LMA
RAILWAYMACHINING
ASSEMBLING & SERVICE
HEAVY MACHINING
& FINISHING
LCE
LBXLPL
LUR LSA
FA
CIL
ITIE
S
CE
RTI
FIC
ATI
ON
MAIN GLOBAL REFERENCE STANDARDS
FA
CIL
ITIE
S
CE
RTI
FIC
ATI
ONCERTIFIED BY
BE
ST
FO
RM
AR
KE
TS
RE
FE
RE
NC
E
STA
ND
AR
DS
®® ®®
Improvement within
current standards
Freight Cars,
Mass Transit,
Light Rail Vehicles,
Metro, Locomotives
EN AAR JIS GOST
||
High Speed
Heavy Haul
High Speed
EN BS|
High Speed
in polar
environment
High Speed
Heavy Haul
EN
High Speed in
desert
environment
High Speed
Heavy Haul
AAR
High Speed
tread-braked
wheels
High Speed
EN
The steels are created in the metallurgical laboratories in Lovere.
PR
OD
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ROLLING STOCK STEEL GRADE SOLUTIONS
CRH
PRODUCTS
Wheels: monobloc, tyred, resilient,
from ø 300 up to ø 1500;
Axles: all types;
Tyres: all types;
Wheel centers: all types;
Wheelsets complete with brake discs,
axle boxes and drive units.
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PR
OD
UC
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THE WIDEST RANGE
SURA FAMILY
PR
OD
UC
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PL
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light
Low stress wheel for freight applications
Light wheelfor freight applications
Specific designed for EMU Scandinavia
ura
ura
uranordic
ura
ONE SOLUTION MANY ADVANTAGES
UIC 510-5 and TSI qualified freight wheel.
EA1N axle optimized geometry for increased safety factors.
etFrei
ura
LA
Lursak 2F Permanent, anti impact and fire resistant coating. Axle design to fit an innovative UT probe for an improved in service inspectability. NDT inspection interval can be substantially increased due to improved surface protection and lower crack propagation speed.
Noise dampers specifically designed for tread braked wheels.
Freiset , a solution to increases the safety and reduce the service life maintenance cost, making freight transport more sustainable.
®
Smart
®Smartset is a Lucchini RS innovative patented solution
for continuous monitoring bending and torsional loads
on wheelset axles. The system can be directly installed
on the axle surface without any modification to wheelset
geometry; it can be over painted by the protective anti-®impact coating “Lursak ”. The load data is continuously
processed and periodically transmitted and it’s
available for real time overload alerts (including GPS
coordinates), vehicle design approval, optimal NDT ®inspection intervals. Smartset enables to reduce costs
by optimizing the maintenance plan of each single fleet.
PR
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CONTINUOUS LOAD MONITORING
PR
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Thanks to its activity in the field of low noise wheels, Lucchini RS
is able to offer a complete family of solutions for all kind of wheels.
For solid wheels
mounted under
passenger
coaches and high
speed vehicles.
THE LOW NOISE WHEELS
For solid wheels with
web mounted disc
brakes.
For resilient wheels to
reduce squealing
noise.
For tread braked
wheels mounted
under freight
vehicles.
Lursak
®Lursak is the Lucchini RS solution to the increasing need to
guarantee the total protection of railway axles against corrosion
and damage derived from ballast impact.
The system is in full conformity to Europeans standard EN13261
Class1 requirements.
The new patented coating Lursak is an epoxy composite
reinforced by glass fibres applied at room temperature with a
standard airless spray system.
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THE INNOVATIVE AXLE PROTECTION
The European Metallurgical Inspection Centre
(EMIC), a Division of Lucchini RS, is dedicated
to the field of in-service Non-Destructive Tests
(NDT).
The mission is to be the European benchmark
in NDT staff training and certifying and in in-
service inspection, offering to the market its
expertise and state-of-the-art facilities thanks
to the international leadership of Lucchini RS.
NDT & TRAINING CENTERS
SE
RV
ICE
EMIC extends its NDT services to all industrial
sectors served by the casting and forged
products.
Emic Division operates trough two Training
centers, the main one is located in Lovere Italy
and the second in
EMIC works alongside the operational units
within Lucchini RS, giving it access to the most
sophisticated laboratory equipment and a team
of highly specialised and qualified staff.
Miñsk Mazowiecki Poland.
C E N T R O E S A M E
QAS 018 R
Lucchini RS - IIS n. 007 PND
LUCCHINI RS EUROPEAN METALLURGICAL INSPECTION CENTRE
OVERHAUL
For fleet operators, it means reduced overhaul times and costs. Performance of wheelsets is monitored to optimise Life Cycle Cost.
LUCCHINI RS GROUP Companies are equipped for «one-stop shop» service for wheelset and bogies overhaul:
Wheel replacement;
Overhaul of axles;
Overhaul of axle boxes and bearings;
Overhaul of drive units;
Overhaul of brake discs;
Overhaul of bogies.
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SE
RV
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? optimization of manufacturing methods to guarantee safer and more reliable materials and products;
? design and industrialization of special steel grades and innovative products, mainly for the railway sector;
? dissemination of studies on the most advanced technologies.
R&D
Lucchini RS Group's Research and Development Centre, carries out programs designed to support all
Customers and Group Companies in their constant technological developments.Research activities can be
divided into three categories:
The Lovere R&D Center is fully integrated with production and is able to verify in real time the results of is studies
and applications. The laboratories are equipped with the most update facilities and certified ISO 17025.
Special attention has been given to the design of new materials and products for the most demanding
applications in the railway sector, ranging from heavy transport to high speed.
Lucchini RS Group is the only wheelset manufacturer which owns full-scale test benches designed to simulate
the rail-wheel contact in real service conditions for wheelsets at scale 1:1. Lucchini RS Group is thus able to
verify in near-real conditions the compliance of a specific product to the most restrictive safety conditions.
R&
D
ZHIBO LUCCHINI J.V.
CN
SA
CO
NTA
CT
S
Lucchini SwedenBox 21073523 SURAHAMMAR - SEPhone +46 220 34700Fax +46 220 [email protected]
Lucchini Poland Sp. z.o.o.ul. Dêwigowa, 805-303 MIÑSK MAZOWIECKI - PLPhone +48 25 7562 330Fax +48 22 212 80 [email protected]
Zhibo Lucchini Railway Equipment Co. LtdNo 189 Wu Cheng Nan Road, Taiyuan Economical & Technical Development Zone,030032, TAIYUAN, Shanxi Province, P.R.C.Phone +86 351 5615421Fax +86 351 5615444
ZHIBO LUCCHINI
CNLucchini Central Europe GmbHGewerbepark 24716 HOFKIRCHEN AN DER TRATTNACH - APhone (+43) 7734 3413410Fax (+43) 7734 [email protected]
LBX SA Avenue Greiner, 1 Zoning CMI - B-4100 SERAING - BEPhone +32 (0) 4 33 88 311Fax +32 (0) 4 33 88 [email protected]
Lucchini Unipart Rail LtdWheel Forge WayTrafford ParkMANCHESTER M17 1EH, England, UKPhone +44 161 8860300Fax +44 161 872 [email protected]
Lucchini SA3 Sigma StreetGermiston 1401Jhoannesburg - South AfricaPhone +27(0)878065371Fax +27(0)[email protected]
SA
Lucchini (Beijing) Trade Company Ltd. Room A058, 2/F, Silver Tower 2#North Rd East Third Ring, Chaoyang District, Beijing City, China. 100027Phone +86 10 5756 5726Fax +86 10 6413 6243 [email protected]
SALES MANAGEMENTVia Giorgio Paglia, 4524065 LOVERE (BG) - ItalyPhone +39 035 963566Fax +39 035 [email protected]
Via Giorgio Paglia, 4524065 LOVERE (BG) - Italy
Phone +39 035 963566Fax +39 035 963552
www.LucchiniRS.com
