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Loading doesn’t have to be this complicated
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219 Safety Avenue
866.761.7225 phone
Andrews
803.744.7223 fax
South Carolina 29510
SAFERACK.COM
Every product inthis catalog is built with
the strongestmaterial we know of:
OUR WORDBecause what we really build is trust.
We build trust by putting the people who use our products first. We continually invest in and create technology that allows us to better meet the needs of our customers, and we never stop looking for ways to improve our products
and services. We are not looking for a medal; we just want a partnership, and we want it for the long haul.
page 2 SAFERACK.COM
4 MAXRACKELEVATING SAFETY CAGE2 G4 GANGWAY
PRECISION BUILT
6 OPERATOR SHELTERSAND GUARD HUTS
3 RAILCAR TRACK PANAND SPILL CONTAINMENT1 SAFELOK
GANGWAY LOCKING DEVICE
8 LOADING ARMSTOP/BOTTOM LOADING APPLICATIONS 9 SPILL CONTAINMENT
IBC AND PORTABLE BERM7 ERECTARACKPRE-ENGINEERED PIPE RACKS
5 RAILROAD CONSTRUCTIONFULL DESIGN/INSTALLATION SERVICES
10 YELLOWGATESAFETY SWING GATES
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219 Safety Avenue, Andrews, SC 29510 / P 866.761.7225 / F 803.774.7233 / SAFERACK.COM
11 TRANSLOADERMOBILE PLATFORM 12 METAL HANDRAILS
AND CUSTOM PLATFORM 13 FACILITY LIGHTINGFOR PLATFORMS & GANGWAYS 14 ERECTASTEP
MODULAR ACCESS SYSTEM
16 WEATHER PROTECTIONLOADING SHEDS & CANOPIES
15 ROLLASTEPMOBILE WORK PLATFORM
17 GROUNDING SYSTEMFOR TRUCK AND RAILCAR 18 M3 MAUI
PORTABLE PLATFORM 19 BLENDING, METERING AND LOADING SKID 20 BOLLARDS AND BUMPERS
HIGH-VISIBILITY SAFETY BOLLARDS
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LeadingIntegrator foreverything inyour loading
facility
SafeRack’s capabilities range from full design and construct
of the entire project from start to finish to simple material
receiving or installation management.
Our Design / Construct Services Include:
Contract Review Drawings and associated documents relating to the contract prior to site arrival
Assessment Undertaking a site risk assessment
Material Receiving Off-loading and transport at site to ensure product is without shipping damage or abnormalities
Installation Management Supervised installations and coordination
Startup & Commissioning On-site training for both users and maintenance personnel
page 4
Full ServiceDesign / Construct
Have Saferack Construction Services
Install all of ourproducts To make your project easier
Bulk loadingfacility
design andconstruction
experts
Project Overview Wyoming Fractionator
SafeRack Construction Services (SCS) supplied and installed 4200’ of ladder track on customer owned rail spur adjacent to Union Pacific right-of-way. An additional 8 spot rail loading platform accompanied the rail install at the fractionating facility in Wyoming. The facility receives feedstock via pipelines from nearby wells and refined products are loaded into railcars using SafeRack, LLC advanced platform and loading systems designed and manufactured by SafeRack, LLC. The refinery is now capable of processing up to 50,000 barrels of raw materials per day into #1 Gasoline, Diesel, Butane and Iso-Butane that supply many of the surrounding states.
Project Overview
As one of the primary railcar loading points, Hardisty is one of the major crude oil hubs in North America and a major origination point of pipelines that export to the United States. SafeRack Construction Services (SCS) was asked to supply and construct a SafeRack crude oil loadout terminal spanning nearly half a mile. The USD Hardisty terminal can load up to two 120-railcar unit trains per day and consists of a fixed loading rack with 62 railcar loading positions enclosed, separate control, operator and mechanical buildings, as well as a unit train staging area and loop tracks capable of holding multiple unit trains simultaneously. SCS also supplied and installed boom-supported loading arms with supply and vapor management systems.
Project Details
• 4200 linear ft of new rail construction on customer owned spur
• Perform all grubbing of organic soils, excavating down 6’
• Install compactible materials for sub-grade
• Install road base prior to rail installation
• Install foundations, structural steel, and mechanical components
• Design/Construct four process lines including subterranean trunks (duct bank)
• Install LPG, Butane, #1 gasoline, and diesel loading arms
• Install vapor recovery hoses and API couplings
• Install electrical system including duct banks
• Install instrumentation
• Install owner supplied compressor and vessel
• Install owner supplied Knockout tank, Yokogawa flare, and propane fuel line
• Install track mobile building and instrument air supply building
• Install track pans, drainage system, and geo-membrane lined spill containment pond
• Commissioning and start up assistance
Project Details
• Erect 1998’ SafeRack tower and platform system
• Construct 1998’ steel building on caisson foundation
• Install control building
• Construct utility/mechanical building
• Construct operator/mechanical building
• Install crossover access from MCC to loadout
• Install 2 operator shelters
• Install 31 OPW boom supported loading arms
• Install supply and vapor recovery hoses
Client: Fractionator
Location: Wyoming
Project: 8 Spot Railcar
Services: Full Service - Design/Construct
Product: LPG, Butane, #1 Gasoline, Iso-Butane
Status: Completed August 2013
Safety: Exemplary - Zero Recordables
Client: USD Terminals
Location: Hardisty, Alberta, Canada
Project: 62 Spot Railcar
Services: Full Service - Design/Construct
Product: Crude Oil
Status: Completed May 2014
Safety: Exemplary - Zero Recordables
page 5
LPG Fractionating
Loading Facility
USD Terminals
Crude LoadoutFacility
We are the leading project loading Integrator
Recent Project Profiles
Please visit SAFERACK.COM for thousands of customer reviews
Project Overview
SafeRack was tapped to supply and install all anhydrous ammonia loading platform and safety equipment as part of their $175 million investment in upgrades and infrastructure to increase production capacity to 800,000 metric tons at an 800 acre, Louisiana anhydrous ammonia manufacturing complex located on the Mississippi River, Jefferson Parish, just outside New Orleans, LA. SafeRack assisted with design, manufacturing and specifications for all loading towers, platforms, pipe bridges and canopy systems. As well as designing and procuring anhydrous ammonia metering skids and installing the anhydrous ammonia proving tower.
Project Overview
When it came time to upgrade and modernize this 1940’s rail loading facility, SafeRack Construction Services (SCS) was the only installer trusted to meet deadlines and exceed expectations. SCS provided a variety of SafeRack products and services for this project including cost analysis of replacing existing versus retrofit. SCS also performed all new equipment design/engineering, as well as demolition plan for removal of existing original loading platform system. SafeRack manufactured all the platform system and safe access equipment in their state-of-the-art facility located in South Carolina. All shipping logistics and on-site receiving/staging was accomplished using SCS on-site project management. Installation of the new rail loading platform, pipe bridge, process piping, I&E, and ergonomic/environmentally friendly loading arms. With the ability to move feedstock by rail, the customer has experienced an increase in refined product output at many out-of-state facilities previously unable to gather enough raw materials.
Project Details
• Site preparation & grading
• Install foundations
• Structural steel installation
• Design and construct pipe bridge
• Canopy system installation
• Design and construct mechanical supply
• Design and construct return system
• Design and construct metering skids
• Install ammonia prover
Project Details
• Demolish and remove existing platform system
• Install epoxy anchor system in existing foundations
• Install platform, process supports, I&E supports
• Install tower support and 420 linear foot of pipe bridge
• Install loading arms, vent hoses, and API couplings
• Install owner-supplied eyewash/safety showers
• Install utility stations
• Procure, fabricate, install process piping with metering/ valves/instrumentation
• Install access platform system to satellite MCC
• Commissioning and startup support
Client: Ammonia Supplier
Location: Louisiana
Project: 4 Spot Railcar
Services: Full Service - Design/Construct
Product: Ammonia
Status: Completed June 2015
Safety: Exemplary - Zero Recordables
Client: Refinery
Location: Salt Lake City, Utah
Project: 12 Spot Railcar
Services: Full Service - Design/Build
Product: Crude Oil
Status: Completed January 2015
Safety: Exemplary - Zero Recordables
SAFERACK / ORANGE. SAFETY HAS A NEW COLOR.
Louisiana
AmmoniaLoading Facility
Black Wax
Crude OilLoading Facility
For safe, efficient loading of trucks and railcars
page 7
SAFETY NEVER TAKES A BREAK
SafeRack Cement and Sand Loading Systems
OFFSET SAFETY CAGE
TRACK-MOUNTED GANGWAY SYSTEM
GANGWAY LOCKING SYSTEM
3X5 SAFETY CAGE PLATFORM SYSTEM
TRACKING GANGWAY, ANTWERP, BELGIUM
page 9
For all truck and railcarloading applications
SafeRack LiquidLoading Systems
BLENDING, METERING AND LOADING SKIDS
RAILCAR LIQUID LOADING SOLUTION
Pneumatic Air Drive
Electric Drive, Single and 3-Phase (Explosion and Non-Explosion Proof)
DUAL MAXRACK TRUCK LOADING
MAXRACK RAILCAR LOADING SOLUTION
Optional multiplehatch access
Patent Pending
DesignMultiple
safety cageoptions
Availablefor Both
truck andRailcar
multiplepower
options
EliminatesLeaky
Hydraulics
Manual lift control safety feature
AVAILABLE IN TWO POWER OPTIONS
Universal Platforms Safety StairsPlatform Handrails Ladder Units Tower Supports
MainComponents
Railcar earth berm crossover
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Customized Industrial Stairs andWork Platforms for ANY Application
• Quick bolt-together assembly for easy installation
• Real time design and estimation
• Pre-engineered components
• Fully engineered and OSHA compliant with current regulations
• In-stock and ready-to-ship!
Create raised walkways, work platforms and more without costly engineering and fabrication.
Raised work platform for easy maintenance access
Safely crossover conveyor systems, with the ability to reconfigure your ErectaStep modular system should you change, add or remove equipment
Let Us Configure
Your Solution Today
5 Main Components
UnlimitedConfigurations
Adjustable heightEasily mobileLarge work area
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Flatbed fall protectionConfigurable handrailsHighly mobile
Ample room to workBuilt for safety
Stability meets mobilitySafe, spacious work areaOptional safety cage
All RollaStep products are Easily Customized
Mobile CantileverWork Platform
Mobile Work Platform
Tilt and RollWork Platform
Mobile Self Leveling Stair Work Platform
• Access when and where you need it
• User friendly – easy to roll and steer
• In-stock and ready-to-ship
• Easily customized
• Extremely versatile
SERIESCSERIESMP
SERIESTR
SERIESG
SERIESC
SERIESMP
SERIESG
SERIESTR
Designed for Work, Built for Safety
Mobile WorkPlatforms and Stairs
• Universal mount for easy installation - no additional parts to order
• Helps meet OSHA regulations
• Built to last indoors and out
• In-stock and ready-to-ship
Mounts to walls, round and squaretube or angle iron, with a single mount.
YellowGate can swing either in or out by simply relocating two bolts.
The Malbec Tensioner eliminates the need for a swing gate’s most common failure point, the spring. The patent pending system provides field adjustable tension and maintenance-free closure, every time.
Malbec TensionerNo spring to fail.
YELLOWGATE SIMPLICITY INA SAFETY RAILING SYSTEM
Temporary, non-penetrating, modular roof top railing system
The MOST VERSATILETRAFFIC BARRICADES and
CONTROL GATES AVAILABLEYellowGate protection,
only BIGGER
Durable, safe and adjustable
KEEP ALL YOUROPENINGS SAFE– Order a pallet of 10 today
UNIVERSAL MOUNT
36” [914mm]16” [406mm]
EASILYADJUSTABLEIN THE FIELD
Is this whatyour current
safety solutionlooks like?
Parallel
Perpendicular
PATENT PENDING
MOUNTING OPTIONS
Fall Protection
The Most Adjustable Swing Gate Available
Pipe racks faster and easier than ever before
ErectaRack eliminates the long engineering
and fabrication process typically involved in
pipe rack design and construction, often taking
several weeks, if not months. ErectaRack’s
modular design is a pre-engineered precision
manufactured system using the latest
technology. This enables pipe rack projects to
be completed fast with efficient construction in a
fraction of the time.
The SmartTech ImpactLog monitor is a
highly durable impact recorder which can be
configured to monitor critical parameters,
providing an alert when an impact to SafeRack
gangway equipment may have compromised
its integrity, performance, and/or safe
operation. Our monitor identifies incidents after
installation and before any serious malfunction
occurs. SmartTech’s ImpactLog delivers an
alert that the gangway has encountered an
impact which might affect its performance or
safety, enabling immediate inspection and
remediation by SafeRack service personnel.
The LOGIC controller has been developed for
single point top loading operations, providing
multiple truck and rail car grounding options,
with enhanced features such as, monitoring
potential overfills, adjusting loading arm
position, enabling dead-man control and can
log external environmental conditions such as
temperature and humidity, all in one enclosure.
Secure Grounding
Overfill Protection
Robust Analytics
Load Arm Position
Monitoring
page 15
Choose from four ErectaRack modular,pre-engineered pipe rack models.
T-Fr
ame
U-F
ram
e
2 Ti
er3
Tier
SmartWe utilize smart technologies to bring intelligence to the loading terminal.
DependableOur products are rigorously tested and con-structed with the highest quality materials.
InnovativeWe apply blue-sky thinking to today’s appli-cations and develop tomorrow’s products.
Made in the USAWe are proud to say that all of our products are developed and manufactured in the USA.
THE worlds first
Total Vehicle safety Monitoring SYSTEM
Don’t reinvent the wheel
Pre-EngineeredPipe rack systems
219 Safety Avenue, Andrews, SC 29510 / P 866.761.7225 / F 803.774.7233 / SAFERACK.COM
219 Safety Avenue // Andrews // SC // 29510P 866.761.7225 // F 803.774.7233 // SAFERACK.COM© 2017 SixAxis LLC
