Loading Bay SolutionsOptimise Your Goods Flow

H2

15/1

0 EN

-AU

© 2

015

www.mhe-demag.com | sales_mhe@mhe-demag.com

A joint venture between Terex MHPS GmbHand Jebsen & Jessen (SEA) Pte Ltd

The name for material handling

Solid Service Throughout Australia

BRISBANEMHE-Demag Australia Pty. Ltd.56 Mica Street,CAROLE PARK QLD 4300.Phone: +61 7 3331 2000Fax: +61 7 3331 2099

SYDNEYMHE-Demag Australia Pty. Ltd.92 Long Street,SMITHFIELD NSW 2164.Phone: +61 2 9609 9500Fax: +61 2 9609 9519Service Hotline: +61 2 9609 9555

MELBOURNEMHE-Demag Australia Pty. Ltd.Unit 15, 35-37 Dunlop Road,MULGRAVE VIC 3170.Phone: +61 3 8545 0000Fax: +61 3 8545 0099

NEWCASTLEMHE-Demag Australia Pty. Ltd.2/88 Munibung Road,CARDIFF NSW 2285.Phone: +61 2 4979 1500Fax: +61 2 4979 1599

PERTHMHE-Demag Australia Pty. Ltd.54 Raymond Avenue,BAYSWATER WA 6053.Phone: +61 8 9422 6300Fax: +61 8 9422 6399

ADELAIDEMHE-Demag Australia Pty. Ltd.262 Grange Road,FLINDERS PARK SA 5025.Phone: +61 8 8154 1700Fax: +61 8 8154 1799

WOLLONGONGMHE-Demag Australia Pty. Ltd.The Gateway Industrial Park,Unit 47/124-130 Auburn Street,WOLLONGONG NSW 2500.Phone: +61 2 4222 8700Fax: +61 2 4222 8799

TOWNSVILLEMHE-Demag Australia Pty. Ltd.Unit 13-585 Ingham Road,MOUNT ST. JOHN QLD 4814.Phone: +61 7 4789 4633

MACKAYMHE-Demag Australia Pty. Ltd.11-13 Iridium Drive,PAGET QLD 4740.Phone: +61 7 4963 9400Fax: +61 7 4963 9499

Printed onrecycled paper

2

Gateways For Logistics

Loading bays provide a bridge for servicing

trucks in logistic hubs. Using dock levellers

promotes the safety of the goods and

operators, and facilitates efficient loading and

unloading operations.

MHE-Demag, having partnered with Blue

Giant since 1988, is the premier supplier

of dock levellers for the warehousing and

logistics industry across Asia Pacific. We are

proud to have over 18,000 installations in all

sorts of warehouses to our name. Our range

of warehousing equipment is known for its

quality and reliability, with many testimonies

from satisfied customers all over the world.

Contents34579

101114

Dock Levellers

DL Variations

Features & Specifications

Safety Accessories

Dock Seals & Shelters

Industrial Doors

Lift Trucks

360º Customer Care

43

Dock Levellers Dock Leveller Variations

Serving as a bridge between warehouses and incoming lorries, dock levellers have become an essential equipment in logistics facilities. Our standard range of dock levellers can be installed in pits, on frames or on ramps, depending on the layout of the loading bay.

Pit Style Dock Levellers are mounted inside a purpose-built concrete pit and flushed to the floor level of the loading dock. They are the most space-efficient solution and allow the easy cross-traffic of lift trucks when the dock leveller is not in use (parked position).

Frame Supported Dock Levellers are an ideal solution when a concrete pit is not possible. Supported by a sturdy steel frame, they are projected out of the loading bay to receive incoming trucks.

Dock Levellers on Concrete or Steel Ramps are an option when a facility does not have a loading bay or when there is insufficient space available in the loading bay.

To cater to all types of warehousing facilities, we have further docking solutions, including:

Edge-of-Docks are suitable for loading bays that are already levelled to the height of the serviced truck beds. Mounted on the face of a dock wall, Edge-of-Docks provide a safe and self-storing dock.

Vertical Dock Levellers are ideal for cold storage applications where doors have to be fully closed and sealed

when not in use. As the dock is stored in a vertical position, they also solve space limitations in the loading area.

Elevating Docks are the most suitable option for warehouses without raised docks, or where the height of serviced trucks varies greatly. They come in various standard sizes with capacities up to 9 t. Mounted on a pad or anchored to a concrete pad, they are very easy to install and maintain. A fall-safe design prevents platform free-fall in cases of hydraulic system failure.

Edge-of-dock Pit style Vertical dock levellers Frame supported Elevating dockDL on ramp

65

ED

C B

AA Deck Width

B Deck Length

C Lip Length

D Front Height

E Rear Height

Dock Leveller Features Dock Leveller Specifications

Our standard range of dock levellers can handle loads up to 22.7 t. This can be raised up to 36.3 t SWL upon request. The working range is +/- 305 mm (up/down), further enhanced by an independent lip control.

Absorbing tilt pockets compensate for uneven load distributions during loading. This technology enables the deck to adapt smoothly to the truck bed, ensuring that the lip is always flushed with the truck.

Heavy-duty I-beam underdeck support ensures that the decks do not bend out of shape and provides stability and longevity to the equipment.

For a further stability boost, a fall-safe design, including rupture valves for hydraulic systems and drop-down bars for mechanical systems, ensures that the dock does not collapse when accidentally overloaded.

Toe guards on the flanks of the dock leveller ensure that feet, equipment and materials are not jammed under the decks, effectively preventing serious injuries and damages.

Designed with durability in mind, the control boxes are weatherproof with IP 66 rating.

Tilt pocket I-beam underdeck support Hinged lip Hydraulic system Mechanical system

Full-width piano hingeSide skirts to preventaccidental foot entry

Lip lift cylinder

Safety rubber stop

Longitudinal support channel

Night lock & lip safety stop

Fork pockets

Deck lift cylinder

Self-contained 1.5 hphydraulic power pack withbuilt-in safety relief valve

Six or eight 6”x4” I-beamsdepending on capacity

Tilt design to accommodate uneven truck beds

FH control box

HYDRAULIC DOCK LEVELER DIMENSIONS (MM) PIT DIMENSIONS (MM)

DECK LIP OVERALL DEPTH

MODEL TYPE CAPACITIES (TONNES)

WIDTH(A)

LENGTH(B)

LENGTH(C)

LENGTH(B+C)

WIDTH LENGTH FRONT(D)

REAR(E)

A586 FH FHE 13.6 22.7 1525 1510 406 1916 1575 1555 508 495

A686 FH FHE 13.6 22.7 1830 1510 406 1916 1880 1555 508 495

A688 FH FHE 13.6 22.7 1830 2120 406 2526 1880 2165 508 495

A6810 FH FHE 13.6 22.7 1830 2730 406 3136 1880 2775 508 495

A6812 FH FHE 13.6 22.7 1830 3340 406 3746 1880 3385 508 495

A6686 FH FHE 13.6 22.7 1980 1510 406 1916 2030 1555 508 495

A6688 FH FHE 13.6 22.7 1980 2120 406 2526 2030 2165 508 495

A66810 FH FHE 13.6 22.7 1980 2730 406 3136 2030 2775 508 495

A66812 FH FHE 13.6 22.7 1980 3340 406 3746 2030 3385 508 495

A786 FH FHE 13.6 22.7 2110 1510 406 1916 2160 1555 508 495

A788 FH FHE 13.6 22.7 2110 2120 406 2526 2160 2165 508 495

A7810 FH FHE 13.6 22.7 2110 2730 406 3136 2160 2775 508 495

A7812 FH FHE 13.6 22.7 2110 3340 406 3746 2160 3385 508 495

FHE : Dock Leveler with Single Push Button. | FH : Dock Leveler with Individual Deck and Lip Control. | Power Supply : Standard is 3ph / 400V / 50-60Hz. Other power options are available upon request.

TOP VIEW OF DOCK LEVELLER

DeckLip

SIDE VIEW OF THE PIT

Deck Width

Deck Length

Lip Length

Pit Depth - Front

Pit Depth - Rear

A

B

C

D

E

ED

C B

AA Deck Width

B Deck Length

C Lip Length

D Front Height

E Rear Height

87

Dock lip barrier

Safety At The Bay Contols & Signals

Extra Dock Safety Barriers prevent forklifts from rolling off. They act as pallet stops and protect overhead doors from regular impact damage. They are hydraulically activated when the dock levellers are not in use and constructed to stop 10,000 lbs rolling loads at speeds of up to 4 mph.

Alternatively, we also provide Dock Lip Barriers, which are an extension of the lip that acts as a barrier when the dock leveller is not in use.

Truck Restraints prevent accidental, unscheduled or unauthorised departure of trailers from the loading bay. They are designed to hold the ICC bar of any type of trailer to the loading dock and are even able to catch onto bent or damaged ICC bars. Truck restraints can either be manually operated or controlled via automatic push-button electro-hydraulic operations.

From standalone control boxes to interlocking systems of docking equipment, MHE-Demag provides operation and access solutions tailored to your needs.

For example, Blue Genius™ Master Control Stations integrate dock levellers, doors, shelters and truck restraints into one concerted system. This allows you to operate the whole loading bay effortlessly and in sync, saving time and increasing safety. It is also possible to integrate access control systems to ensure that only authorised personnel can access

and operate the loading bays with access card or biometric identification. Optionally, you can also link the controls to a fire safety system that opens and closes selected doorways.

Last but not least, our range of Signals, Signs and Traffic Lights can aid safe loading processes within the dock.

Extra dock safety barrier Truck restraint Control panel Remote controls Signals & warning signs

109

Dock Seals & Shelters Industrial Doors

Dock seals and shelters help to reduce energy loss, maintain internal temperature and protect products and packaging from external elements. They are especially vital in cold storage applications and clean room warehouses.

Foam Pad Dock Seals lock the truck opening to the warehouse through the compression of the serviced truck. While they provide an economical sealing solution, they are only suitable for loading docks that service a single type of truck as they are unable to adapt to different truck sizes.

Inflatable Dock Seals provide the best sealing and have the flexibility of servicing trucks of different heights and widths. They can also be used in problematic dock areas with sloped or difficult driveway approaches.

Retractable Dock Shelters offer the greatest versatility as they can accommodate the widest range of vehicles. As they reach out to cover the truck, they are especially useful in protecting goods and personnel from rain, dust, insects and extreme weather conditions.

Our Sectional Doors come with full insulated panels using Energoflex™ and polyurethane insulation. This insulation has a Watertight Class 1 (30 Pa), a Heat Conductivity Factor of 0.38 W/m °C as well as Windload Class 3 (120 km/h) as per EN 13241-1. Optional windows let in light while ensuring that incoming lorries are visible from the inside when doors are closed. Even pass doors are possible.

High Speed Doors come in handy when time is of the essence in your logistics operations. With an opening speed of 1.2 m/sec and a closing speed of 0.8 m/sec, we offer some

of the fastest doors in the industry. They can be operated manually (via push button or pull cord) or automatically (triggered by radar detection or photo cells), ensuring a hassle-free goods flow.

The robust panels of these doors are made of reinforced PVC and even have a self-repairing ability. For the safety of operators and equipment, the doors come with a soft bottom panel and, upon request, can also be equipped with photo cells and bottom safety edges to ensure that the door does not close when there is an obstruction in the doorway.

Loading bay with inflatable dock seal Loading bays with retractable dock shelter Dock houses with retractable dock shelters Standard sectional door Sectional door with pass door High speed door

1211

Lift Trucks Behind The Door

We offer a wide range of Lift Trucks for pallet handling at the loading bay:

Power Pallet Trucks are a convenient solution when your goods are getting too heavy to pull with Hand Pallet Trucks. Available as walkie types or with a foldable rider platform, they lend the operator the strength to handle pallets up to 2 t effortlessly. For higher capacities up to 3 t, our Heavy Duty Pallet Trucks are ideal for floor level pallet handling.

Forklift Trucks are the prime solution for pallet handling that requires lifting as well (up to change to: 6.5 m). Depending on your requirements, we offer battery powered Electric Forklift Trucks as well as IC Forklift Trucks, which are fuelled by diesel, petrol or LPG. Capacities range from 1 t to 5 t but can be raised up to 25 t upon request.

For handling goods in racking systems inside a warehouse, MHE-Demag has an extensive variety of lift trucks:

Stackers, pictured above, are an economical solution for handling goods in racking systems. Available in manual, semi-electric and fully electric versions, they have a capacity of up to 1.5 t and a lifting height of up to 4.5 m. To handle closed pallets, we also have stackers with counter balance, and for higher racking systems (up to 5.8 m), we can offer High-Lift Electric Stackers.

Reach Trucks offer lifting up to 12 m with a capacity of 2 t, to perform racking activities safely and with minimum fuss.

Narrow Aisle Trucks are able to navigate aisles as narrow as 1.2 m. Therefore, additional racks can be built to increase warehouse capacity by 30%.

Order Pickers are needed when personnel have to be lifted to high racks for stock-taking or to hand-pick goods from the shelves.

Rider power pallet truck Electric forklift truck Diesel forklift truck Reach truck Flex 180° narrow aisle truck Order picker

1413

360º Customer Care

To ensure proper usage of your equipment, we conduct trainings that cover all technical aspects as well as all safety issues and procedures for execution and maintenance.

If a machine needs to be repaired or rehabilitated, we are also ready to help you get the job done. To deliver speedy maintenance services, we keep an inventory of the most vital and frequently used parts. With over 60 service centres in the region, a team of more than 600 service engineers and technicians as well as a fleet of 300 service vans, we are there whenever you need us—around the clock, 24/7.

We are also able to conduct equipment audits, regularly or upon request, and provide a detailed report on the condition of your equipment. With our preventive maintenance services, you can be sure that your equipment will always be in good working condition.

Audits &Preventive Maintenance

Spare Parts, Repairs &

Refurbishment

Operational & Technical

Training

The right service package for your specific requirements