LMR Electric Fire Pump Controllers with Transfer Switch 1 ...pub/@firepump/documents/content/... · LMR Electric Fire Pump Controllers with Transfer Switch Features 1-1 For more information

LMR Electric Fire Pump Controllers with Transfer SwitchFeatures

1-1

For more information visit: www.chfire.com BR05805039K/B

Product Features

FT50 Reduced Voltage - Primary Resistor

January 2006

Run Period Timer

Elapsed Time Meter

Last 2048 Messages

Number of Operations Counter

Microprocessor Control

EATON Cutler-Hammer LMR Transfer SwitchFire Pump Controllers are microprocessorbased. All events surrounding the operation ofthe controller are stored within the memory,thus giving the ability to diagnose andtroubleshoot problems based on an actualhistory of events. Events are time and datestamped.

A main display unit provides a read-out ofparameters such as current pressure, voltsand amps and will display error messages aswell as provide alarm indication. A statusreport is available which provides a record ofthe current state of the controller. The reportcan be printed locally via the printer / recorder.

LCD Message Retrieval

The 2 line liquid crystal display allows viewing ofall messages and event information withoutopening the front door of the controller.Messages can also be downloaded to a laptopcomputer via the communications port locatedon the top of the main microprocessor board.

The run period timer is built into the LMRmicroprocessor and can be accessed via themembrane / keypad. It is programmable from0-45 minutes and should be reset to ten (10)minutes when the controller is placed in service.

The internal microprocessor stores the mostrecent 2048 messages in it’s memory. Themessages can be printed, viewed on the LCDscreen or downloaded to a laptop. Eachmessage is time and date stamped. The LCDdisplay acts as a paperless chart recorder.

Emergency Start Operator

A mechanically operated emergency start handleactivates the motor contactor independent of anyelectrical control circuits or pressure switch input.

The LMR monitors and records the run time ofthe motor, in hours, whenever the pump isrunning. The actual run time can be viewed onthe LCD display in 1 hour increments.

The LMR controller monitors and records thenumber of times the pump has started. The actualcount can be viewed on the LCD display.

The FT50 Transfer Switch Controller isselected when it is necessary to meetlimitations on inrush current. A resistor isinserted in the power supply to the motor for asmooth acceleration. The main contactor by-passes the resistor after a short accelerationtime and applies full voltage to the motorterminals. Starting line current is 65% of theacross-the-line starting inrush (approximately390% of rated full load amperes). The FT50can be programmed for either fully automaticor semi-automatic operations.

Volts and Amps Display

The LCD display located on the main display panel,simultaneously indicates the voltage and amps onall three phases of power coming into the controller.

NEMA 2 Enclosures

All LMR controllers come standard with NEMA2 enclosures unless otherwise ordered.Available options include: NEMA 3R, 4, 4X, 12.

Product Description

Electrically and MechanicallyInterlocked

Voltage & Frequency Sensing

Engine Test Button

Alarm Relay

Automatic Transfer

The Automatic Transfer Switch Option may beadded to any FD type Fire Pump Controllerwhenever automatic transfer from normal toalternate power is required.The automatic Transfer Switch and Fire PumpController are each mounted in separateenclosures to form one unit and interwired.

The alarm relay is de-energized to indicate an absenceof an alarm state and energized to indicate thepresence of an alarm condition.Alarm conditions include:

Improper Circuit Breaker OperationMotor Operator FailureLockoutFailsafe ConditionAborted Engine TestAborted Plant ExerciserUnsuccessful in-phase Transition

The ATC-300 controller membrane is equipped withseven keypad input buttons which are used toprogram the controller as well as set operatingparameters.

The ATC-300 continuously monitors the normal sourcefor out of range setpoint values. When the source isoutside the dropout setpoints, the source will becomeunavailable.This prompts a transfer to the alternate source.Retransfer occurs when the normal source’s frequencyand/or voltage return within pickup setpoints.

The FT Series TransferSwitches will perform anautomatic transfer fromNormal to Alternate sourcewhen the Voltage drops to85% of normal, or there isa loss of any phase and/orPhase Reversal.

Five LED’s indicate the status of the powersources.Source 1 Available Source 1 ConnectedSource 2 Available Source 2 ConnectedUnit Status

The panel mounted, multi-function, microprocessorbased ATC-300 controlleraccurately monitors twopower sources andprovides the necessaryintelligence to reliablyoperate the transfer switchthrough a series ofprogrammed sensing andtiming functions.

ATC - 300

LED Status Indication

Keypad Programming

The FT Series transfer switch operatingmechanisms are mechanically interlocked toprevent the normal and alternate source fromconnecting at the same time.The switch operates upon signals received from theATC-300 controller.

An engine test button is provided on the ATC-300controller that can be used to test the Source 2(generator) engine. The operator can select theengine run test time (0-600 minutes).As well, a silence pushbutton is provided whichde-energizes the alarm bell.

Technical Data and Specifications

Standards & Certification

Line Terminals (Incoming Cables)

Status & Alarm Indication

BR05805039K/B

Pressure

102 PSI

The LMR Electric Fire Pump Controllers meetor exceed the requirements of UnderwritersLaboratories, Underwriters LaboratoriesCanada, Factory Mutual, the CanadianStandards Association, New York City buildingcode, CE mark requirements and are built toNFPA 20 standards.

An additional output relay labeled Future #1,can be user programmed to operate for nine(9) different functions. Programming is done inthe LMR menu using the membrane / keypad.

Product Features

Additional Output Relay

Common Alarm Relay and Contacts

The LMR controller has a common alarm relaywhich de-energizes whenever there are anyalarm conditions present. This relay isenergized under normal conditions and hasLED status indication on the main relay board.


1-2


January 2006

For more information visit: www.chfire.com

N. Y. C.APPROVED

* Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz.

Line Terminals on Main Isolation Switch (Incoming Cables)

Max. Hp

200 - 208

40 40 100 100 -

75 75 150 200 200

100 125 200 250 300

150 200 350 400 400

30 30 60 75 100

LINE VOLTAGE

220 - 240 * 380 - 415 440 - 480 550 - 600

Qty. & Cable Sizes Service Entrance GND.LUGQty. & Cable Sizes

(1)#14-1/0 PER (CU/AL) (1)#14-2/0 (CU/AL)

(1)#4-4/0 PER (CU/AL) (1)#14-2/0 (CU/AL)

(1)#3-350MCM (CU/AL) (1)#4-350MCM (CU/AL)

(2)3/0-250MCM (CU/AL) (2)#4-350MCM (CU/AL)

(2)250-350MCM (CU/AL) (2)#2-600MCM (CU/AL)

Alarm & Status Indication

The display panel is equipped with nine redAlarm LED’s and nine green Status LED’s whichindicate various functions and operations of thecontroller. The membrane keypad has curveddome windows which allow viewing from a wideangle.

Extra Set of Form-C Contacts forPhase Reversal and Phase Failure

The phase reversal and phase failure relayscome standard with an extra set of contactsthat can be used for remote alarm indication.

Pressure Transducer: 0 - 600 psi

Each LMR controller is equipped with astainless steel, 0-600 psi pressure switchcapable of withstanding a momentary surgepressure of 1000 psi.

NEMA Rated Contactors

NEMA rated Freedom or A200 Series EATONCutler-Hammer contactors are used in all LMRfire pump controllers. A wide variety of coilvoltages are available for domestic andinternational use.

Weekly Test Timer

The weekly test timer allows the user to set thecontroller to automatically start and stop thecontroller once per week. The number of weeksbetween tests is set via the front keypad. Theweekly test date and time can be viewed on theLCD display.

Sequential Start Timer

The sequential start timer is used to program astart delay after an automatic start request. Thisfunction is used for staging the start of pumps in amultiple pump application and also in Dieselbackup applications.

The industrial grade thermal printer is housedin a rugged steel enclosure within the controller.The on/off switch, feed and reset buttons arefront accessible. A bi-color status LED is alsovisible on the front of the printer. Greenindicates - “Printer Operational’ while yellowindicates - “Out of Paper”.

Printer / Recorder

Power TransferSwitch

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

� � ��

��

��

��

��

��

��

��

��


��

��

��

��

��

��

ControllerFire Pump

��

��

��

Dimensions


1-3

N. Y. C.APPROVED

NOTES:1. All enclosures finished in FirePump red.2. Cable Entrance either top or bottom.3. Standard Enclosure type NEMA 2.

FT50 Primary Resistor

Withstand Rating

Standard Intermediate High

Line VoltageMotor Hp Approx. WeightLbs. (Kg)

5 - 40

5 - 50

5 - 75

5 - 100

5 - 100

200 - 208V

220 - 240V

* 380 - 415V

440 - 480V

550 - 600V 25,000 100,000

150,000 200,000100,000 610

(277)




January 2006

BR05805039K/B


��

��

��

��

��

��

��

��

��

��

��

��

��

��

� � ��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

Power TransferSwitch Controller

Fire Pump

��

��

��

��

��

��

��

Dimensions


1-4

N. Y. C.APPROVED

NOTES:1. All enclosures finished in FirePump red.2. Cable Entrance either top or bottom.3. Standard Enclosure type NEMA 2.





Withstand Rating

Standard Intermediate High

Line VoltageMotor Hp Approx. WeightLbs. (Kg)

50 - 150

60 - 200

100 - 300

125 - 400

125 - 500

200 - 208V

220 - 240V

* 380 - 415V

440 - 480V

550 - 600V 25,000 35,000

Consult Factory Consult Factory100,000 1190

(540)

January 2006

BR05805039K/B

��

��

��

��

Electrical Wiring Schematic


N. Y. C.APPROVED

1-5LMR Electric Fire Pump Controllers with Transfer SwitchFeatures



January 2006

BR05805039K/B

EM

ER

GE

NC

YS

OU

RC

E

AT

C-3

00

CO

NT

RO

LL

ER

SO

UR

CE

NO

RM

AL

CO

NT

RO

LC

IRC

UIT

1-6


N. Y. C.APPROVED



FT Automatic Power Transfer Switch


January 2006

BR05805039K/B

UT

ILIT

Y#2

AT

C-3

00

CO

NT

RO

LL

ER

UT

ILIT

Y

CO

NT

RO

LC

IRC

UIT

#1




N. Y. C.APPROVED

FT2U Automatic Power Transfer Switch c/w Second Utility


January 2006

BR05805039K/B

Options - Wiring Diagram

Main Terminal Block: TB1 Transfer Switch Terminal Block

Typical Controller Connection

Relay Card

NOTES:1. Terminal 49 is common to all dry contact inputs.DO NOT APPLY A VOLTAGE ON THESE TERMINALS2. Contacts shown in de-energized state (Fail Safe).

NOTES:1. To Control Circuit2. Spare for Customer Connections3. To TB14. To Shunt Trip5. Contacts Shown in De-Energized State - (Fail Safe)




January 2006

BR05805039K/B

Catalog Number Selection

FT50 PRIMARY RESISTOR Controller Catalog Numbering System




January 2006

BR05805039K/B

Catalog Number Selection Chart - FT50 (Gen Set) Catalog Number Selection Chart - FT50 (Gen Set)

Catalog Number Voltage Hp Price Catalog Number Voltage Hp Price

FT50-15A 200-208V 15 $18,360 FT50-15D 440 - 480V 15 $18,360

FT50-20A 60 HZ 20 $18,360 FT50-20D 60 HZ 20 $18,360

FT50-25A 25 $18,360 FT50-25D 25 $18,360

FT50-30A 30 $18,580 FT50-30D 30 $18,360

FT50-40A 40 $20,420 FT50-40D 40 $18,440

FT50-50A 50 $20,420 FT50-50D 50 $18,480

FT50-60A 60 $22,440 FT50-60D 60 $20,260

FT50-75A 75 $22,840 FT50-75D 75 $20,500

FT50-100A 100 $26,660 FT50-100D 100 $21,520

FT50-125A 125 $32,880 FT50-125D 125 $24,380

FT50-150A 150 $38,740 FT50-150D 150 $25,300

FT50-15B 220 - 240V 15 $18,360 FT50-200D 200 $28,020

FT50-20B 60 HZ 20 $18,360 FT50-250D 250 $35,140

FT50-25B 25 $18,360 FT50-300D 300 $35,840

FT50-30B 30 $18,360 FT50-350D 350 $43,600

FT50-40B 40 $20,420 FT50-400D 400 $43,600

FT50-50B 50 $20,460 FT50-15E 550 - 600V 15 $18,360

FT50-60B 60 $22,440 FT50-20E 60 HZ 20 $18,360

FT50-75B 75 $22,460 FT50-25E 25 $18,360

FT50-100B 100 $25,600 FT50-30E 30 $18,360

FT50-125B 125 $32,880 FT50-40E 40 $18,440

FT50-150B 150 $33,800 FT50-50E 50 $18,480

FT50-200B 200 $39,340 FT50-60E 60 $20,260

FT50-15C 380 - 415V 15 $18,360 FT50-75E 75 $20,280

FT50-20C 50 / 60 HZ 20 $18,360 FT50-100E 100 $21,520

FT50-25C 25 $18,360 FT50-125E 125 $23,700

FT50-30C 30 $18,360 FT50-150E 150 $24,620

FT50-40C 40 $18,440 FT50-200E 200 $25,900

FT50-50C 50 $18,480 FT50-250E 250 $34,080

FT50-60C 60 $20,480 FT50-300E 300 $35,840

FT50-75C 75 $20,500 FT50-350E 350 $38,660

FT50-100C 100 $22,680 FT50-400E 400 $38,660

FT50-125C 125 $24,380 FT50-450E 450 $46,600

FT50-150C 150 $28,020 FT50-500E 500 $46,600

FT50-200C 200 $35,140

FT50-250C 250 $40,080

FT50-300C 300 $40,780



Catalog Number Selection

FT50 - Adder for Second Utility Alternate Power Source - Option 2U

Standard FT Controlle r + 2U Dual Utility Price Adder = Dual Utility Trans fe r Sw itch Controlle r

FT50-100D-LMR-L1-X1 + 2U = FT50-100D-LMR-L1-X1-2U

21,520.00 + 4,010.00 = 25,530.00


Catalog Number Selection Chart - 2nd Utility Adder Catalog Number Selection Chart - 2nd Utility Adder

Catalog Number Voltage Hp 2U Adder Price Catalog Number Voltage Hp 2U Adder Price

FT50-15A 200-208V 15 $4,010 FT50-15D 440 - 480V 15 $4,010

FT50-20A 60 HZ 20 $4,010 FT50-20D 60 HZ 20 $4,010

FT50-25A 25 $4,010 FT50-25D 25 $4,010

FT50-30A 30 $4,010 FT50-30D 30 $4,010

FT50-40A 40 $4,010 FT50-40D 40 $4,010

FT50-50A 50 $4,010 FT50-50D 50 $4,010

FT50-60A 60 $4,010 FT50-60D 60 $4,010

FT50-75A 75 $4,010 FT50-75D 75 $4,010

FT50-100A 100 $4,010 FT50-100D 100 $4,010

FT50-125A 125 $5,750 FT50-125D 125 $4,010

FT50-150A 150 $5,750 FT50-150D 150 $4,010

FT50-15B 220 - 240V 15 $4,010 FT50-200D 200 $4,010

FT50-20B 60 HZ 20 $4,010 FT50-250D 250 $4,010

FT50-25B 25 $4,010 FT50-300D 300 $5,750

FT50-30B 30 $4,010 FT50-350D 350 $5,750

FT50-40B 40 $4,010 FT50-400D 400 $5,750

FT50-50B 50 $4,010 FT50-15E 550 - 600V 15 $4,010

FT50-60B 60 $4,010 FT50-20E 60 HZ 20 $4,010

FT50-75B 75 $4,010 FT50-25E 25 $4,010

FT50-100B 100 $4,010 FT50-30E 30 $4,010

FT50-125B 125 $4,010 FT50-40E 40 $4,010

FT50-150B 150 $5,750 FT50-50E 50 $4,010

FT50-200B 200 $5,750 FT50-60E 60 $4,010

FT50-15C 380 - 415V 15 $4,010 FT50-75E 75 $4,010

FT50-20C 50 / 60 HZ 20 $4,010 FT50-100E 100 $4,010

FT50-25C 25 $4,010 FT50-125E 125 $4,010

FT50-30C 30 $4,010 FT50-150E 150 $4,010

FT50-40C 40 $4,010 FT50-200E 200 $4,010

FT50-50C 50 $4,010 FT50-250E 250 $4,010

FT50-60C 60 $4,010 FT50-300E 300 $4,010

FT50-75C 75 $4,010 FT50-350E 350 $4,010

FT50-100C 100 $4,010 FT50-400E 400 $5,750

FT50-125C 125 $4,010 FT50-450E 450 $5,750

FT50-150C 150 $4,010 FT50-500E 500 $5,750

FT50-200C 200 $4,010

FT50-250C 250 $4,010

FT50-300C 300 $5,750

To determine the price of a Second Utility Transfer Switch:Add together both the list price of the Standard Transfer Switch Controller and the above price.2U

January 2006

BR05805039K/B

Product Selection


FT50 PRIMARY RESISTOR Controller Catalog Numbering System



FT LMR

30 = Across the Line A - Built-in Alarm System40 = Part Winding B - Alarm Bell50 = Primary Resistor C1 - Extra Contacts "Pump Run" (one N.O. std.)60 = Autotransformer C2 - Extra Contacts "AC Power Failure" (two sets std.)70 = Wye Delta (Star-Delta) Open C3 - Extra Contacts "Phase Rev." (two sets std.)80 = Wye Delta (Star-Delta) Closed C4 - Remote Contacts (2 Form C) Low Reservoir90 = Soft Start C5 - Remote Contacts (2 Form C) High Reservoir

E1 - NEMA 3R - Raintight Enclosure

E2 - NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-3)NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-4)

Horsepower E3 - NEMA 12 - Industrial Dust Tight Enclosure15 40 100 250 450 E5 - NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-3)20 50 125 300 500 NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-4)25 60 150 350 E8 - Tropicalization30 75 200 400 E9 - NEMA 4X - Painted Steel (Ref. Dwg. Page 1-3)

NEMA 4X - Painted Steel (Ref. Dwg. Page 1-4)

E10 - NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg. Page 1-3)NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg Page 1-4)

Voltage EX - Export CratingA = 200 - 208V 60 HZ F - Floor Stand (Standard c/w floor mounted enclosures)B = 220 - 240V 60 HZ F2 - Floor Stand - 2 Inch HeightC = 380 - 415V 50/60 HZ H - High Withstand Rating (refer to tables)D = 440 - 480V 60 HZ I - Intermediate Withstand Rating (refer to tables)E = 550 - 600V 60 HZ P7 - Low Suction Pressure Switch c/w Pilot Light

P8 - Low Suction Shutdown (Requires P7)

P10 - Pressure Transducer - Sea Water Rated

P13 - Externally Mounted Pressure Transducer

R1 - Space Heater (120 / 220V)

R2 - Space Heater c/w Thermostat

R3 - Space Heater c/w Humidistat

R4 - Low Pump Room Temperature Switch and Pilot LightL1 = English X1 - Printer/Pressure RecorderL2 = French X2 - 4 - Inch Chart Recorder (10 - 300 psi fresh water)L5 = Spanish 2U - Second Utility

Language

Microprocessor Control

OptionsStarting Type

LMR Series

January 2006

BR05805039K/B

Product Selection

Options



Designation Description Price

A Built-in Alarm System $350

B Alarm Bell $110

C1 Extra Contacts "Pump Run" (one N.O. std.) $90

C2 Extra Contacts "AC Pow er Failure" (tw o sets std.) $90

C3 Extra Contacts "Phase Rev." (tw o sets std.) $90

C4 Remote Contacts (2 Form C) Low Reservoir $90

C5 Remote Contacts (2 Form C) High Reservoir $90

E1 NEMA 3R - Raintight Enclosure $760

E2 NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-3) $2,400

NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-4) $4,400

E3 NEMA 12 - Industrial Dust Tight Enclosure $50

E5 NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-3) $4,000

NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-4) $6,000

E8 Tropicalization $550

E9 NEMA 4X - Painted Steel (Ref. Dw g. Page 1-3) $3,200

NEMA 4X - Painted Steel (Ref. Dw g. Page 1-4) $5,200

E10 NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-3) $7,200

NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-4) $11,000

EX Export Crating $525

F Floor Stand (Standard c/w f loor mounted enclosures) Std.

F2 Floor Stand - 2 Inch Height $25

H High Withstand Rating (refer to tables) $3,230

I Intermediate Withstand Rating (refer to tables) $1,520

L1 Language - English N / C

L2 Language - French N / C

L5 Language - Spanish $200

P7 Low Suction Pressure Sw itch c/w Pilot Light $570

P8 Low Suction Shutdow n (Requires P7) Std.

P10 Pressure Transducer - Sea Water Rated $300

P13 Externally Mounted Pressure Transducer $250

R1 Space Heater (120 / 220V) $250

R2 Space Heater c/w Thermostat $320

R3 Space Heater c/w Humidistat $320

R4 Low Pump Room Temperature Sw itch and Pilot Light $290

X1 Printer/Pressure Recorder $1,075

X2 4 Inch Chart Recorder ( 10 - 300 psi fresh w ater) $700

2U Second Utility See Page 1-10 for details


January 2006

BR05805039K/B


This Page Intentionally Left Blank



January 2006

BR05805039K/B

EATONCutler-Hammer403 East Lake Blvd., Airdrie, Alberta, T4A 2G1Canadatel: 403-948-7955fax: 403-948-6967www.chfire.com

© 2006 Eaton CorporationAll Rights ReservedPrinted in CanadaPublication No.: BR05805039K/BJanuary 2006

FIRE PUMP CONTROLLERS

Fire Pump Controller Family

FD20

Limited Service Controller

FD30

Across-the-Line

FD40

Part Winding

FD50

Primary Resistor

FD60

Autotransformer

FD70

WYE DELTAOpen Transition

(Star-Delta)

FD80

WYE DELTAClosed Transition

(Star-Delta)

FD90

Soft Start

FT SERIES

Transfer Switches

FDM

FD100 / 110

Diesel EngineControllers

FDF

FDM

Medium VoltageControllers

FDF

Foam PumpControllers

FDC

CompactControllers

FDR

ResidentialControllers

FDJP / JY

Jockey PumpControllers

FDAP-M

Remote AlarmPanels

For more information on Eaton Cutler-Hammer Fire Pump Controllers, email us at [email protected] or call us at 1-877-860-7955.

January 2006

Documents

LMR Electric Fire Pump Controllers with Transfer Switch 1 ...pub/@firepump/documents/content/... · LMR Electric Fire Pump Controllers with Transfer Switch Features 1-1 For more information