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Listen Up: Devising Commercialization Strategies for Next-generation Material PlatformsRoss Kozarsky
Senior Analyst
Lux Executive Summit Asia
October 21, 2015
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms
Will you listen this time?
2
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms
Will you listen this time?
3
Previous generations of materials primarily served a single function
0
1
2
3
Steel Aluminum Carbon fiber
Specific strength
(GPa/g/mL)
Protective/aesthetic coatings
Today’s advanced materials are expected to be multifunctional
5
Structural 3D printed components with embedded sensors measure strain, force, pressure, or temperature within plastic parts
Functional coatings offer value-added functionalities like hydrophobicity and anti-microbial beyond protection
Promise (and hype) of multifunctional materials epitomized by “wunderkind” carbon nanomaterials
6
Carbon nanotubes (CNTs) Graphene
MWNTs developmental past offers case study in challenges of advanced material commercialization
Rocky history of MWNTs shows that a research and patent boom along with impressive technical performance is far from guarantee of commercial success
Too many players simultaneously scaled manufacturing to meet uncertain demand, resulting in a dramatic oversupply
7
0
500
1000
1500
2000
2500
3000
3500
2010 2011 2012 2013 2014 2015 2016 2017
Forecast demand (tons)
Other
Li-ion battery electrodes
Conductive polymer composites
Structural polymer composites
Production capacity
Did graphene developers learn from the MWNT lesson?
Lux has long encouraged participants in the graphene space to view their MWNT predecessors as a lesson to be mindful of – a case study with trials and tribulations on display to be learned from rather than repeated
See our 2012 report “Is Graphene the Next Silicon...Or Just the Next Carbon Nanotube?”
Total graphene market will reach $349 million in 2025
8
GNP demand has yet to exceed 15% of the current supply
This metric does not even include significant capacity expansions still in progress
9
0
100
200
300
400
500
600
700
Americas Asia EMEA
GNP capacity (tons/yr)
2012 capacity 2015 capacity
Most GNP developers are long shots with unproven technical value and business execution
10
Lack of concrete performance metrics demonstrating true value proposition in most segments
Overall, valuable lessons have been ignored and GNP developers are paying the price (see our 2015 report “Case Closed: Graphene is the Next Carbon Nanotube”)
While it’s too late to save graphene, let’s turn our attention to the next wave of materials innovation:
Smart materials change their properties in response to environmental stimuli and provide dynamic rather than static functionality
Metamaterials derive unusual mechanical, electromagnetic, or acoustic properties from a carefully controlled microstructure or nanostructure
11
We need to do a better job of learning from the past to
accelerate successful commercialization of next
generation advanced materials
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms
Will you listen this time?
12
Platform technology materials push model has pitfalls
Part of the allure of platform technologies is the myriad potential applications, but our data shows the challenges associated with such a materials-push model
But relying solely on a market pull model also isn’t the answer, as avoiding technology push altogether would miss out on really big opportunities
With advances in materials becoming more functional and smart, the number of potential applications will only get bigger
13
$0
$50,000
$100,000
$150,000
1 2 3 4 5 6+Target applications
Revenue/employee
00.10.20.30.40.5
1 2 3 4 5 6+Target applications
Profitability
*Data collected from Lux Research Member Site Advanced Materials 2015 Company profiles (n = 80)
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms1) Partnership vs. application focus
Will you listen this time?
14
Top emerging developers consistently stand out on strength of partnerships – graphene
15
CG2 NanoCoatings
Diamon-Fusion International
GXC Coatings
HeiQ MaterialsHZO
ISurTec
Nanogate Technologies
Nanovere
NBD Nano
NeverWet
P2i
Picodeon
SurfactistripleO
Aculon
Applied Thin Films
C-Voltaics
Clearbridge Technologies
Enki TechnologyLin Group
Lotus Leaf Coatings
NEI Corporation
Nanokote
Nelum SciencesNanopool
1
3
5
1 3 5
Tech
nica
l Va
lue
Business Execution
5.0
4.0 - 4.9
3.0 - 3.9
2.0 - 2.9
1.0 - 1.9
Strong Caution
Caution
Wait and See
Positive
Strong Positive
Lux TakeMaturity
Dominant
Undistinguished
Top emerging developers consistently stand out on strength of partnerships – hydrophobic coatings
16
Top emerging developers consistently stand out on strength of partnerships – advanced ceramics
17
Nuenz
Free Form Fibers
Diamorph
Ceralink
ANF Technology
HydroAlumina
Starfire Systems
Xi'an Golden Mountain Ceramic Composites
CovaronAdvanced Ceramic
Fibers
Matech
Kion Defense Technologies
Lancer LP
Carbon Composites
1
3
5
1 3 5
Tech
nica
l Val
ue
Business Execution
High-potential
Long-shot
Dominant
Undistinguished
5.0
4.0 - 4.9
3.0 - 3.9
2.0 - 2.9
1.0 - 1.9
Strong Caution
Caution
Wait and See
Positive
Strong Positive
Lux TakeMaturity
LiquiGlide edges SLIPs in liquid-infused coatings due to stronger application focus
These technologies utilize a porous or textured surface to store liquid – trapped liquid layer creates a low-friction surface that causes other liquids to flow off
LiquiGlide has established downstream partnerships with packaging companies Elmers and Orkla, while SLIPS has formed an upstream partnership with BASF but is unproven in applications
18
38%
24%
38%
Total patent applications: 21Three granted
Processes Surfaces Applications
32%
48%
20%
Total patent applications: 25None granted
Processes Surfaces Applications
Lux Take:Positive
Lux Take:Wait and see
Strategic playbook
1) Partnership focus > application focus
19
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms1) Partnership vs. application focus
2) Product push vs. material push
Will you listen this time?
20
Graphene film developers aim to spur revenue growth by pivoting from TCFs to sensor products
Most hype and attention on graphene application development initially focused on TCF segments like displays and touchscreens
Commercialization progress has been slow due to high cost and deposition area limitation challenges
Pivot among leading developers to sensors should reduce product integration complexities and increase revenue potential over pure play materials business model
Graphene Frontiers and Bluestone Global Tech developing FETs for sensor applications
Graphenea working on sensor applications with Nokia and Infineon
Graphene FrontiersGraphene films for sensor applications
Technology and differentiators: Using chemical vapor deposition (CVD) process to grow graphene films at atmospheric pressure
Can fabricate 4,000 field-effect transistors (FETs) with 10 µm channel width on a six-inch wafer; intends to increase FET density moving forward
Strategy and markets:Working on functionalizing both graphene surface and FET channels for biosensor and chemical sensor applicationsMajor strategy shift over past year from graphene film material sales to sensor application development
Lux take:Lab-scale production costs one of the lowest among graphene film developers; value proposition of sensor application remains unclearDecision to position itself as a sensor developer increases revenue and margin potential over pure-play materials business model, though technical and medical industry challenges will mean commercial revenues are far off
22
Summary information
Founded in 2010
Location Philadelphia, PA
Employees 5
Key partners and backers
None on the record
Lux Take:Wait and See
Key metrics
Capacity 70-120 m2/yr
Cost$30,000-$50,000/m2
Mechanical metamaterial start-ups position themselves as solution providers
Rather than relying on (and pushing) the hype of metamaterials as a material class, these start-ups have achieved initial commercialization successes by developing products that provide solutions
23
Lux Take:Positive
Employees Revenue
7 $1.4M
High-friction adhesives Antimicrobial patterned films Patterned surfaces for friction reduction
Lux Take:Wait and See
Employees Revenue
10 $2MLux Take:Positive
Employees Revenue
6 $2.5M
Strategic playbook
1) Partnership focus > application focus
2) Product push > material push
24
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms1) Partnership vs. application focus
2) Product push vs. material push
3) Open innovation model
Will you listen this time?
25
Today’s leading 3D printer companies seek to monopolize materials
Printer/cartridge business model hinders 3D printable materials development and slows growth of the entire space
0
200
400
Printers Services and materials
Sales(US$
millions)
3D Systems EOS Stratasys
26
3D Systems stock price Stratasys stock price
…and are struggling
Developed electron beam melting, a 3D printing process which builds up metal parts layer by layer by selectively melting a powder using an electron beam
Open materials model facilitates adoption in production applications
Business model has helped accelerate Arcam’s traction in production applications in medical and aerospace
Employees Revenue (2014)
228 $41.3M
27
ArcamElectron beam melting 3D printers
Autodesk playing the long game with its open innovation approach to 3D printing
Autodesk’s “Spark” initiative – a 3D printing collaboration with partners such as Matterfab, Voxel8, Local Motors, and HP – has the goal of improving 3D printers, materials, and services
Autodesk has supplied the program with a $100M investment fund
Invested $10M in start-up Carbon 3D
In April 2015 Autodesk, which develops the “Ember” desktop 3D printer, released the formula to its photopolymer resin
In return for this small investment of materials IP, Autodesk stands to reap significant dividends since accelerating adoption of 3D printers will increase the use of design software, Autodesk’s core offering
28
Strategic playbook
1) Partnership focus > application focus
2) Product push > material push
3) Open innovation model enables focus on core expertise and maximizes long-term revenue potential
29
Agenda
Commercializing multifunctional materials: How did we do?
Strategies for success in next generation material platforms
Will you listen this time?
30
BMS (now Covestro) is a leading material company and previously one of the most reputable sources for MWNTs
However, MWNT market oversupply made large sources of demand hard to find
BMS was forced to focus on “long-shot” projects like building the first solar-powered aircraft to circumnavigate the globe
Prospects and timing for profitability of MWNT unit long unclear…Bayer shut down its CNT activities in May 2013
“…the potential areas of application that once seemed promising from a technical standpoint are currently either very fragmented or have few overlaps with the company's core products and their application spectrum.” (BMS CEO)
Don't listen at your own peril...you could be the next Bayer MaterialScience in MWNTs
But if you learn to successfully apply these strategies, significant
new materials revenue streams could be opened
3D printing can reinvigorate “old” materials by enabling new material combinations and structures
Conventional photopolymers artificial bone
Porous metals
Functionally graded materials
32
Combining metamaterials with advanced traditional material solutions will enable truly novel products
Metamaterials see limited adoption
Medium-term penetration of cheaper metamaterials
Metamaterials compete with existing material solutions as prices fall
Metamaterials supplement traditional material solutions and enable truly novel products
Price/Value
Performance
33
Dynamic functionality can enable a single material to replace a multimaterial part or system of parts
Smart material class Stimulus Response
34
Conclusions
Multifunctional materials have great promise, but technology commercialization pitfalls have been prevalent
Next wave of materials advances in smart materials and metamaterials will further raise the level of innovation potential, but also intensify the challenges in bringing such materials to market
Strategies for success in next generation material platforms1) Partnership focus > application focus
2) Product push > material push
3) Open innovation model
The choice is yours…I hope you’ll listen this time!
35
Lux Research Asia-Pacific PTE, LTD · www.luxresearchinc.com 75 Tanjong Pagar Road, #03-01 Singapore 088496 +65-6592-6978Kanda Park Plaza, 5th Floor · 2-2-2 Kaji-chou · Chiyoda-Ku, Tokyo 101-0044, Japan +81-3-4520-5490
Thank you
Ross KozarskySenior [email protected]+1 857 284 5687