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Liquid Pumps MAXIMATOR ® AIR DRIVEN Accepting VISA, MasterCard and American Express.

Liquid Pumps R7 2

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Page 1: Liquid Pumps R7 2

Liquid PumpsMAXIMATOR® AIR DRIVEN

Accepting VISA, MasterCard andAmerican Express.

Page 2: Liquid Pumps R7 2

Index PageApplications 3

How to Select a MAXPRO Pump 3

How a Liquid Pump Works 4-5

Oil or Oil/Water ServicePPO Series 6-7S Series 8S-D Series 9LO Series 10

Water or Oil ServicePP Series 11-12PP-HL Series 13L Series 14-16GX Series 17

Chemical ServicePPSF Series 18-19LSF Series 20-21DC Series 22

Accessories 22

Packaged Systems 23

2

Maximator high efficiency pumps are ideal for a broad variety of oil, water and chemical applications. They feature a large air piston joined to a smaller diameter plunger. The pressure ratio is the difference of these two areasand is the method of determining maximum output pressure. Higher pressures areobtained by using higher pressure ratios. Maximator model numbers reflect thepump’s nominal pressure ratios, while the technical data indicates exact ratios.

Maximator hydraulic pumps cycle automatically. The pump stops automatically when the output pressure forces and the air drive forces are equal.The pump restarts with a slight drop in the outlet pressure or an increase in the airdrive pressure.

Pump performance can be affected by a number of conditions, such as freezing of mufflers or pilot valves (which is caused by moisture in air lines),inadequate inlet air line sizes and dirty filters.

Please consult MAXPRO for exact flow conditions not shown in charts.MAXPRO offers complete technical and service support for all Maximator pumps.

MAXIMATOR®

Liquid Pumps

Features■ Easy to install and operate■ Standard ratios available for pressures to 60,000 psi■ Economical source for hydraulic power■ Pressure maintained without energy consumption■ Pilot air valve is unregulated for easy restart and better pressure

control range on S-D, LO and L series pumps■ Requires no lubrication■ Explosion proof...no electrical power required■ External spool valve for faster and easier maintenance, standard

on all but PPO series■ Outlet pressure can be preset by use of simple optional air regulator

Models/Options■ Stainless steel construction on most PP and all L and

GX series pumps■ Distance piece pumps available in PPSF, LSF and GX series■ Double acting styles available on PPO, S, PP and L pumps■ Multiple air heads available on PP and L pumps ■ Accessories available for all pumps

CAUTION: While testing has shown O-rings to provide satisfactory servicelife, both cyclic and shelf life may vary widely with differing service conditions,properties of reactants, pressure and temperature, and age of O-ring.Frequent Inspection Should Be Made to detect any deterioration, and O-rings replaced as required.

AIR DRIVEN FROM 60 PSI TO 60,000 PSI

Page 3: Liquid Pumps R7 2

3

Applications

OIL or OIL/WATERMIXTURESERVICE PUMPS

The rugged construction, light weightand wide range of pressure ratios makethese series of pumps ideal for poweringa variety of oil/hydraulic operations.Pressures to 14,500 psi.

SERIES PPO, S, S-D and LO

The PP and L series pumps are availablein single or double acting models withsingle or double air drive heads and stainless steel materials, making theman excellent choice for water applications.PP series pumps are availablewith a hand lever option.PP pump pressures to 58,000 psi.L pump pressures to 60,000 psi.Hand lever pressures to 31,900 psi.

PPSF and LSF series pumps are similarto the PP and L series described aboveand feature a distance piece and PTFEseals to address the specific require-ments of chemical service.PPSF pump pressures to 14,500 psi.LSF pump pressures to 23,200 psi.GX pump pressures to 14,500 psi.DC pump pressures to 2,900 psi.

SERIES PPSF and LSF

■ Lifting and Jacking – lifting tables, scissor jack lifts, beam jacking and aircraft jacking

■ Hydraulic Operation – clamping devices, punch and pin presses, grippers, chucks, valve actuation

■ Presses – cold isostatic presses, filter presses, hydraulic press actuation and system overload

■ Tooling and Tightening – actuating cropping, crimping, cable shears and pipe bending tools; bolt tensioning and torque wrenches

■ Paper – roller tensioning, cutters/knives■ Testing – hydrostatic pressure testing and tensile test machines ■ Miscellaneous – lubrication systems, trash compactors, truck bed

and trailer wheel cylinders, powering small transfer cylinders, extraction of press fit gears and fittings, and replacement of hand pumps

■ Hydrostatic Testing – valves, tanks, pressure vessels, pressure switches, hose, pipe and tubing, pressure gauges, cylinders, transducers, well casings, BOPs, gas bottles and air craft components

■ Burst and Cycle fatigue testing of above components■ Calibration of pressure gauges and transducers■ Water Blasting■ Leak Testing and relief valve setting■ Emergency shutdown systems for oil and gas wells■ Pressurization of pressure vessels for testing various components■ Operation and Control of well service and well head equipment■ Hand Pump

■ Inhibitor Injection of methanol and glycol in wells■ Coolant Injection ■ Aviation and Automotive Testing – brake fluid, skydrol,

transmission fluid and power steering fluid■ Chemical Fluid Transfer and Pressurization■ Composite Injection, Urethanes and Acrylics

WATERor OILSERVICEPUMPS

CHEMICALSERVICE PUMPS

SERIES PP, L and HAND LEVER PUMP

This is the largest of our liquidpumps. It provides high flow ofmost any fluid and is built of cor-rosion resistant materials, insideand outside.

SERIES GXThe DC series pumps are dualcomponent liquid pumps capableof pumping two different liquids,separate and at the same time, in a corrosion resistant environment.

SERIES DC

1. Decide on the type of fluid to be pumped.2. Determine the available minimum plant air pressure.3. Finalize the required outlet pressure.4. Determine the required flow rate. This can be done

in a number of ways:– Is the item to be pressurized pre-filled?– What is flow rate required at no load for filling?

(If required and/or. . .)– What is flow rate required at pressure? (Or. . .)– What is volume of item to be pressurized? (And. . .)– What is the time available to fill? (And. . .)– What is the time to pressurize?

Flow rates for each pump, at various air drive pressures andoutlet pressures, are provided in the catalog. These pumpsrun very rapidly at no load and slow down as pressureincreases. The pump will eventually come to a stop at the“stall” pressure, which is the air drive pressure times thepressure ratio of the pump. At this “stall” point there is noflow and no air consumption. The pump will hold the outletpressure indefinitely and will only stroke if the outlet pressuredrops or the air drive pressure is increased.

HOW TO SELECT A MAXPRO PUMP

Page 4: Liquid Pumps R7 2

4

MAXIMATOR®

1. Air Drive SectionThis section comes standard with a lightweight piston consisting of a seal inside a hard-coated aluminum barrel. The size of the air piston remains the same for all air driven pumps in a given series. The drive air forces the piston down on thecompression or pressure stroke. The air then forces the piston back up on the suction stroke. Unlike other liquid pumps, air drive line lubricators are not necessary due to the low friction forces of the design and lubrication during assembly.

2. Hydraulic SectionIn this section, the hydraulic piston/plunger is attached to the air piston and its bottom section is housed inside the hydraulic pump head. Its size determinesthe pressure ratio of the pump, which in turn designates output flow and maximumpressure capability. Its purpose is to pull liquid into the hydraulic body throughthe inlet check valve and push it out through the outlet check valve at an elevated pressure.

These check valves are spring loaded and direct the passage of liquid through the pump. During the suction stroke of the hydraulic piston/plunger, theinlet check valve opens to its maximum. The liquid is pulled into the pump whilethe outlet check valve is held shut by a spring and differential pressure. On thepressure stroke, the inlet check valve is closed as the hydraulic piston/plungermoves the liquid out through the outlet check valve.

A seal is positioned around the hydraulic piston/plunger and is one of a few parts that may wear. The seal’s purpose is to hold the liquid under pressureduring cycling and to prevent both external leakage and leakage into the air drive. Various seal materials and designs are utilized based on the liquid to be pumped,operating temperature and pressure rating.

NOTE: With most pumps, a separation or distance piece may be utilizedbetween the air drive section and the hydraulic section. This allows for total separation and contaminant-free operation.

3. Spool ValveThis section is comprised of an unbalanced, pilot operated, lightweight spoolwhich moves the compressed air to either side of the air piston, depending onposition. The air piston moves pilot valves at the end of each stroke, alternatelypressurizing and venting the large area of the spool, allowing it to control the airflow to the air piston, providing automatic cycling. The main drive air is ventedthrough an exhaust muffler. On the larger pumps, an unregulated pilot air port isused to overcome friction and differential pressures which enables excellent pressure control. This is also an ideal place to use any pump control devices.

How a Liquid Pump Works

1. AIR DRIVEN SECTION

2. HYDRAULIC SECTION

AIR INLET

3. SPOOL VALVE

Page 5: Liquid Pumps R7 2

5

MAXPRO air driven liquid pumps work on a standard reciprocating differentialarea principle utilizing a large air drive piston connected to a smaller hydraulicpiston/plunger to convert compressed air power into hydraulic power.

The nominal ratio between the area of the hydraulic plunger and the air drivepiston is shown by the dash number in the model description and estimates themaximum pressure the pump is able to generate. The actual ratio can be higherthan the nominal so the pump will still cycle when the ratio of the output hydraulicpressure to the air drive pressure equals the nominal ratio. Consult technical information chart in the catalog for actual pressure ratios. Example: an S35 has an actual ratio of 1:39.

This means that the actual ratio of the area of the air piston is 39 times the area of the plunger.

Example:

P.R. = Pressure ratio = 1:39PA = Air drive pressure = 80 psiPO = Maximum outlet pressure = 39 x 80 = 3,120 psi

If the air drive pressure is raised to 100 psi then the outlet pressure will benear 3,900 psi at stall. The maximum air drive pressure rating on all pumps is 160 psi.

When drive air is initially introduced to the pump, the pump will cycle at maximum speed, providing maximum flow and also functioning as a transferpump by filling the test piece or actuator with liquid. The pump will then begin tocycle at a slower rate as the outlet pressure rises and offers more resistance to the reciprocating differential piston assembly. The piston assembly then stalls whenthe forces balance, i.e. when air drive pressure x air drive piston area = outlet(stall) pressure x driven hydraulic plunger area.

The hydraulic pressure drop (hysteresis) needed to cause the air driven pumpto restart is very low due to little frictional resistance from the large diameter airdrive piston seal and hydraulic seal. This can be as low as two times the pump’sratio under certain conditions.

The minimum air drive pressure to operate a pump is 15 psi and themaximum is 145 psi depending on pump used.

Double Air Head PumpsThe pressure capabilities of the pumps can be increased without affecting thehydraulic plunger size, by stacking two air pistons, which doubles the pressureratio. The double air head pumps use less air than other pumps with a single airpiston of similar area due to only one of the two heads being pressurized on the return stroke.

Double air head pumps are identified by the suffix -2 in the pump modelnumber. Example: a nominal 1:100 ratio pump (L100) with two air heads isdescribed as an L100-2, 1:200 ratio.

AIR DRIVE

HYDRAULIC PRESSURE

OUTLET

SINGLE AIR HEAD PUMP

DOUBLE AIR HEAD PUMP

PLUNGER

PISTON

INLET

AIR

HYDRAULIC

OUTLET

INLET

HYDRAULIC

AIR

NOTE: Maximator pumps can be installed in any position, but vertical is best for longest seal life.

All connections to the pump, both liquid (inlet and outlet) and air drive lines, must be run with equal orgreater size than the connections in the pump.

Drive air should be filtered between 5μ and 40μ and have a maximum dew point of approximately 50°F.Wet air can cause icing and will wash out seal lubricant. For very dry air (dew points below 0°F) a lubricatormay be required.

The maximum recommended height of a pump above the fluid level is 10 ft. for LO and L pumps, 7 ft. for Spumps and 3 ft. for PPO and PP pumps.

Special seals for various services are available. Contact your local distributor or MAXPRO directly.

Page 6: Liquid Pumps R7 2

SPOOLVALVE IN TOP CAP

AIR EXHAUSTMUFFLER

PILOT VALVE

AIR INLET

AIR CYLINDER WITH PISTON

PUMPHEAD

➠ SUCTION

DISCHARGE➠

PPOSERIESPRESSURES FROM 60 TO 14,500 PSI

NOTE: Air drive inlet connection on all PPO pumps is 1/4" FNPT.All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F.

TECHNICAL DATA

PPO4 1:4 580 1.86 1 1⁄2PPO8 1:9 1,305 0.90 3⁄4 1⁄ 2 6PPO12 1:14 2,030 0.57 3⁄4 1⁄2PPO22 1:29 4,205 0.28 3⁄8 1⁄4PPO37 1:47 6,815 0.17 3⁄8 1⁄4PPO72 1:88 12,760 0.09 3⁄8 1⁄4 7PPO111 1:133 14,500 0.06 3⁄8 1⁄4PPO189 1:225 14,500 0.04 3⁄8 1⁄4

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

6

OIL or OIL/WATER SERVICE

3.31

2.31

3.88

A1.941

B

7.001

3.38

1.56

0.25

AIRINLET

LIQUIDOUTLET

LIQUIDINLET

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

DIMENSIONS (inches) — PPO4 - PPO12

3.131.941

C

7.63

1.19

0.31

CATALOGA B CNUMBER

PP04 1.88 9.06 4.44

PP08 1.75 8.44 3.88

PP012 1.75 8.44 3.880.69

0.311

DIA.

PPO pumps are lightweight and rugged making them ideal for portable power packs and are available in eight pressure ratios as listed below. PPO pumps are single acting, single air drive head types.

■ Anodized aluminum bodies and plungers on the PP04-PP012,cast iron bodies on the PP022-PP0189. Tool steel plungers and polyurethane seals on all.

■ All PPO series pumps are standard with bottom inlet. For a sideinlet, add – S to the catalog number.

■ Maximum air drive pressure is 145 psi. PPO pumps requireless drive pressure because the pump is driven in both directions with no spring under the piston. This design reduces noise and provides less chance of cavitation.

■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACM to catalog number.

Page 7: Liquid Pumps R7 2

7

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500

60 885PPO4 90 905

120 915 5060 422 50

PPO8 90 430 240120 433 325 6060 272 160

PPO12 90 275 218 92120 280 245 170 5360 132 110 69 22

PPO22 90 136 126 108 82 49120 138 132 120 105 85 3060 81 74 63 47 29

PPO37 90 83 80 76 68 60 37 7120 85 82 79 75 70 56 38 1560 43 42 39 37 32 22 12 3

PPO72 90 44 43 42 41 39 36 31 24 3120 45 45 44 43 42 39 36 33 21 460 28 27 26 26 24 22 16 12 2

PPO111 90 29 28 28 27 27 26 24 22 16 8120 30 29 29 28 28 27 26 25 21 16 1060 17 15 14 14 14 13 12 12 9 5 2

PPO189 90 17 17 17 17 16 16 15 15 12 11 9120 17 17 17 17 16 16 15 15 14 13 12

3.13

3.25

3.38

7.56

1.19

0.69

0.25

0.31

LIQUID OUTLET

LIQUID INLET

OPTIONALSIDE INLET

AIRINLET

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

PPOSERIESPRESSURES FROM 60 TO 14,500 PSI

1.941

1.941

2.68

0.311

DIA. 5.38

8.755.681 6.31

0.31

0.131.56

FLOW CHART — PPO SERIES

DIMENSIONS (inches) PPO22 - PPO189

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

Page 8: Liquid Pumps R7 2

8

S pumps are compact and lightweight and are designed for simple installation in both static and portable applications. Available in five pressure ratios, S pumpsare ideal for applications demanding fast response times.

■ S pumps are single acting, single air drive head types.■ Cast iron bodies, carbon steel plungers and polyurethane seals.■ All S pumps are standard with side inlet only.■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ For air control option ... add – AC to catalog number.

NOTE: Air drive inlet connection on all S pumps is 1/2" FNPT.All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F.

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER

WITH PISTON

➠SUCTIONDISCHARGE

TOP CAP

PILOT VALVE

SPOOL VALVE ON SIDE OF TOP CAP

TECHNICAL DATA

S15 1:17 2,465 1.73 3⁄4 1⁄2S25 1:25 3,625 1.20 1⁄2 1⁄ 2

S35 1:39 5,655 0.77 1⁄2 1⁄2 20S60 1:61 8,845 0.49 1⁄2 1⁄2S100 1:108 14,500 0.27 1⁄2 1⁄2

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

OIL or OIL/WATER SERVICE

SSERIESPRESSURES FROM105 TO 14,500 PSI

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500

60 555 380 25S15 90 575 480 310 6060 400 330 175S25 90 410 370 305 205 8060 255 230 185 125 50S35 90 265 250 228 200 165 6560 162 153 138 120 90 35S60 90 168 163 156 147 137 108 71 2560 92 89 86 82 76 60 43 26S100 90 95 94 92 89 87 82 73 63 36

LIQUIDINLETLIQUID

OUTLET

6.81

7.81

2.623.41

8.62

AIR INLET

7.62

1.00

5.31

2.12

3/8 – 16MOUNTINGTAPS (2)

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

CATALOGA BNUMBER

S15 6.63 3.69

S25, S35 6.06 3.00

S63, S100 7.81 4.06

AB

DIMENSIONS (inches)

FLOW CHART — S SERIES

NOTE: Dimensions are subject to change. Consult factory.

0.25

Page 9: Liquid Pumps R7 2

9

S-DSERIESPRESSURES FROM105 TO 14,500 PSI

S-D pumps are compact and lightweight and are designed for simple installation in bothstatic and portable applications. Available in five pressure ratios, S-D pumps are ideal forhigh flow applications. The S-D pumps are the double acting version of the S pumps.■ S-D pumps are double acting, single air drive head types.■ Cast iron bodies, carbon steel plungers and polyurethane seals.■ All S-D pumps are standard with side inlets only.■ There are two inlets (same side) and two outlets (same side).■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACP to catalog number.■ All S-D pumps come with an unregulated pilot port, 1/8" FNPT, in the top

cap. This feature provides more accurate pressure control and is an ideallocation for control instrumentation.

NOTE: Air drive inlet connection on all S-D pumps is 1/2" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F.

TECHNICAL DATA

S15-D 1:16 2,320 3.45 3⁄4 1⁄2S25-D 1:24 3,480 2.39 1⁄2 1⁄ 2

S35-D 1:38 5,510 1.54 1⁄2 1⁄2 32S60-D 1:60 8,700 0.98 1⁄2 1⁄2S100-D 1:107 14,500 0.55 1⁄2 1⁄2

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLETS OUTLETS (LBS.)

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000

60 1050 650S15-D 90 1075 900 52060 715 575 280S25-D 90 730 660 530 340 9060 455 405 315 205 75S35-D 90 465 440 400 345 280 9060 285 270 240 210 160 60S60-D 90 290 285 270 265 235 185 120 4060 160 153 147 141 130 110 80 50S100-D 90 165 163 157 154 150 140 126 111 60

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

LIQUIDINLET

LIQUIDOUTLET

4.19

10.25

1.003.41LIQUIDOUTLET

7.62

1.00

5.31

2.12

3/8 – 16MOUNTINGTAPS (2)

AB

CATALOGA B CNUMBER

S15-D 6.63 3.69 7.88

S25-D, S35-D 6.06 3.00 7.19

S60-D, S100-D 7.81 4.06 8.25

C

LIQUIDINLET

AIR INLET

DIMENSIONS (inches)

FLOW CHART — S-D SERIES

NOTE: Dimensions are subject to change. Consult factory.

➠DISCHARGE

SUCTION

PUMPHEAD

AIR CYLINDER

WITH PISTON

PILOT VALVE

AIR EXHAUSTMUFFLER

SPOOL VALVE ONSIDE OF TOP CAPPUMP

HEAD

➠➠SUCTION

AIR INLET

DISCHARGE

Page 10: Liquid Pumps R7 2

CATALOGA B CNUMBER

LO10 – LO15 13.00 4.00 3.88

LO25 – LO35 12.38 3.82 3.50

LO60 – LO100 12.13 3.13 3.25LO150 – LO250

10

LOSERIESPRESSURES FROM165 TO 14,500 PSI

LO pumps are designed for rugged service with high flows. These pumps areavailable in the single air drive head type with eight pressure ratios.

■ Carbon steel bodies and plungers and long service life polyurethane seals.

■ LO pumps come standard with a bottom inlet. For a side inlet add – S.■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACP to catalog number.■ All LO pumps come with an unregulated pilot port, 1/8" FNPT

in the top cap. This feature provides more accurate pressure control and is an ideal location for control instrumentation.

NOTE: Air drive inlet connection on all LO pumps is 1/2" FNPT.Air pilot connection is 1/8" FNPT. All connections listed are FNPT unless otherwise noted. Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F.

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON

➠DISCHARGE

SUCTION ➠TOPCAP

PILOT VALVE

SPOOLVALVE

ON SIDE OF TOP CAP

TECHNICAL DATA

LO10 1:11 1,595 4.57 1 1⁄2LO15 1:16 2,320 3.17 1 1⁄ 2

LO25 1:28 4,060 1.80 1⁄2 1⁄2LO35 1:41 5,945 1.25 1⁄2 1⁄2 40LO60 1:64 9,280 0.79 1⁄2 1⁄2LO100 1:114 14,500 0.44 1⁄2 1⁄2LO150 1:151 14,500 0.36 1⁄2 1⁄2LO250 1:266 14,500 0.18 1⁄2 1⁄2

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

OIL or OIL/WATER SERVICE

6.88

1.50

10.75

7.880.50

A

0.06

1.31

0.411

DIA.

0.560.50 2.88

B

7.311

LIQUIDINLET

OPTIONALSIDE INLET

AIR INLET

LIQUIDOUTLET

6.50

3.121

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500

60 1100LO10 90 1125 79060 775 540LO15 90 790 650 37060 435 365 230LO25 90 445 410 350 265 15060 300 270 225 150 65LO35 90 305 290 270 240 200 9560 192 182 166 145 110 45LO60 90 195 190 183 173 162 130 92 4360 108 105 102 97 92 78 59 37LO100 90 110 108 107 105 102 95 88 78 47 560 81 79 78 76 73 66 58 49 19LO150 90 83 82 81 80 78 75 72 67 53 35 1060 46 45 45 44 43 42 39 37 26 20 12LO250 90 48 47 47 47 46 46 46 45 43 41 32

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

C

FLOW CHART — LO SERIES

DIMENSIONS (inches)

8.31 AIR INLET

1.75PILOTPORT

Page 11: Liquid Pumps R7 2

11

PRESSURES FROM60 TO 58,000 PSI

PPSERIES

WATER or OIL SERVICE

PP111-2 1:260 36,250 0.06 3⁄8 9⁄16–18

PP189-2 1:440 58,000 0.04 3⁄8 9⁄ 16–189

Double Air Drive Head

TECHNICAL DATASingle Air Drive Head

PP4 1:4 580 1.86 1 1⁄2PP8 1:9 1,305 0.90 3⁄4 1⁄ 2

PP12 1:14 2,030 0.57 3⁄4 1⁄2PP22 1:28 4,060 0.28 3⁄8 1⁄4

7PP37 1:46 6,670 0.17 3⁄8 1⁄4PP72 1:86 12,470 0.09 3⁄8 1⁄4PP111 1:130 15,000 0.06 3⁄8 1⁄4PP189 1:220 31,900 0.04 3⁄8 9⁄16 –18

NOTE: Air drive inlet connection on all PP pumps is 1/4" FNPT.All connections listed are FNPT unless otherwise noted. The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Maximum allowable oil/water temperature is 140°F. Air section temperature rating: 0°F to 140°F.

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON

DISCHARGE

SUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

PPpumps are compact, lightweight and feature rugged construction. They areavailable as single acting with either single or double air drive heads and doubleacting with single air drive head.

■ PP4 through PP12 pumps have anodized aluminum bodies and stainless steel plungers. PP22 through PP189 have stainless steel bodies and plungers. All PP pumps have polyurethane seals with Buna “N” O-rings.

■ All PP series pumps are standard with a bottom inlet. For a side inlet, add – S to the catalog number.

■ Maximum air drive pressure is 145 psi. These pumps require less drive pressure because the pumps are air driven in both directions with no spring under the piston. This design reduces noise and provides less chance of cavitation.

■ Minimum air drive pressure 15 psi. ■ For air control option ... add – ACM to catalog number.■ PP111 and PP189 pumps are available with a double air drive

head. This doubles the effective pressure ratio of the pumpproviding higher pressure capabilities, or using less air pressureto achieve a given outlet pressure. Add -2 to the catalog number.

■ The PP22 through PP189 are available with a hand lever ...add – HL to the catalog number. With the hand lever option,the pump can be operated manually or with air.

Page 12: Liquid Pumps R7 2

12

WATER OR OIL SERVICE

PPSERIESPRESSURES FROM60 TO 58,000 PSI

FLOW CHART and DIMENSIONS (inches)

Single Air Drive Head

1.941

3.19

3.13

10.007.68

4.637.75

A

7.00

5.31

1.941

2.50

4.00

4.63

3.130.63

.311

DIA.

0.75

0.19

4.75A

1.941

0.311

DIA.

B

6.691

4.00

0.623.13

0.75

0.19

AIRINLET

LIQUIDOUTLET

LIQUID OUTLET

LIQUID INLET

AIRINLET

LIQUIDINLET

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

CATALOGA B CNUMBER

PP4 2.12 8.50 4.22

PP8 1.88 8.25 3.94

PP12 1.88 8.25 3.94

CATALOGANUMBER

PP22 – PP189 2.25

PP111 – 2, – 3 2.94PP189 – 2, – 3

Single, Double andTriple Air Drive Head

C

3.13 0.31

1.19

7.31

0.31

1.941

0.38

9.448.68

6.3117.06

4.00

11.88

9.00

1.56

1.81

4.63

1.190.38

DOUBLEAIR

HEAD(-2)

SINGLEAIR

HEAD

DOUBLEAIRHEAD(-2)

SINGLEAIRHEAD

Page 13: Liquid Pumps R7 2

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 25000 40000 55000

FLOW CHART — PP Series

60 885PP4 90 905

120 915 5060 422 50

PP8 90 430 240120 433 32560 272 160

PP12 90 275 218120 280 245 5360 132 110 22 Above 35,000 psi

PP22 90 136 126 82 for intermittent120 138 132 105 30 duty only60 81 74 47

PP37 90 83 80 68 37120 85 82 75 56 1560 43 42 37 22 3

PP72 90 44 43 41 36 24 3120 45 45 43 39 33 21 460 28 27 26 20 12 2

PP111 90 29 28 27 26 22 16 8120 30 29 28 27 25 21 16 360 17 15 14 13 12 9 5

PP189 90 17 17 17 16 15 12 11 6120 17 17 17 16 15 14 13 11 460 21 20 20 20 19 16 15 9

PP111-2 90 21 21 20 20 19 17 16 12120 22 22 21 21 20 19 18 16 760 12 12 12 11 11 10 10 7 1

PP189-2 90 12 12 12 12 12 11 11 10 7120 13 12 12 12 12 12 12 11 9 5 1

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION FOR “PP” PUMPS: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).MAXIMUM AIR CONSUMPTION FOR “PP-2” PUMPS: 30 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE STROKE WEIGHTNUMBER (PSI) (IN.3) INLET OUTLET (LBS.)

PRESSURES FROM0 TO 31,900 PSI

PP-HLSERIES

TECHNICAL DATA

PP-HL pumps are compact, lightweight and hand-operated. They are ideal for precision pressurization in calibration of gauges and pressure transducers. They also offer the ability to generate pressure when there is little or no air pressure available.

■ PP-HL series pumps have stainless steel bodies and plungerswith polyurethane seals and Buna “N” O-rings.

■ PP-HL series pumps can be used with water or oil.■ PP-HL series pumps can be wall mounted or ordered with a base

plate, ... add – BP to catalog number or for a one gallon stainless steel reservoir, ... add – 1 G to the catalog number.

■ All PP-HL series pumps are standard with a bottom inlet.For a side inlet, add – S.

PP22-HL 4,060 0.28 3⁄8 1⁄4PP37-HL 6,670 0.17 3⁄8 1⁄ 4

PP72-HL 12,470 0.09 3⁄8 1⁄4 9PP111-HL 15,000 0.06 3⁄8 1⁄4PP189-HL 31,900 0.04 3⁄8 9⁄16 - 18

NOTE: All connections listed are FNPT unless otherwise noted. The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection. Maximum allowable oil/water temperature is 140°F. 13

Page 14: Liquid Pumps R7 2

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON

DISCHARGE

SUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON

DISCHARGE

SUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

AIR EXHAUSTMUFFLER

PUMPHEAD

DRAINPORT

AIR CYLINDER WITH PISTON

DISCHARGESUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

14

WATER OR OIL SERVICE

LSERIESPRESSURES FROM165 TO 60,000 PSI

L pumps are available as single acting with either a single or double air drive head and double acting with single air drive head.■ L series pumps have stainless steel bodies and 17-4 plungers.

All L pumps have UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings (-VE).

■ L series pumps come standard with a bottom or side inlet. For side inlet, add – S to catalog number.

■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACP to catalog number.■ All L pumps come with an unregulated pilot port, 1/8" FNPT,

in the top cap. This feature provides more accurate pressure control and is an ideal location for control instrumentation.

■ All L pumps are available with a double air drive head. Thisdoubles the pressure ratio of the pump, allowing the use of alower ratio base pump, to provide higher flow rates. It is alsoused to achieve a given outlet pressure with less air drivepressure. Add – 2 to the catalog number.

NOTE: L500 pumps have polyurethane seals and BUNA-N O-ringsAir drive inlet connection on all L pumps is 1/2" FNPT.Air pilot connection on all L pumps is 1/8" FNPT.All connections listed are FNPT unless otherwise noted. The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.Maximum allowable oil/water temperature is 140°F. Air section temperature rating: 0°F to 140°F.

NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

TECHNICAL DATASingle Air Drive Head

L10-VE 1:11 1,595 5.49 1 1⁄236

L15-VE 1:16 2,320 3.78 1 1⁄ 2

L25-VE 1:28 4,060 2.15 1⁄2 1⁄232

L35-VE 1:40 5,800 1.49 1⁄2 1⁄2L60-VE 1:63 9,135 0.94 1⁄2 1⁄2L100-VE 1:113 15,000 0.54 1⁄2 1⁄2L150-VE 1:151 21,025 0.40 1⁄2 9⁄16–18

L250-VE 1:265 38,425 0.23 1⁄2 9⁄16–18 30L300-VE 1:314 45,530 0.20 1⁄2 9⁄16–18

L400-VE 1:398 57,710 0.15 1⁄2 9⁄16–18

L500 1:591 60,000 0.12 1⁄2 9⁄16–18

Double Air Drive Head

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

TYPICAL L10-VE THROUGHL400-VE PUMPS

TYPICAL L10-2-VE THROUGHL150-2-VE PUMPS

TYPICAL L250-2-VE-S THROUGHL500-2-S PUMPS

L10-2-VE 1:22 3,190 5.49 1 1⁄246

L15-2-VE 1:32 4,640 3.78 1 1⁄ 2

L25-2-VE 1:56 8,120 2.15 1⁄2 1⁄242

L35-2-VE 1:80 11,600 1.49 1⁄2 1⁄2L60-2-VE 1:126 15,000 0.94 1⁄2 1⁄2L100-2-VE 1:226 30,450 0.54 1⁄2 9⁄16–18 40L150-2-VE 1:300 42,050 0.40 1⁄2 9⁄16–18

L250-2-VE 1:530 60,000 0.23 1⁄2 9⁄16–18

L300-2-VE 1:628 60,000 0.20 1⁄2 9⁄16–1849

L400-2-VE 1:796 60,000 0.15 1⁄2 9⁄16–18

L500-2 1:1038 60,000 0.09 1⁄2 9⁄16–18

Page 15: Liquid Pumps R7 2

DIMENSIONS (inches)

15

10.75

5.00

1.19

1.19

0.12

1.31

0.411

DIA.

AIRINLET

1/8" NPTPILOT VALVE

AS

7.00

0.50

0.50

1.00

1.00

E

LIQUIDOUTLET

OPTIONALSIDE

INLET

DOUBLEAIR

HEAD(-2)

SINGLEAIR

HEAD

DOUBLEAIRHEAD(-2)

SINGLEAIRHEAD

D1B

C

6.383.121

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

Single Air Drive Head

PRESSURES FROM165 TO 60,000 PSI

LSERIES

AIRINLET

F

7.81

A

3.38LIQUIDINLET

* Special configuration

Double Air Drive Head

CATALOGA AS B C D E FNUMBER

L10-VE 12.19 — 8.25 5.06 6.88 7.81 —L15-VE

L10-S-VE* — 8.25 4.38 6.81 7.88 9.68 4.38L15-S-VE*

L25-VE 11.62 9.75 8.25 3.63 6.88 7.81 3.19L35-VE

L60-VEL100-VE 12.13 10.19 8.38 3.44 6.88 7.81 3.81L150-VE

L250-VEL300-VE 11.81 10.25 8.38 4.00 6.88 7.81 3.31L400-VE

L500 15.69 — 12.38 4.00 6.88 7.81 —

CATALOGA AS B C D E FNUMBER

L10-2-VE 16.12 13.63 12.13 3.88 10.81 11.81 4.38L15-2-VE

L25-2-VE 15.50 13.75 12.13 3.63 10.81 11.81 3.19L35-2-VE

L60-2-VE 16.00 14.06 12.38 3.44 10.81 11.81 3.81

L100-2-VE 15.50 14.00 12.25 4.00 10.81 11.81 3.81L150-2-VE

L250-2-VEL300-2-VE 19.63 18.13 16.25 2.75 10.81 11.75 3.38L400-2-VEL500-2

L10-VE THROUGH L400-VE AND L10-2-VE THROUGH L150-2-VE

L500 AND L250-2-VE THROUGH L500-2

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

5.00

1.19

1.19

1.31

7.81

7.006.38

3.121

LIQUIDINLET

LIQUID OUTLET

AIRINLET

1/8" FNPTPILOT VALVE

0.411

DIA.

0.411

DIA.

A

D1 E

C

AS B

10.75

3.38

0.50

F

1.00

1.00

DOUBLEAIRHEAD(-2)

SINGLEAIRHEAD

Page 16: Liquid Pumps R7 2

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 25000 40000 55000

60 1100 350L10-VE 90 1125 790

120 1150 91560 775 540

L15-VE 90 790 650120 800 705 28060 435 365 60

L25-VE 90 445 410 265120 450 425 340 9060 300 270 150

L35-VE 90 305 290 240 95120 310 300 270 18060 192 182 145 45

L60-VE 90 195 190 173 130 43120 200 195 185 158 105 1060 108 105 97 78 37 Above 35,000 psi

L100-VE 90 110 108 105 95 78 47 5 for intermittent120 113 110 107 103 92 73 48 duty only60 81 79 76 66 49 19

L150-VE 90 83 82 80 75 67 53 35120 84 83 82 78 73 66 55 2560 46 45 44 42 37 26 20 2

L250-VE 90 47 46 45 44 43 40 36 26120 48 47 47 46 45 43 41 34 1760 39 38 37 36 33 29 23 10

L300-VE 90 40 39 38 38 37 35 32 26 8120 41 40 39 38 38 37 36 32 2160 30 29 29 28 27 26 23 15

L400-VE 90 31 31 31 30 30 29 27 24 15120 32 32 31 31 31 30 29 27 22 860 23 23 22 21 21 20 19 16 8

L500 90 24 24 23 23 23 22 22 20 15 6120 24 24 24 23 23 23 23 22 19 13 560 880 720

L10-2-VE 90 890 800 350120 900 840 57060 615 550 200

L15-2-VE 90 625 575 410120 630 600 500 22560 345 330 265 60

L25-2-VE 90 350 335 300 208 15120 355 345 320 265 15060 240 230 210 115

L35-2-VE 90 242 232 225 190 115120 245 235 230 210 170 9560 150 148 145 120 70 2

L60-2-VE 90 155 152 147 136 117 80 33120 157 154 152 145 133 112 82 860 86 84 82 77 72 53 30

L100-2-VE 90 87 86 84 82 78 70 61 36120 89 88 86 84 82 77 72 57 1360 64 64 63 60 57 50 38 14

L150-2-VE 90 65 65 64 62 60 57 53 41 9120 66 66 65 64 63 61 58 51 3260 37 36 36 35 35 34 32 27 12

L250-2-VE 90 37 36 36 36 36 35 34 31 25 10120 37 37 36 36 36 36 35 34 30 21 960 31 31 30 30 29 29 28 26 16

L300-2-VE 90 31 31 31 30 30 30 29 27 23 14 2120 31 31 31 31 30 30 30 29 27 21 1460 24 24 23 23 23 22 22 21 14 5

L400-2-VE 90 24 24 24 24 24 23 23 23 20 15 10120 25 25 25 24 24 24 23 23 22 19 1660 18 18 18 18 18 17 17 17 14 11 5

L500-2 90 19 18 18 18 18 18 18 17 16 14 11120 19 19 18 18 18 18 18 18 17 16 14

FLOW CHART — L Series

WATER OR OIL SERVICE

16

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION FOR “L” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET).MAXIMUM AIR CONSUMPTION FOR “L-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

Page 17: Liquid Pumps R7 2

GX35 1:36 5,220 10.98 1 3⁄8GX60 1:66 8,700 3.97 1 3⁄ 8 53GX100 1:117 14,500 2.20 1 3⁄ 8

17

GX pumps are high-flow pumps designed for rugged installations and built withenvironmental resistant materials. They are ideal for offshore applications withstainless steel wetted parts and corrosive resistant external components.

■ GX series pumps have stainless steel bodies and plungers, UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings.

■ Inlet is in end of head and outlet is on side of head.■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACG to catalog number.■ All GX pumps come with a pre-plumbed pilot port.

NOTE: All connections listed are FNPT unless otherwise noted.Air drive inlet connection on all GX pumps is 3/4" FNPT.Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F.2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

NOTE: The GX pumps have a pilot port that is pre-plumbed. This port can be used for control purposes with the following modifications:Remove the tube from the front of spool valve housing to bottom face of end cap.Remove fitting in spool valve housing and plug witha 3/8" MNPT plug.Run your pilot air line to the bottom face connectionusing 10 mm tube and fittings.

TECHNICAL DATAMAXIMUM DISPL.

OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

PRESSURES FROM540 TO 14,500 PSI

GXSERIES

DIMENSIONS (inches)

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

LIQUID OUTLET

AIR DRIVE INLET3/4" NPT

23.88

3.5010.63

LIQUID INLET

10.811

9.69

9.33

4.331

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1000 2000 3000 4000 5000 7500 10000

60 1525 1400 1280 975GX35 90 1525 1450 1360 1160 30560 1340 1040 915 680 360GX60 90 1340 1260 1070 830 660 320 18060 515 475 455 400 360 335 235GX100 90 545 530 520 465 430 405 370 270

FLOW CHART — GX SERIES

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 190 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

Page 18: Liquid Pumps R7 2

18

CHEMICAL SERVICE

PPSFSERIESPRESSURES FROM60 TO 14,500 PSI

PPSF series pumps are rugged and designed for chemical service applications. These pumps are available as single acting pumps with single air drive head and distance piece which provides a separation between theliquid and air drive sections.

■ PPSF pumps have stainless steel bodies and plungers.■ PPSF pumps have PTFE seals with Viton2 O-rings.■ Pumps come standard with a bottom inlet.

For side inlet add – S.■ Maximum air drive pressure is 145 psi. PPSF pumps require

less drive pressure because the pump is driven in both directions with no spring under the piston. This design reduces noise and provides less chance of cavitation.

■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACM to PPSF catalog number.

PPSF4 1:4 580 1.86 1 1⁄2PPSF8 1:9 1,305 0.90 3⁄4 1⁄ 2 15PPSF12 1:14 2,030 0.57 3⁄4 1⁄2PPSF22 1:28 4,060 0.28 3⁄8 1⁄4PPSF37 1:46 6,670 0.17 3⁄8 1⁄4 8PPSF72 1:86 12,470 0.09 3⁄8 1⁄4PPSF111 1:130 14,500 0.06 3⁄8 1⁄4

TECHNICAL DATAPPSF Single Air Drive Head and Distance Piece

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

1.941

7.881

1.941

0.311

DIA.

5.56

A

4.00

0.62 3.13

0.75

0.19

AIRINLET

LIQUIDOUTLET

DRAIN

1/8" FNPT

LIQUIDINLET

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

3.130.44

1.31

0.19

4.75

3.13

4.56

4.63

2.00

DIMENSIONS (inches)

NOTE: Air drive inlet connection on all PPSF pumps is 1/4" FNPT.All connections listed are FNPT unless otherwise noted. Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F.

NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

TOPCAP

SPOOL VALVEON SIDE OFTOP CAP

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON

DISCHARGE

SUCTION

DRAINPORT

CATALOGANUMBER

PPSF4 9.81

PPSF8 9.50

PPSF12 9.50

Page 19: Liquid Pumps R7 2

PRESSURES FROM60 TO 14,500 PSI

PPSFSERIES

19

FLOW CHART — PPSF Series

60 885PPSF4 90 905

120 915 5060 422 50

PPSF8 90 430 240120 433 32560 272 160

PPSF12 90 275 218120 280 245 5360 132 110 22

PPSF22 90 136 126 82120 138 132 105 3060 81 74 47

PPSF37 90 83 80 68 37120 85 82 75 56 1560 43 42 37 22 3

PPSF72 90 44 43 41 36 24 3120 45 45 43 39 33 21 460 28 27 26 20 12 2

PPSF111 90 29 28 27 26 22 16 8120 30 29 28 27 25 21 16 3

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

CATALOGA BNUMBER

PPSF22 9.81 2.75

PPSF37 9.69 2.69

PPSF72 9.69 2.62

PPSF111 9.69 2.63

1.941

5.31

0.311

DIA.

7.00

4.00

0.62 3.13

0.75

0.19

AIRINLET

LIQUIDOUTLET

1/8" FNPTDRAIN

LIQUIDINLET

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

3.13 0.38

4.13

2.50

6.311

4.63

1.56

7.13

1.941

1.31

1.81

A

B

DIMENSIONS (inches) Cont.

0.38

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1500 3000 5000 7500 10000 14500

Page 20: Liquid Pumps R7 2

20

CHEMICAL SERVICE

LSFSERIESPRESSURES FROM165 TO 23,200 PSI

LSF series pumps are rugged and designed for chemical service applications. These pumps are available as single acting pumps with single or double air drive head and distance piece which provides a separationbetween the liquid and air drive sections.

■ LSF pumps have stainless steel bodies and plungers.■ LSF pumps have PTFE seals with Viton2 O-rings.■ Pumps come standard with a bottom inlet.

For side inlet add – S.■ Maximum air drive pressure 145 psi. ■ Minimum air drive pressure 15 psi.■ For air control option ... add – ACP to LSF catalog number.

LSF10-2 1:20 3,190 5.49 1 1⁄2LSF15-2 1:30 4,640 3.78 1 1⁄ 2

LSF25-2 1:54 8,120 2.15 1⁄2 1⁄2LSF35-2 1:78 11,600 1.49 1⁄2 1⁄2

50

LSF60-2 1:118 15,000 0.94 1⁄2 1⁄2LSF100-2 1:200 23,200 0.54 1⁄2 9⁄16 –18

LSF Double Air Drive Head and Distance Piece

LSF10 1:11 1,595 5.49 1 1⁄244

LSF15 1:16 2,320 3.78 1 1⁄ 2

LSF25 1:28 4,060 2.15 1⁄2 1⁄242

LSF35 1:40 5,800 1.49 1⁄2 1⁄2LSF60 1:63 9,135 0.94 1⁄2 1⁄2LSF100 1:113 15,225 0.54 1⁄2 1⁄2

40LSF150 1:151 21,025 0.40 1⁄2 9⁄16 –18

LSF250 1:265 23,200 0.23 1⁄2 9⁄16 –18

TECHNICAL DATALSF Single Air Drive Head and Distance Piece

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

MAXIMUM DISPL.OUTLET PER CONNECTIONS

CATALOG PRESSURE PRESSURE CYCLE WEIGHTNUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

NOTE: Air drive inlet connection on all LSF pumps is 1/2" FNPT.Air pilot connection on all LSF pumps is 1/8" FNPT.All connections are FNPT unless otherwise noted. The 9/16 – 18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F.

NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

AIR EXHAUSTMUFFLER

PUMPHEAD

DRAINPORT

AIR CYLINDER WITH PISTON

DISCHARGESUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

TYPICAL LSF-2 PUMP

AIR EXHAUSTMUFFLER

PUMPHEAD

DRAINPORT

AIR CYLINDER WITH PISTON

DISCHARGE

SUCTION

TOPCAP

SPOOL VALVE ONSIDE OF TOP CAP

TYPICAL LSF PUMP

Page 21: Liquid Pumps R7 2

FLOW RATE IN CUBIC INCHES PER MINUTE.MAXIMUM AIR CONSUMPTION FOR “LSF” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET).MAXIMUM AIR CONSUMPTION FOR “LSF-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.

SAMPLEAIR DRIVE OUTLET PRESSURE (PSI)

CATALOG PRESSURENUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 23200

FLOW CHART — LSF Series

CATALOG A AS B C D E FNUMBER

LSF10–LSF15 16.12 13.63 12.13 5.06 6.88 7.81 4.38

LSF25–LSF35 15.50 13.63 12.13 3.63 6.88 7.81 3.19

LSF60–LSF100LSF150

16.00 14.06 12.25 3.44 6.88 7.81 3.81

LSF250 15.69 14.13 12.25 4.00 6.88 7.81 3.31

Single Air Drive Head and Distance Piece

CATALOG A AS B C D E FNUMBER

LSF10-2–LSF15-2 20.06 17.56 16.13 5.06 10.81 11.75 4.38

LSF25-2–LSF35-2 19.44 17.56 16.13 3.63 10.81 11.75 3.19

LSF60-2 19.94 18.00 16.25 3.44 10.81 11.75 3.81

LSF100-2 19.94 18.00 16.25 3.44 10.81 11.75 3.31

Double Air Drive Head and Distance Piece

NOTE: 1 Mounting hole dimensions.Dimensions are subject to change. Consult factory.

5.00

1.19

1.19

1.31

7.81

7.006.38

3.121

LIQUIDINLET

LIQUID OUTLET

AIRINLET

1/8" FNPTPILOT VALVE

0.411

DIA.

0.411

DIA.

A

D1 E

C

AS B

10.75

3.38

0.50

F

DIMENSIONS (inches)

1.00

1.00

21

60 1100 350LSF10 90 1125 790

120 1150 91560 775 540

LSF15 90 790 650120 800 705 28060 435 365 60

LSF25 90 445 410 265120 450 425 340 9060 300 270 150

LSF35 90 305 290 240 95120 310 300 270 18060 192 182 145 45

LSF60 90 195 190 173 130 43120 200 195 185 158 105 1060 108 105 97 78 37

LSF100 90 110 108 105 95 78 47 5120 113 110 107 103 92 73 4860 81 79 76 66 49 19

LSF150 90 83 82 80 75 67 53 35120 84 83 82 78 73 66 55 2560 46 45 44 42 37 26 20 2

LSF250 90 47 46 45 44 43 40 36 26120 48 47 47 46 45 43 41 34 2060 880 720

LSF10-2 90 890 800 350120 900 840 57060 615 550 200

LSF15-2 90 625 575 410120 630 600 500 22560 345 330 265 60

LSF25-2 90 350 335 300 208 15120 355 345 320 265 15060 240 230 210 115

LSF35-2 90 242 232 225 190 115120 245 235 230 210 170 9560 150 148 145 120 70 2

LSF60-2 90 155 152 147 136 117 80 33120 157 154 152 145 133 112 82 860 86 84 82 77 72 53 30

LSF100-2 90 87 86 84 82 78 70 61 36120 89 88 86 84 82 77 72 57 13

DOUBLEAIRHEAD(-2)

SINGLEAIRHEAD

Page 22: Liquid Pumps R7 2

ACCESSORIESTo help you complete the installation of your Maximator liquid pump, MAXPRO offers a wide variety of accessories. These ancillary products are available as packaged modules or as individual components. Please consult MAXPROfor details and other support services.

Air Control PackageConsisting of a filter, regulator with gauge, shut-off valve and required fittings.ACM For all PPO, PP and PPSF pumpsAC For all S pumpsACP For all LO, L and LSF pumpsACG For all GX pumps

Pneumatic Pilot SwitchesNormally Open: 145 psi to 14,500 psiNormally Closed: 145 psi to 14,500 psi

LubricantFor seals and O-rings 0.5 oz. TubCatalog # MT-LUBR

MAXIMUM DISPL. PEROUTLET CYCLE BOTH CONNECTIONS AIR

CATALOG PRESSURE PRESSURE HEADS INLET WEIGHTNUMBER RATIO (PSI) (IN.3) INLETS OUTLETS CONNECT. (LBS.)

22

CHEMICAL SERVICE

DCSERIESPRESSURES FROM525 TO 2,900 PSI

NOTE: All connections listed are FNPT unless otherwise noted.Maximum allowable liquid temperature is 140°F. Air section temperature rating: 0°F to 140°F.

NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

TECHNICAL DATA

DCS35PU 1:35 2,900 2.07 1⁄2 1⁄2 1⁄2 35DCGSF35-2PU 1:41 2,755 3.00 1⁄2 1⁄2 1⁄2 65DCDP40PU 1:41 2,755 14.54 1 3⁄4 1 110DCGX45PU 1:45 2,175 9.03 1 3⁄4 3⁄4 80

SPOOL VALVE ON SIDE OF TOP CAP

AIR EXHAUSTMUFFLER

PUMPHEAD

AIR CYLINDER WITH PISTON DISCHARGE

SUCTION

SUCTION

DISCHARGE

PUMPHEAD

TOPCAP

Reservoirs1 gallon through 8 gallonsStainless steel or carbon steel-painted

Relief Valves1,000 to 10,000 psi

Cycle Counters0 to 999,999 cycles- CCW wall mount- CCP panel mount

PlumbingPressure gauges, valves, fittings and tubing

Dual Component Injection pumps are dual head pumps designed to pump two different fluids which will be combined to formpolyurethane, acrylic materials or cements as they are injected into floors, wallsand ceilings to seal and reinforce cracks. This is done to prevent moisture seepageand assist in structural stability, depending on the fluid injected. They are availablewith single or double air drive heads.

■ DC series pumps have stainless steel bodies and plungers with UHMWPE (Ultra High Molecular Weight Polyethylene) seals and Viton2 O-rings.

■ Inlets are in the ends of the heads. Outlets are on sides of heads.■ Maximum air drive pressure 145 psi.■ Minimum air drive pressure 15 psi.■ Standard design has both heads with the same displacement.

For other combinations or pressure ratios, consult factory.■ Fluids to be used should be identified at time of order to assure

proper materials and seal selection.

Page 23: Liquid Pumps R7 2

23

Power Packs and Pump Skidsare compact, lightweight power and test systems whichoffer an economical way to generate hydraulic poweror water pressure for hydro-testing. These power packsare available plate mounted or with any of severaloptional reservoir sizes, vent valves and outlet pressuregauges. Other options are available on request.Consult the MAXPRO Packaged System literaturefor complete details or contact the factory.

PACKAGED SYSTEMSMAXPRO offers complete packaged, turn-key systems for a variety of fluid and pressure applications.

MAXPRO systems can be supplied for oil or water service and outlet pressures from 30 psi to 60,000 psi. To operate the power packs or portable test carts, only one shop air connection isrequired. If a reservoir is included in the system, no other utility is required.

MAXPRO systems are designed around a basic core package, letting you choose the optionalequipment you want to complete the system, making it ideal for your application.

Portable Test Carts are ideal for use as a hydraulicpower source or for generating water pressure for hydro-testing,throughout a plant. These systems are built in a two-wheel cart forease in moving from location to location. The only utility required is a shop air connection, if a reservoir is selected. These systems are self contained and include pressure gauges, vent and isolationvalves. Consult the MAXPRO Packaged System literature forcomplete details or contact the factory.

Test Benches are custom designed at MAXPRO to provide you with a complete system built for your specific application. These systems are widely used for applications such as hose or pressure component testing. Test benches can be manual, push button or computer controlled. They are ideal for pressure testing and pressure cycling. Consult the MAXPRO Packaged Systemliterature for complete details or contact the factory.

Page 24: Liquid Pumps R7 2

OTHER MAXIMATOR POWER PRODUCTS

Air Amplifiers & Systems■ Air driven to 500 psi and above

■ Deliver increased air pressure to shop floor equipment and work stations

■ Require no electrical power

■ Single or double acting models

All technical and dimensional information subjectto change.

All general terms and conditions of sale, includinglimitations of our liability, apply to all productsand services sold.

7728 Klier Drive South ■ Fairview, Pennsylvania 16415Phone: 814-474-9191 ■ Fax: 814-474-9391Web Site: www.maxprotech.com E-mail: [email protected]

AHA MC 3M R7 0605 ©2005 MAXPRO Technologies

Repair & Refurbishing Service Available■ Guaranteed quality workmanship

■ Cost effective

■ Quick turn around

■ Use original manufacture parts

■ Factory support

Gas Boosters & Systems■ Air driven to 15,000 psi

■ Ideal for gas salvage

■ Require no lubrication or electrical power

■ Units are contaminant free

■ For use with a variety of gases