lg9’ 4 Page of A T7w 4 ENGINEERING DATA TRANSMITTAL I.EDT …/67531/metadc743272/... · 1,TforTest 2. Commercial Grade Survey 3. Source Verification 4. Vendorlltem Histoly 12/18/98

of A I.EDT t;26251 * lg9’ 4 ENGINEERING DATA TRANSMITTAL - T7w 4

2. To: (Receiving Organization) Distribution 5. Proj./Prog./Dept./Div.:

Spent Nuclear Fuel Project

3. From: (Originating Organization)

6. Design Authority/ Design Agenucog.

C. Van Katwijk Engr.:

11. Receiver Remarks: 1 IA. Design Baseline Document? [] Yes [XI No

(A) (B) DocumenVDrawing No. G ) Item Sheet No. NO.

15. DATA TRANSMITTED (D) RW. Transmitted No.

(E) Title or Description of Data

1 SNF-3877 0 Waroester 1” Solenoid-AcIuated Gas Operated SCHe System Valves

4. Related EDT No.: NIA

7. Purchase Order No.:

N/A 9. Equip.1Component No.:

10. System/Bldg./Facility: NIA

20.

T. Chah

Date Cognizant Manager

18.

Originator for Receiving Organization

~

Spent Nuclear Facility 12. Major Assm. Dwg. No.:

21. DOEAPPROVAL(ifrequired) CIA. No.

n Approved 0 Approved wlcnmments [I Disapproved wlcnmments

- N/A

13. PennitPennit Application No.: NIA

14. Required Response Date: NIA . .. . .

Approval Reason Origi-

nator Trans Dispo- miffal sirion

Desig- for nator

+5-w pp

., - Receiv-

Dispo- er

sition - N/A

I 16. KEY

ISTRIBUTION

ED-7400-172-1

SNF-3877, Rev. 0

n

Worcester 1” Solenoid-Actuated Gas-operated SCHeS I

System Valves

Carl Van Katwijk Numatec Hanford Co, Richland, WA 99352 U.S. Department of Energy Contract DE-AC06-96RL13200

EDTIECN: 62625 1 UC: 620 OrgCode: 2G300 Charge Code: 105559/AOOO B&R Code: 39EW40400 TotalPages: 14 Key Words: Worcester 1” Solenoid-Actuated Gas-operated SCHe Valves

Abstract: Worcester Solenoid-Actuated Gas Operated SCHe Valves CGI-SNF-D-13-P4-002

TRADEMARK DISCLAIMER. Reference herein to any specific comercia1 product, procns, or service by trade name, trademark, manufachlrer, or otherwise, does not necessarily constitute or imply its endonement, mmmendatioq or favoring by the United States Government or m y agency thereofor its contractors or subcontractors.

Printed in the United States of America. To obtain copies of this document, contact: Document Control Serviea, P.O. Box 950, Mailstop H6-08, Richland WA 99352, Phone (509) 372-2420; Fax (509) 376-4989.

Approved for Public Release A4400473 (01/97) GEF321

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGINo. CGI-SNF-D-13-P4-002 ~it le: WORCESTER 1" SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

Item No.: NA

Rev. No. 0

Page 1 of 13

3.x 35-17

I Manufacturer: I Supplier: Mfg. PartlModel No.:

I

Part Description:

End Use Description:

Equipment No.: I Specification No.: W-441- I Manufacturer: Worcester I Past P.O. No.: NA GOUISOU-1*02, P4, Rev. 2 1*06,5*12,5*31, 5'51.5'71

Controls

Manufacturer's Partl Model No.: NA l"5966RTBW4 with 15139SWM212OPBC

Equipment Supplier (if dfferent from manufacturer): TBD Equip. Suppliel's Parl No.:

Component Description: 1" Gas-operated full-port ball valves incorporate a solenoid and limit switches es integral parts of the actuator. These valves are normally open and fail safe to the open position (GOV-1'02 and 1 *06 fail closed) to provide a flow path of helium gas to the MCO under helium purge and off-normal conditions when the MCO is isolated.

1. Is the Item available from a catalogue from a qualified N W I supplier project CGI interiace Engineer or BTR)?

[ ] YES (go to%? below) [ X ] NO (go to procedure step 5.3.2, proceed to dedicate Item)

phone 2. List of Canddate qualified suppliers

company name &type

NA

3. Recommended Procurement Strategy(cwrdinat3 with project CGI interface Engineer or BTR): NA

1. Question #I: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities? [ ] YES (the Item is not cmmercial grade) [XI NO (continue)

12/18/98

Commercial Grade Item Upgade Dedication Form ECNNo. NA CGI NO. CGI-SNF-D-l3-P4-002 Title: WORCESTER 1” SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VAJ.,,vES

. Question #: is the Item used in applications other than nuclear facilities or activities? [ ] NO (the item is not commercial grade) [ X ] YES (continue)

catalog? i. Question #3: Is the Item ordered fm manufacturerlsupplier on the basis or specifications set forth in the manufacturers

[ 1 NO (the Item is not commercial grade) [ X I YES (continue)

Rev.No. 0

Page 2 of 13

sa 3677

X ! All three criteria have been satisfied. The Item meets the definition of commercial grade.

X ] Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class

1 Item is beina purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety

]

]

Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class appiicalion. Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant

application.

\. ParVComponent Safety Function: I . Prevent H, Explosion. !. Remain intact end functional during any event that might threaten the valve integrity. Maintain

i. Maintain critical function during and afler Seismic event. 3. ParVComponent Functional Mode:

intact pressure boundary/confinement. Post accident valve indication monitoring.

Safety Function #I:

[ X ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function [ ] Passive - Change of state is not required for the component to perform its safety funclion

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function. [ X ] Passive - Change of state is not required for the component to perform its safety function

[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function. [ X ] Passive - Change of state is not required for the component to perform its safety function

Safety Function#:

Safety Function #3:

12/18/98

Commercial Grade Item Upgrade Dedication Form ECN No. NA CGINO. CGI-SNF-D-13-P4402 TUC: WORCESTER 1" SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

Rev. No. 0

Page 4 of 13

s a 3b71

3. Pelfonnance Critical Characteristics (f GOV Pressure Boundary

Manufacturer Worcester Controls

Valva Part Number 1 "5966RTBW4 Actuator Part Number (Includes 15139SWM2120PBC SOV) Nameplate Data of Valve

Nameplate Data of Actuator (Includes SOV) 2. Physical Critical Charactenstics (for reasonable assuranca that the Item delivered is the Item

Par Vendor Manual. Shall include "R6" in upper right corner Per Vendor Manual

Valve Body Material Stainless Steel ConfigurationlMounting Integral ActuatorNalva Assembly. Black

Process Connection 1" butt weld recessed override button

Internal Pressure

GOV Seat leakage

1, IN X 1, IN X 1, IN X

1, IN X

1, IN X

spfsified) 1.T X 1. IN X

1, IN X

GOV Fail Safe Position

5"71

GOV Fail Safe Position GOV-1*02 & I " O 6 '

GOV-5*12, 5'31. 5'51,

Pressure test to 150 psig (bubble-tight standards < IO'cc Halsec) Valva fails OPEN on loss of air pressure, control signal, or electrical power to the solenoid. Stroke time lass than 1 second, nominal. Valve fails CLOSED on loss of air pressure, control signal, or electrical powar to the solenoid. Stroke time less than 1 second, nominal. Greater than 10 Megohm resistance Nominal 0.4 amp @ 12OVAC Nominal 0.2 amp @ 12OVAC Nominal 5 amps @ 120 VDC, less than 0.5 V drop across contacts Nota 1

Insulation resistance Solenoid inrush currant Solenoid holding current Currant carrying capability of contacts Environmental

1, T

1, T

1.T

1. T

1.T

1,T

1, T

Seismic condition A

Pressure test at 165 psig (Zero leakage) Note 3 150 psig and full vacuum

Note 2 I 1.T

- L X

- X

X

X

- X

X X X X

- -

X -

12/18/98

, ’ Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P4-002 Title: WORCESTER 1” SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

4. Notes and Legend 1. These valves have coro-lube (nickel-acetate), acetal resin and

NEMA Enclosed Solenoids, these materials are not subject to degradation at 4OoF and 60% RH or 11 5°F and 22% RH and are suitable for Condition B Application.

441-P4, Rev. 2, Appendix L, pages L2 & L-4, provide a seismic testing plan for these components at a (TBD) seismic spectra.

3. Pressure test at 110% of design accident condition pressure of 150 psig.

2. Maintain critical function during and after Seismic event. W-

P.ev. No. 0

Page 5 of 13

SOL 3M-l

Acceptance Method: 1. Special Test and Inspection

1, IN for Inspection 1,TforTest

2. Commercial Grade Survey 3. Source Verification 4. Vendorlltem Histoly

12/18/98

’ Commercial Grade Item Upgrade Dedication Form ECNNo. NA 031 No. CGI-SNF-D-13-P4402 Title: WORCESTER 1” SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

WORKSHEET 1

Rev. No. 0

Page 6 of 13

SD3F 3677

......... . .

.............................. Fracture

zorrosion

Erosion

Open Circuit

Short Circuit

Blockage

Seizure

Unacceptable Vibration

Loss of Proper ~ ~ j

3cess Strain

Mechanical Creep

Ductile Fracture

macroscopic plastic deformation.

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment Destruction of materials by the abrasive action of moving fluids, usually accelerated by h e presence of solid palticles canied with the fluid. An electrical circuit that is unintentionally broken so that there is no ccmplete path for current flow.

An abnormal connecdon by which an decbical current is connected to ground, or to some conducting body, resulting in excessive current flow. Clogging of a filtering medum resulting in the inability to perform its purification function or blockage of flow. Binding of a normally moving item through excessive pressure, temperature, friction, jamming.

Mechanical oscillations produced are beyond the defined permissible limits due to unbalancing. poor support, or rotation at critical speeds. A loss of mechanical and physical propelties of a material due to exposure to high temperatures, radiation exposure. Under the action of excessive external forces the material of the part has been deformed or distorted.

From prolonged exposure to high temperature and stress, the object will show a slow change in its physical (shape and dimension) and mechanical characteristics. Fracture characterized by tearing of metal accompanied by appreciable gross plastic

Mode

Yes [ ] No [ XI; If Yes, indicate failure Mode

Yes [ ] No [X I ; If Yes, indicate failure Mode

Yes [ I No [X I ; If Yes, indicate failure

Yes [ X ] No [ 1; If Yes, indicate failure Mode Ooen or Short in Motor

~~

Actuator Circuit Yes I 1 No [X I ; If Yes, indicate failure . . Mode

Yes [ X ] No [ 1; If Yes, indicate failure Mode Structural Failure or Seizure of ValvelDisc Yes [ ] No [ XI; If Yes, indicate failure Mode




.


1. Loss of Air Pressure

2.

3.

4.

5.

12/18/98

CHECKLIST 1 ACCEPTANCE METHOD 1

[ X I

SPECIAL TESTm

[ I [ . I 1. Manufacturer

Item Description: 1 " SCHe Solenoid Valves

System#: 13

Maoufacturer (AddressEhone):

Worcester Controls

P.O. BOX 538

33 Locke DR

Marlborough, MA 01752

(508) 481-4800

P.O. #

SECTION 2 CRITICAL CSAWC'I

,PECTION VERLFICATION

Eyuip# GOV/SOV-1*02, 1 ~ 0 6 ~ 5 ~ 1 2 ~ 5 ~ 3 1 ~ 5 ~ 5 1 ~ 5'71

Model # 1" 5966RTBW4 with 15139SWM2120PBC

Supplier (Ad-hone):

RlSTiCS TOBE VERIFIED BY METBOD 1.

2. Valve Part Number

3. Actuator Part Number (Includes SOV)

4. Nameplate Data of Valve

5. Nameplate Data of Actuator (Includes SOV)

6. Valve Body Material

7. ConfigurationlMounting

8. Process Connection

9. Insulation Resistance

I O . GOV Pressure Boundary

I I I. Internal Pressure I 12. GOV Seat leakage I 13. GOV Fail Safe Position 14. Solenoid Inrush Current

15. Solenoid Holding Current

16. Current Carrying Capability Of Contacts

I 17. Seismic Condition A

12/18/98

I I Rev.No. 0 cation Form

YSIbM V A L V b b I

See Attachment G of Desk Instruction for Sampling Size ~

Sharacteristic: Manufacturer

Sample Size*: All Items

4cceptance Criteria: Worcester Coneols

Zeceipt Inspection Plan / Report #:

Zeferences (see Section 7):

Zharacteristic: Valve Part Number


4cceptance Criteria: l"5966RTBW4

Receipt Inspection Plan / Report #:

References (see Section 7):

Characteristic: Actuator Part Number (Includes SOV)


Acceptance Criteria: 15139SWM2120PBC


References (see Section 7): Manual PB 302-26, PB 451 -22. PB 303-1

Characteristic: Nameplate Data of Valve


Acceptance Criteria: Per Vendor Manual


References (see Section 7): Manual PB 302-26, PB 451 -22, PB 303-1

Characteristic: Nameplate Data of Actuator (Includes SOV)

Sample Size*: All Items Acceptance Criteria: Per Vendor Manual. Shall include "R6" upper right comer.


References (see Section 7): Manual PB 302-26. PB 451 -22, PB 303-1

Characteristic: Configurationhlounting

Sample Size*: All Items Acceptance Criteria: Integral ActuatorNalve Assembly. Black recessed override button.

Receipt Inspection Plan /Report #: References (see Section 7): - -

12/18/98

ECNNo. NA CGINO. CGI-SNF-D-13-P4402 ~ i t l e : WORCESTER 1" SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

Characteristic: Process Connection

Sample Size*: All Items Acceptance Criteria: 1 " butt weld

Receipt Inspecton Plan / Repoa #:

Page 9 of 13


* See Attachment G of Desk Inshuction for Sampling Size Test To Be Performed by: [ ] Purchaser

[ ] Supplier/h4anufachuefl*

I ]Other

Number of Items to be Tested:

TeStlInspection Location:

12/18/98

CharacteristicforTest: GOV Fail Safe Position GOV-5'12, 5'31, 5'51, 5'71

Acceptance Criteria: Valve fails OPEN on loss of air pressure, control signal, or electrical power to the solenoid. Stroke time less than 1 second, nominal.

Sample Size*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #: References (see Section 7):

CharacteristicforTest: GOV Fail Safe Position GOV-1'02 & 1'06

Acceptance Criteria: Valve fails CLOSED on loss of air pressure, control signal, or electrical power to the solenoid. Stroke time less than 1 second, nominal.


Actual Test Value:


Characteristic for Test: Solenoid Inrush Current Acceptance Criteria: Nominal 0.4 amp @ 1 2OVAC Sample Size*: Normal Sampling Size

Actual Test Value:

Test Plan and Report #:

Characteristic for Test: Solenoid Holding Current

Acceptance Criteria: Nominal 0.2 amp @ 1 2OVAC

Sample Size*: Normal Sampling Size Actual Test Value:

Test Plan and Report #:

Characteristic for Test: Current Camying Capability Of Contacts Acceptance Criteria: Nominal 5 amps @ 120 VDC, less than 0.5 V drop across contacts Sample Size*: Normal Sampling Size Actual Test Value:




Characteristic for Test: Seismic Condition A

Acceptance Criteria: Maintain critical function during and after Seismic evant.


Actual Test Value:


12/18/98

Commercial Grade Item Upgrade Dedication Form ECN No. "4 CGI NO. CGI-SNF-D-13-P4-002 ~ i t l e : -WORCESTER 1" SOLENOID-ACTUATED GAS-OPERATED S C L

SYSTEM VALVES

1. SUMMARY OF VERIFIED CFUTICAL CEIARACTERlSTICS ,THEIR VERIFICATION METHODS, AND RESULTS

Rev. No. 0

Page 11 of 13

ITEM DESCRIPTION I Cril

Valve Part Number

Actuator Part Number (Includes SOV) Nameplate Data of Valve Nameplate Data of Actuator (Includes SOV)

Valve Body Material

Process Connection

ConfigurationlMounting

GOV Pressure Boundary

Internal Pressure

GOV Seat Leakage

al Characteristics Acceptance critni~olnancco

Worcester Controls

l"5966RTBW4

15139SWM2120PBC

Per Vendor Manual

Per Vendor Manual. Shall include "R6" in upper right corner. Stainless Steel

1" butt weld

Integral ActuatorNalve Assembly. Black recessed override button. Greater than 10 Megohm resistance Pressure test at 165 PSlG (Zero leakage) 150 psig and full vacuum Pressure test to 150 PSlG (bubble-tight standards < IO'cc Helsec)

+ I

t t

12/18/98

Rev. No. 0

I Page 12 of 13 F-D-13-P4402

Testing Agency Approval: Date Testing Agency QA Engineer: Date

GOV Fail Safe Position GOV-5'12. 5*31, 5*51,5"71 signal, or electrical

Valve fails OPEN on loss of air pressure, control

power to the solenoid. Stroke time less than 1 second, nominal. Valve fails CLOSED on loss of air pressure, control signal, or electrical power to the solenoid. Stroke time less than 1 second, nominal.

Solenoid Inrush Current Nominal 0.4 amp @ 12OVAC

Solenoid Holding Nominal 0.2 amp @ Current 12OVAC Current Carrying Nominal 5 amps @ 120 Capability Of Contacts VDC, less than 0.5 V

drop across contacts Environmental NA

GOV Fail Safe Position GOV-I *02 & 1 *06

BUYER VERIFICATTON Design Authority: Date QA Engineer: Date

Seismic Condition A Maintain critical function

X

- X

X

X -

X

2. DISPOSITION OF UNVERIFIED OR FAILED CRITICAL CEARACTERISTICS

Critical Characteristic Disaosition

12/18/98

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-13-P4-002 ~ i t k : WORCESTER 1” SOLENOID-ACTUATED GAS-OPERATED SCHE

SYSTEM VALVES

I Name Phone I

Rev.No. 0

Page 13 of 13

S d G 3w7

Design Authority 0 QA 0 QC 0 Cog - Engineer 0 CGI Enfkeer 0

~

[ ] Manuals (specify type & number): [ ] Designcalculations

[ ] InstallationInstructions

I 1 Ooerationhsmctions

Procurement Engineer 0 Other

I Initial Procurement Documents I For Critical Characteristics I I I 1 Drawines: I I

12/18/98