Lecture_5_2007

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    Internal Column Balances*

    External column balances allow the calculation

    of only a few of the process variables (B, D, QC,QR)

    Column design, however, requires knowledge of

    additional parameters, e.g., number of stages,

    optimum feed location (stage), column diameter, etc

    Therefore, it becomes necessary to write down and

    solve the internal column balances as well

    For convenience, we will separate the column intothree sections:

    A. The enriching section, which includes the colum

    stages above the feed and the condenser.

    B. The stripping section, which includes the column

    stages below the feed and the reboiler.

    C. The feed stage

    We will then write the internal balances around

    each stage for all three sections* We restrict our discussion to binary mixtures

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    Enriching Section: Stage 1

    (By convention, stage 1 is the topmost stage)

    Definitions

    V1, L1: vapour and liquid streams leaving stage 1

    (They are considered to be at thermo. equilibrium) V2 : vapour stream rising from stage 2

    Lo : reflux stream (entering stage 1)

    D: distillate

    Qc: Heat removed in the condenser

    Fig. 1: Balance envelope for stage 1 and condenser

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    Enriching Section: Stage 1

    Degrees of freedom analysis

    Known design variables:

    (These will be given in the design problem, or

    will be calculated from the external balances)

    Distillate flow rate (D)

    Reflux ratio (Lo/D); hence, V1 is also known Mole fraction: xD (=y1=xLo; why?)

    Amount of heat removed in the condenser (Qc)

    Also, hD, HV1, hLo (not actual design variables!!)

    Unknown variables:

    L1, V2 Mole fractions: y2, x1(Also unknown: H2, h1)

    Total: 6 => We need 6 independent equations

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    Enriching Section: Stage 1

    Mass and energy balances

    Mass balances:

    DLV 12 +=Overall: (1)

    Most volatile component: (2)D1122 DxxLyV +=

    Equilibrium relationship: x1=x1(y1, P) (4)

    Energy balance: D11C22 DhhLQHV +=+ (3)

    Finally, the molar enthalpies are calculated from:

    =

    =C

    1iref1i,PL1,i1 )TT(Cxh

    ])TT(C[yHC

    1iiref2i,PV2,i2

    =

    +=

    (5)

    (6)

    Where, is the latent heat of vaporisation for

    component i at Tref .

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    Enriching Section: Stage j

    For the general case of stage j the same procedure

    must be followed (also notice the symmetry!).

    Fig. 2: Balance envelope for stage j

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    Enriching Section: Stage j

    Approach #1: Use of h vs. x,y data

    Mass balances:

    DLV j1j +=+Overall: (1)

    Most volatile component: (2)Djj1j1j DxxLyV +=++

    Equilibrium relationship: xj=xj(yj, P) (4)

    Energy balance: DjjC1j1j DhhLQHV +=+++ (3)

    The enthalpies are calculated from:

    )P,x(hh jjj = (5)

    )P,y(HH 1j1j1j +++ = (6)

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    Use of Enthalpy-composition data

    Enthalpy-composition diagram for ethanol-water

    Graphical estimation of enthalpies and temperature

    Concentration of Alcohol, weight fraction

    En

    thalpy,Kcal/kg

    Example: Ethanol-water mixture

    H=H(y,P)

    h=h(x,P)

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    Enriching Section: Stage j

    Alternative way: Tj+1 as a direct unknown

    Mass balances:

    DLV j1j +=+Overall: (1)

    Most volatile component: (2)Djj1j1j DxxLyV +=++

    Equilibrium relationship: xj=xj(yj, P) (4)

    Tj+1= Tj+1(yj+1, P) (4)

    Energy balance: DjjC1j1j DhhLQHV +=+++ (3)

    Finally, the enthalpies are calculated from:

    =

    =C

    1irefji,PLj,ij )TT(Cxh

    =

    +++ +=C

    1iiref1ji,PV1j,i1j ])TT(C[yH

    (5)

    (6)

    Where, i is the latent heat of vaporisation

    of component i at Tref

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    Forms of Tj+1 vs. yj+1 data

    T

    x, y

    Graphical representation

    Analytical equations of the type: Tj+1=Tj+1(yj+1, P(e.g., polynomial fit to graphical data)

    Indirect relations:

    Note that V j+1 is a saturated vapour =>Tj+1 =Tj+1,dp

    For a binary mixture we can write:

    1K

    )y1(

    K

    y1

    )P,T(K

    y1x

    2

    1i 1j,2

    1j,1

    1j,1

    1j,1

    1j1j,i

    1j,i2

    1i1j,i =

    +==

    = +

    +

    +

    +

    ++

    +

    =+

    dp: dew-point of mixture