Lecture Notes CHEM4012 Lecture 4 2013 2014

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flotation aeration

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  • CHEM4012-Ahmed Al-Dallal/2013-2014

    CHAPTER FOUR Preliminary and Primary Treatment processes

    Part-3

    Flotation, Aeration & Chemical Treatment

    PART- A

    Flotation

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    Flotation General

    Driving force is difference in specific gravity

    In settling, particle SG>1, so particles sink

    In flotation, particle SG

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    Typical Flowsheet of DAF Clarification

    Dispersed Air Flotation

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    Dissolved Air Flotation Process

    without Recycle

    Dissolved Air Flotation Process with

    Recycle

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    Flotation Design Analysis

    Mass Balance

    Determine the goal usually a design equation

    A/S - Ratio of mass air release rate to net solids application rate

    as basis for design/operation

    Define system boundary

    Look for inputs, outputs and reactions

    State Assumptions

    Steady state

    Solids volume

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    Mass Balance

    Mass rate of air in, dMain/dt

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    Mass rate of air out, dMaout/dt

    Mass Balance

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    The Goal: A/S

    Dissolved Air Flotation Process

    without Recycle

    An analysis similar to that conducted for

    the recycle case gives:

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    Rules of Thumb

    A/S = 0.005 to 0.06 mL air/mg solids

    P = 275 to 350 kPa (40 to 50 psi)

    R/Q = 0.15 to 1.2

    Surface loading = 0.2 to 1.5 L/m2-min (0.5 to 4 gpm/ft2)

    Solids loading = 0.1 to 1 kg/m2-hr (0.5 to 5 lb/ft2-hr)

    Detention time = 10 to 60 min.

    Pilot Testing 1/2

    Refer to Fig. 5-55 (pp. 422)

    Pressure tank water volume equivalent to R

    Graduated cylinder wastewater volume equivalent to Q

    Pressurize and shake

    Discharge into graduated cylinder containing wastewater

    Underflow concentration after desired detention time gives clarification

    performance

    Float consistency after desired detention time give thickening performance

    Solids/water interface velocity give surface loading rate

    Repeat for several R/Q (i.e. several A/S)

    Different series at various P, detention times

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    Pilot Testing 2/2

    Flotation versus Settling

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    Example 5-12 1/2

    (mg/mg)

    Gauge

    Example 5-12 2/2

    .d

    (mg/mg)

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    Example 5-12 3/2

    (mg/mg)

    (461.9+400) 74.8 m2

    PART-B

    Aeration

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    Aeration provides oxygen to the aerobic microorganisms

    degrading organic materials in the wastewater treatment

    system.

    Solubility of Gases -

    equilibrium:

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    Two Film Theory

    Oxygen diffuses faster through the gas film than

    the water film so the water film is limiting and:

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    Diffusion and Mass Transfer 1/4

    Diffusion and Mass Transfer 2/4 From 2 film theory:

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    Diffusion and Mass Transfer 3/4

    Diffusion and Mass Transfer 4/4

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    Determination of KLa

    Experimental

    System specific so must simulate field conditions

    Reduce initial D.O.

    Chemical addition, bubble w/N2, etc.

    Record temp., atm. Pressure

    Start aeration

    Record C, t

    Determination of KLa Linear

    Regression

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    Determination of KLa Nonlinear

    Regression (ASCE Standard)

    Factors Affecting K La 1/2

    1. Bubble size

    2. Mixing or Turbulence

    increased mixing shears the liquid film so thickness, DL, decreases.

    Since KL = DL/ L, increasing mixing increases KL, and therefore KLa, if other factors

    remain constant.

    3. Waste Composition

    Dissolved solids that affect surface tension can affect L. Usually effect is reduction in

    L so KLa increases.

    Large molecules can impede diffusion, reducing DL, and, therefore, reducing KLa.

    La by reducing L, or reduce it by reducing DL.

    Empirical correction factor for 1-3:

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    Factors Affecting K La 2/2

    4. Temperature

    As temperature increase, DL, increases.

    Arrhenius style adjustment

    = temperature correction coefficient

    = 1.01 to 1.03

    M&E uses the typical value of 1.024

    Oxygen Transfer Capacity

    Mass O2/unit energy input

    lb O2/hp-hr or kg O2/kWh

    Directly related to Kla

    Used in design

    If know required rate of O2 supply, RO2V (e.g., lb O2/hr)

    Then RO2V/N = required aeration power

    -hr ) = hp

    Manufacturer usually supplies capacity under standard test

    conditions, No

    Must correct to field conditions

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    Designers must correct this stated capacity

    to that expected under field conditions.

    The Corrections

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    Different D.O. Conditions Cwalt

    Oxygen solubility correction factor

    versus elevation

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    Example

    PART-C

    Chemical Treatment

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    Chemical Treatment

    Neutralization

    Coagulation/flocculation

    Precipitation

    Chemical oxidation

    Chemical reduction

    Neutralization

    PROBLEMS

    (highly) variable pH

    usually little or no buffering

    pH for biological treatment = 6.5 to 8.5

    OPTIONS

    Mix acidic and alkaline waste streams

    Lime or MgOH slurries or NaOH for acidic wastewater

    H2SO4, HCl solutions or CO2 for alkaline streams

    Multistage neutralisation for strong wastes

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    Titration Curve

    Coagulation & Flocculation

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    Coagulation & Flocculation

    Removal of suspended solids and colloids

    Colloids: particles of 0.1 - 1 nm size

    do not settle in sedimentation

    often electrostatically charged surface

    most WW colloids have negative charge

    coagulation with high-valence cations

    hydrophobic colloids (clays etc) have limited

    stability in aqueous media

    easily coagulated with electrolytes

    hydrophilic colloids (eg proteins) have high affinity to water

    (solvation envelope)

    coagulation more difficult and slow

    Suitable chemicals and conditions difficult to predict

    ww

    Parameters to optimize:

    pH (usually around 7)

    coagulant dose

    poly-electrolyte dose

    time and stirring speed

    for rapid mixing and slow stirring (flocculation)

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    Typical coagulants & poly-electrolytes

    Rapid Mixing and Flocculation Rapid mixing is used to:

    particles

    Microflocs are produced

    Flocculation is used to:

    microflocs to larger ones

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    Devices

    Agitation in rapid mixing and flocculation is

    performed by:

    Design1/8

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    Design2/8

    Design3/8

    Velocity Gradient

    The rate of particle collision G

    Shear force G

    Total number of particle collisions GT

    Rapid Mixing

    Mixing devices

    Detention time

    Types of impellers

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    Design4/8

    Mixing Devices

    Design5/8

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    Design6/8 Rotary Mixing

    Rotary mixing devices can be

    Turbine Impellers

    Design7/8

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    Design8/8

    Example Rapid Mixing

    A square rapid-mixing basin, with a depth of water equal to 1.25

    times the width, is to be designed for a flow of 7570 m3/d. The

    velocity gradient is to be 790 mps/m, the detention time is 40

    seconds, the operating temperature is 10 C, and the turbine shaft speed is 100 rpm. Determine:

    The basin dimensions

    The power required

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    Example Rapid Mixing

    Precipitation

    Main focus on heavy metals due to:

    toxicity

    accumulation in biosphere

    main concern in urban/industrial areas

    Precipitate as metal hydroxide or sulfide

    Theoretical solubility of most soluble species

    solubility constant

    pH

    concentration of precipitating agent

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    Solubility

    Diagrams

    Achievable Heavy Metal Removal