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flotation aeration
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CHEM4012-Ahmed Al-Dallal/2013-2014
CHAPTER FOUR Preliminary and Primary Treatment processes
Part-3
Flotation, Aeration & Chemical Treatment
PART- A
Flotation
CHEM4012-Ahmed Al-Dallal/2013-2014
Flotation General
Driving force is difference in specific gravity
In settling, particle SG>1, so particles sink
In flotation, particle SG
CHEM4012-Ahmed Al-Dallal/2013-2014
Typical Flowsheet of DAF Clarification
Dispersed Air Flotation
CHEM4012-Ahmed Al-Dallal/2013-2014
Dissolved Air Flotation Process
without Recycle
Dissolved Air Flotation Process with
Recycle
CHEM4012-Ahmed Al-Dallal/2013-2014
Flotation Design Analysis
Mass Balance
Determine the goal usually a design equation
A/S - Ratio of mass air release rate to net solids application rate
as basis for design/operation
Define system boundary
Look for inputs, outputs and reactions
State Assumptions
Steady state
Solids volume
CHEM4012-Ahmed Al-Dallal/2013-2014
Mass Balance
Mass rate of air in, dMain/dt
CHEM4012-Ahmed Al-Dallal/2013-2014
Mass rate of air out, dMaout/dt
Mass Balance
CHEM4012-Ahmed Al-Dallal/2013-2014
The Goal: A/S
Dissolved Air Flotation Process
without Recycle
An analysis similar to that conducted for
the recycle case gives:
CHEM4012-Ahmed Al-Dallal/2013-2014
Rules of Thumb
A/S = 0.005 to 0.06 mL air/mg solids
P = 275 to 350 kPa (40 to 50 psi)
R/Q = 0.15 to 1.2
Surface loading = 0.2 to 1.5 L/m2-min (0.5 to 4 gpm/ft2)
Solids loading = 0.1 to 1 kg/m2-hr (0.5 to 5 lb/ft2-hr)
Detention time = 10 to 60 min.
Pilot Testing 1/2
Refer to Fig. 5-55 (pp. 422)
Pressure tank water volume equivalent to R
Graduated cylinder wastewater volume equivalent to Q
Pressurize and shake
Discharge into graduated cylinder containing wastewater
Underflow concentration after desired detention time gives clarification
performance
Float consistency after desired detention time give thickening performance
Solids/water interface velocity give surface loading rate
Repeat for several R/Q (i.e. several A/S)
Different series at various P, detention times
CHEM4012-Ahmed Al-Dallal/2013-2014
Pilot Testing 2/2
Flotation versus Settling
CHEM4012-Ahmed Al-Dallal/2013-2014
Example 5-12 1/2
(mg/mg)
Gauge
Example 5-12 2/2
.d
(mg/mg)
CHEM4012-Ahmed Al-Dallal/2013-2014
Example 5-12 3/2
(mg/mg)
(461.9+400) 74.8 m2
PART-B
Aeration
CHEM4012-Ahmed Al-Dallal/2013-2014
Aeration provides oxygen to the aerobic microorganisms
degrading organic materials in the wastewater treatment
system.
Solubility of Gases -
equilibrium:
CHEM4012-Ahmed Al-Dallal/2013-2014
Two Film Theory
Oxygen diffuses faster through the gas film than
the water film so the water film is limiting and:
CHEM4012-Ahmed Al-Dallal/2013-2014
Diffusion and Mass Transfer 1/4
Diffusion and Mass Transfer 2/4 From 2 film theory:
CHEM4012-Ahmed Al-Dallal/2013-2014
Diffusion and Mass Transfer 3/4
Diffusion and Mass Transfer 4/4
CHEM4012-Ahmed Al-Dallal/2013-2014
Determination of KLa
Experimental
System specific so must simulate field conditions
Reduce initial D.O.
Chemical addition, bubble w/N2, etc.
Record temp., atm. Pressure
Start aeration
Record C, t
Determination of KLa Linear
Regression
CHEM4012-Ahmed Al-Dallal/2013-2014
Determination of KLa Nonlinear
Regression (ASCE Standard)
Factors Affecting K La 1/2
1. Bubble size
2. Mixing or Turbulence
increased mixing shears the liquid film so thickness, DL, decreases.
Since KL = DL/ L, increasing mixing increases KL, and therefore KLa, if other factors
remain constant.
3. Waste Composition
Dissolved solids that affect surface tension can affect L. Usually effect is reduction in
L so KLa increases.
Large molecules can impede diffusion, reducing DL, and, therefore, reducing KLa.
La by reducing L, or reduce it by reducing DL.
Empirical correction factor for 1-3:
CHEM4012-Ahmed Al-Dallal/2013-2014
Factors Affecting K La 2/2
4. Temperature
As temperature increase, DL, increases.
Arrhenius style adjustment
= temperature correction coefficient
= 1.01 to 1.03
M&E uses the typical value of 1.024
Oxygen Transfer Capacity
Mass O2/unit energy input
lb O2/hp-hr or kg O2/kWh
Directly related to Kla
Used in design
If know required rate of O2 supply, RO2V (e.g., lb O2/hr)
Then RO2V/N = required aeration power
-hr ) = hp
Manufacturer usually supplies capacity under standard test
conditions, No
Must correct to field conditions
CHEM4012-Ahmed Al-Dallal/2013-2014
Designers must correct this stated capacity
to that expected under field conditions.
The Corrections
CHEM4012-Ahmed Al-Dallal/2013-2014
Different D.O. Conditions Cwalt
Oxygen solubility correction factor
versus elevation
CHEM4012-Ahmed Al-Dallal/2013-2014
CHEM4012-Ahmed Al-Dallal/2013-2014
Example
PART-C
Chemical Treatment
CHEM4012-Ahmed Al-Dallal/2013-2014
Chemical Treatment
Neutralization
Coagulation/flocculation
Precipitation
Chemical oxidation
Chemical reduction
Neutralization
PROBLEMS
(highly) variable pH
usually little or no buffering
pH for biological treatment = 6.5 to 8.5
OPTIONS
Mix acidic and alkaline waste streams
Lime or MgOH slurries or NaOH for acidic wastewater
H2SO4, HCl solutions or CO2 for alkaline streams
Multistage neutralisation for strong wastes
CHEM4012-Ahmed Al-Dallal/2013-2014
Titration Curve
Coagulation & Flocculation
CHEM4012-Ahmed Al-Dallal/2013-2014
Coagulation & Flocculation
Removal of suspended solids and colloids
Colloids: particles of 0.1 - 1 nm size
do not settle in sedimentation
often electrostatically charged surface
most WW colloids have negative charge
coagulation with high-valence cations
hydrophobic colloids (clays etc) have limited
stability in aqueous media
easily coagulated with electrolytes
hydrophilic colloids (eg proteins) have high affinity to water
(solvation envelope)
coagulation more difficult and slow
Suitable chemicals and conditions difficult to predict
ww
Parameters to optimize:
pH (usually around 7)
coagulant dose
poly-electrolyte dose
time and stirring speed
for rapid mixing and slow stirring (flocculation)
CHEM4012-Ahmed Al-Dallal/2013-2014
Typical coagulants & poly-electrolytes
Rapid Mixing and Flocculation Rapid mixing is used to:
particles
Microflocs are produced
Flocculation is used to:
microflocs to larger ones
CHEM4012-Ahmed Al-Dallal/2013-2014
Devices
Agitation in rapid mixing and flocculation is
performed by:
Design1/8
CHEM4012-Ahmed Al-Dallal/2013-2014
Design2/8
Design3/8
Velocity Gradient
The rate of particle collision G
Shear force G
Total number of particle collisions GT
Rapid Mixing
Mixing devices
Detention time
Types of impellers
CHEM4012-Ahmed Al-Dallal/2013-2014
Design4/8
Mixing Devices
Design5/8
CHEM4012-Ahmed Al-Dallal/2013-2014
Design6/8 Rotary Mixing
Rotary mixing devices can be
Turbine Impellers
Design7/8
CHEM4012-Ahmed Al-Dallal/2013-2014
Design8/8
Example Rapid Mixing
A square rapid-mixing basin, with a depth of water equal to 1.25
times the width, is to be designed for a flow of 7570 m3/d. The
velocity gradient is to be 790 mps/m, the detention time is 40
seconds, the operating temperature is 10 C, and the turbine shaft speed is 100 rpm. Determine:
The basin dimensions
The power required
CHEM4012-Ahmed Al-Dallal/2013-2014
Example Rapid Mixing
Precipitation
Main focus on heavy metals due to:
toxicity
accumulation in biosphere
main concern in urban/industrial areas
Precipitate as metal hydroxide or sulfide
Theoretical solubility of most soluble species
solubility constant
pH
concentration of precipitating agent
CHEM4012-Ahmed Al-Dallal/2013-2014
Solubility
Diagrams
Achievable Heavy Metal Removal