Lecture 6 Post Buckling

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    Post-Buckling5.2.4

    Post-buckled composite stiffened panel under shear

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    Buckling vs Post-buckling

    in general buckling does not imply failure especially

    for plates

    PPcr

    1

    wcenter

    beam post-buckling curve is flat and failure strains are reached at low

    post-buckling loads

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    Buckling vs Post-buckling

    post-buckled (stiffened) skins are significantly lighter

    but have additional challenges:

    susceptible to skin/stiffener separation failure

    where only resin holds the structure (unlessfasteners or other means are used to hold it together)

    susceptible to the creation and growth of

    delamination under fatigue loading especially at high

    post-buckling factors

    skin/stiffener

    separation

    skin/stiffene

    r

    separation

    skin/stiffener

    separation

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    Buckling versus Post-Buckling

    If a composite structure is allowed to post-buckle,

    the ratio of final failure load to buckling load (post

    buckling ratio PB) must be chosen carefully

    (especially for shear loads)

    Conservative approach (but not very efficient): Do

    not allow buckling below limit load (i.e. PB=1.5)

    PB>5 great design challenge both under static and

    fatigue loads

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    Post-buckling mode

    frame

    frame

    stiffeners

    skin

    What buckles and when?

    What BCs are the different components supposed to simulate?

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    Post-Buckling Scenarios

    Skin buckling as a whole (stiffeners onlyincrease the bending stiffness of the skin)

    Skin buckling between the bays (stiffenersact as panel breakers)

    Stiffeners buckle as columns or locally(crippling)

    Frames do not buckle!

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    Post-buckling scenarios

    Most efficient: Skin between stiffeners and frames buckles

    first

    Stiffeners do not buckle and do not move outof plane (depending on cross-section they may

    rotate => BC implications)

    When required PB value is reached, skin fails

    in compression and/or stiffeners fail by crippling

    stiffeners impose zero deflection

    and slope

    stiffeners impose zero deflection

    only

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    Post-Buckling Analysis

    governing equations: Large deflection von Karmanequations

    place moment equilibrium eqn into Fz equilibrium eqn:

    0222

    22

    2

    2

    2

    22

    2

    2

    zyxyxyx

    yxyx p

    y

    wp

    x

    wp

    y

    wN

    yx

    wN

    x

    wN

    y

    M

    yx

    M

    x

    M

    px, py, pz distributed loads (force/area)

    use the moment-curvature relations to substitute forthe moments

    D16=D26=0

    Bij=0

    yx

    wDM

    y

    wD

    x

    wDM

    ywD

    xwDM

    xy

    y

    x

    2

    66

    2

    2

    222

    2

    12

    2

    2

    122

    2

    11

    2

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    Derivation of von Karman

    equations (large deflections) to obtain:

    1st von Karman equation: Predominantly bending

    zyxyxyx py

    wp

    x

    wp

    y

    wN

    yx

    wN

    x

    wN

    y

    wD

    yx

    wDD

    x

    wD

    2

    22

    2

    2

    4

    4

    2222

    4

    66124

    4

    11 2)2(2

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    Strain Compatibility

    y

    w

    x

    w

    x

    v

    y

    u

    y

    w

    y

    v

    x

    w

    x

    u

    xyo

    yo

    xo

    2

    2

    2

    1

    2

    1

    2

    2

    2

    22

    2

    2

    3

    2

    3

    2

    3

    2

    32

    2

    32

    2

    2

    32

    2

    3

    2

    2

    2

    3

    2

    2

    2

    32

    2

    3

    2

    2

    2

    2

    1

    221

    y

    w

    x

    w

    yx

    w

    yx

    w

    x

    w

    yx

    w

    y

    w

    yx

    v

    yx

    u

    yx

    yx

    w

    y

    w

    yx

    w

    yx

    v

    yx

    w

    y

    w

    xyx

    v

    x

    yx

    wxw

    yxw

    yx

    uyxw

    xw

    yyx

    u

    y

    xyo

    yo

    xo

    ...

    2

    2

    2

    2

    2

    yxxy

    xyoyoxo

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    Derivation of von Karman

    equations (large deflections)

    use (non-linear) strain compatibility

    2

    2

    2

    22

    22

    2

    2

    2

    2

    y

    w

    x

    w

    yx

    w

    yxxy

    xyoyoxo

    non-linear termsxo, yo, xyo mid-planestrains

    invert stress-strain eqns to express strains in terms of

    Nx, Ny, Nxy

    xyoxy

    yoxoy

    yoxox

    AN

    AAN

    AAN

    66

    2212

    1211

    xyxyo

    yxyo

    yxxo

    NA

    NAAA

    AN

    AAA

    A

    NAAA

    ANAAA

    A

    66

    2

    122211

    11

    2

    122211

    12

    2

    122211

    122

    122211

    22

    1

    A16=A26=0

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    Derivation of von Karman

    equations (large deflections)

    substitute in strain compatibility to obtain,

    2

    2

    2

    22

    22

    66

    2

    2

    122

    2

    112

    2

    122

    2

    222

    122211

    11

    y

    w

    x

    w

    yx

    w

    yx

    N

    Ax

    NA

    x

    NA

    y

    NA

    y

    NA

    AAA

    xyxyyx

    introduce Airy stress function and potential V that identically

    satisfy stress equilibrium:

    yx

    FN

    Vx

    FN

    Vy

    FN

    xy

    y

    x

    2

    2

    2

    2

    2

    potential of distributedloads (=0 in our post-

    buckling problem)

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    Derivation of von Karman

    equations (large deflections)

    to obtain

    2nd von Karman equation: Predominantly stretching

    (and non-linear)

    2

    2

    2

    22

    2

    22

    4

    664

    4

    1122

    4

    124

    4

    222

    122211

    12

    1

    y

    w

    x

    w

    yx

    w

    yx

    F

    Ax

    FA

    yx

    FA

    y

    FA

    AAA

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    Post-buckling of a square anisotropic plate

    under compression

    simply-supported with three immovable edges:

    w=0 at x=y=0 and x=y=a

    u=0 at x=0

    v=0 at y=0 and y=a

    u=-C at x=a (constant compressive displacement)

    a

    a

    Px

    (appliedforce)

    rigid

    x

    y

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    Solve the two von Karman equations

    approximately

    assume

    a

    yK

    a

    xK

    x

    a

    Py

    a

    PF

    a

    y

    a

    xww

    yx

    2cos

    2cos

    22

    sinsin

    0220

    22

    11

    substitute in the 2nd von Karman equation

    a

    x

    aw

    a

    y

    aw

    a

    x

    aK

    AAA

    A

    a

    y

    aK

    AAA

    A 2cos

    2

    2cos

    2

    2cos

    162cos

    164

    42

    114

    42

    114

    4

    202

    122211

    11

    4

    4

    022

    122211

    22

    w11, K02, K20 unknown

    coefficients

    32

    32

    2

    11

    11

    2

    12221120

    2

    11

    22

    2

    12221102

    w

    A

    AAAK

    w

    A

    AAAK

    matching coefficients

    of cos(2y/a) and

    cos(2x/a)

    and the 2nd von

    Karman eqn is

    identically satisfied

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    Solution (contd)

    Py (as a function of Px) and deflection C are determinedby integrating stress-strain eqns and using average BCs

    on u and v:

    2

    2

    1

    x

    w

    x

    uxo

    yxxo NAAA

    AN

    AAA

    A2

    122211

    12

    2

    122211

    22

    also

    non-linear strain-displacement eq

    inverted stress-strain eq

    Airy stress function F

    dxdyx

    wdxdy

    x

    F

    AAA

    Adxdy

    y

    F

    AAA

    Adxdy

    x

    u a aa aa aa a 2

    0 00 0

    2

    2

    2

    122211

    12

    0 0

    2

    2

    2

    122211

    22

    0 0

    2

    1

    yx

    FN

    Vx

    FN

    Vy

    FN

    xy

    y

    x

    2

    2

    2

    2

    2

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    Solution (contd)

    =-C =0

    4

    22

    11

    w

    from which:

    dxdyay

    a

    x

    awa

    P

    AAA

    aA

    a

    P

    AAA

    aA

    yuyaua

    yx 2

    112122211

    2

    12

    2122211

    2

    22

    )sincos(2

    1

    ),0(),(

    aw

    a

    P

    AAA

    aA

    a

    P

    AAA

    aAC

    yx

    8

    22

    112

    122211

    12

    2

    122211

    22

    similarly, from

    2

    2

    1

    y

    w

    y

    vyo

    = Poissons ratio for

    isotropic

    =0 for in-plane problems

    11

    2

    122211

    22

    11

    11

    12

    8 A

    AAA

    aw

    A

    APP xy

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    Solution (contd)

    substitute now in the 1st von Karman equation

    2

    2

    2

    222

    2

    2

    2

    2

    4

    4

    2222

    4

    66124

    4

    11 2)2(2y

    w

    x

    F

    yx

    w

    yx

    F

    x

    w

    y

    F

    y

    wD

    yx

    wDD

    x

    wD

    use the following:

    a

    yw

    A

    AAA

    aa

    P

    y

    F

    a

    xw

    A

    AAA

    aa

    P

    x

    F

    a

    y

    a

    x

    aw

    y

    w

    x

    w

    a

    y

    a

    x

    aw

    y

    w

    yx

    w

    x

    w

    x

    y

    2cos

    32

    2

    2cos

    32

    2

    sinsin

    sinsin

    2

    11

    22

    2

    122211

    2

    2

    2

    211

    11

    2122211

    2

    2

    2

    2

    112

    2

    2

    2

    4

    114

    4

    22

    4

    4

    4

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    Solution (contd)

    to substitute, and match coefficients of

    sin(x/a)sin(y/a) to obtain the governing eq for w11

    which for w110 leads to

    =Pcr, buckling load (units of force), exact for square plate

    2nd von Karman eq is satisfied

    approximately!

    11 22 11 12 66 22

    11 2 2

    11 12 66 2211 22 12 11 22

    12

    11

    16 2 21

    2 23

    1

    xA A D D D D PwD D D DA A A A A

    a A

    A

    22 211 22 12 11 22 3 12

    11 11 12 66 22 11

    11 22 11

    32( 2 ) 1 0

    16 x

    A A A A A Aw D D D D P w

    a A A a A

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    Solution (end)

    For out-of-plane deflections to be possible, must have

    1cr

    x

    P

    P

    the applied load Px must exceed the plate buckling load

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    Results-Implications

    use as example,

    (45)/(0/90)/(45) square plate of side 25.4 cm

    Material is plain weave fabric with properties:

    Ex=Ey=68.94 GPa

    xy=0.05

    Gxy=5.17 GPa

    ply thickness = 0.19 mm

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    Load versus center deflection

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    0 1 2 3 4 5

    center defl/plate thickness (w11/h)

    P/Pcr

    a

    a

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    In-plane compression load

    0

    0.1

    0.2

    0.3

    0.40.5

    0.6

    0.7

    0.8

    0.91

    0 1 2 3 4 5 6 7 8

    Nx/(Pcr/a)

    y

    /

    =1P

    Pcr1.2 2 5

    the center of the plate sees very little load!

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    Implication

    after buckling approximate in-plane load

    beff

    a

    a

    peak Nx value

    there is an effective width beffat the edges of the

    panel over which the load is concentrated

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    Determination of effective width

    total applied force must equal the force created bythe load applied over the effective width:

    effxx bNdyN max2

    a

    y

    a

    w

    A

    AAA

    a

    P

    y

    FN xx

    2cos

    2

    32

    22

    11

    22

    2

    122211

    2

    2

    xx PdyN

    22

    11

    22

    2

    122211max

    2

    32

    a

    w

    A

    AAA

    a

    PN xx

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    Solving for beff

    2211

    11

    11

    12

    311212

    1

    AA

    A

    P

    P

    A

    Aab

    x

    cr

    eff

    Note that for quasi-isotropic layup,

    x

    cr

    eff

    P

    Pab

    13.12

    1

    beff=0.303a for Px>>Pcrand QI layup

    3.0

    4

    1

    3

    12

    2211

    11

    12

    11

    12

    AA

    A

    A

    A

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    Effective width beff

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    0.45

    0.5

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    Pcr/Px

    beff/a

    beff

    a

    a

    A12

    A11=0.05

    0.30.7

    weak dependence on A12/A11

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    Significance for design

    beffprovides an idea of where failure is expected under

    compression and where reinforcement may be needed

    For (conservative) failure predictions obtain the

    maximum compressive stress

    h

    Nx maxmax (h is plate thickness)

    and compare to allowable ultimate compression stress

    ult max for no failure

    plus one more use in crippling of stiffener flanges

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    How good is the analysis compared to

    reality?

    For a meaningful comparison, two conditions must be

    met:

    Boundary conditions in the test case must be the same as in

    the model

    Sufficient number of terms must be included in the solution (asopposed to only one term used here for simplicity)

    As it is hard to find test results with exactly these

    boundary conditions, FE results are used to validate the

    analysis Two different laminates: (a) 45 degree dominated

    (b) Quasi-isotropic

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    Analysis model versus FE (45-dominated

    laminate)

    Results from R. Kroese MS Thesis TUDelft 2013

    Excellent agreement between FE and Analysis

    end displa-

    cement

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    Analysis model versus FE (Quasi-isotropic

    laminate)

    Results from R. Kroese MS Thesis TUDelft 2013

    Excellent agreement between FE and Analysis

    end displa-

    cement

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    Boundary conditions discussion

    If the stiffeners in a stiffened panel have very high EI andvery low GJ, and one end is attached to a frame with

    also very high EI and low GJ, this analytical model would

    be quite accurate

    If not, the model may be conservative or unconservative Must also use enough terms in the series and account

    for rectangular as opposed to square panels

    stiffener

    frame

    skin betweentiff