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lecture 6 Dr. Ali Karimpour, Apr 2017 Instrumentation In The Name of Allah Dr. Ali Karimpour Associate Professor Ferdowsi University of Mashhad

lecture 6 In The Name of Allah - Ali Karimpourkarimpor.profcms.um.ac.ir/imagesm/354/stories/... · 2017. 5. 21. · lecture 6 Dr. Ali Karimpour, Apr 2017 3 Introduction In manufacturing

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  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    Instrumentation

    In The Name of Allah

    Dr. Ali Karimpour

    Associate Professor

    Ferdowsi University of Mashhad

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    2

    Signal Conditioners and Transmission

    Topics to be covered

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

    Lecture 6

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    3

    Introduction

    In manufacturing process electric signals are interested, but:

    Signals may be much too small. It goes down instead of up.

    It has undesired dc offset. It may be nonlinear.

    Series resistance in the wiring and connectors …

    Interference from power sources will introduce 60-Hz and RFI

    noises.

    Failures, faults, and installation errors may introduce several

    hundred volts into the signal.

    Difference in earth ground potential can also cause erroneous

    reading several times larger than the signal.

    This problems combine to make virtually useless the signal

    that arrives at the display and controller.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    4

    Introduction

    Fortunately, each of mentioned problems has a solution.

    Proper signal conversion and transmission.

    Current transmission rather than voltage.

    Encoding the information in the frequency of the signal rather than

    its amplitude.

    Isolation amplifiers and couplers protect circuiting from fault

    voltage.

    Proper shielding and grounding break ground loop.

    Signals may be much too small.

    It goes down instead of up.

    It has undesired dc offset.

    It may be nonlinear.

    Series resistance in the wiring

    and connectors …

    Interference from power sources

    will introduce 60-Hz and RFI noises.

    Failures, faults, and installation errors

    may introduce several hundred volts

    into the signal.Difference in earth ground potential

    can also cause erroneous reading several

    times larger than the signal.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    5

    Introduction

    Different parts of this lecture:.

    Proper signal conversion and transmission.

    Current transmission rather than voltage.

    Encoding the information in the frequency of the signal rather than

    its amplitude.

    Isolation amplifiers and couplers protect circuiting from fault

    voltage.

    Proper shielding and grounding break ground loop.

    • Instrumentation Amplifier• Zero and Span Circuits

    • Current to Voltage Conversion• ……………………………….

    • Isolation Circuits

    • Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    6

    Introduction

    PVSPe

    Drawbacks:

    3v ?

    I ?

    Drawbacks: Small signals buried in large common mode offsets or noise.

    e.2u

    We can use two voltage follower.

    5 v ?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    7

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    It is the first

    stage of IA.

    8

    Instrumentation Amplifier

    3v ?

    I ?

    u ?

    g

    g

    R

    PVSPI

    gI

    )2( 10 gg RRIV

    )2

    1)(( 10

    gR

    RPVSPV

    ground ? 02

    2Output VR

    R

    • A very high

    input impedance.

    • Setting the gain

    by a resistor.

    Second stage of IA.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    9

    Instrumentation Amplifier

    gI

    0

    2

    2Output VR

    R

    0outputReal V

    RR

    R

    wireL

    L

    wireL

    L

    RR

    R

    reductionGain

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    gI

    10

    Instrumentation Amplifier

    2

    2gainNewR

    RRwire

    ?LI

    wireL

    L

    RR

    R

    reductionGain

    By connecting the sense terminal at the load, any nonlinearity

    and offsets between the output pin and the load are eliminated.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    11

    Instrumentation Amplifier

    Is it possible to put an offset on the output?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    12

    Instrumentation Amplifier

    Functional Block diagram of AD524 Instrumentation Amplifier

    Three laser-trimmed resistors are closely matched to 20-kΩ resistors.

    (Value and Temperature matched)

    Gain=1

    )40000

    1(g

    RGain

    Gain=10

    )4440

    400001( Gain

    Other gains?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    13

    Instrumentation Amplifier

    AD524 Instrumentation Amplifier

    dual in-line package (DIP)

    Small Outline Integrated Circuit (SOIC)

    Leadless chip carriers

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    14

    Instrumentation Amplifier

    AD524 Instrumentation Amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    15

    Instrumentation Amplifier

    AD524 Instrumentation Amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    16

    Instrumentation Amplifier

    Example 6-1: Derive Va, Vb and Vout if variable resistor is 349 ohms.

    Answer: Vout=-715 mv

    Note that 5 volts was removed from input.

    Common-mode rejection ratiocA

    GCMRR log20

    modecommon

    )modecommon (

    e

    VA

    out

    c

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    17

    Instrumentation Amplifier

    Example 6-2: For previous example derive the common mode error?

    According to data sheet CMRR =100 db for gain of 100

    100log20 cA

    G 510cA

    G001.0cA

    001.0modecommon

    )modecommon (

    e

    VA

    out

    c mvVout 5005.0)modecommon (

    So common mode error is:

    %7.0%100715

    5

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    18

    Instrumentation Amplifier

    Any difference between IR1 and IR2 is called the offset current.

    Input voltage at the inverting input is e1-IR1RS1

    And the voltage at the nonnegative input is e2-IR2RS2

    So, assure that the impedance from the inputs to ground(source

    impedance) are equal.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    19

    Instrumentation Amplifier

    So, assure that the impedance from the inputs to ground(source

    impedance) are equal.

    Any way there is difference between IR1 and IR2 so:

    Try to keep the source resistance as low as possible.

    Assure that the instrumentation amplifier and the sensor have a

    common ground.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    20

    Instrumentation Amplifier

    The effects of offset voltage, bias currents, and offset current can be

    eliminated by calibration of amplifier.

    1. Connect both inputs to

    same source.

    2. Set the gain to maximum.

    3. Adjust the left

    potentiometer to give a

    zero output.

    4. Change the circuit to give

    the gain of 1.

    5. Adjust the right

    potentiometer to give a

    zero output.

    6. Repeat from 2.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    21

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    22

    Impedance to Voltage Conversion

    • Voltage divider

    ref

    MF

    F

    outV

    RR

    RV

    FMRR

    ref

    M

    F

    outV

    R

    RV

    Drawbacks:

    Source voltage

    variation ?

    ref

    MF

    M

    outV

    RR

    RV

    ref

    MF

    outV

    RRV

    1/

    1

    Load current ?

    Output is not proportional with

    the resistor deviation?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    23

    Impedance to Voltage Conversion

    • Voltage divider

    • Wheatstone Bridge

    refoutV

    R

    RRR

    RV

    1)1(1

    1

    1,2 RR

    Drawbacks: Output is not proportional with the resistor deviation?

    refoutVV

    4

    Output is proportional with the resistor deviation .

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    24

    Impedance to Voltage Conversion

    • Wheatstone Bridge

    refoutV

    R

    RRR

    RV

    1)1(1

    1

    1,2 RR

    refoutVV

    4

    1,2 RR

    refoutVAV

    4

    Be sure about source voltage variation ?

    Drawbacks: Resistance of wiring

    and temperature variation.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    25

    Impedance to Voltage Conversion

    • Wheatstone Bridge Drawbacks: Resistance of wiring and temperature variation.

    refoutVV

    4

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    26

    Impedance to Voltage Conversion

    • Wheatstone Bridge Drawbacks: Resistance of wiring and temperature variation.

    Dummy sensor

    Placement of active and dummy gages for temperature compensation.

    refoutVV

    4

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    27

    Impedance to Voltage Conversion

    Example 6-3: Determine Vout if

    R=240 ohms, Vref=10 V, and

    a) Stress causes the upper resistor to

    increase by 0.013 ohms.

    b) Stress is zero but the upper resistor

    increase by 9.4 ohms since of temperature.

    c) Stress causes the upper resistor to increase by 0.013 ohms and the

    upper resistor increase by 9.4 ohms since of temperature.

    Answer of a) Vout= 0.135 mV

    Answer of b) Vout= 96 mV ???!!!!

    Answer of c) Vout= 96.2 mV ???!!!!

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    28

    Impedance to Voltage Conversion

    Example 6-4:

    Determine Vout if

    R=240 ohms, E=10 V, and

    b) Stress is zero but the right resistors increase by 9.4 ohms since of

    temperature.

    c) Stress causes the upper resistor to increase by 0.013 ohms and the

    right resistors increase by 9.4 ohms since of temperature.

    a) Stress causes the upper resistor to increase by 0.013 ohms.

    Dummy sensor

    Answer of a) Vout= 0.135 mV

    Answer of b) Vout= 0 mV it is ok.

    Answer of c) Vout= 0.13 mV it is ok.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    29

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    30

    Zero and Span Circuits

    The output of an amplifier rarely matches the levels you want to

    provide to the controller, display, or computer.

    For example one may need a 10 mV/ib inputs to a digital panel meter,

    while a load cell provides a 0.02 mV/ib, and 18 mV output with no

    load.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    31

    Zero and Span Circuits

    Temperature outputs 2.48 to 3.9 V

    We need 0 to 5 V for ADC.

    bmee inout

    VR

    Re

    R

    Re

    os

    f

    in

    f

    u 1

    1 VR

    Re

    R

    Re

    os

    f

    in

    f

    out 1

    Zero and span with inverting amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    32

    Zero and Span Circuits

    VR

    Re

    R

    Re

    os

    f

    in

    i

    f

    out

    Example 6-5: Suppose temperature outputs of a sensor is 2.48 to 3.9 V

    derive a circuit that the output be 0 to 5 V.

    52.348.29.3

    05

    i

    f

    R

    Rm

    current)(sensor high bemust iR

    k330fR

    terpotentiomek100k47,k7.93 iR

    VR

    R

    os

    f )48.2(52.30 73.8V

    R

    R

    os

    f

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    33

    Zero and Span Circuits

    VR

    Re

    R

    Re

    os

    f

    in

    i

    f

    out

    Example 6-5(Continue): Suppose temperature outputs of a sensor is

    2.48 to 3.9 V derive a circuit that the output be 0 to 5 V.

    73.8VR

    R

    os

    f

    12VLet 12/73.8os

    f

    R

    R

    terpotentiome500220,454 kandkkRos

    kRLetkRRRR composifcomp 56,9.62||||

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    34

    Zero and Span Circuits

    refinout VeRg

    e )40000

    1(

    Span

    Zero

    Example 6-6: A load cell changes 20 μV/ib

    With an 18 mV output at no load.

    Design a zero and span circuit which will

    Output 0 V dc when there is no load and

    will change 10 mV/ib

    50002.0/10)40000

    1( Rg

    100332.80 Rg

    refVmVV )18(5000 VVref 9

    Zero and span with Instrumentation amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    35

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    36

    Voltage to Current Conversion

    Voltage transmission have some problems:

    * Series resistance between the output and load.

    * The wire used.

    * Temperature dependence.

    Current transmission have some properties:

    * None will be lost since of wiring resistance.

    Types of V2C Conversion

    * Floating Load * Grounded Load

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    37

    Voltage to Current Conversion

    R

    eI in

    Remark 1:

    satin

    loopVe

    R

    R )1(

    Remark 2:

    Deriving current?

    * Floating Load

    Negative current?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    38

    Voltage to Current Conversion

    * Floating Load

    Rload inf Vload +V

    Rload 0 Vload ein

    Remark 3:

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    39

    Voltage to Current Conversion

    * Floating Load

    Bias

    Remark 4: I=0 is natural or circuit failure?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    40

    Voltage to Current Conversion

    Suppose we need

    Span

    Zero

    R

    VI R

    2

    refin

    R

    eeV

    R

    eeI

    refin

    2

    refeAeARI )()(2

    refeBeBRI )()(2 ))()((2

    )()(

    AIBI

    AeBeR

    )()(2 AeARIeref

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    41

    Voltage to Current Conversion

    Example 6-7: Suppose we need

    VAeARIeref 8.8)5()004.0)(469(2)()(2

    100430469001.0)420(2

    )5(10

    ))()((2

    )()(

    AIBI

    AeBeR

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    42

    Voltage to Current Conversion

    * Grounded Load

    12 eeVV Lout

    12 eeVVV LoutRs

    sR

    eeI 12

    Remark 1: satload VeeIR 12

    Remark 2: Deriving current?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    43

    Voltage to Current Conversion

    Example 6-8: Design a V2C that span 0 to 1 V to 4 to 20 mA.

    For a current 20 mA and ±15 V supplies, what is the maximum load resistance.

    s

    in

    R

    eeI 1

    sR

    e10004.0

    sR

    e11020.0

    Ve 25.01

    100225.62 sR satload VeeIR 6.012

    5586.012

    I

    eeVR satload

    Span

    Zero

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    44

    Voltage to Current Conversion

    Buy a converter than build one? XTR110 precision V2C converter.

    XTR110 precision V2C converter.

    It converts 0-5 V or 0-10 V 4-20 mA or 5-25 mA

    It can't give directly required current so it needs an external MOS transistor.

    So, it keeps heat outside the XTR110 package to optimise its performance.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    45

    Voltage to Current Conversion

    V2C

    C2C

    Precision

    resistor

    divider

    network

    Precision

    resistor

    divider

    network

    Vin1 (10-V full scale)

    Vin2 (5-V full scale)

    Vref (for offsetting)

    2416

    21 ininref VVVV

    span

    ininref

    RR

    VVV

    I 241621

    8

    Precision

    10 V

    reference

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    46

    Voltage to Current Conversion

    V100

    k67.6V5.20

    mA6.10

    mA20

    mA200

    mA200

    0

    V2C

    C2C

    mA4.00

    0 to 20 mA

    0

    0

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    47

    Voltage to Current Conversion

    Adding 4 mA

    to output.

    Vin 0 to 10 V Iout 4 to 20 mA

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    48

    Voltage to Current Conversion

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    49

    Voltage to Current Conversion

    0-10 V

    0-10 A

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    50

    Voltage to Current Conversion

    Exercise 6-1 : Explain the performance of following system.

    Span

    Zero

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    51

    Current to Voltage Conversion

    Once the current signal gets to the place where it is to be used, it must

    be converted back to voltage.

    Types of C2V Conversion

    * Grounded Load * Floating Load

    But it needs suitable spanning.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    52

    Current to Voltage Conversion* Ground Reference

    Effect of load

    on output? Zero and Span?Span

    Zero

    VR

    RV

    R

    RV

    os

    f

    R

    i

    f

    a L V

    R

    RV

    R

    RV

    os

    f

    R

    i

    f

    out L

    aV

    Drawback?

    There must be a ground return.

    Voltage drop in ground return resistance.

    Any change in ground return resistance …..

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    53

    Current to Voltage Conversion

    * Floating

    zspan

    i

    f

    out VIRR

    RV

    Effect of load

    on output?Span

    Zero

    z

    f

    f

    b

    i

    f

    a

    i

    f

    out VR

    RV

    R

    RV

    R

    RV

    Common mode producing no difference across the load.

    spani RR

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    54

    Current to Voltage Conversion

    Example 6-9: Design a floating C2V converter that will convert a 4-20

    mA current signal into a 0-10 V ground referenced voltage signal.

    VbVmAbI

    VaVmAaI

    10)(20)(

    0)(4)(

    zspan

    i

    f VRaIR

    RaV )()(

    zspan

    i

    f VRbIR

    RbV )()(

    10/ Choose if

    RR

    5.62)004.002.0(10

    010

    spanR

    kRspan

    33ter potentiomemultiturn 50

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    55

    Current to Voltage Conversion

    What happen if we reduce Rf/Ri ?

    625*20 mA=12.5 V ????

    Rf/Ri=1, then Rspan I-V==625 Ω

    Rf/Ri=10,

    Rf=10Ri=22 kΩ

    V

    k

    kVVz

    5.2

    )5.62(2.2

    220

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    56

    Current to Voltage Conversion

    625*20 mA=125 V ????

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    57

    Current to Voltage Conversion

    Example 6-10: A V2C converter, has 12 V, Rspan V-I=312 Ω, Imax=20

    mA. What is the maximum size Rspan I-V?

    IVspanVIspan IRIRV 7.02

    I

    IRVR IVspan

    VIspan

    7.2(max)

    153

    02.0

    )312)(02.0(7.212

    (max)VIspanR

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    58

    Current to Voltage Conversion

    Example 6-11: A modular transducer output 10 to 60 mA of current. The

    manufacturer indicates that 100 Ω is the maximum allowable floating

    load. Select a gain (Rf/Ri) and Rspan for the C2V converter of figure to

    give a -10 to +10 V output.

    )()(

    )()(

    aIbI

    aVbVR

    R

    Rspan

    i

    f

    400

    01.006.0

    )10(10span

    i

    fR

    R

    R

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    59

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    60

    Voltage to frequency conversion

    Transmission of current rather than voltage:

    It is eliminate the loop resistance error.

    Differential nature of floating current transmission allows one to use

    an instrumentation amplifier(IA) with high common-mode rejection.

    Even best IA may not be able to reduce adequately errors due to

    noise picked up in the transmission loop.

    Using V2F:

    Analog voltage Frequency Current Voltage Analog voltage

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    61

    Voltage to frequency conversion

    Analog voltage Frequency Current Analog voltage Frequency Current Voltage Analog voltage Frequency Current Voltage Analog voltage

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    62

    Voltage to frequency conversion

    A V2F circuit

    1- Input comparator

    2- One-shot timer

    3- Transistor

    4- Switch current source

    What is in the chip?

    Others are out of chip.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    63

    Voltage to frequency

    conversion

    How a V2F works?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    64

    Voltage to frequency

    conversion

    In this figure 1-10 V 0-10 kHz

    Suggested by manufacturer

    Vin1-10 V

    fout0-10 kHz

    tlow =1.1 RtCt must be less than the

    period of the maximum output freq.

    10 kΩ resistor at pin3 ?

    i≈2/Rs < 200 μA

    ttL

    sin

    out

    CRR

    RVf

    2

    47-Ω resistor in series with

    CL provides hysteresis for

    the comparator, improving

    linearity. Why?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    65

    Voltage to frequency conversion

    Example 6-12: Design a V2F converter that the output be 20 kHz when

    the input is 5 V.

    sf

    T 501

    max

    min

    ttlowCRt 1.1 kRandFC tt 8.70047.0

    kRandFCLettt

    8.60047.0

    stlow

    35

    kCRR

    V

    fR ttL

    in

    out

    s6.25

    1

    2terpotentiome1022 kkR

    s

    min8.0 Tt

    low

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    66

    Voltage to frequency conversion

    Example 6-13: A pressure transducer measures a pressure from 0 to 100

    psig. The output is 1-5 V for a 0-100 psig. It is desired to produce a count

    every 20 ms. The count produced at 100 psig must be 100 larger than the

    count in 0 psig.

    a) What frequency span (in hertz) is needed?

    b) What is the output frequency at 100 psig? At 0 psig?

    c) What preset could be loaded into an 8-bit binary counter to yield a

    count that goes from 0 to 100?

    d) Why was a counting period of 20 ms chosen?

    Solution: a)

    b)

    kHzms

    countsf 5

    20

    100

    VV 415 VkHzV

    kHZ

    V

    f/25.1

    4

    5

    .25.1,1,0 kHzfsoVVpsigat

    .25.6,5,100 kHzfsoVVpsigat

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    67

    Voltage to frequency conversion

    Example 6-13(Continue)

    c)

    d) 1/(20 ms)=50 Hz so:

    25)ms20)(s

    counts1250(counts

    125)ms20)(s

    counts6250(counts

    23125256preset

    1) Accurate timing pulses can be obtained from power line.

    2) Any 50-Hz noise on the input voltage are eliminated.

    Higher frequency in positive half-cycle and lower frequency in…..

  • lecture 6

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    68

    Frequency to voltage conversion

    The LM131 can also be used as F2V converter.

    The output frequency should

    be tied to ground to reduce

    the noise.

    + input of comparator is tied

    to a reference level.

    -input of comparator is driven

    by the input frequency.

    The average value of the

    output voltage is proportional with frequency.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    69

    Frequency to voltage conversion

    The average value of the output voltage is proportional with frequency.

    AR

    is

    2002

    TR

    CR

    T

    itI

    s

    ttlow

    ave

    1.12

    in

    s

    Ltt

    Laveavef

    R

    RCRRIV

    2.2

    Tf

    in

    1

    This pulse waveform must be filtered to remove the ripple.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    70

    Frequency to voltage conversion

    Example 6-14: A reflective optical sensor is used to encode the velocity

    of a shaft. There are six pieces of reflective tape. They are sized and

    positioned to produce a 50% duty-cycle wave. The maximum speed is

    3000 r/min. Design the frequency-to-voltage converter necessary to

    output 10 V at maximum shaft speed. Provide filtering adequate to assure

    no more than 10% ripple at 100 r/min(Let RL=100 kΩ)

    Hzs

    rev

    rev

    countsf 300

    min

    60

    1

    min30006

    max

    msTtmsHz

    Tinpulse

    67.15.033.3300

    1minmin

    msTTThighouthighout

    664.28.0)(min)(

    msTkRandFCLetCRThighouttttthighout

    47.28.6331.1)()(

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    71

    Frequency to voltage conversion

    Example 6-14(Continue):

    nFCandkRmsCRDDDD

    3.31067.15

    kRfR

    RCRV

    sin

    s

    Ltt

    ave48.110

    2.2

    ok. isit so2001352

    AAR

    is

    Hzs

    rev

    rev

    countsf 10

    min

    60

    1

    min1006

    sHz

    T 1.010

    1min

    At 100 r/min,

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    72

    Frequency to voltage conversion

    Example 6-14(Continue):

    fLCR

    t

    pkouteVv

    For 10% ripple,

    9.0ln%90

    FL

    CR

    t

    pk

    out

    CR

    te

    V

    vfL

    mstTthighoutrpm

    53.9747.2100)(100

    FR

    tC

    L

    F2.7

    )9.0ln( FCPick

    F10

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    73

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    vکاربردهای فیلترuحذف فرکانس های غیر ضروری برای بهبود نسبت سیگنال به نویزuبازیابی سیگنال حاملu به آنالوگو آنالوگکاهش خطای تداخل در مبدل های دیجیتال به

    دیجیتالvانواع فیلترها

    u نگذرپایین گذر، باال گذر، میان گذر و میانuفیلتر های غیر فعال و فعال

    v و می توان از آن ها بهره خیلی کمتر استبارگذاریدر فیلترهای فعال اثرگرفت

    74

    Filters

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    R

    CVINVOUT

    +

    -

    +

    -

    75

    v 𝑓𝐻 =1

    2𝜋𝑅𝐶

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    1

    1+𝑅𝐶𝑠

    vنکات طراحیu انتخاب خازن در محدودهµF-pFuبدست آوردن مقاومت مورد نیاز برای فرکانس قطع مورد نظرu 1در صورتی که مقاومت بدست آمده در محدودهk-1M نبود خازن را

    این محدوده باعث.تغییر می دهیم تا مقاومت در محدوده فوق قرار گیردمی شود اثر بارگذاری در فیلتر کاهش یابد

    Passive Low Pass Filter

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    −𝑅2

    𝑅1

    1

    1+𝑅2𝐶𝑠

    v 𝑓𝐻 =1

    2𝜋𝑅2𝐶

    76

    Active Low Pass Filter

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v 𝑓𝐿 =1

    2𝜋𝑅𝐶

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    𝑅𝐶𝑠

    1+𝑅𝐶𝑠

    vن با سری کرد.برای افزایش مرتبه فیلتر می توان آن ها را با هم سری کرد.فیلترها معادالت مربوط به آن ها به توان طبقات می رسد

    v کتر از طبقه اول بسیار کوچامپدانسبه علت اثر بارگذاری باید توجه نمود کهطبقه دوم باشدامپدانس

    77

    VIN VOUT

    +

    -

    +

    -

    RC

    Passive High Pass Filter

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    −𝑅2𝐶𝑠

    1+𝑅1𝐶𝑠

    v 𝑓𝐿 =1

    2𝜋𝑅1𝐶

    78

    Active High Pass Filter

    C

    R2

    R1

    +

    -VIN

    VOUT

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v 𝑓𝑐1 =1

    2𝜋𝑅𝐻𝐶𝐻

    v 𝑓𝑐2 =1

    2𝜋𝑅𝐿𝐶𝐿

    v𝑅𝐻

    𝑅𝐿

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    −1

    1+𝑅𝐿𝐶𝐿𝑠∙−𝑅𝐻𝐶𝐻𝑠

    1+𝑅𝐻𝐶𝐻𝑠

    v 𝑓𝐿 =1

    2𝜋𝑅𝐻𝐶𝐻

    v 𝑓𝐻 =1

    2𝜋𝑅𝐿𝐶𝐿

    v 𝑓𝐿 ≫ 𝑓𝐻80

    Active Band Pass Filter

    CH

    RH

    RH

    +

    -

    VIN

    VOUT

    RF

    RF

    +

    -

    RL

    RL

    +

    -

    CL

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v 𝑅1 =𝜋𝑅

    10

    v 𝐶1 =10𝐶

    𝜋

    v 𝑓𝐶 =1

    2𝜋𝑅𝐶

    v 𝑓𝑛 = 0.785𝑓𝑐81

    R

    C

    R

    C

    R1C1

    VINVOUT

    v 𝑓𝐻 = 0.187𝑓𝑐v 𝑓𝐿 = 4.57𝑓𝑐

    Passive Band Stop Filter

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    82

    v𝑉𝑂𝑈𝑇(𝑠)

    𝑉𝐼𝑁(𝑠)=

    −1

    1+𝑅𝐿𝐶𝐿𝑠+

    −𝑅𝐻𝐶𝐻𝑠

    1+𝑅𝐻𝐶𝐻𝑠

    v 𝑓1 =1

    2𝜋𝑅L𝐶L

    v 𝑓2 =1

    2𝜋𝑅H𝐶H

    v 𝑓1 ≪ 𝑓2

    Active Band Stop Filter

    VOUT

    RF

    +

    -

    RL

    RL

    +

    -

    CL

    CH

    RH

    RH

    +

    -

    VIN

    RF

    RF

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    Active Filters

    Sallen-Key Topology

    83

    vاختار پیاده سازی فیلترهای پایین گذر، میان گذر و باال گذر با سSallen-Key

    v𝑉𝑂𝑈𝑇

    𝑉𝐼𝑁=

    𝑍3𝑍4

    𝑍1𝑍2+𝑍3 𝑍1+𝑍2 +𝑍3𝑍4

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    84

    Low Pass High Pass

    Band Pass

    Active Filters

    Sallen-Key Topology

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    85

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    86

    Isolation Circuits

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    87

    Isolation Circuits

    Even with high-quality IA, with proper grounding and cabling and use

    I or F transmission,

    • Ground loops or common ground connections,

    • Extremely high common-mode voltages,

    • Very low failure current requirements

    All of these can be solved by isolation circuits.

    Common of IA and sensor common must be connected, but

    ground connection are made primarily for personnel safety.

    Common-mode voltages that exceed the power supply voltages

    not only cause an IA to fail, but would pass it to ……………

    In cardiac monitoring, the conditioner must be able to withstand a

    defibrillator pulse of 5-kV and continue to process the patient’s

    heartbeat properly.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    88

    Isolation Circuits

    More tolerate More accurate

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    89

    Isolation Circuits

    Type of isolation Amplifiers

    • Transformer coupled amplifiers

    • Optically coupled amplifiers

    • Optical coupling for On/Off applications

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    90

    Isolation CircuitsTransformer coupled amplifiers

    Two or three port inputs. (Vin hi, Vin low and common)

    Input

    Output

    Power

    Three isolated ground.

    Isolated output voltage

    for sensor.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    91

    Isolation CircuitsTransformer coupled amplifiers

  • lecture 6

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    92

    Isolation Circuits

    Dc Ac

    Ac DcAc Dc

    Input modulation

    Output

    Transformer coupled amplifiers

    EMI

    Reduction

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    93

    Isolation Circuits

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    94

    Isolation Circuits

    Transformer coupled amplifiers are expensive and bulky.

    The carrier generates EMI if set at a high frequency.

    The carrier limits the amplifier BW if set at a low frequency.

    Optically coupled isolation amplifiers replace the transformer

    with a LED and a pair of photodiodes.

    The EMI is removed and frequency response is increased.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    95

    Isolation Circuits

    Comparing Transformer coupled versus optically coupled amplifiers.

  • lecture 6

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    96

    Isolation CircuitsOptically coupled amplifiers

    You must provide separate power for input and output part.

    i.e. use an IC with separate dc/dc converter.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    97

    Isolation CircuitsOptically coupled amplifiers

    Drawback?

    Nonlinearity.

    Two isolated ground.Vin Light in LED I2

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    98

    Isolation CircuitsOptically coupled amplifiers

    D1 and D2 are

    carefully matched.

    1IRv

    Gin

    2IRv

    kout

    in

    G

    k

    outv

    R

    Rv

    This technique (an LED and a pair of photodiodes) reduce nonlinearity.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    99

    Isolation CircuitsOptical coupling for On/Off applications

    TIL112 Optical coupler is a much simpler and less expensive alternate

    to isolation amplifier.

    Phototransistor current is proportional to

    LED current, but it is nonlinear.

    So it is not suitable for analog transmission.

    No current in LED phototransistor is off.

    More than 20 mA phototransistor is on.

    in LED

    So digital data can transmit through this coupler.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    100

    Isolation CircuitsOptical coupling for On/Off applications

    How to derive R1 ?

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    101

    Isolation CircuitsOptical coupling for On/Off applications

    1- ADC with optical isolation

    There are two common ways of using optical couplers to transmit digital data.

    ± V1, and Vlogic 1must all be provided,

    referenced to the

    input common.

    Vlogic 2 must be

    provided,by a

    different common.

    It has a high

    gathering rate. But it

    is expensive since:

    1- A/D converter.

    2- A/D is in input

    side.

  • lecture 6

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    102

    Isolation CircuitsOptical coupling for On/Off applications

    2- V2F converter with optical isolation

    There are two common ways of using optical couplers to transmit digital data.

    If time is not an

    important issue.

    As the A/D

    isolation scheme,

    sensor, signal

    conditioner and

    appropriate power

    Supplies are all

    On the input side.

    However, the expensive A/D converter has been replaced by much smaller,

    much cheaper V2F converter.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v The input is duty-cycle modulated and transmitted digitally

    across the barrier

    v The output section receives the modulated signal, converts

    it back to an analog voltage and removes the ripple

    component inherent in the demodulation

    103

    Capacitive Isolation Amplifier

    Modulator DemodulatorInput

    signal

    Output

    signal

    Capacitiveisolation

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v ISO124

    104

    Ix

    Iin Ic

    D

    B

    C

    Capacitive Isolation Amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    v Ripple noises are removed

    v It avoids device noise, radiation noise and conducted noise

    v High immunity to magnetic noise

    v Useful for analog systems

    v high gain stability and linearity

    v Supports faster data transition compared to optical isolation

    105

    Capacitive Isolation Advantages

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    106

    Signal Conditioners and Transmission

    v Introduction

    v Instrumentation Amplifier

    v Z V Conversion

    v Zero and Span Circuits

    v V I and I V Conversion

    v V F and F V Conversion

    v Filter

    v Isolation Circuits

    v Cabling

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    107

    Cabling

    Even with the best transducers, amplifiers, filters, transmission, and

    isolation it is entirely possible that the signal received by controller

    is junk.

    Proper cabling can shield against interference from the large

    magnetic and electric fields produced in all manufacturing

    environment.

    Proper grounding of the shields, circuits, and power supplies will

    minimize the impact of differing ground potentials.

    Without proper shielding and grounding even techniques, even the

    most expensive …..

    Proper cabling will allow even a cheap system to realize its full potential.

  • lecture 6

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    108

    Cabling

    Current flow leads to magnetic field.

    Magnetic field is 50 Hz or Dc but we have problem with 50 Hz and

    switching in the Dc one.

    Radio frequency of digital signal of the processor also produce

    significant magnetic field.

    So place small signal analog circuitry on a separate card from

    computer and power electronics.

    Separate this card from others or put it an a small magnetic shield box.

    Absorbing magnetic field is in dB.

    Never, never run 220-V ac power and low level analog cables in the

    same …

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    109

    Cabling

    Absorbing magnetic field is in dB. A 20 dB one change the ratio to 10.

    In audio frequency steel is the choice but in radio frequency…..

    In fact, there are several coating that can sprayed onto plastic cases

    which effectively work (in high frequency).

  • lecture 6

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    110

    Cabling

    For effective shielding against electrostatic field try to use a conductive

    shield.

    Shield must be connected to infinite source.

    Do not use the shield as the signal common.

    Use a shield for signal common as well.

    Use a shielded pair or twin-axial, never simple coaxial cable.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    111

    Grounding

    Effective electrostatic shield must be grounded. But the signal common

    must not be connected to the shield.

    Connection to ground at some points, is it good or bad?

    1- Shield is designed

    for this current?

    2- Magnetic field of this current?

  • lecture 6

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    112

    Grounding

    Disconnect from some point.

    Use a 100 pF parasitic capacitance.

    MpFHz

    Xc

    32)100)(50(2

    1

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    113

    Grounding

    If disconnection is not possible?

    Sometimes the computer input low signal, from the signal conditioner

    is tied to earth by manufacturer for safety reasons.

    Disconnect this

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    114

    Grounding

    If Disconnection is not possible? Try it by following:

    In fact the isolation amplifier (or digital optical coupler) breaks the

    ground loop that had exited through electronics.

    In fact, above configuration is probably the best general approach to

    shielding and grounding.

    The only remaining element in the data acquisition channel to be

    connected is the power supply.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    115

    Grounding

    What about power supply?

    In every sensitive systems,

    this error may be a

    significant part of the

    signal from the transducer.

    The solution is a power

    supply transformer with

    shielded secondary.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    116

    Grounding

    The solution is a

    power supply

    transformer with

    shielded secondary.

    In this configuration

    any vnoise causes

    current to flow

    along the shield, not

    along the signal

    common.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    117

    Grounding

    An interesting problem.

    Suppose it is

    100 cm.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    118

    Grounding

    What do you do with ground connection of the other electronics?

    Instead of -4 V

    optional

    ?bv

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    119

    Grounding

    Ideally, every stage throughout the data acquisition and control system

    would have its own, separate ground return.

    This is impractical, so group your circuits according to:

    • The type and size of signal

    • The magnitude of ground return currents

    • The circuits sensitivity

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    120

    Grounding

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    121

    Appendix: Instrumentation Amplifier

    AD620The AD620 is a monolithic

    instrumentation amplifier based on

    a modification of the classic three op

    amp approach. Absolute

    value trimming allows the user to

    program gain accurately

    (to 0.15% at G = 100) with only one

    resistor. Monolithic

    construction and laser wafer

    trimming allow the tight matching

    and tracking of circuit components,

    thus ensuring the high level

    of performance inherent in this

    circuit.

  • lecture 6

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    122

    Appendix: Instrumentation Amplifier

    The input transistors Q1 and Q2 provide a single differential pair bipolar input for high precision (Figure 36), yet offer 10× lower input bias current thanks to Super ϐeta processing.Feedback through the Q1-A1-R1 loop and the Q2-A2-R2 loop maintains constant collector current of the input devices Q1 and Q2, thereby impressing the input voltage across the external gain setting resistor RG. This creates a differential gain from the inputs to the A1/A2 outputs given by G = (R1 + R2)/RG + 1. Theunity-gain subtractor, A3, removes any common-mode signal, yielding a single-ended output referred to the REF pin potential.

  • lecture 6

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    123

    Appendix: Instrumentation Amplifier

    The internal gain resistors,

    R1 and R2, are trimmed to

    anabsolute value of 24.7 kΩ,

    allowing the gain to be

    programmed accurately with

    a single external resistor.

    The gain equation is then

    𝐺 =49.4𝑘Ω

    𝑅𝑔+ 1

    𝑅𝑔 =49.4𝑘Ω

    𝐺 − 1

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    124

    Pressure MeasurementAlthough useful in many bridge applications, such as weigh scales, the AD620 is especially

    suitable for higher resistance pressure sensors powered at lower voltages where small size

    and low power become more significant. Figure 38 shows a 3 kΩ pressure transducer bridge

    powered from 5 V. In such a circuit, the bridge consumes only 1.7 mA. Adding the AD620

    and a buffered voltage divider allows the signal to be conditioned for only 3.8 mA of total

    supply current.

    Appendix: Instrumentation Amplifier

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    125

    Appendix: Instrumentation Amplifier

    Furthermore, the low bias currents and low current noise, coupled with the low

    voltage noise of the AD620, improve the dynamic range for better performance.

    The value of capacitor C1 is chosen to maintain stability of the right leg drive loop.

    Proper safeguards, such as isolation, must be added to this circuit to protect the

    patient from possible harm.

    Medical ECG

    The low current noise

    of the AD620 allows

    its use in ECG

    monitors (Figure 39)

    where high source

    resistances of 1 MΩ

    or higher are not

    uncommon.

  • lecture 6

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    126

    Precision V-I Converter

    The AD620, along with another op

    amp and two resistors,

    makes a precision current source

    (Figure 40). The op amp

    buffers the reference terminal to

    maintain good CMR. The

    output voltage, VX, of the AD620

    appears across R1, which

    converts it to a current. This current,

    less only the input bias

    current of the op amp, then flows

    out to the load.

    Appendix: Instrumentation Amplifier

    I L =Vx

    R1=[(𝑽 𝑰𝑵+) – (𝑽 𝑰𝑵 – )] 𝑮

    𝑹𝟏

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    127

    GROUNDING

    Since the AD620 output voltage is

    developed with respect to the

    potential on the reference terminal, it

    can solve many grounding problems

    by simply tying the REF pin to the

    appropriate “local ground.” To

    isolate low level analog signals from

    a noisy digital environment, many

    data-acquisition components have

    separate analog and digital ground

    pins (Figure 45).

    Appendix: Instrumentation Amplifier

    It would be convenient to use a single ground line; however, current through ground

    wires and PC runs of the circuit card can cause hundreds of millivolts of error.

    Therefore, separate ground returns should be provided to minimize the current flow

    from the sensitive points to the system ground. These ground returns must be tied

    together at some point, usually best at the ADC package shown in Figure 45.

  • lecture 6

    Dr. Ali Karimpour, Apr 2017

    References

    v Industrial Control Electronics J.M. Jacob, Prentice-Hall,

    1989

    v AD620 and ISO124 datasheet

    v Fundamentals of measurements in instrumentations by

    prof hamid.taghirad and s.ali salamati

    128

    Some Useful websites for the course

    http://saba.kntu.ac.ir/eecd/ecourses/instrumentation.htm

    v http://profsite.um.ac.ir/~shoraka/Instrumentation.htm

    v http://karimpor.profcms.um.ac.ir/index.php/courses/10328