Upload
lukas-wainwright
View
213
Download
0
Tags:
Embed Size (px)
Citation preview
Leading Manufacturer of (G)MR Head Test Equipment Since 1995
3000 Olcott St.
Santa Clara, CA 95131
Tel: 408 941-8300
E-Mail: [email protected]
Web: www.us-isi.com
ISI Confidential
ISI Confidential
Topics Introduction to ISI
ISI Technology and Test Capabilities
Product Suite
ISI Confidential
Corporate Headquarters
Santa Clara, California17,500 Sq.Ft. Total7,500 Sq.Ft R&D
10,000 Sq.Ft. Manufacturing
ISI Confidential
MMI Systems PTE LTD in Singapore is ISI’s Manufacturing Partner
The MMI Group is a publicly-held company in Singapore providing Contract Manufacturing Services in the form of Precision Engineering Components, Factory Automation Equipment, Electronics (PCB Assembly), Electro-mechanical assembly of Intermediate and Finished products.
Industries covered includes Data Storage, Telecommunications, Computer Peripherals, Optics, Photonics and Semiconductor Equipment.
ISI Confidential
Design Development / Prototype Area/ Assembly Areas
Components Precision Machining
Main Office/ Assembly Areas
370+ Personnel
100 000 sq.ft.
Dedicated to Equipment CM and Automation
MMI Systems: Kaki Bukit, Singapore
ISI Confidential
MMI Class 10K Assembly Area
ISI Assembly Final Test Area
ISI Confidential
ISI Customers Fujitsu Hitachi GST HnT Samsung Headway Teleplan
Western Digital Seagate SFIT TDK/SAE Toshiba Sony Sun Microsystems
ISI Confidential
ISI Production Installed Base
OVER 600+ QST-2002 HSA Production TestersOVER 250+ Blazer-X5B Row Production TestersMultiple Engineering F/A and Reliability Systems
Major Customer A Major Customer B
ISI Confidential
World Wide Support
USA – Integral Solutions Int’l Malaysia – Integral Solutions Int’l Thailand – Integral Solutions Int’l Philippines – Integral Solutions Int’l Japan – Xyratex Japan Singapore – WesTech China – WesTech Korea – Bay Solutions
ISI Confidential
ISI QST Tester in a NutshellQST test equipment for Wafer, Row, Slider, HGA, HSA, and HDD test applications, using a common electronics/software platform:
Static Tests Voice coil, Shorts, Fault Detection, ...
Low Frequency Measurements
Transfer Curve, Amplitude, Resistance, ...High Frequency Measurements
SMAN, SMAN II, AC Noise, Popcorn, FFT, ...
ISI Confidential
Low Frequency MeasurementsMeasures head resistance change versus an externally applied magnetic field through a low frequency channel. The following Low Frequency tests can be performed.
Resistance Transfer curve Stability Bias angle Asymmetry sweep Resistance delta
ISI Confidential
Transverse Transfer Curve
ISI Confidential
Static Tests (HSA / HDA)
As an optional plug-in board for HSA/HDA test applications, verification of the Preamp Chip, Flex, and Voice Coil assembly can be performed. Voice coil measurements Fault detection Current consumption Pin-Pin and Pin-Ground shorts Temperature Sensor control Passive component measurements RDX / RDY offset voltage
ISI Confidential
High Frequency MeasurementsMeasures high frequency read sensor noise as influenced by write, field, temperature, ESD stress, or combinations of those stresses. The following High Frequency tests can be performed
SMAN and SMAN II FFT Frequency Response Glitch After Write (Popcorn /w digitizer) and
simultaneous field sweep AC Noise Test W/R Recovery (/w digitizer)
ISI Confidential
High Frequency Channel Technology 200 Mhz Analog Bandwidth 160 Mhz 10-bit digitizer Real-Time 250 uS Memory per cycle /w pre-trigger Simulates HDD HF Channel (measures from Rdx/Rdy) Smart Threshold Trigger for Digitizer Very Low Noise Channel W/R Recovery < 500 ns 12.5 – 400 Mhz Write Frequency Programmable Last Edge Polarity 2 User Selectable Filters (High-Pass freq defined by customer) Low Cut-Off Frequency 1-3 Mhz (defined by customer)
ISI Confidential
Field Induced InstabilitySoft Kink at 160 Oe
ISI Confidential
Field Induced Instability @ 150 Oe
ISI Confidential
Field Induced Instability @160 Oe
ISI Confidential
Field Induced Instability @ 170 Oe
ISI Confidential
Spectral Maximum Amplitude Noise (SMAN) Test
Patent: US6943545
Soft Kink at 160 Oe
ISI Confidential
Digitizer is The Key to S.M.A.N. Qualifies Three Types of Instability
Events in One Second Test
RMS Noise for broadband noiseMax Amp for rare events such as
Barkh. Jumps and Write Induced Instability
Amp Noise for high probability noise
ISI Confidential
Popcorn/AC Noise tests vs. SMAN
Popcorn/AC noise set a threshold and count pulses exceeding the threshold
Result is a count i.e. 10 or 10,000 Not enough information and not repeatable enough for pass/fail
SMAN digitizes all pulses and gets noise amplitude in uV. Results are repeatable within 15% Allows prediction of drive level performance. Screens out heads that will cause high BER or loss of servo.
ISI Confidential
Spectrum Analysis
ISI Confidential
Product Suite
SLIDER FAB HEAD FAB RELIABILITY ESD
ISI Confidential
Slider Fab Testers
Blazer-X5B Row/Bar Level Blazer-X5S Slider Level DSI-3000 Device Sorter Inspection
ISI Confidential
Blazer-X5B Row/Bar Level Analyzer
ISI Confidential
Blazer-X5S Slider Level Analyzer
ISI Confidential
Blazer-X5 Platform Electronics Uses QST-2002E for all measurements Dual LF simultaneous measurement channels Pad miss-contact detection Four point resistance measurement Up/Down slider selection with single Probe Card Writer resistance measurement Contacts grounded during probing Selectable gain channels Programmable diode clamping High Field Intensity +/- 1350 Oe Field Resolution 0.165 Oe L-Field < 2% Field Uniformity 2%
ISI Confidential
Blazer-X5 System Features Supports Pico and Femto devices Compact footprint Automated device handling Uses process trays as test trays Bar Sizes 30-100 mm Minimum Pad Size 80uM Missing device detection Compact Probe Card (2”x3”) 8 Point Probe Card, 2 sets Probe contacts both writer and reader Simple Probe Card Alignment without tools Active slider pickup nozzle OCR option
ISI Confidential
DSI-3000 Device Sorter Inspection
ISI Confidential
DSI-3000 Features Input: Up to 2 user defined de-bond trays or 10 standard 2x2 Waffle Trays* Output: Up to 20 standard 2x2” Waffle Trays* Slider not flat in output tray:...............<0.5% Unable to pick up slider:....................<0.5% Sliders dropped:.................................<0.01% Sliders lost:.........................................0% Uptime:...............................................>98% Semi-Auto Nozzle Verification:...........Yes Semi-Auto Nozzle Calibration:...........Yes 1, 4 or 9 Point tray calibration:...........Yes ESD Safe:...........................................Yes Application Dependent* UPH (Femto/Pemto w/ OCR):............2500 Unread OCR:......................................<0.1% Mis-Read OCR:..................................<0.05%
*Note: Input/Output side is user defined
ISI Confidential
Head Fab Products
QST-2002 table top unit Universal tooling interface Available toolings for HGAs, HSAs, HDAs Optional magnet configurations QST-2002HF
ISI Confidential
QST-2002 SYSTEM
ISI Confidential
QST-2002 Toolings
ISI Confidential
Optional Magnet Configurations
High Field Magnet
Side Field Magnet
ISI Confidential
QST-2002 Technical Features
Low Noise < 20 uV Pk-Pk Dual DC Channel High Accuracy/Repeatability Adjustable Field Angle 360° High Field Intensity +/- 1000 Oe Uniform Field < 1% High Write Current Open Architecture Software
ISI Confidential
QST-2002HF High Field QST System
ISI Confidential
QST-2002HF Technical Features
+/- 15,000 Oe Field Blazer-X5 Platform Air Cooled Magnet Support standard AC Channel Analysis 0-90 Deg Rotation Standard 2x HGA Tooling Support
ISI Confidential
Sample Test Plots
Transverse Transfer Curve
Longitudinal Transfer Curve
ISI Confidential
Thermal Reliability Products
Blazer-X5L Row/Bar Level Lifecycle tester QST-2002 /w 8x Temperature Control
Module QST-2002RT /w 12x Temperature Control
Module
ISI Confidential
Blazer-X5L Row/Bar Lifecycle Tester
Patent: US6943546
ISI Confidential
Blazer-X5L Electrical Features
Temperature up to 100° C with <1° C Accuracy Bias Current/Voltage selectable Tests up to 96 elements at a time Writer Stress capable 200 Mhz AC Channel capable Uses QST-2002E for all measurements
ISI Confidential
QST-2002 with 8x Tooling
QST-2002 /w 1x and 8x Temp Control Module
QST-2002 with 1x Tooling
ISI Confidential
QST-2002 /w Temp. Control Module
Unique 1x and 8x Head Hot Plate Design Max Temperature 250° C 1° C Temperature Accuracy .01° C Temperature Stability 8x Cartridge Design Independent Bias current/voltage control for all
heads
ISI Confidential
1x and 8x Hot/Cold Test System
1x Hot Cold Plate on Gen2 2x Platform
ISI Confidential
QST-2002 with Hot/Cold Module
Unique 1x and 8x Head Hot Plate Design Temperature 5-120° C 1° C Temperature Accuracy Cartridge Design Independent Bias current/voltage control for all
heads
ISI Confidential
QST-2002RT /w 12x Temp Control Module
Hot/Cold Option /w Humidity Control
Hot Only Option
ISI Confidential
QST-2002RT Temp Range (Hot-Only):......ambient to 250° C Temp Range (Hot/Cold):..............-20° to 80° C Humidity Control:................Yes (Hot/Cold only) Accuracy:......................................................5% Stability:..................................................0.25° C Control:...........................................Closed Loop Gen3 2xBar Electronics Front-end Dual 6xHGA Cartridges HGA Cartridges customizable for different head types and configurations Offline HGA mounting Simultaneous Electrical Stress with Temperature Electrical Stress includes any combination of Bias, Bias Pulsing, Write,
DFH, or Field Stress Full LF and HF measurement capability with short interconnections
ISI Confidential
Temperature Test
Transfer Curve
QST-2002 /w Temp. Control Test Results
ISI Confidential
Accelerated Life Test @ 5.5 Days
Resistance and Amplitude Deteriorating after 5.5 Days of elevated temperature (100C) and elevated VBias
ISI Confidential
ESD Products
EPS-100 ESD/CDM Pulse System ESD Waveform Modules
D-CDM (Direct Charged Device Model) HBM (Human Body Model) MM (Machine Model)
EPS-100 ESD/CDM /w Blazer-X5B
ISI Confidential
ESD/CDM Pulse System /w D-CDM Cartridge
Patent Pending
EPS-100 ESD/CDM TESTER
ISI Confidential
EPS-100 ESD/CDM Tester /w Blazer-X5B
DCDM Module on Blazer-X5B
EPS-100 on Blazer-X5B
ISI Confidential
EPS-100 Available Waveforms
ISI Confidential
EPS-100 ESD/CDM Pulse System
Bipolar Voltage +/- 100 V High Resolution < 3 mV In-Situ Measurement Built-in CT-6 Waveform Monitor (D-CDM) Simple conversion between Waveform Modules Easy conversion between HGA products
ISI Confidential
Direct-CDM Sweep
50010001500
40
50
60
0.5
1.0
40
50
60
80
100
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
E SD P ro file C u rveB ia s : 5 .0 P a r t ID : H e a d : F a rH d 0
Amp
At T
est (
µV)A
VGR
es
ista
nc
e (
Oh
ms
)AV
GP
opco
rnA
VG
Noi
se A
mp
(µV)
MAX
Ma
x N
ois
e A
mp
(µ
V)M
AX
E P S -DCDM E S D (V )
P OS NE G
-2500
-2000
-1500
-1000
-500
0
500
1000
1500
-150 -100 -50 0 50 100 150
Transverse Transfer C u rveB ia s : 5 .0 P a r t ID : P a r tID H e a d : F a rH d 0
Am
plit
ud
e (
uV
)
M agnetic F ield (O e)
Reverse
-1000
-750
-500
-250
0
250
500
750
1000
0.0 2.5 5.0 7.5 10.0 12.5 15.0
P o pco rn P u lsesS ub T itle
Am
plit
ud
e (
uV
)
Tim e (uS )
519-1 520-1 523-3 524-2 525-2 526-1 527-1
528-4 530-2 531-1 532-3 533-4 534-4 535-6
25
50
75
100
125
150
175
-150 -100 -50 0 50 100 150
Spectral M axim u m Am plitu de N o ise P lo tP a r t ID : P a r tID H e a d : 0
No
ise
Am
plit
ud
e (
µV
)
F ield (Oe)
Noise A m p M ax Noise A m p
CDM Failure Threshold at 3.5V 25% lower than Amp
Failure at 5V
ISI Confidential
Summary
Common test capability from Bar/Slider to Drive Most Universal QST Tester available Field-proven in Engineering, Manufacturing and
Failure Analysis Open modular-design system Low cost, high throughput Manufacturing
solution Most advanced High Frequency Channel
capability available