Lawn Tractor Manual

8/6/2019 Lawn Tractor Manual

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SEAl, S

ODEL NUMBER 917.252580 OWNER'SMANUALoAssemblyOperationCustomer ResponsibilitiesService and AdjustmentsRepair Parts

Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1_800-659-5917


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SAFETY RULESafe Operation Practices for Ride-On Mowers _IMPORTANT; THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTSFAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATHI. GENERAL OPERATION

Read, understand, and follow all instructions in the manualarrd on the machine before starting.Only allow responsible adults, who are familiar with theinstructions, to operate the machine_Clear the area of objects such as rocks, toys, wire, etc,which could be picked up and thrown by the blade

Be surethe area is clear ofother people before mowing. Stopmachine if anyone enters the area.Never carry passengers.

Do not mow in reverse unless absolutely necessary Alwayslook down and behind before and while backingBe aware of the mower discharge direction and do not pointit at anyone Do not operate the mower without either theentire grass catcher or the guard in place

Slow down before turning. Never leave a running machine unattended. Always turn offblades, set parking brake, stop engine, and remove keysbefore dismounting. Turn off blades when not mowing

Stop engine before removing grass catcher or uncloggingchute. Mow only in daylight or good artificial light Do not operate the machine while under the influence ofalcohol or drugs

Watch for traffic when operating near or crossing roadwaysUse extra care when loading or unloading the machine intoa trai ler or truck.

n. SLOPE OPERATIONSlopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury or death.All slopes require extra caution. If you cannot back up theslope or if you feel uneasy on it, do not mow it.DO:

Mow up and down slopes, not across_ Remove obstacles such as rocks, tree limbs, etc_ Watch for holes, ruts, or bumps. Uneven terrain couldoverturn the machine_ Tall grass can hide obstacles_ Use slow speed. Choose a low gear'so that you will not haveto stop or shift while on the slope. Follow the manufacturer's recommendations for wheel

weights or counte_A,eights to improve stability. Use extra care with grass catchers or other attachments.These can change the stability of the machine_ Keep all movemertt on the slopes slowand gradual Do notmake sudden changes in speed or direction_

Avoid starting or stopping on a slope. If tires lose traction,disengage the blades and proceed slowly straight down thestope_DO NOT: Donot turn onslopes unless necessary, and then, turn slowlyand gradually downhill, if possible_ Do not mow near drop-offs, ditches, or embankments. Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in. Do not mow on wet grass_ Reduced traction could cause

sliding_ jDo not try tostabilize the machine by puttingyour foot ontheground. Do not use grass catcher on steep slopes.

Ul. CHILDRENTragic accidents can occur if the operator is not alert to tpresence of children.. Children are often attracted to tmachine and the mowing activity. Never assume thchildren will remain where you last saw them_

Keep children out of the mowing area and under the watchfcare of another responsible adultBe alert and turn machine off if children enter the areaBefore and when backing, look behind and down for smchildren.Never carry children. They may fall off and be seriousinjured or interfere with safe machine operation.Never allow children to operate tile machineUse extra care when approaching blind corners, shrubtrees, or other objects that may obscure vision.

IV. SERVICEUse extra care inhandling gasoline and other fuels. They aflammable and vapors are explosive.

Use only an approved containerNever remove gas cap or add fuel with the engirunning. Allow engine to cool before refueling Do nsmoke.Never refuel the machine indoors.Never store the machine or fuel container inside whethere is an open flame, such as a water heater.Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tigand keep equipment in good conditionNever tamper with safety devices Check their propoperation regularly.

Keep machine free ofgrass, leaves, or other debris build-uClean oil or fuel spillage. Allow machine to cool befostodng_Stop and inspect tile equipment if you strike an objeRepair, if necessary, before restartingNever make adjustments ol repairs with the engine runniGrass catcher components are sub ect towear, damage, adeterioration, which could expose moving parts or aloobjects to be thrown. Frequently check components areplace with manufacturer's recommended parts, when nessary_Mower blades are sharp and can cut. Wrap the blade(s)wear gloves, and use extra caution when servicing them_

Check brake operation frequently. Adjust and servicerequired.Look for this symbol to point out impor-tant safety precautions, It meansCAUTIONIII BECOME ALERTIII YOURSAFETY IS INVOLVED.

A CAUTION: Always disconnect spark plugwire and place wire where it can not contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs.WARNING A

The engine exhaust from this product con-tains chemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm.

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CONGRATULATIONS on your purchase of a SearsTractor. it has been designed, engineered and manufac-tured to give you the best possible dependability andperformance_Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService Center/Department. We have competent, well-trained technicians and the proper tools to service or repairthis tractor.Please read and retain this manual The instructions willenable you to assemble and maintain your unit properly.Always observe the "SAFETY RULES".MODELNUMBER 917,252580SERIALNUMBERDATEOFPURCHASETHE MODELAND SERIAL NUMBERS WILL BE FOUNDON A PLATE UNDER THE SEAT.YOUSHOULDRECORDBOTHSERIALNUMBERANDDATE OF PURCHASE AND KEEPIN A SAFE PLACEFOR FUTURE REFERENCE.

PRODUCT SPECIRCAT ONSHORSEPOWER: 15 5GASOLINE CAPACITY 3r5 GALLONSAND TYPE: UNLEADED REGULAROIL TYPE (API'SF/SG): SAE 10W_30 (above 32F)SAE 5W-30 (below 32F)OIL CAPACITY: W/FILTER: 40 PINTSW/O FILTER: 35 PINTS

=_PARK PLUG: CHAMPION RCt2YC(GAP: ,040")

VALVE CLEARANCE: NOT ADJUSTABLEGROUND SPEED (MPH): FORWARD:1st 1 12nd 1,53rd 2 34th 3 55th 4 56th 5 7REVERSE: 1,8TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSICHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTSBLADE BOLT TORQUE: 30-35 FT LBS

MAINTENANCE AGREEMENTA Sears Maintenance Agreement is available on this prod-uct. Contact your nearest Sears store for details.CUSTOMER RESPONSUBILITnESo Read and observe the safety rules

Follow a regularschedule in maintaining, caring forandusing your tractor.Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws(if any), If a spark arrester is used, it should be maintainedin effective working order by the operator.In the state of California the above is required by law(Section 4442 of the California Public Resources Code)Other states may have similar laws, Federal laws apply onfederal lands, A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual)

LIMRTED TWO YEAR WARRANTY ON CRAFTSMAN RiDiNG EQUmPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanshipThis Warranty dues not cover:Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etcTire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glassRepairs necessary because of operator abuse, negligence, improper storage or accident or the fai lure to maintain theequipment according to the instructions contained in the owner's manual.Riding equipment used for commercial or rental purposes.

UMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no chargeIN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROMTHE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TOYOUR NEAREST SEARS SERVICE CENTER. (IN*HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYSFROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLYWHILE THIS PRODUCT IS IN THE UNITED STATESThis Warranty gives you specific legal rights, and you may also have other rights which may vary from state tostate

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 601793


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=FABLE OF CONTENTSSAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 16-19WARRANTY .................................................................. 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY ............................................................. 7-10OPERATION .......................................................... 11-15

MAINTENANCE SCHEDULE .....................................SERVICE AND ADJUSTMENTS ........................... 20-STORAGE ...................................................................TROUBLESHOOTING ........................................... 26-REPAIR PARTS - TRACTOR ................................ 30-REPAIR PARTS - ENGINE .................................... 48-PARTS ORDERING/SERVICE ............... BACK COVE

iNDEX AAccessories ......................................................Adjustments:Brake .............................................................2Carburetor ..........................................24MowerFrent-To-Back ..............................21Side-To-Side ...................................1Throttle Control Cable .....................24Air Filter, Engine ...........................................8Air Screen, Engine ............................... 19Assembly .......................................................-10

BBattery:Charging ..............................................Cleaning ...........................................................7Starting with Weak Battery ........... 23Storage ........................................................5Terminals ...................................... 17Belt: Motion Drive

Removal/Replacement ........... 22Mower Belt(s)Removal/Replacement ........... 22Blade:Sharpening ................................ 17Replacement .......................................17

Brake Adjustment ..........................................2C

Carburetor Adjustment ................................4Controls, Tractor ...................................... 12Customer Responsibilities .................6-19

Engine:Air Filter ..............................................8Air Screen ..........................................9Cooling Fins ..................................19Engine Oil ............................ 14,18Fuel Filter ................................................9Spark Plug(s) ....................................9Tractor:.Battery ...................................... 17Blade .....................................................7Lubrication Chart .............................6Ma#rtenance Schedule ............. 16Tire Care ..............................9,17,23Transaxle ...................................... 18

Cutting Height, Mower ................................3E

Electrical:Interlocks and Relays .........................3Schematic ................................................9Widng Diagram ............................. 30

Engine:Air Filter .......................................... 18Air Screen ........................................ 19Cooling Fins .................... :................19Oil Change ..........................................18Oil Level ...................................................4Oil Type ....................................... 14,18Preparation ............................................4Repair Parts .....................................8-53Starting ..............................................15Storage ..............................................25

FFilter:

Air Filter .......................................... 18Fuel .................................................... 19Fuel:

Type ............................................. 14Storage ........................................... 25Fuse ..............................................................3

HHood Removal/Installation ......................23

LLeveling Mower Deck ..................................1Lubrication:Chart .....................................................6

Engine ......................................................8M

Maintenance Schedule ...............................6Mower:

Adjustment, Front-to-Back ........... 21Adjustment, Side-to-Side .......................1Blade Replacement .. ........ ........ . 17Blade Sharpening ................................7Cutting Height ..........................................3Installation .............................................0Operation ..............................................4Removal .............................................20

Mowing Tips .................................................5Muffle[ .........................................................19

Spark Arrester. ....................................,38O

Oi!:Cold Weather Conditions ........ 14,18Engine ..................................................18Storage ........................................................5

Operation .................................................1-15Operating Mower ......................................14

Options:Accessories ...................................Spark Arrester ......................... 3

PParking Brake ................................... 12-Parts Bag ............................................Pads, ReplacementJRepair ...............30-Product Specifications ............................

RRepair Parts ........................................30-

SSafety Rules .............................................Seat ............................................................Service and Adjustments ................20-Carburetor .........................................Fuse ................................................Hood Removal/Installation ............Motion Drive Belt

Removal/Replacement ............Mower Belt(s)Removal/Replacement ...........Mower AdjustmentFront-to-Back ..........................Side-to-Side ...............................Mower Removal/Instal lation ........Tire Care ....................................8,17,

Slope Guide Sheet965Spark Plug(s) .......................................Specifications ...........................................Starting the Engine ..............................4Steering Wheel ........................................Stopping the Tractor ..........................Storage ........................................... ............

TThrottle Control Cable Adjustment ......Tires ................................................ 9,17,Troubleshooting Chart .......................26-Transaxle ..................................................

WWarranty ...................................................Wiring Diagram .......................................Wiring Schematic ...................................

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ACCESSORIES AND ATTACHMENTSThese accessories and attachments were available through most Sears retai l outlets and service centers when the tractor was purchasedMost Sears stores can order these items for you when you provide the model number of your tractor

ENGINESPARK PLUG

MAINTENANCEGAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER% BLADES BELTS

PERFORMANCESears offers a wide variety of attachments that fit your tractor Many ofthese are listed below with brief explanations of how they can helpyou This list was current at the time of publication; however, i t may change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for theaccessories and attachments that ere available for your tractor.Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching

AERATOR promotes deep root growth for a healthy lawn Ta-pered 2.5-inch steel spikes mounted on lO-inch diameter discspuncture holes in soil at close intervals to let moisture soak inSteel weight tray for increased penetration.BAGGER lets you collect grass clippings and leaves for ahealthier, heater looking lawn Two Permanex containers hold30-gallon plastic bagsBLIMPER protects front end of tractor from damagerCARTS make hauling easy Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and dollyCORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips. 150 Ib. capacity weight tray.EASY OIL DRAIN VALVE makes oil changes easier, fasterFRONT NOSE ROLLER canters in front of mower deck to reducechances of "scalping" on uneven terrainGANG HITCH lets you tow 2 or3 puIFbehind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments)GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain For mower decks not soequipped,MULCH RAKE/DETHATCHER loosens soil and f lips thatch andmatted leaves to lawn surface for easy pickup Twenty spring tineteeth. Useful to prepare bare areas for seeding. Available for frontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper Mounts behind tractorMULCHING CLOSE-OUT PLATE KIT, once installed, lets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades For models not equipped as 3-in-1 Convertiblemowers See "MOWER" in the Repair Parts section of thismanual.RAMP TOPS AND FEET let you load and unload tractor from apickup truck Use with 2 x 8 or 2 x 10 lumberROLLER for smoother lawn surface. 36-inch wide, 18-inchdiameter water-tight drum holds up to390 Ibs.of weight Roundededges prevent harm to tuff. Adjustable scraper automaticallycleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wideblade clears 42-inch path when angled left or right Raises, lowerswith side lever. Adjustable skids; replaceable, reversible scraperbar, (Use with tire chains and wheel weights and/or rear drawbarweight.)SNOWTHROWER has 40-inch swath Drum-type auger handlespowdery and wet]heavy snow_ Mounts easily with simple pinarrangement Discharge chute adjusts from tractor seat 6-inchdiameter spout discharges snow 10 to 50 feet. Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight.)SPRAYERS use 12-volt DC electric motor that connects to thetractor battery or other 12-volt source, includes booms forautomatic spraying and hand held wand for spot spraying. Wandhas adjustable spray pattern. For applying herbicides, insecti-cides, fungicides and liquid fertilizersSPREADEPJSEEDERS make seeding, ferti lizing, and weed kil l-ing easy, Broadcast spreaders are also useful for granular de-icers and sandSWEEPERS let you collect grass clippings and leavesTILLER has 5hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue, Tiller has its own built- inl ift and depth control system and does NOT require a sleeve hitchFits any lawn, yard or garden tracton Simply hook up to the tractordrawbar and go! Optional accessories convert unit fordethatching, aerating, hi lling., without toolsTIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding traction.TRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility_ Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl sides and windshields for use as sunprotector in summer Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;12-volt amber caution light for mounting on cab top.VACS for powerful collection of heavy grass clippings and leavesOptional wand attachment to pick up debris in hard-to-reachplaces VAC/CHIPPER includes a chipper-shredderWEIGHT BRACKET for drawbar for snow removal applicationsUses (1) 55 Ib weighLWHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials.

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CONTENTS OF HARDWARE PACKParts Bag contents shown full size

(1) Shoulder Bolt5/16-18

(1) Knob

(1) Washer17/32 x 1-3/16 x 12 G_(1) LargeFiat Washer

(3)O Tinnermanlips

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Locknut 3/8-24

Q(1) Locknut 5/16-18(2) Screws#10 x 5/8 (2) LockWashers#10

(2) Weld Nuts #10(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4(2) Washers9/32 x 5/8x 16 Ga_

(2) Hex Nuts 1/4-20

(2) LockWashers 1/4

Parts packed separately in carton

SteeringWheel

Seat

MulcherPlate

OwneCs Manual

C1VideoCassette

Pads Bag

Parts bag contents not shown full size(2) Shoulder (2) Center-Bolts lock Nuts

Assemblies

SteeringWheelInsert

(2) Gaugeheels

(_) (2)Washers 3/87/8 x 14 Gauge

I Steering

ExtensionShaft

Steering WheelAdapter

(2) Keys

Slope Sheet6

SteeringSleeve


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ASSEMBLYYour new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper tightness.TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assembly easier. Standardwrench sizes are listed(2) 7/16" wrenches(1) 1/2" wrench(I) 9/16" wrenchUtility knifeWhen right or left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel).

3/4" Socket w/drive ratchetTire pressure gaugePhillips Screwdriver

TO REMOVE TRACTOR FROM CARTONUNPACK CARTON Remove all accessible loose parts and parts cartonsfrom carton (See page 6).

Cut, from top to bottom, along lines on all four cornersof carton, and lay panels flaL= Check for any additional loose parts or cartons and

remove_

BEFORE ROLLING TRACTOR OFFSKmDATTACH STEERING WHEEL (See Fig. 1)PREASSEMBLE SLEEVE TO STEERING WHEEL(See Fig. 1 Inset)

Install sleeve retainer clips, evenly spaced aroundsteering wheel hub, with formed tabs toward the out-side of hub.Press or lightly tap retainer clips fully onto steeringwheel hubPress steering sleeve fully onto steering wheel hub andclips,

ASSEMBLE EXTENSION SHAFT, Slide extension shaft onto lower steering shaft, Alignmounting holes in extention and lower shafts andinstall 5/16 hex bolt and IocknuL Tighten securely.IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO18-22FT LBSTORQUE.INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing

straight forward.

SLEEVE

jADAPTEREXTENSIONSHAF!"

5116 HEX BOLT

STEERINGSLEEVE

FIG. 1

Slide steering wheel adapter onto steering shaft exten-sion Position steering wheel and sleeve assembly so crossbars are horizontal (left to right) and slide onto adapter. Assemble large flat washer and 3/8-24 Iocknut andtighten securely. Snap steering wheel insert into center of steeringwheel. Remove protective plastic from tractor hood and grill.IMPORTANT: CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID

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ASSEMBLYTO ROLL TRACTOR OFF SKID (See Fig. 7). Raise attachment lift lever to its highest position_o Release parking brake by depressing clutch/brakepedal

Place gearshift lever in neutral (N) position.Roll tractor backwards off skid. Remove banding holding discharge guard up againsttractor.CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-nals. Before connecting battery, re-move metal bracelets, wristwatchbands, rings, etc.Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

Lift hood to raised position_ Open terminal access doors, remove terminal protec-tive caps and discard. if this battery is put into service after month and yearirrdicated on label (label located between terminals)charge battery for minimum of one hour at 6-10 amps. First connect RED battery cable to positive (+) batteryterminal with hex bolt, flat washer', lock washer and hexnut as shown. Tighten secure Connect BLACK grounding cable to negative (-) batteryterminal with remaining hex bolt, flat washer, lockwasher and hex nut. Tighten securely.. Close terminal access doors_Use terminal access doors for: Inspection for secure connections (to tighten hard-

ware)_ inspection for corrosion. Testing battery. Jumping (if required)_o Periodic charging_

DISCARD TERMINAL LOCK FLATPROTECTIVE CAP HEX WASHER WASHERNUT

TERMINAL ,"_ACCESSDOOR

HEX'BOLT

POSITIVE(RED)CABLE

NEGATIVE(SLACK)CABLE

VENTHOLE(KEEP CLEAN)

FIG. 2

INSTALL SEAT (See Fig. 3)Adjust seat before tightening adjustment knob. Remove cardboard packing on seat pan_

Place seat on seat pan and assemble shoulder bo Assemble adjustment knob and flat washer looseDo not tighten_ Tighten shoulder bolt securely_ Lower seat into operating position and sit on seat.o Slide seat until a comfortable position is reached whi

allows you to press clutch/brake pedal all the wdown, Get off seat without moving its adjusted position_o Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDERBOLT\

ADJUSTMENTKNOBFIG. 3

FLAT WASHER

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ASSEMBLYCHECK TIRE PRESSUREThe tires on your tractor were overinflated at the factory forshipping purposes. Correct tire pressure is important forbest cutting performance Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual.CHECK DECK LEVELNESSFor best cutting results, mower housing should be properlyleveled.. See '`TO LEVEL MOWER HOUSING" in theService and Adjustments section of this manualCHECK FOR PROPER POSITION OF ALLBELTSSee the figures that are shown for replacing motion andmower blade drive belts in the Service and Adjustmentssection of this manual. Verify that the belts are routedcorrectly.CHECK BRAKE SYSTEMAfter you learn how to operate your tractor, check to seethat the brake is properly adjusted. See '`TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual

ASSEMBLE GAUGE WHEELS TO MOWERDECK (See Fig. 4)Assemble gauge wheels with tractor on a flat level surtace_ Adjust mower to desired cutting height (See "TO AD-JUST MOWER CUTTING HEIGHT" in the Operationsection of this manual).o With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground. Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer and 3/8-16 Iocknut andtighten securely., Repeat for opposite side installing gauge wheel insame adjustment hole.

GAUGE WHEELMOUNTINGBRACKET

3/8-16LOCKNUT""-- _"3/SWASHER

GAUGE WHEEL"FIG. 4

BOLT


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LYINSTALL MULCHER PLATE (See Figs.5 & 6)= Install two latch hooks to mulcher plate using sclew,washer, lock washer, and weld nut as shown.NOTE: Pre-assemble weld nut to latch hook by insertingweld nut from the top with hook pointing down_ Tighten hardware securely.. Raise and hold deflector shield in upright position. Place front of mulcher plate ovel front of mower deckopening and slide into place, as shown.

Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove dischargeguard from mower', Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation,

DEFLECTORSHIELD

FIG. 6

LATCHHOOKS

TO CONVERT TO BAGGING ORDISCHARGINGSimply remove mulcher piate and store in a safe place.Your mower is now ready for discharging or installation ofoptional grass catcher accessory,

WELD NUTFRONHOOK POINTSDOWN

LOCKWELD WASHERNUT\_ SCREW

LATCHHOOKHOOK

WASHER

MULCHERPLATE

LOCKWASHERWELDNUT

FIG. 5

,/CHECKLISTBEFORE YOU OPERATE AND ENJOY YOUR NETRACTOR, WE WISH TO ASSURE THAT YOU RECEIVTHE BEST PERFORMANCE AND SATISFACTION FROTHIS QUALITY PRODUCTPLEA SE REVIEW THE FOLL0 WING CHECKL IST:,/ All assembly instructions have been completed.,/ No remaining loose parts in carton.,/ Batteryis properly prepared and charged. (Minimu1 hour at 6 amps).,/ Seat is adjusted comfortably and tightened securel#" All tires are properly inflated. (For shipping purposethe tires were overinflated at the factory)..v" Be sure mower deck is properly leveled side-to-sidfront-to-rear for best cutting results. (Tires mustproperly inflated for leveling).v" Check mower and drive belts. Be sure they are routproperly around pulleys and inside all belt keepers..,/ Check wiring. See that all connections are still secuand wires are properly clamped.WHILE LEARNING HOW TO USE YOUR TRACTOR, PAEXTRA ATTENTION TO THE FOLLOWING IMPORTANITEMS:,/ Engine oil is at proper level.,/ Fuel tank is filled with fresh, clean, regular unleadegasoline.,/ Become familiar with all controls - their location afunction_ Operate them before you start the engine,/ Be sure brake system is in safe operating condition

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OIPIERATIONThese symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKEDLOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENTCLUTCH ENGAGED

LHIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

SIPARKING BRAKEIGNITION

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Models only)11


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OPERATIONKNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments, Sathis manual for future reference.

ATTACHMENT LIGHT SWITCHCLUTCH SWITCH POSITIONAMMETER IGNITION

SWITCHPOSITION

THROTTLE/CHOKE CONTROL LIFT LEVERPLUNGER

CLUTCH/BRAKEPEDAL

ATTACHMENTLIFT LEVER

PARKING BRAKELEVER

HEIGHTADJUSTMENTKNOBGEARSHIFTLEVER

FIG. 7Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH - Used to engage mowerblades or other attachments mounted to your' tractor_ATTACHMENT LIFT LEVER - Used to raise and lowermower deck or other attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used for declutching andbraking the tractor and starting the engine.HEIGHTADJUSTMENT KNOB - Used to adjustthe mowerheight.LIGHT SWITCH - Turns the headlights on and off.AMMETER - Indicates charging (+) or discharging (-) ofbattery.

GEARSHIFT LEVER - Selects the speed and directionthe tractor.IGNITION SWITCH - Used to start and stop the enginePARKING BRAKE LEVER - Locks clutch/brake pedal inthe brake positionTHROTTLE/CHOKE CONTROL - Used for starting ancontroling engine speed,LIFT LEVER PLUNGER - Used to release attachmentlever when changing its position,

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OPERATmONThe operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operating yourtractor or performing any adjustments or repairs. We recommend a wide vision safety maskover the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 8)Your tractor is equipped with an operator presence sensingswitch When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine,= Depress clutch/brake pedal into full "BRAKE" positionand hold,

Place parking brake lever in "ENGAGED" position andrelease pressu re from clutch/brake pedal. Pedal shouldremain in "BRAKE" position Make sure parking brakewil l hold tractor secure.

STOPPING (See Fig. 8)MOWER BLADES + Move attachment clutch switch to "DISENGAGED"

position,GROUND DRIVE -

Depress clutch/brake pedal into full "BRAKE" position. Move gearshift lever to neutral (N) position+ENGINE - Move throttle control to slow () position.NOTE: Failure to move throttle control to slow 0 positionand allowing engine to idle before stopping may causeengine to "backfire".o Turn ignition key to "OFF" position and remove key.Always remove key when leaving tractor to preventunauthorized use+

Never use choke to stop engine+NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas+++,+to oomletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc+TO USE THROTTLE CONTROL (See Fig. 8)Always operate engine at full throttle,

Operating engine at less than full throttle reduces thebattery charging rate+o Full throttle offers the best bagging and mower perfor-mance+

TO MOVE FORWARD AND BACKWARD(See Fig. 8)The direction and speed of movement is controlled by thegearshift lever

Start tractor with clutch/brake pedal depressed andgearshift lever in neutral (N) position+ Move gearshift lever to desired position.o Slowly release clutch/brake pedal to start movement,IMPORTANT: BRING TRACTOR TO A COMPLETE STOPBEFORE SHIFTING OR CHANGING GEARS. FAILURETO DO SO WILL SHORTEN THE USEFUL LIFE OF YOURTRANSAXLE+

ATTACHMENTTHROTFL_ CLUTCH SWITCHCHOKE PUSH-INTO PULL-OUTTOCONTROL "DISENGAGE .... ENGAGE"

_EIGHTADJUSTMENTKNOB_

"BRAKE"POSITION GEARSHIFT

CLUTCH/BRAKEPEDAL "DRIVE"POSITION

PARKINGBRAKE"DISENGAGED .... ENGAGED"POSITION POSITIONFIG. 8

TO ADJUST MOWER CUTTING HEIGHT(See Fig. 8)The cutting height is controlled by turning the height adjust-ment knob in desired direction.

Turn knob clockwise ((_d) to raise cutting height Turn knob counterclockwise (_'_)to lower cutting

height+The cutting height range isapproximately 1-1/2" to 4" Theheights are measured from the ground to the blade tip withthe engine not running These heights are approximateand may vary depending upon soil conditions, height ofgrass and types of grass being mowed, The average lawn should be cut to approximately 2-1/2inches during the cool season and to over 3 inchesduring hot months_ For healthier and better lookinglawns, mow often and after moderate growth For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired height,13


14/28

OPERATIONTO TRANSPORTO OPERATE MOWER (See Fig. 9)

Your tractor isequipped with an operator presence sensingswitch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutch engaged willshut off the engine_= Select desired height of cuLo Lower mower with attachment lift control Start mower blades by engaging attachment clutchcontrol TO STOP MOWER BLADES - disengage attachmentclutch control.

CAUTION: Do not operate the mowerwithout either the entire gross catcher,on mowers so equipped, or the dis-charge guard in place.ATTACHMENT CLUTCHSWITCH PULL-OUTTO"ENGAGE"

ATTACHMENTLIFT LEVERHIGH POSITION

PUSH-IN /_TO"DISENGAGE"

DISCHARGEGUARDFIG. 9

TO OPERATE ON HILLS

I ,_ CAUTION: Do not drive up or downhills with slopes greater than 15anddo not drive across any slope. Choose the slowest speed before starting up or downhills_ Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever toslower position. If stopping is absolutely necessary, push clutch/brakepedal quickly to brake position and engage parkingbrake. Move gearshift lever to 1st gear. Be sure you haveallowed room for tractor to roll slightly as you restartmovement.. To restart movement, slowly release parking brakeand clutch/brake pedal.

Raise attachment lift to highest position with attachment lift control.o When pushing ortowing your' tractor, be sure gearshlever is in neutral (N) position.o Do not push or tow tractor at more than five (5) MPHNOTE: To protect hood from damage when transportinyour tractor on a truck or atrailer, be sure hood isclosed ansecured to tractor. Use an appropriate means oftying hoto tractor' (rope, cord, etc.).BEFORE STARTING THE ENGBNECHECK ENGINE OiL LEVEL (See Fig. 14) The engine in your tractor has been shipped, from tfactory, already filled with summer weight oil.

Check engine oil with tractor on level ground.o Unthread and remove oil fill cap/dipstick; wipe oil oReinsert the dipstick into the tube and rest oil fill cap

the tube. Do not thread the cap onto the tube. Removand read oil level. If necessary, add oil until "FULmark on dipstick is reached. Do not overfill. For cold weather operation you should change oileasier starting (See "OIL VISCOSITY CHART" in thCustomer Responsibili ties section of this rnanual). To change engine oil, see the Customer Responsibilties section in this manual.ADD GASOLINE* Fill fue! tank_ Use fresh, clean, regular unleadegasoline_ (Use of leaded gasoline will increase carboand lead oxide deposits and reduce valve life).IMPORTANT: WHEN OPERATING IN TEMPERATURESBELOW 32F(0C), USE FRESH, CLEAN WINTER GRADGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTINGWARNING: Experience indicates that alcohol blendefuels (called gasohol or using ethanol or methanol) cattract moisture which leads to separation and formationacids during storage. Acidic gas can damage the fusystem of an engine while in storage. To avoid enginproblems, the fuel system should be emptied before stoage of 30 days or longer. Drain the gas tank, start tengine and let it run until the fuel lines and carburetor aempty. Use fresh fuel next season. See Storage Instrutions for addit ional information. Never use enginecarburetor cleaner products in the fuel tank or permanendamage may occur_& CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anypilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

* Make all turns slowly 14


15/28

OPERATmONTO START ENGINE (See Fig. 9)When starling engine for the first time or if engine has runout of fuel, it will take extra cranking time to move fuel fromthe tank to the engine Depress clutch/brake pedal and set parking brake., Place motion control lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position.o Move throttle control lever to choke (JXJ) position forcold engine start. For warm engine start, move throttlecontrol to fast (,{_) position. Insert key into ignition and turn key clockwise te"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteenseconds per minute If engine does not start afterseveral attempts, move throttle control to fast (_)position, wait a few minutes and try again

When engine starts, slowly move throttle control leverto desired running speed Allow engine to warm up for a few minutes beforeengaging drive or attachments.IMPORTANT: COLD STARTING FOR HYDRO (BELOW40F) - AFTER STARTING ENGINE AND BEFOREDRIVING, LET TRANSMISSION WARM UP FOR ONE (1)MINUTE BY PLACING MOTION CONTROL LEVER INNEUTRAL (N) POSITION AND RELEASING CLUTCH/BRAKE PEDAL.NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32F), the carburetor fuel mixturemay need to be adjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manualMOWING TIPS

Tire chains cannot be used when the mower housing isattached to tractor Mower should be properly leveled for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual

The left hand side of mower should be used for trim-ming_Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of themachine.. This will result in a more even distribution ofclippings and more uniform cutting.

When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences driveways, etc. After one or two rounds, mowin the opposite direction making left hand turns untfinished (See Fig 10)., If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings. Make first cut relatively high; the second to thedesired height.Do not mow grass when it is wet Wet grass will plugmower and leave undesirable clumps Allow grass todry before mowing_

Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material. Regulate ground speed by select-ing a low enough gear to give the mower cuttingperformance as well as the quality of cut desiredWhen operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used

f1c---"

FIG. 10MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fall onto the lawn they will disperse into the grassand not be noticed. Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades.

Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching actionThe best time to mow your lawn is the early afternoon.At this time the grass has dried and the newly cut areawill not be exposed to the direct sun. For best results, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig. 11)_ For extremely heavy mulching,reduce your width of cut on each pass and mow slowlyCertain types of grass and grass conditions may re-quire that an area be mulched a second time to com-pletely hide the clippings. When doing a second cut,mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mownorth to south one week then change to east towest thenext week. This will help prevent matt ing and grainingof the lawn.

MAX 1/3

15FIG, 11


16/28

CUSTOMER RESPONS BNL TMESF,LLNDATES

._;'/_.._"_,_" SERVICE DATESCheck BrakeOperation _#' 6/CheckTire Pressure _3" ChockforLooseFasteners _ _7R Sharpen/Replace MowerBlades 6#4LubricationChart 6/ ie"CheckBattery Level/Recharge _6

i 0 Clean BatteryandTerminals I _' I 6#4a CheckTransaxleCooling 6#t

Adjust Blade Belt(s) Tension _sAdjustMotionDriveBelt(s)Tension _#'5Check Engine Oil Level _ 6#4ChangeEngineOil 6#4 _1,2,3Clean AirFilter _i'e2N Clean AirScreen _2

G Inspect Muffler/Spark ArrestorI ReplaceOil Filter(If equipped) _,2N CleanEngineCoolingFins _2ReplaceSparkPlug _ _'

ReplaceAir FilterPaperCartridge _2RepLaceFuel Filter 6#"'

1 - Change more often when operating under a heavy toad or inhigh ambient lemperatures2 ,,Service more often when operating in dtrty or dusty conditions3 - i f equipped with otl f il ter, change oil every 50 hours4 - Replace blades more olten when mowing Insandy soi l

5 - If equipped with adjustable system6 Not requited If equipped w_th mthntenance-free battery7 - Tighten front axle pivot bolt to35 ft -Ibs maximumDOnot ovedighten

GENERAL RECONIMENDATeONSThe warranty on this tractor does riot cover items that havebeen subjected to operator abuse or negligence,. Toreceive full value from the warranty, operator must maintaintractor as instructed in this manualSome adjustments will need to be made periodically toproperly maintain your tractor.All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season_

LUBRICATION CHART(_ SPINDLE ZERK (_

(_ "FRONT WHEEL(_)BEARING ZERK BEARING ZERK

Once a year you should replace the spark plug, cleanor replace air' filter, and check blades and belts forwear. A new spark plug and clean air filter assure (_ CLUTCHproper air-fuel mixture and help your engine run better PIVOT(S)and last longer.

BEFORE EACH USE Check engine oil level. Check brake operation.,, Check tire pressure. Check for loose fasteners.

PIVOTS

(_SAE 30 OR lOW30 MOTOR OIL(_GENERAL PURPOSE GREASE(_)REFEB TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTIONIMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTWHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRCANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOFEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY


17/28

CUSTOMER RESPONSmBIL TIESTRACTORAlways observe safety rules when performing any mainte*nance.BRAKE OPERATIONIf tractor requires more than six (5) feet stopping distanceat high speed in highest gear, then brake must be adjusted.(See 'q'o ADJUST BRAKE" in the Service and Adjust-ments section of this manual)TIRES

Maintain proper air pressure in all tires (See "PROD-UCT SPECIFICATIONS" on page 3 of this manual)Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber

Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.BLADE CAREFor best results mower blades must be kept sharp,, Re-place bent or damaged blades,BLADE REMOVAL (See Fig. 12) Raise mower to highest position to allow access toblades.

Remove hex bolt, lock washer and flat washer securingblade. Install new or resharpened blade with trailing edge uptowards deck as shown. Reassemble hex bolt, lock washer and flat washer inexact order as shown.o Tighten bolt securely (30-35 Ft. Lbs torque).IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATEDNOTE: We de not recommend sharpening blade- but ifyoudo, be sure the blade is balanced.

BLADE MANDREL

TRAILING EDGE

LOCK WASHHEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SIX LINES ON THE BOLT HEAD,FIG. 12

TO SHARPEN BLADE (See Fig. 13)Care should be taken to keep the blade balanced. Anunbalanced blade wilI cause excessive vibration and even-tual damage to mower and engineo The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower= To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebalancer, follow the instructions supplied with bal-ancer.)o Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition. If either end of the blade moves downward,sharpen the heavy end until the blade is balanced.NOTE: Do not use a n ail for balancing blade The lobes ofthe center hole may appear to be centered, but are not..

FIG. 13

BATTERYYour tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger will extend its life.o Keep battery and terminals clean.o Keep battery bolts tight. Keep small vent holes open (See "CONNECT BAT-TERY" in the Assembly section of this manual) Recharge at 6-10 amperes for 1 hourTO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery and terminals can causethe battery to "leak" power, Remove terminal guard., Disconnect BLACK battery cable first then RED bat-tery cable and remove battery from tractor.

Wash battery with solution of four tablespoons ofbaking soda to one gallon ofwater_ Be careful netto getthe soda solution into the cells. Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brushuntil bright. Coat terminals with grease or petroleum jelly, Reinstall battery (See "CONNECT BATTERY" in theAssembly section of this manual).

17


18/28

CUSTOMER RESPON$1BILJTmE$V-BELTSCheck V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip frern wear.

TRANSAXLE COOLINGKeep transaxle free from build-up of dirt and chaff whichcan restrict cooling.ENGINELUBRICATIONOnly use high quality detergent oil rated with API serviceclassification SF or SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

SAE VISCOSITY GRADES

-20" 0" 30" 32 40" 60 80 -30_ -20_ -10' O" 10" 20 30" 40=TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32F. Check your engine oil level more frequently to avoidpossible engine damage from running low on oilChange the oil after' the first two hour's of operation andevery 50 hours thereafter or at least once a year if thetractor is not used for 50 hours in one yearCheck the crankcase oil level before starting the engineand after each eight (8) hours of operation_ Tighten oil fillcap/dipstick securely each time you check the oil levelTO CHANGE ENGINE OIL (See Fig 14)Determine temperature range expected before oil changeAll oil must meet API service classification SF or SG. Be sure tractor is on level surface., Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirtto enter the engine when changing oil Remove drain plug After oil has drained completely, replace oil drain plugand tighten securely.= Refill engine with oil through oil fill dipstick tube. Pourslowly. Do not overfill For approximate capacity see"PRODUCT SPECIFICATIONS" on page 3 of thismanual

Use gauge on oil fill cap/dipstick for checking level.Insert dipstick into the tube and rest the oil fill cap onthetube. Do not thread the cap onto the tube when takingreading. Keep oil at "FULL" line on dipstick. Tightencap onto the tube securely when finished.

AIR FILTER (See Fig. 14)Your engine will not run properly using a dirty air filteClean the foam pre-cleaner after every 25 hours of operation or every season_ Service paper cartridge every 10hours of operation or every season, whichever occurs firsService air cleaner more often under dusty conditions, Remove knob and cover_= Remove wing nut and air cleaner from base.TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridgeo Wash it in liquid detergent and water. Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbencloth and squeeze to remove excess oil.TO SERVICE CARTRIDGE

Gently tap the flat side of the paper cartridge to dilodge dirt. Do not wash the paper cartridge or uspressurized air, as this will damage the cartridgeReplace a dirty, bent, or damaged cartridge.

Reinstall the pre-cleaner (cleaned and oiled) over thpaper cartridge.. Reassemble air cleaner, wing nut, cover and tighteknob securely

AIR CLEANERCOVER

FOAMPRE-CLEANER

AIR

AIR CLEANERBASEOIL FILLCAP/DIPSTICK

OIL DRAINPLUGFIG. 14

18


19/28

CUSTOMER RIESPONSIIB L TIESCLEAN AiR SCREEN (See Fig. 14)Air screen must be kept free of dirt and chaff to preventengine damage from overheating Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers.CLEAN AIR INTAKE/COOLING AREASTo insure proper cooling, make sure the grass screen,cooling fins, and other external surfaces of the engine arekept clean at all timesEvery 100 hours of operation (more often under extremelydusty, dirty conditions), remove the blower housing andother cooling shrouds. Clean the cooling fins and externalsurfaces as necessary_ Make sure the cooling shrouds arereinstalledNOTE: Operating the engine with a blocked grass screen,dirty or plugged cooling fins, and/or cooling shrouds re_moved wil l cause engine damage due to overheatingENGINE OIL FILTER (See Fig. 15)Replace the engine oil filter every season or every other oilchange if the tractor is used more than 100 hours in oneyear_ Drain oil from engine crankcase (See "TO CHANGEENGINE OIL" in this section of this manual, throughstep remove drain plug). Remove oil filter and wipe off filter adapter.

Apply a thin coating of new engine oil to the rubbergasket on replacement oil filter.Install replacement oil filter on filter adapter. Turn oilfilter clockwise until rubber gasket contacts the filteradapter, then tighten filter an additional 1/2 turn.

Fill crankcase with new oil (See '`TO CHANGE EN-GINE OIL" in this section of this manual). For approxi-mate capacity see "PRODUCT SPECIFICATIONS" onpage 3 of this manual

Start the engine and check for oil leaks.. Correct anyleaks before placing engine into full operation.OIL FILTER I

MUFFLERInspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damageSPARK PLUGSReplace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug type and gap setting are shown in"PRODUCT SPECIFICATIONS" on page 3 of this manualIN-LINE FUEL FILTER (See Fig. 16)The fuel _ter should be replaced once each season.. If fuelfil ter becomes clogged, obstructing fuel flow to carburetor,replacement is required. With engine cool, remove filter and plug fuel linesections.

o

Place new fuel filter in position in fuel line with arrowpointing towards carburetor.Be sure there are no fuel line leaks and clamps areproperly positioned.Immediately wipe up any spilled gasoline

CLAMP

FUEL FILTERFIG. 16

CLEANING Clean engine, battery, seat, finish, etc. of all foreignmatter. Keep finished surfaces and wheels free of all gasoline,oil, etc.

Protect painted surfaces with automotive type waxWe do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out Water in enginecan result in a shortened engine life

FIG. 15

19


20/28

SERVMCE AND ADJUSTMENTS_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:o Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position.

o Place attachment clutch in "DISENGAGED" position.o Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact withplug.

TO REMOVE MOWER (See Fig. 17)Mower will be easier to remove from the right side of tractor Place attachment dutch switch in "DISENGAGED"

position_ Move attachment lift lever forward to lower' mower to itslowest position

Roll belt off electric clutch pulleyDisconnect anti-sway bar from chassis bracket byremoving retainer spring.Disconnect suspension arms from rear deck bracketsby removing retainer springs,Disconnect front links from deck by removing retainerspnngsRaise lift lever to raise suspension arms, Slide mowerout from under' tractor

IMPORTANT: IF AN ATTACHMENT 03"HER THAN THEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR,REMOVE THE FRONT LINKSTO INSTALL MOWER (See Fig. 17) Raise attachment lift lever to its highest positiono Slide mower under tractor with discharge guard to rightside of tractor. Lower' li ft lever to its lowest position,.

Install mower in reverse order of removal instructions,

SUSPENSION ELECTRICCLUTCHPULLEY FRONTLINK

SPRINGS(BOTH SIDES

RETAINERSPRINGANTI-SWAY BAR ",=,fRETAINERSPRINGS(BOTH SIDES)

FIG. 17

2O


21/28

$ERVUCIE AN ADJUSTMENTSTO LEVEL MOWER HOUSINGAdjust the mower while tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual).Iftires are over or underinflated, you will not properly adjustyour mower.SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) Raise mower to its highest position,o At the midpoint of both sides of mower, measure heightfrom bottom edge of mowerte ground, Distance"A"onboth sides of mower should be the same or within 1/4"of each other. If adjustment is necessary, make adjustment on oneside of mower only. To raise one side of mower, tighten lift link adjustmentnut on that side_ To lower one side of mower, loosen lift link adjustmentnut on that side.NOTE: Each full turn of adjustment nut will change mowerheight about 1/8'L Recheck measurements after adjusting.FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 21)IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-;IDE

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TOGROUND GROUND

GROUND LINE "A"

FIG. 18

SUSPENSION ARM

LIFT LINK ADJUSTMENT NUT

To obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/4" to3/4" lower than the rear when the mower is in its highestposition,Check adjustment on right side of tractor Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown.o Before making any necessary adjustments, check thatboth front links are equal inlength. Both links should beapproximately 10-3/8",= If links are not equal in length, adjust one link to samelength as other link, To lower front of mower loosen nut "E" on both front

links an equal number of turns, When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks. To raise front of mower, loosen nut "F" from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns. When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nut "F" against trunnion on both front l inks.o Recheck side-to*side adjustmenL Recheck side-to-side adjustment.

MANDREL

FIG, 20BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F'"_

FRONT LINKS TRUNNION

NUT "E"

FIG. 21FIG. 19

21


22/28

SERVICE AND ADJUSTMENTSWITH PARKING BRAKE "ENGAGED"O REPLACE MOWER BLADE DRIVE BELT(See Fig. 22)

The mower blade drive belt may be replaced without tools,,Park the tractor on level surface, Engage parking brake.BELT REMOVAL - Remove mower' from tractor' (See '%0 REMOVEMOWER" in this section of this manual) Work belt off both mandrel pulleys and idler pulleys, Pull belt away from mower.BELT INSTALLATION -o Install new belt in reverse order of removal.

Make sure belt is in all pulley grooves and inside all beltguides,,Install mower' in reverse order of removal instructions.

IDLERPULLEYSMANDRELPULLEY

MANDRELPULLEYFIG. 22

TO ADJUST BRAKE (See Fig. 23)Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxle.If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted. Depress clutch/brake pedal and engage parking brake.. Measure distance between brake operating arm andnut "A" on brake rod

If distance is other' than 1-1/2", loosen jam nut and turnnut "A" until distance becomes 1-1/2'L Retighten jamnut against nut "A".Road test tractor for proper stopping distance as statedabove. Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary. Contact your nearest au-thorized service center/department.

NUT"A"

JAM NUT/7PERATINGARMFIG. 23

TO REPLACE MOTION DRIVE BELT(See Fig. 24)Park the tractor on level surface. Engage parking brakFor assistance, there is a belt installation guide decal obottom side of left footresL= Remove mower (See "TO REMOVE MOWER" in thsection of this manual.). Disconnect clutch wire harness_ Remove clutch locater Remove upper belt keeper.

Remove belt from stationary idler and clutching idlePull belt slack toward rear of tractor. Remove bupwards from transaxle pulley by deflecting belt keeers.

Pull belt toward front of tractor and remove downwardfrom around electric clutcho Install new belt by reversing above procedure,IMPORTANT: MAKE SURE UPPER BELT KEEPERPOSITIONED PROPERLY BETWEEN LOCATOR TABAND ELECTRIC CLUTCH WIRE CONNECTIONSECURE,,

CLUTCH

CLUTCHINGIDLER

CLUTCH LOCATORLOCATORTABSUPPER BELTKEEPER

STATIONARYIDLER

TRANSAXLE

CLUTCHWIREHARNESS

22 FIG. 24


23/28

SERVWCE AND ADJUSTMENTSADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)en wheels are positioned straightforward, remove steer-ing wheel and reassemble per instructionsin the Assemblysection of this manual,FRONT WHEEL TOE-IN/CAMBERhe front wheel toe-in and camber are not adjustable onyour tractor. If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center/department,

TO REMOVE WHEEL FOR REPAIRS(See Fig. 25)= Block up axle securely.o Remove axle cover, retaining ring and washers to allowwheel removal (rear wheel contains a square key - Donot lose), Repair tire and reassemble. On rear wheels only: align grooves in rear wheel huband axle. Insert square key, Replace washers and snap retaining ring securely inaxle groove.. Replace axle cover.

I WASHERSA'EOOVER O.LYIFIG. 25

TO START ENGINE WITH A WEAK BATTERY(See Fig. 26)

CAUTION: Lead-acid batteries gener- Iate explosive gases. Keep sparks, flame ind smoking materials away from bat-teries. Always wear eye protectionwhen around batteries.If your battery is too weak to start the engine, it should berecharge& If "jumper cables" are used for emergencystarting, fol low this procedure:iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLESTO ATTACH JUMPER CABLES - Connect each end of the RED cable to the POSITIVE(+) terminal of each battery, taking care not to shortagainst chassis,Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fue! tank and battery,

TO REMOVE CABLES, REVERSE ORDER -BLACK cable first from chassis and then from the fullycharged battery,RED cable last from both batteries.

"POSITIVE'(+) (4

I PAHE:I/

FIG. 26TO REPLACE HEADLIGHT BULB Raise hoo& Pull bulb holder out of the hole in the backside of the

grill.Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill, Close hood.

INTERLOCKS AND RELAYSLoose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from start ing. Check wiring. See electrical wiring diagram in theRepair Parts section of this manualTO REPLACE FUSEReplace with 30 amp automotive-type plug-in fuse. Thefuse holder is located behind the dash.TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 27)

Raise hoe&o Unsnap headlight wire connector.

Stand in front oftractor. Grasp hood atsides, tilt towardengine and lift off of tractor.. To replace, reverse above procedure.

HEADLIGHTWIRECONNECTOR

HOOD

23 FIG. 27


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SERVICE AND ADJUSTMENTSENGHNE ACCELERATION TEST-TO ADJUST THROTTLE CONTROL CABLE(See Fig. 28)The throttle control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnecessary, proceed as follows: With engine not running, move throttle control leverfrom slow (,,_) to choke (\) position, Slowly movelever from choke ( \ ) to fast (._) posit on. Check to see if hole in throttle lever and hole in speedcontrol bracket are aligned. If holes are not aligned, loosen cable clamp screw andalign the holes by inserting a pencil or a 1/4" drill bitthrough both hole& Pull throttle cable up to remove slack and tighten cableclamp screw. Remove alignment pencil or drill bit,

TO ADJUST CARBURETOR (See Fig. 29)The carburetor has been preset at the factory and adjust-ment should not be necessary_ However, minor adjust-ment may be required to compensate fordifferences infuel,temperature, altitude or load if the carburetor does needadjustment, proceed as follows:tn general, turning the adjusting needles in (clockwise)decreases the supply of fuel to the engine giving a leanerfuel/air mixture. Turning the adjusting needles out (counter-clockwise) increases the supply of fuel to the engine givinga richer fuel/air mixture.IMPORTANT; DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT IF NEEDLE ISTURNED IN TOO TIGHT.PRELIMINARY SETTING * Be sure you have a clean air filter and the throttlecontrol cable is adjusted properly (see above)_. With engine off turn idle fuel adjusting needle in (clock-wise) closing it f inger t ight and then turn out (counter-clockwise) 1 turn.FINAL SETTING - Start engine and allow to warm for five minutes. Makefinal adjustments with engine running and shift/motioncontrol lever in neutral (N) position.o Idle speed settinq - With throttle control lever in slow(._=_) position, engine should idle at 1750 RPM. Ifengine idles too slow or fast, turn idle speed adjusting

screw in or' out until correct idle is attained. Idle fuel needle setting - With throttle control lever inslow (,,J_) position, turn idle fuel adjusting needle in(clockwise) until engine begins to die and then turn out(counterclockwise) approximately 1/8 to 1/4 turn toobtain best low speed perfermar_ce.= Recheck idle speed, Readjust if necessary.

. Move throttle control lever from slow (,,4_.) to fast (,=position. If engine hesitates or dies, turn idle fuadjusting needle out (counterclockwise) 1/8 turn Rpeat test and continue to adjust, if necessary, unengine accelerates smoothly.

High speed stop is factory adjusted,, Do not adjustdamage may result.IMPORTANT; NEVER TAMPER WITH THE ENGINGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED OVERSPEEDINGTHEENGINEABOVETHE FACTORY HIGH SPEED SETTING CAN BDANGEROUS IF YOU THINK THE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOUNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS

CABLE CLAMP SCREW _._

SPEED CONTROL BRACKET _ I i

THROTTLE LEVERFIG. 28

IDLE SPEED ADJUSTING SCREW

/IDLE FUEL ADJUSTING NEEDLE

FIG. 29

24


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STORAGEENGINEmmediately prepare your tractor for storage at the end ofhe season or if the tractor will not be used for 30 days or

CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

Remove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc. Store in aclean, dry area. Clean entire tractor (See"CLEANING"in the CustomerResponsibili ties section of this manual).

Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual)Lubricate as shown in the Customer Responsibilitiessection of this manualBe sure that all nuts, bolts and screws are securelyfastened. Inspect moving parts fordamage, breakageand wear, Replace if necessary

. Touch up all rusted or chipped paint surfaces; sandlightly before painting,BATTERY Fully charge the battery for storage.

After a period of time in storage, battery may requirerecharging.To help prevent corrosion and power leakage duringlong periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see "TOCLEAN BATFERY AND TERMINALS" in the Cus-tomer Responsibili ties section of this manual).

. After cleaning, leave cables disconnected and placecables where they cannot come in contact with batteryterminals, Be sure battery drain tube is securely attached.

If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces.

FUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE

Drain the fuel tank.

o

a

Start the engine and let it run until the fuel lines andcarburetor are empty.Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur,Use fresh fuel next season,,

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age. Add stabilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratio found on stabilizercontainer. Run engine at least 10 minutes after addingstabilizer to allowthe stabilizer to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer.ENGINE OILDrain oil (with engine warm) and replace with clean engineoil (See "ENGINE" in the Customer Responsibilitiessection of this manual).CYLINDERSo Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) intocylinder(s).o Turn ignition key to "START" position for a few secondsto distribute oil.

Replace with new spark plug(s),,OTHERo Do not store gasoline from one season to another, Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it togive protection from dust and dirt

Cover your tractor with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to formandwill cause your tractor to rust,,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM,

25


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TROUBLESHOOTmNG POINTSPROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will notstart

Loss of power

Excessive vibration

CAUSE

1 Out of fuel2 Engine not "CHOKED" properly3 Engine flooded4 Bad sparkpiug5 Dirty air filter6 Dirty fuel filter7 Water in fuel8 Loose or damaged wiring9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter2 Bad spark plug3 Weak or dead battery4 Dirty fuel filter5 Stale or dirty fuel6 Loose or damaged widng7 Carburetor out of adjustment8 Engine valves out of adjustment

1 Clutch!brake pedal not depressed2, Attachment clutch is engaged3 Weak or dead battery4 Blown fuse,5 Corroded battery terminals6 Loose or damaged wiring7 Faulty ignition switch8 Faulty solenoid or starter9. Faulty operator presence switch(es)

1 Weakor dead battery.2. Corroded battery terminals3 Loose or damaged wiring,4 Faulty solenoid or starter

1 Cutting too much grass/too fast,2 Throttle tn "CHOKE" position.3 Build-up of grass, leaves and trash under mower.4 Dirty air fitter.5 Low oil level!dirty oil6. Faulty spark plug,7, Dirty fuel filter8 Stale or dirty fuet9 Water in fuel

10 Spark plug wire loose11 Dirty engine air screen/fins12 Dirty/clogged muffler13 Loose or damaged widng14 Carburetor out of adjustment15 Engine valves out of adjustment

1 Worn. bent or loose blade2, Bent blade mandrel3 Loose/damaged part(s)

CORRECTION

1 FIll fuel tank2 See 'q'O START ENGINE" in Operation section3 Wait several minutes before attempting to start4 Replace spark plug5 Clean/replace air filter6 Replace fuel filter7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel f il ter8 Check all wiring9 Contact an authorized service center/department

10 Contact an authorized service center/department

1 Clean/replace air filter2 Replace spark ptug3 Recharge or replace battery4 Replace fuel filter5 Drain fuel tank and refill wittl fresh gasoline_6 Check atl widng7 Contact an authorized service center/dspartmantB Contact an authorized service canter/department

! Depress clutch/braKe pedal2 Disengage attachment clutch3 Recharge or replace battery4 Replace fuse5 Clean battery terminals6 Check all widng7 ChesWreplace ignition switchB Checldrsplace solenoid or starter9 Contact an authorized service centeddepartment

1 Recharge or replace battery2 Clean battery terminals,3 Check all widng4 Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed2 Adjust throttle control3 Clean underside of mower housing4 Clean/replace air filter5 Check oil level/change oi!6 Clean and regap or cbange spark plug7 Replace fuel filter8, Drain fuel tank and refill with fresh gasoline9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fue! f il ter10 Connect and tighten spark plug wire11 Clean engine air screen/fins12 Clean/replace muffler13 Cheek all widng14 Contact art authorized service center/department15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt2 Replace blade mandrel.3 Tighten loose part(s) Replace damaged parts

26


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TROU LESHOOVUNG POINTSPROBLEMEngine continues to runwhen operator leaves seatwith attachment clutchengagedPoor cut - uneven

Mower blades will notrotate

Poor grass discharge

Headlight(s) not working(if so equipped)

Battery will not charge

Engine "backfires"when turning engine"OFF"

CAUSE

1 Faulty operator-safety presence contmlsystem

1 Worn, bent or loose blade2. Mower deck not level.3 Buildup of grass, leaves, and trash under mower4 Bent blade mandrel5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism2 Worn/damaged mower drive belt3 Frozenidlerpufley4 Frozen blademandrel

! Engine speed too slow2 Travel speed too fast3 Wet grass4 Mowerdecknotlevel5 Low/uneven tire air pressure6 Worn, bent or loose blade7 Buildup of grass, leaves and trash under mower8 Mower ddve belt worn9 Blades improperly installed

10 Improper blades used11 Clogged mower deck vent holes from buildup ofgrass, leaves, and trash around mandrels.

1 Switch is "OFF"2 Bu_b(s) burned out3 Faulty light switch4 Looseor damaged wiring5 Blown fuse

1 Bad battery cell(s)2 Poor cable connections3 Faul ty i'egulator (i fso equipped)4 Faulty alternator

1 Engine throttle control not set at "SLOW"position for 30 seconds before stopping engine

CORRECTION

Check wiring, switches and connections If notcorrected, contact an authorized service center/department

1 Replace blade Tighten blade bolt2 Level mower deck3 Clean underside of mower housing4 Replace blade mandrel5 Clean around mandrefs to open vent holes

Remove obstruction.2 Replacemowerdrive belt3 Replaceidler pulley4 Replaceblade mandrel

1 Place throttle control in "FAST" position2 Shtftto slower speed.3 Allow grass to dry before mowing4 Level mower deck5 Check tires for proper air pressure,6 Replace/sharpen blade Tighten blade bolt7. Clean underside of mower housing8 Replace mower drive belt9 Reinstallblades sharpedge down

10r Replace with blades listed in this manual11 Clean around mandrals to open vent holes

1 Tum switch "ON"2 Replace bulb(s)& Check/replace light switch4 Checkwidng and connections5 Replace fuse

1 Replace battery2 Check/clean all connections3 Replace regulator4 Replace alternator

1 Move throttle control to "SLOW" position and allowto idle for 30 seconds before stopping engine

27


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S_E/A/ SOWNER'SMANUAL

MODEL NO=917.252580

IF YOU NEEDREPAIR SERVICEOR PARTS:FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:1-800-4-REPAIR

(1-800-473-7247)FOR REPLACEMENT PARTS

INFORMATION ANDORDERING, CALL THISTOLL FREE NUMBER:1-800-FON-PART

(1-800-366-7278)FOR CONSUMER ASSISTANCEHOT LINE, CALL THISTOLL FREE NUMBER:

1-800-659-5917

15.5 HPELECTRIC START3 in One Convertible42" MOWER6 SPEED TRANSAXLELAWN TRACTOREach tractor has its own model number. Each engine hasits own model number.]he model number for your tractor will be found on themodel plate located under the seat..The model number for your engine will be found on theblower housing of the engine.All parts listed herein may be ordered from any Sears,Roebuck and Co, Service Center/Department and most Re-tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION: PRODUCT - TRACTOR MODEL NUMBER - 917.252580 ENGINE MODEL NO. - CV15S, TYPE NO. - PS41508 PART NUMBER PART DESCRIPTION

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians__ professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we sell.

146839 Rev. 3 06.12,95 RH Printed in U.SA.

=

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Lawn Tractor Manual