LAUDS Foundry Equipment GmbH

CO

MPA

NY

PR

OFIL

Enoth

ing is im

possib

le, th

e im

possib

le o

nly t

akes longer

Your German Partner in Foundry Technology

GmbH

20 TPH Shakeout and Tilt Combo

10 TPH Cold Reclamation

LAUDS FOUNDRY EQUIPMENT GmbH

CONTENTS

Laboratory Core Blower

ABOUT US page 1 to 2

SABS CERTIFICATE AND B-BBEE CERTIFICATE page 2

FOUNDRY EQUIPMENT page 3

SAND MIXING pages 4 to 7

MOULD HANDLING page 8 to 12

SAND RECLAMATION page 13 to 15

CORE MACHINES page 16 to 19

ANCILLIARY ITEMS page 20 to 21

ABOUT USC

ON

TEN

TS

6,5L - 50L Jobber Core Blower

ww

w.la

udsfe

.com

LFE premises

LFE 120L Front Slide Core Machine

Lauds Foundry Equipment GmbH is a technology leader through the affiliation we have with our global partners,

introducing state of the art technology and equipment into the foundry, our expertise allows us to implement precise

controls into our equipment, ensuring the research and development and technology transfer from our various export

projects, is shared with all our clients. These newer technologies then become standard practice when designing our

vast range of equipment.

In the foundry industry, this includes core blowers, dust control systems,

material handling, shake-out decks, no-bake equipment, heat treatment

and induction furnaces, shotblast equipment and pulley systems.

nothing is impossible

the impossible only takes

longer

ABOUT US

1

ABOUT USPictures are for illustrative purposes only and m

ay vary according to the items selected.

Copyright Lauds Foundry Equipment 2015c

We are able to design any requirement and we will manufacture, install, commission and service guarantee all our components for a

24 month period. We provide a complete turnkey solution, keeping all aspects from design, fabrication, installation and commissioning

under one roof. We offer 24 hours, 365 days of full support and back up services.

All our equipment is CE marked.

For more information regarding our foundry

services, please visit:

www.laudsfe.com

Chromite and silica drying plant

AB

OU

T U

S

ABOUT US

2

ABOUT USPi

ctur

es a

re fo

r illu

strat

ive

purp

oses

onl

y an

d w

ill va

ry a

ccor

ding

to th

e ite

ms

sele

cted

.

ww

w.la

udsfe

.com

FOUNDRY DIVISION

• Green sand equipment

• No-Bake equipment

• Handling equipment, storage hoppers

• Pneumatic conveying systems

• Furnaces

• Material handling equipment

• Overhead crane systems 3 – 100 tonne

• Total green field turnkey projects

• Reclamation systems

• Auto pouring systems 3D laser control

• Crushers

• Dust/fume hoods

CORE BLOWERS

• LFE from 6 – 120 litre fully automated core and mould blowing machine FSE

• LFE 3000 high speed core/mould machine 6.5 – 35 litre

• LFE 1 – 40 litre jobbing machines

• LFE test bench lab core blowers

• LFE gassing systems Amine/CO2

• LFE scrubber units

• LFE dust control systems

• LFE fume extraction systems

• FULLY automated sand preparation and delivery systems for core shop detail cold box and CO2

• Complete machine refurbishments

• Full SCADA plant scape and automation

• Control Stations

• Panel building to customer requirements

Rotary 3000 - table arrangement Biscuit moulds produced on the Rotary 3000Production at LFE

FOUNDRY EQUIPMENT

3

ABOUT USPictures are for illustrative purposes only and m

ay vary according to the items selected.


LAUDS BASIC MIXER

• Economic design

• Efficient mixing

• Easy maintenance

• Rugged construction

LAUDS TECHNO MIXER

• Excellent access to mixing

chamber

• Increased mixer capacity

• Extremely robust design

• 3 - 100 Tonnes per hour

capacity

• Mobile mixers available

A simple and economic version of the mixer is available. This version is known as the BASIC and is offered without PLC and has manually

and adjustable pumps with no preset programmes.

All mixers have calibration valves and air assist for chemicals.

SAND MIXING

Pivotal Power Dimensions (mm)

LaudsBasic and

Techno

OutputRangeTPH³

TroughDrivekW

ResinPumpkW

Hardener PumpkW

a b c d e1 f4 g

LB/LT 1-3 3 0.25 0.18 1747 907 725 697 512 1270 400

LB/LT 3-6 4 0.25 0.18 2786 1088 1515 1376 1520 2370 600

LB/LT 6-12 4 0.25 0.18 2955 1082 1712 1534 1505 2470 700

LB/LT 12-20 11 0.25 0.18 3809 1336 2255 2080 1415 2500 750

LB/LT 20-35 18.5 0.37 0.18 3070 723 2344 1811 1296 2107 750

LB/LT 45 22 0.37 0.18 3405 800 2320 2076 1460 2496 1000

LB/LT 40-60 30 0.37 0.18 3737 835 2605 2330 1575 2735 1000

SA

ND

MIX

ING

4

SAND MIXING

Lauds Pivotal (Basic and Techno)LB/LT

Lauds Pivotal

Pictures are for illustrative purposes only and will vary according to the item

s selected.

ww

w.la

udsfe

.com

5

SAND MIXINGSAND MIXING

Pictures are for illustrative purposes only and may vary according to the item

s selected.

Belt Artic Power and Speed Dimensions (mm)

LaudsBelt Articulate

OutputRangeTPH³

TroughDrivekW

Jib 3mDrivekW

Jib 4mDrivekW

Resin PumpkW

HardenerPumpkW

BeltSpeedRPM

h2 k l2 m n p1 r4

LBA 6-12 4 1.5 2.2 0.25 0.18 78 4875 931 2938 1937 2801 1552 2535

LBA 12-20 11 1.5 2.2 0.25 0.18 78 5457 931 2938 2519 2801 1430 2535

LBA 20-35 18.5 1.5 2.2 0.37 0.18 78 5350 1215 3000 2350 3205 1415 2200

LBA 45 22 1.5 2.2 0.37 0.18 78 5632 600 3000 2632 3445 1490 2455

LBA 40-60 30 45 - 0.37 0.18 110 9080 675 6000 3080 3445 1320 2650


Lauds Belt Articulate

Lauds Belt Articulate LBA

Screw Artic Power and Speed Dimensions (mm)

LaudsScrew

Articulate

OutputRangeTPH³

TroughDrivekW

Jib 3mDrivekW

Jib 4mDrivekW

Resin PumpkW

HardenerPumpkW

ScrewSpeedRPM

h2 k l2 m n p1 r4

LSA 6-12 4 2.2 3 0.25 0.18 68 4540 1281 3178 1653 2844 1488 2636

LSA 12-20 11 2.2 3 0.25 0.18 68 5420 1281 3178 2235 2844 1460 2636

LSA 20-35 18.5 3 4 0.37 0.18 68 5350 1215 3000 2350 3205 1415 2200

LSA 45 22 4 5.5 0.37 0.18 68 5632 1330 3000 2632 3205 1490 2458

LSA 40-60 30 115 - 0.37 0.18 68 9080 1445 6000 3080 3205 1320 2485

SAND MIXING

6

ww

w.la

udsfe

.com


s selected.

SAND MIXING

Lauds Screw Articulate

Lauds Screw Articulate LSA

SAND MIXINGSAND MIXING

Features:

• Auto Teach for easy programming

• Clear and easy operation

• Job card integration into each recipe

• Detailed reports including:

- Material consumption

- Material costs

- Production quantities

- Production costs

• Remote PC access to reports

• Production Control

• Password security

• Alarm diagnostics

Benefits:

• Increased production*

• Reduced material consumption by 20%*

• Improved consistency/quality

• De-skilled operation

• All the necessary parameters for mould production are stored on

the computer

• Production and material consumption reports are available

• Remote access

*Based on actual customer feedback

SA

ND

MIX

ING

SPECIALITY MIXERS

Extended mobility reach, custom built units up to 100TPH

PORTABLE MIXERS

For specialised applications such as Zircon and Chromite.

7


s selected.


ww

w.la

udsfe

.com

MOULD HANDLINGMOULD HANDLING

8

COMPLETE FOUNDRY PRODUCTION SOLUTIONS

Lauds Foundry Equipment GmbH will evaluate

your individual foundry requirements with regards

to demographics and process flow, giving you a

complete solution from moulding, casting and cooling,

reclamation to final product handling. This is a typical

illustration of a greenfield foundry layout.


s selected.

MULTI LOOP

For longer size moulds with varying fill times. This is a

typical layout of a no-bake moulding loop.

Multi Loop

Machine Size 1000 Size 2000 Size 3000 Size 4000 Size 5000 Size 6000

Mould Size Bolster size (mm)

1000x8000 1200x1000 1600x1200 2000x1400 2500x1800 2500x1800

COMPLETE FOUNDRY PRODUCTION

SOLUTIONS

Rotary Moulding

Machine Size 1000 Size 2000 Size 3000 Size 4000

Mould Size

Length 800 1000 1200 1600

Width 600 800 1000 1200

Depth Half Mould 300 350 425 475

A 3000 3900 4700 5950

B 600 600 600 625

MO

ULD

HA

ND

LIN

GMOULD HANDLING

9


s selected.

Rollover Draw

Machine Size 2000 Size 3000 Size 4000 Size 5000 Size 6000 Size 7000

Mould Size

Length 1000 1200 1600 2000 2500 3300

Width 800 1000 1200 1400 1800 2000

Depth ½ Mould 350 425 475 550 700 75

A 1950 2400 2800 3000 3800 4000

B 1200 1455 1760 2150 2700 3450

c Copyright Lauds Foundry Equipment 2015

MOULD HANDLING

DESIGN & LAYOUT

Lauds Foundry Equipment GmbH’s engineering team use state of the art 3D design software to develop and improve our equipment.

Using the latest design software allows LFE to visualise the machinery before it is built. Also it is possible to carry out advanced FEA on

the 3D models giving LFE engineers an insight to the stresses the machine can experience. When it comes to plant layouts our engineers

have both 2D and 3D software at their disposal allowing us to give the most flexible approach to the consumer’s requirements.

MOULD HANDLING

MANIPULATORS

Our range includes electric manipulators (with an option of hydraulic clamping and rotation) together

with hydraulic units. Units can be used for flask or flaskless moulds or combination of the two. Crane

controls can be included and if required, a hoist on monorail or X-Y crane can be offered.

LEM = Lauds Electric Manipulator

LHM = Lauds Hydraulic Manipulator

LLH = Lauds Large Manipulator

ww

w.la

udsfe

.com


s selected.

MOULD HANDLINGModel Max. Load

KgMax. Clamp

mmMin. Clamp

mmMax. Swing Radium mm

Height to Pivot mm

Box Pivot Available mm

Powered Resolution

Lauds Electric Manipulator

LEM 1 350 750 275 350 1010 No No

LEM 2 900 975 375 750 1680 Yes Optional

LEM 3 1000 1300 400 800 1700 Yes Optional

LEM 4 1250 1700 550 825 2000 Yes Optional

Lauds Hydraulic Manipulator

LHM 1 10001 1450 550 800 1700 Yes Yes

LHM 2 2000 1500 550 1100 1980 Yes Yes

LHM 3 3000 1850 750 1200 2300 Yes Yes

LHM 4 4000 2350 1000 1500 2700 Yes Yes

Lauds Large Manipulator

LLH 1 1500 1450 775 800 1225 Yes Yes

LLH 2 3000 1750 950 950 1800 Yes Yes

LLH 3 5000 1900 1100 1050 1975 Yes2 Yes

LLH 4 7500 2500 1250 1125 2375 Yes2 Yes

LLH 5 1000 3200 1650 1250 2495 Yes2 Yes

LLH 6 15000 3750 2000 1300 2550 Yes2 Yes

10

MOULD HANDLINGMOULD HANDLING

11

Compaction Tables - Stand alone units

Lauds Compaction Tables

Model Table Size Max. Load Kg

LCT 1 800 x 1290 1285

LCT 2 900 x 1590 2700

LCT 3 1000 x 2270 4800

LCT 4 1210 x 2270 4800

LCT 5 2500 x 3130 7600

LCT 6 2500 x 3130 7600

Compaction Tables - Multi Loop

Lauds Compaction Table for Multi Loop

Size Bolster Size mm Max. Load Kg

1000 800 x 600 350

2000 1000 x 800 1000

3000 1200 x 1000 1300

4000 1600 x 1200 2850

COMPACTION TABLES

Standard units or tailor made to suit. Powered rollers can be included if the unit forms part of an automatic moulding plant. Inverter

controls for vibratory motors is an option to give variable force.

ww

w.la

udsfe

.com


s selected.

c Copyright Lauds Foundry Equipment 2015

ww

w.la

udsfe

.com

MOULD HANDLING

MOULD HANDLING

PLANT OVERVIEW

LOW LEVEL RECLAMATION

• Mould sizes up to 3m x 2.5m

• Mould weight up to 5 tonnes

• Throughput 1-15 TPH

Questions to be considered: Deck loading,

capacity required, space available.

HIGH LEVEL RECLAMATION

• Castings are knocked out on the shake out

and the reclaimer is fed by a belt conveyor.

• Mould sizes (any)

• Mould weight (any)


TILT AND SHAKEOUT COMBO

• Crane suspends mould box and loads it

onto the shakeout deck.

• Mould sizes up to 6x6 metre

• Mould Weight up to 10 tones


VATOR

Transporting sand

from the reclaimer

to the cooler.

LOW LEVEL

RECLAMATION

With combined

shake out deck and

reclaimer.

HIGH LEVEL

RECLAMATION

Attrition unit only.

VIBRO FEEDER

For knockout and

material handling.

12


s selected.

Mini Reclaimer Low Level Only

Model

aWidth

bLength

c d e fDia.

UnitWidth

x y z DeckLoadKg

Extraction Date340m3/hr

FanCold Plantm3/hr

VibratoryMotors

kWat F2 at AxB2

900 600 1220 2330 560 80 990 2900 3430 2100 150 500 2200 340 1x2.69

1000 1000 1440 3015 550 100 1500 4030 4890 3120 500 1300 4000 950 2x2.69

Copyright Lauds Foundry Equipment 2015

SAND RECLAMATION

Low Level Unit

Model Through-put Extraction Deck-Loading Vibratory Motors Deck Area mm

L 6 6tph 6450m3/hr 1500kg 2 x 4.53kW cat 1 1260 x 1270mm

L 10 10tph 10800m3/hr 3500kg 2 x 4.53kW cat 2 1500 x 1500mm

L 12 12tph 16000m3/hr 8000kg 2 x 6.63kW 2500 x 2500mm

L 15 15tph 30000m3/hr 10000kg 2 x 15.44kW 3000 x 2500mm

SA

ND

REC

LA

MA

TIO

N

LOW LEVEL RECLAMATION

The complete range of Low Level units have been re-designed to incorporate improved structural design, heavier deck construction.

Lauds Cooler

Model Water Fan Extraction Max. ElectricalPower

LC 1 27gpm 126L/min 1000m3/hr 1600m3/hr 4kW

LC 3 54gpm 262L/min 1400m3/hr 2200m3/hr 7.5kW






LC 25 352gpm 1602L/min 2x5000m3/hr 13000m3/hr 2 x 30kW

LC 30 422gpm 1920L/min 2x6400m3/hr 16200m3/hr 2 x 30kW

13


s selected.

c

ww

w.la

udsfe

.com

SAND RECLAMATION

SAN

D R

ECLAM

ATIO

N

SAND RECLAMATION

Lauds Pressure Vessel

Model PipeBore

Throughput100m

Typical Air Consumption

30m 50m 75m 100m 150m

SCfm Nm3 /min SCfm Nm3 /min SCfm Nm3 /min SCfm Nm3 /min SCfm Nm3 /min

PV 1 50mm 2” 1 TPH 25 0.71 31 0.88 39 1.11 42 1.19 48 1.35

PV 3 80mm 3” 3 TPH 45 1.27 58 1.66 75 2.14 81.5 2.31 88 2.5

PV 6 100mm 4” 6 TPH 59 1.67 79 2.25 108 3.08 119 3.38 150.5 4.27

PV 9 125mm 5” 9 TPH 95.5 2.71 128 3.62 174 4.95 192 5.44 239 6.77

PV 12 150mm 6” 12 TPH 136 3.85 182 5.16 251 7.11 273 7.75 345 9.79

PV 15 150mm 6” 15 TPH 143 4.06 191 5.14 259 7.34 284 8.06 352 9.99

PV 20 150mm 6” 20 TPH 149 4.23 197 5.6 266 7.55 291 8.26 360 10.22


s selected.

Lauds Vator

Vator 6 to suite L6

Vator 10 to suite L10

Vator 15 to suite L15

14

Lauds Vibratory Shakeouts

TitleW x L

Moulding WeightTonne

Vibratory OutputkW (x2)

LVS 1500/1500 3 2.5

LVS 1500/2000 4 2.5

LVS 1500/2500 4 2.5

LVS 1500/3000 5 3.8

LVS 2000/2000 4 3.8

LVS 2000/2500 5 4.3

LVS 2000/3000 6 6.2

LVS 2500/2500 7 6.2

LVS 2500/3000 10 6.2

LVS 3000/3000 12 10

SAN

D R

ECLAM

ATIO

NSAND RECLAMATION

Copyright Lauds Foundry Equipment 2015

Lauds can custom build any

shakeout according to your requirements

c15

CORE MACHINES

CO

RE M

AC

HIN

ES

16L - 35L ROTARY CORE MACHINE

Tool Diameter 430 560

Table Diameter 1450 1570

Station 1 Shoot Station

Station 2 Gas Station

Station 3 Take Out station

Compressed Air Pressure 6 - 8 Bar

Air Receiver Capacity 80 L

Sand Cylinder Capacity 16 L

Vibrator Hoppers Capacity 170 kg

Vertical Table Stroke 80 mm

Core Ejection Stroke 240 mm

Table Travel Stroke 120 Degrees (Per Cycle)

Power of Shoot and Gas Station Cylinder 5000 kg

Operating Voltage 380 V Three Phase with Neutral

Total Connected Load 30 kw

Control Solid State

Overall Length - With Cabinet 4010 mm

Overall Width - With Cabinet 2250 mm

Overall Height 2830 mm

* Unless Otherwise Requested

As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the

design and specification of the machine described.

16


s selected.

CORE MACHINES

ww

w.la

udsfe

.com

CORE MACHINES10L - 150L FSE CORE MACHINE

Vertical Core box size Max. 1200(L) x 900(W) x 600(H) mm

Horizontal Core box size Max. 1200(L) x 600(W) x 600(H) mm

Shoot Plate size Max. 1200 mm x 900 mm

Table Plate size Max. 1300 mm x 1000 mm





Vertical Head Stroke 400 mm


Core Clamp Stroke - Vertical core 200 mm

Table Travel Stroke 1400 mm (To one side)

Power of Hydraulic Table Cylinder 13000 kg



Control Solid State

Overall Length 4400 mm

Overall Width - Cabinet 2760 mm


* Machine is vertical and horizontal core compatible. * Unless Otherwise Requested.

As it is our policy to improve machine design and performance to customers application, we reserve the right to

vary at any time the design and specification of the machine described.

17

CORE MACHINES


s selected.


100L DUAL TABLE SHUTTLE

Core box size Max. 900(L) x 900(W) x 600(H) mm

Shoot Plate size Max. 1000 mm x 1000 mm

Table Plate size Max. 1100 mm x 1100 mm





Vertical Table Stroke 500 mm


Table Travel Stroke 1700 mm (To each side)

Power of Hydraulic Table Cylinder 12000 kg



Control Solid State

Overall Length 4460 mm

Overall Width 4000 mm



As it is our policy to improve machine design and performance to customers application, we reserve the right to vary at any time the

design and specification of the machine described.

CO

RE M

AC

HIN

ES

CORE MACHINES

18


s selected.

CORE MACHINES

ww

w.la

udsfe

.com

VERTIMIX BATCH MIXER

100 kg 75 kg 50 kg

Bowl Diameter Max. 710 610 510

Top Window Diameter 400 350 350

Mixing Speed 155 rpm 185 rpm 228 rpm

Tilt Rotation Speed 5.5 rpm 6.3r pm 6.3 rpm

Tilt Rotation 180 Degrees

Bowl Capacity Max 100 kg 75 kg 50 kg

Mixing Blades 2

Operating Voltage 380V Three Phase with Neutral

Total Connected Load 19.5 kw 12 kw 8.5 kw

Control Solid State

Overall Length - With Frame 2300 mm 1800 mm 1740 mm

Overall Width - With Frame 1900 mm 1350 mm 1200 mm

Overall Height Varies to Customer Application


As it is our policy to improve machine design and performance to customers application, we reserve the right to vary

at any time the design and specification of the machine described.

CORE MACHINES

19

CORE MACHINES


s selected.


ANCILLARY ITEMS

ASSOCIATED PLANTBATCH MIXERS

Batch mixers

from 75kg

AN

CIL

LA

RY

ITEM

S

Heat Treatment FurnacesShot Blast Equipment

20

ROTARY KIILN DRIER

A range of rotary driers

is available for drying

foundry sand with a

moisture content up to 8%

maximum.

SPARE PARTS

Lauds Foundry Equipment

GmbH carries a large

inventory of spare parts

for all the machines

produced.

ANCILLARY ITEMS

MECHANICAL SPECS:

TABLE DIAMETER: 1400 mmTABLE LOADING: 500 KGWORKING HEIGHT: 1070 mmUNIT ABLE TO WORK WITH BAGHOUSEFOR DUST REMOVAL

DIMENSION (MAX)

HEIGHT 1556 mmDIAMETER 1560 mm

D

E

F

C

1 2

B

A

321 5

C

D

4 6 7 8

A

B

LAUDS FOUNDRY EQUIPMENT 40 KABELJOU RD. TEL: 011-824 1238

WADEVILLE FAX: 011-824 5022 GAUTENG SOUTH-AFRICA

COMPLETE ASSEMBLYWEIGHT:

N/A

N/A

A3

SHEET 1 OF 1SCALE:1:50

DWG NO.

REVISION:DO NOT SCALE DRAWING

MATERIAL:DATESIGNATURENAME

DEBUR AND BREAK SHARP EDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:LINEAR:ANGULAR:

Q.A

MFG

APPV'D

CHK'D

21/12/20111. ORIGINAL.

3.

DESCRIPTION OF CHANGE DATE.REV.

TITLE:

IF IN DOUBT ASK.

DRAWN GRINDING TABLEJ.GROBLER

S.O'REILLY

J.POWELL

2.

4.

1.

FILE LOCATION:

HEAT TREATMENT:

N/A

ww

w.la

udsfe

.com

ANCILLARY ITEMS

Gassing Units for CO2 or amine cold box

Tilt Unit

Auto calibrate

Dust and filtration systems built to spec

Scissor Lift

Grinding TableBucket Elevator

21

ANCILLARY ITEMS


s selected.


LAUDS FOUNDRY EQUIPMENTquality service and products you won’t find anywhere else!

www.laudsfe.com

Your German Partner in Foundry Technology

GmbH

Im Hohl 13, 58638 Iserlohn, Deutschland | T: +49 (2371) 56 16 97 | F: +49 (711) 49 00 87 79 | e: [email protected]

Documents

LAUDS Foundry Equipment GmbH