Large Bore Piping Material

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    Material Specifications forLarge Diameter Watermains

    Regional Council

    November 10/05

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    Material Specifications for Large

    Diameter Watermains

    Background

    Material Review Committee CAO & Regional Chair meet withManufacturer

    Members of Council/Staff/Manufacturer

    Presentations Request for Information from

    Manufacturer

    Regional Council PW-A1 Report Regional Council PW-B1 Report &Deligations

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    Material Specifications for Large DiameterWatermains

    Water Distribution in Region of Peel

    System is large and complex and is thesecond largest in Ontario at over 3,500 km inlength.

    Our water system serves two main purposes:

    To provide a safe, potable water supply tothe residents commercial, industrial andinstitutional users

    To provide water for fire protection

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    Material Specifications for Large Diameter

    WatermainsPVC Watermain in Peel

    PVC pipe is a widely used and a valued

    material in Region of Peels water distributionsystem.

    PVC pipe comprises 50% of our existinglinear system and 95% of all new installations.

    PVC watermains have a definite andappropriate application in the waterdistribution industry.

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    Material Specifications for Large Diameter

    WatermainsPipe use in Region of Peel Water Distribution

    (Percentage of pipe installed over total pipe installed)

    0

    20

    40

    60

    80

    100

    2000 2001 2002 2003 2004 2005

    PVC CONCRETE

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    Material Specifications for Large Diameter

    WatermainsMaterial Review CommitteePipe Comparison

    Cost

    Failure Mode

    disinfection

    repair

    Operational Issues

    fittings

    bedding

    Installation Issues

    external loads surge pressures

    Design/Specifications

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    Material Specifications for Large DiameterWatermains

    Typical Failure Mode for Large DiameterWatermain

    Major watermain breaks can occur in any pipematerial

    Concrete Pressure Pipe & Coated Ductile IronPipe failure is generally characterized bysmall holes or localized fractures.

    In the Peel experience PVC Pipe failure isnearly always catastrophic. Characterized bylongitudinal splitting and shattering of sectionsof pipe.

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    Material Specifications for Large Diameter

    Watermains

    PVC Watermain Failure Mode

    When catastrophic failure of PVC pipe occursit is accommodated within the smallerdiameter piping system.

    System impact is significantly less with smallerpipes and contamination events can be dealtwith through flushing, and/or swabbing anddisinfection.

    The prevalence for catastrophic failure and theresulting impacts on the system create seriousconcern regarding the use of large diameterPVC water pipe.

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    PVC water pipe is subject to catastrophic failure.

    Since the damaged area is more extensive, the potentialfor a large contamination event is significantly increased.

    The larger the PVC watermain, the greater the impact. The manufacturer has confirmed that large diameter pipes

    fail in the same manner as small diameter pipes.

    Material Specifications for Large Diameter WatermainsCase Study: Large Diameter Watermain Break

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    Material Specifications for Large Diameter

    WatermainsCase Study: Large Diameter Watermain Break

    June 30, 2005

    900 mm (36-inch)concrete watermainis drilled through bya contractor nearthe intersection of

    Rutherford Rd. S. &Bramsteele Rd.,Brampton.

    Traffic is reduced to

    2 lanes for theduration of the longweekend.

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    Material Specifications for Large Diameter

    WatermainsCase Study: Large Diameter Watermain Break

    The localized area

    was excavatedwithout additionaldamage to the pipe.

    The hole wasrepaired with aconcrete patch andwelded saddle clamp.

    No debriscontaminationoccurred.

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    Material Specifications for Large Diameter

    WatermainsCase Study: Large Diameter Watermain Break

    This repair took 3days to complete.

    Generally, the sizeof the concrete orductile ironwatermain does

    not significantlyincrease theimpacts of a break.

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    Material Specifications for

    Large Diameter WatermainsCase Study: Large Diameter Watermain

    Break

    If the Rutherford Rd. mainbreakhad been 900 mm PVC, theflooding would have been farmore extensive.

    The street would have beenclosed to all traffic.

    Excavation and restoration

    would have been significantlymore extensive.

    A 300mm PVC mainbreak at Orr

    Rd. & Inverhouse Dr.,Mississauga

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    Material Specifications for Large DiameterWatermains

    Peels Watermain Break History

    97% Concretepipe > 400mm

    diameter

    1.16CPP

    All PVC < 400mmdiameter

    1.34PVC

    NotesBreaks/100km/yrWatermain Material

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    Material Specifications for Large DiameterWatermains

    PVC Watermain in Other Municipalities

    A survey of other municipalities revealed that:

    1. engineers and operational staff are generallyapprehensive in allowing PVC pipe for largediameter watermains &

    2. use of large diameter PVC is usually very limited oron a trial basis.

    3. Hamilton, Ottawa and Durham staff have notsupported its use.

    It is very difficult to find data that shows thelong-term performance of large diameter PVCwater pipe.

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    Material Specifications for Large

    Diameter Watermains

    Letter received November 2, 2005 to

    Chair Emil Kolb from Bruce Hollands,The Rothwell Group Inc. Decontamination Procedures

    Potential Accidental Pipe hit / Montreal

    Event Simulated Field Break Failure

    Safety Cautions

    Limited Large Diameter Use Safe Drinking Water Act / Watertight

    Prevalence of Use.

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    Material Specifications for Large

    Diameter Watermains

    Memo January 9, 2005 to Veso Sobot,

    IPEX from M.B. Fielding, P.Eng. Procedures available yet deleteriousmaterial removal extremely difficult.

    Memo October 28, 2005 to Bruce

    Hollands, The Rothwell Group fromAndy Valickis, P. Eng., Ontario CleanWater Agency. Procedures available, only longitudinal

    catastrophic OCWA does not recommend pipe use, itsthe owners decision Dan Atkinson, VicePresident Operations.

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    Material Specifications for Large

    Diameter Watermains

    Letter October 25, 2005 to Mitch

    Zamojc, P.Eng., from Bob Walker P.Eng., UniBell Pipe Association

    Questions Responses

    1. Field Testing None required, information available

    October 12, 2005, Montreal Event reference

    2. Modes of Failure

    Similar to other pipes

    Discussion on rates of failure

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    Material Specifications for Large

    Diameter Watermains

    3. Other causes of Failure

    99% as described by Peel

    4. Diameter & Types of Failure Increased diameter has little effect

    5. Operators & General PublicDangers with CatastrophicFailures

    Consequence of damage primarily afunction of pipe diameter and operatingpressure.

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    Material Specifications for Large

    Diameter Watermains

    6. International Data on Life Span &

    Break Rates Information continue to be collected

    NRC most comprehensive

    7. Impact of UV Light Suggest that pressure rating & stiffnessincrease after two years exposure

    8. Risks to Operators when Tapping Function of diameter and operating pressures

    Training from the industry is available

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    Material Specifications for Large

    Diameter Watermains

    Conclusion

    Each pipe material, PVC, CPP, DI hasan application in the watermain industry

    Data is inconclusive to demonstrate

    appreciable cost savings by pipe type Customer Service impacts are greater

    from catastrophic watermain failures

    Catastrophic failure mode is mostprevalent in PVC pipe.

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    Material Specifications for Large DiameterWatermains

    Recommendations

    Continuation of the use of PVC Pipe up

    to 300 mm diameter.

    Concrete pressure pipe and

    coated/lined ductile iron pipe for 400mm and greater.