115299314 Piping Material Specification

7/30/2019 115299314 Piping Material Specification

1/36

RATING :

BASE MATERIAL : CARBON STEEL

CORROSION ALLOWANCE (MM) : 1.5

SPECIAL REQUIREMENT : NONE

TEMPERATURE AND PRESSURE RATING

FOR 15 MM T HROUGH 350 MM (FULL FLANGE RATINGS AS PER ASME B16.5)


FOR NPS 400 MM AND ABOVE SIZE

SERVICE

1) STEAM CONDENSATE (SC), MEDIUM PRESSURE STEAM (3.5-10 Kg/cm2) (SMT), LOW PRESSURE STEAM (SLT)

NOTES

1 WALL THICKNESS FOR BUTTWELDING SHALL BE EQUAL OR GREATER THAN THE NOMINAL WALL THICKNESS OF CONNECTED PIPE.

2 WALL THICKNESS CALCULATION FOR SIZES 400NB & ABOVE SHALL BE BASED ON DESIGN CONDITIONS.

3 TO BE USED ONLY TO MATCH CLASS 300 RATED FLANGE CONNECTION AT CONTROL VALVE AND SPECIAL EQUIPMENTS.

4 PISTON LIFT CHECK VALVES SHALL BE USED ONLY IN THE HORIZONTAL POSITION

5 FOR SWING CHECK VALVES BONNET COVER SHALL BE UP WHEN INSTALLED IN THE HORIZONTAL POSITION & WHEN INSTALLED IN THE VERTICAL,

FLOW DIRECTION SHALL BE UPWARD.

6 SCREWED FITTINGS SHALL BE THREADED TO NPT AS PER ASME B1.20.1

7 RADIOGRAPHY FOR JOINTS ON SITE SHALL BE DONE AS PER PIPING SPECIFICATION INDEX.

PageDiscipline Code + Seq No.

1 OF 36

Project No. Doc. Classification code

PIPING MATERIAL SPECIFICATION :- CS01

SP 0005

PIPING MATERIAL SPECIFICATION

8455001 009

Area No.

B0

Rev.

PRESS Kg/cm2G 19.99

TEMP0C

12

-29 to 38

PRESS Kg/cm2G

150

205

TEMP0C

10.418.5 14.7

200 300100

ATTACHMENT 4 PIPING MATERIAL SPECIFICATIONS -MAIN PLANT

HOLD

SPECIAL NOTES


2/36

Project No. Doc. Classification code Page

ASTM A672 GR.B60 CL.12


Area No. Discipline Code + Seq No. Rev.

8455001 009 SP 0005 B0 2 OF 36

400 600 20 ASME B36.10M

Description Note

BE, EFW

PE, SMLSBE, SMLS

BE, SMLS

Item Type

PIPE

PIPE

PIPE 15

200 350

PIPE

40

20 ASME B36.10M ASTM A106 GR B

80

Sch/ThkDesign / Dims

Standard

ASME B16.11 ASTM A105

ASME B36.10M

SWASTM A105

.

ASTM A234 GR. WPB

ASTM A234 GR. WPB-W

SW

BW

ASTM A105 SW

ASTM A234 GR. WPB-W BW

BW

BW

50

TEE RED

RED. COUPLING

CAP

RED. ECC.

RED. ECC.

400

50

Lower Size

(mm)

TEE RED

ASME B16.9 ASTM A234 GR. WPB-W

TO SUIT PIPE

TO SUIT PIPE

TO SUIT PIPE

ASME B16.9TO SUIT PIPE

ASME B16.9

ASTM A234 GR. WPB-W

ASME B16.11

ASME B16.9

600

50

600

50

600

350

400

40

BW, R=1.5DASME B16.9

CL.3000

CL.3000

40

ASME B16.1115 40 CL.3000

TO SUIT PIPE


350CAP

I I

TO SUIT PIPE

CL.3000

TO SUIT PIPE400

350

CL.3000

TEE EQUAL 50 350 TO SUIT PIPE

15

TEE RED

TEE EQUAL 15 40

TEE EQUAL 400

ELBOW 45 400 600

ELBOW 45 15

ELBOW 45 50 350 TO SUIT PIPE

40 CL.3000

350

600ELBOW 90

ELBOW 90

ASTM A10540

ASTM A234 GR. WPB

TO SUIT PIPE

ASME B16.11

ASME B16.9

.

ASME B16.9

ASME B16.9 ASTM A234 GR. WPB BW

ASME B36.10MASTM A106 GR B

Material

ASME B16.9 ASTM A234 GR. WPB

ASME B16.9

ASME B16.9

ASTM A234 GR. WPB

Upper Size

(mm)

PIPE 50 150

ASTM A105

BW

SW

ASTM A234 GR. WPB-W

ASTM A234 GR. WPB

BW

SW

BW, R=1.5D

BW

BW

ASTM A106 GR B

SW

FITTINGS

ELBOW 90 15

ASME B16.11

15

TO SUIT PIPE

CL.150

FLANGES

FLANGE SW

ASTM A234 GR. WPB-W

ASTM A105

SW

RF

SW

FLANGE SO ASTM A10560050

15 ASME B16.5

BLIND FLANGE 15 600

CL 150

FULL COUPLING

CAP

CL.3000

600 BW

40

HALF COUPLING 15

400

15

TO SUIT PIPE ASME B16.9

ASME B16.11

ASTM A105

ASME B16.11

ASTM A105

RFASME B16.5

ASTM A105

CL.150

ASME B16.5

40

40

RF

CL.3000


3/36


3 OF 36

Upper Size

(mm)

BB, OS&Y, SW, B 16.11

BB, OS&Y, RF, B16.5

Item Type

API 600 / ASME B16.10BODY - ASTM A216 GR.WCB,

TRIM - 13%CR

BS EN ISO 15761/ MFR

STD

BODY - ASTM A105,

TRIM - 13%CR

WAFER TYPE,SW,

B- 16.11

BB, OS&Y, SW, B 16.11

API 602 / MFG STDBODY - ASTM A105,

TRIM - 13% CR

VALVES

BOLTINGS

ASME B18.2.1/ ASME

B16.5

600

600

VLV. GLOBE

VLV. GATE

GASKET

STUD BOLT

NUT

VLV.CHECK

15

15

BODY - ASTM A216 GR.WCB,

TRIM - 13%CR

CL. 150

CL.150

CL.150

15

40

BS 1868/ B-16.10

Design / Dims

StandardNote

4.5 MM THK.,WITH CS OUTER RING

Material Description


Area No.

BS 1873 / B-16.10

ASME B16.20

50

VLV. GLOBE 50

VLV. CHECK

VLV. GATE

15

Sch/ThkLower Size

(mm)

GASKETS

Discipline Code + Seq No. Rev. Page

15

8455001

CL. 15015

CL.150

600

CL. 150

40

CL. 150

40

CL. 150

60050WAFER TYPE, DUEL PLATE, TO SUIT

B 16.5 RF

HEAVY HEX SERIES

600

BODY - ASTM A105,

TRIM - 13%CR

BS EN ISO 15761/ MFR

STD

BB, OS&Y, RF, B16.5BODY - ASTM A216 GR.WCB,

TRIM - 13%CR

ASTM A193 GR.B7

ASME B18.2.2 ASTM A194 GR.2H

0005 B0

600 4.5 MM/ CL.150 SP.WND SS304+ FLEXIBLEGRAPHITE

009 SP


4/36

500 450 400 350 300 250 200 150 100 80 65 50 40 25 20 15

15 P P P P P P P P P P P P RT RT RT T

20 P P P P P P P P P P P RT RT RT T

25 P P P P P P P P P P RT RT RT T

40 P P P P P P P P RT RT RT RT T

50 P P P P P P P P RT RT RT T

65 P P P P P P P P RT RT T80 P P P P P P RT RT RT T

100 P P P P RT RT RT RT T

150 P P RT RT RT RT RT T T

200 P RT RT RT RT RT T RT

250 RT RT P RT RT T P

300 RT RT RT RT T

350 RT RT RT T

4OF 36

Page

8455001 009 SP 0005 B0

: EQUAL TEE

: REDUCING TEE

: STUB JOINT

BRANCH CONNECTION TABLE

RUN PIPE, NB


Area No. Discipline Code + Seq No.

BRANCH

CONNECTION,NB

Rev.Doc. Classification codeProject No.

450 RT T

500 T

CODE DESCRIPTION

Socket weld Tee

Socket welded Reducing Tee

Butt welded Tee

Reducing Butt welded Tee

Set on branch with reinforced pad

Set on branch

Half coupling

P

T

H

RP

SRT

RT

ST


5/36

RATING :





FOR 15 MM THROUGH 350 MM (FULL FLANGE RATINGS AS PER ASME B16.5)



SERVICE

1) ALCOHOL LIQUID (AL), ALCOHOL PRODUCT (AP), DENATURED ALCOHOL (AD), ALCOHOL VAPOUR (AV), DENATURANT LIQUID (DN), DENATURANT VAPOUR (DV).

NOTES

1


3 TO BE USED ONLY TO MATCH CLASS 300 RATED FLANGE CONNECTION AT CONTROL VALVE AND SPECIAL EQUIPMENTS.4 PISTON LIFT CHECK VALVES SHALL BE USED ONLY IN THE HORIZONTAL POSITION





8

9 THESE VALVES HAVE NO FLANGES BUT ARE INSTALLED BETWEEN LINE FLANGES WITH EXTRA LONG BOLTS.

10 SHALL BE USED UPTO 210 DEG C ONLY.

FULL PORT BALL VALVE SHALL BE USED IF INDICATED ON THE P&ID.

14.7 10.4

TEMP0C -29 to 38 100 200 300



150


Project No.

TEMP0C 65

PRESS Kg/cm2G 12.6

18.5PRESS Kg/cm2G 19.99

WALL THICKNESS FOR BUTTWELDING SHALL BE EQUAL OR GREATER THAN THE N OMINAL WALL THICKNESS OF CONNECTED PIPE.

009 SP 0005 B0 5 OF 36

Page

8455001

Doc. Classification code

HOLD

SPECIAL NOTES


6/36

ASME B16.9

ASME B16.9

ASTM A234 GR. WPB

ASME B16.11

600 API 5L GR B PSL1

ASTM A105

ASME B16.9

B0 6 OF 36

Upper Size

(mm)

PIPE 50 150

Item TypeLower Size

(mm)

15

Area No.


TO SUIT PIPE ASTM A234 GR. WPB-W

SW

ASME B16.9 ASTM A234 GR. WPB

15

50

400

ASTM A234 GR. WPB

ASME B16.9

ASTM A105

ELBOW 45

ASTM A234 GR. WPB-W

15

ELBOW 90 40

ELBOW 90

ASME B16.11

350

ELBOW 45

TEE EQUAL

ELBOW 90

ELBOW 45 50

TO SUIT PIPE

TEE RED

CL.3000

600

TEE EQUAL

0005

TO SUIT PIPE

350

15 40

FITTINGS

TO SUIT PIPE

450

CL.3000

7.92 mm

ASTM A234 GR. WPB-W


ASME B16.9

ASME B16.9

350

600

BW

ASTM A234 GR. WPB

TO SUIT PIPE

CL.3000 ASME B16.11 SW15 40

ASME B16.9

600 TO SUIT PIPE

ASME B16.9

400

350

BWTO SUIT PIPE

50

TEE EQUAL 400

009

50

600

400

400

50

600

TO SUIT PIPE

TO SUIT PIPE

TEE RED

TEE RED

RED. ECC.

RED. COUPLING

RED. ECC.

BW

BW

BW400

CL.300015 40

BW

SW

BW

ASTM A234 GR. WPB-W

ASME B16.11

ASME B16.9

ASTM A234 GR. WPB

ASTM A234 GR. WPB-W

ASTM A105

ASTM A105

BW

BW, R=1.5D

BW, R=1.5D

Rev. Page

8455001 SP

20

ASME B-36.10M BE,EFW10

PIPE 200

PE,SMLS

PIPE 500 ASME B-36.10M

PIPE

Design / Dims

Standard

ASME B-36.10M API 5L GR B PSL1

PIPE

MaterialSch/Thk

PIPE

Discipline Code + Seq No.

40

ASME B-36.10M API 5L GR B PSL1

API 5L GR B PSL1

80

ASME B-36.10M

API 5L GR B PSL1

BE,SMLS

BE,EFW

BE,SMLS350

Description Note

40

SW

SW

350 TO SUIT PIPE

40 CL.3000


FLANGE SO

40

BW


ASME B16.11

ASTM A105

50 600

CL.150

RF

ASTM A105

RF

RF

ASTM A105

ASME B-16.5

15 CL.300040

350

600400

50 ASTM A234 GR. WPB

ASTM A105 SW

ASME B16.9

TO SUIT PIPE ASME B16.9

ASME B16.11

ASTM A105

CAP

CAP

CAP

ASME B16.11

ASME B-16.5

SW

CL.3000 SW40

CL.3000

15

TO SUIT PIPE

ASME B-16.5

ASTM A105

15

CL 150

15

BLIND FLANGE

40

FLANGES

FLANGE SW

HALF COUPLING 15

FULL COUPLING

600 CL.150


7/36


8/36


9/36


10/36


B0 10 OF 36


Area No. Discipline Code + Seq No. Rev. Page

PIPE 400 600 20 ASME B36.10M BE, EFW350 20 ASME B36.10M ASTM A106 GR B BE, SMLS

Item Type

PIPE

15

ASTM A106 GR B

ASTM A106 GR B PE, SMLS

BE, SMLS

009 SP

Sch/ThkLower Size

(mm)

40

40

PIPE

PIPE

Design / Dims

StandardMaterial Description Note


ASME B16.9

ASTM A234 GR. WPB-W

ASTM A234 GR. WPB

BW

ASTM A105 SW

BWASTM A234 GR. WPB-W

ASTM A234 GR. WPB-W

50

400

TEE RED

RED. COUPLING

200

8455001

CAP

RED. ECC.

RED. ECC.

400

TEE RED

TEE RED

ASME B16.9

TO SUIT PIPE

TO SUIT PIPE

ASME B16.11

ASTM A234 GR. WPB-W

CL.3000

CL.3000

400

600

15 40

400

40

50

50

40

600 TO SUIT PIPE

80

ASME B36.10M

0005

ASTM A672 GR.B60 CL.12

CL.3000

TO SUIT PIPE

600

50 350

TO SUIT PIPE

ASME B16.11


BW

SWASTM A105

350

600CAP

CAP

15

TO SUIT PIPE

TO SUIT PIPE

CL.3000

CL.3000

15

TO SUIT PIPE350

TO SUIT PIPE

TEE EQUAL 50 350 TO SUIT PIPE

TEE EQUAL 15 40

TEE EQUAL 400

ELBOW 45 ASME B16.9400 600 TO SUIT PIPE

ELBOW 45 15

ELBOW 45 50 350 TO SUIT PIPE

40 CL.3000

ELBOW 90 15

350

600ELBOW 90

ELBOW 90

ASTM A105

FITTINGS

ASTM A234 GR. WPB

BW


ASME B16.9

ASME B16.9

BWASME B16.9

ASME B16.9

ASTM A234 GR. WPB

ASME B16.9

ASTM A234 GR. WPB

ASME B16.9

ASTM A234 GR. WPB BW

Upper Size

(mm)

PIPE 50 150

ASTM A105

BW

SW

BW, R=1.5D

ASTM A234 GR. WPB-W BW, R=1.5D

ASME B16.11

SW

ASME B36.10M

ASME B16.9

SW

ASME B16.9

ASME B16.9

BW

ASTM A234 GR. WPB

SW

BW

40

ASME B16.11

ASME B16.5

SW

FLANGES

FLANGE SW

ASTM A105

SW

RF

ASME B16.11

FLANGE SO ASTM A105

CL.150

600

BLIND FLANGE 15

40

600

ASTM A105

CL 150 ASME B16.5

CL.3000

FULL COUPLING

15

15 CL.3000

40HALF COUPLING

RF


RF

40

ASME B16.5 ASTM A105CL.150

50

15


11/36


8455001 009 SP 0005 B0



Lower Size

(mm)

BS EN ISO 15761/ MFR STDBODY - ASTM A105,

TRIM - 13%CR

WAFER TYPE,SW,

B- 16.11

Upper Size

(mm)


TRIM - 13%CR

BB, OS&Y, SW, B 16.11

Item Type

BB, OS&Y, SW, B 16.11

BB, OS&Y, RF, B16.5

600 CL. 150

BOLTINGS

ASME B18.2.1/ ASME B16.515

VLV. BUTTERFLY

GASKET

STUD BOLT

NUT

VLV.CHECK

VALVES

API 602 / MFG STDBODY - ASTM A105,

TRIM - 13% CR

15

VLV. GLOBE

VLV. GATE

15

15

MFG STD

40

BS 1868/ B-16.10

CL. 150

CL.150


TRIM - 13%CR

ASME B16.20

GASKETS

Description Note

11 OF 36

Design / Dims

StandardMaterial

50

VLV. GLOBE 50

VLV. BALL 15

50VLV. CHECK

VLV. GATE

CL. 15015

CL.150

600

CL. 150

40

CL. 150

40

CL. 150

600

BODY - ASTM A105, TRIM - 13%

CRCL. 80040 MFG STD


TRIM - 13% CR50

WAFER TYPE, DUEL PLATE, TO SUIT

B 16.5 RF


B 16.5 RF

SW, B 16.11

BS EN ISO 15761/ MFR STD

BB, OS&Y, RF, B16.5BODY - ASTM A216 GR.WCB,TRIM - 13%CRBS 1873 / B-16.10

ASTM A193 GR.B7

ASME B18.2.2 ASTM A194 GR.2H HEAVY HEX SERIES

600

600

600 CL.150

15 NON ASBESTOS FIBRE600 2 MM/ CL.150

Sch/Thk

TO SUIT ASME B16.5 CL.150 RFFLANGES

BODY - ASTM A105,

TRIM - 13%CR


12/36


13/36

RATING :








SERVICE

1) WASTE WATER (WW)

NOTES

1












PRESS Kg/cm2G 19.99

TEMP0C 65

PRESS Kg/cm2G

10.4

150

TEMP0C -29 to 38 100 200 300



8455001 009 SP 0005 B0 13 0F 36

WALL THICKNESS FOR BUTTWELDING SHALL BE EQUAL OR GREATER T HAN THE NOMINAL WALL THICKNESS OF CONNECTED PIPE.

18.5 14.7

9.5


HOLD

SPECIAL NOTES


14/36

PIPE

Upper Size

(mm)

PIPE 50

20


450 10

7.92 mm

BW, R=1.5D

API 5L GR B PSL1

Sch/Thk

80

200 350 ASME B-36.10M API 5L GR B PSL1PIPE API 5L GR B PSL1

API 5L GR B PSL1

TEE EQUAL

PIPE

SW

8455001

ASME B-36.10M

ASME B16.9

PIPE

Lower Size

(mm)Item Type Description Note

Design / Dims

StandardMaterial

15 ASME B-36.10M40

ASTM A234 GR. WPB-W

BW

ASTM A234 GR. WPB-W

ASTM A105

ASTM A234 GR. WPB

600

FITTINGS

ELBOW 90 TO SUIT PIPE

SW

BW

BW

BW

SW

BW

.

SW

ASTM A234 GR. WPB

BW

I I

BW

BW

350

40

TO SUIT PIPE

CL.3000

RED. ECC.

CAP

RED. ECC.

CAP

50

50

400

15

TO SUIT PIPE

PIPE

40

400

500 600

40

15 40

15 40

400

CL.3000

CL.3000

TO SUIT PIPE

CL.3000

600

TO SUIT PIPE

TEE EQUAL 50

50

400

40

TEE REDTEE RED

ASME B16.9400 600

TO SUIT PIPE

600

350

TO SUIT PIPE

ASME B16.1140 CL.3000

15

ASME B16.9

ELBOW 45

TEE EQUAL ASME B16.11

15

350

ELBOW 90 15

ELBOW 45

ELBOW 45 50

50

400

SWCL.3000 ASME B16.11

ELBOW 90

TEE RED

350

ASTM A234 GR. WPB-W

RED. COUPLING

ASME B16.9

ASME B16.11

ASTM A234 GR. WPB-W

ASTM A105

ASTM A234 GR. WPB

ASTM A234 GR. WPB

ASME B16.9

ASME B16.9

ASME B16.11

.

ASTM A105

ASTM A105

ASTM A234 GR. WPB

BW, R=1.5D

SW

BWASTM A234 GR. WPB

ASTM A105

TO SUIT PIPE ASTM A234 GR. WPB-W

TO SUIT PIPE

600 TO SUIT PIPE ASME B16.9

ASME B16.9

TO SUIT PIPE

ASME B16.11

BE,SMLS

350

150 ASME B-36.10M

350

ASME B-36.10M

PE,SMLS


BE,ERW

BE,SMLS

API 5L GR B PSL1


Area No.

BE,ERW

ASME B16.9

ASME B16.9

ASTM A105

ASME B16.9

009 SP 0005 B0 14 0F 36

FLANGES

ASTM A105

ASTM A234 GR. WPB-W BWTO SUIT PIPE

40 CL.3000

CL.3000 ASTM A10540

CL.150

15

CAP 400 600

CL.15040

ASTM A105ASME B16.11

ASME B16.9

SW

SW

RF

RF600BLIND FLANGE

RFCL 150

ASTM A105

ASME B-16.5 ASTM A105

FLANGE SW

FLANGE SO

FULL COUPLING

50 600

15

ASME B16.1115HALF COUPLING

ASME B-16.5

ASME B-16.5

15


15/36


Material

ASTM A193 GR.B7

Upper Size

(mm)

CL. 150


TRIM - 13% CR

BB, OS&Y, SW, B 16.11

BB, OS&Y, RF, B16.5

00058455001 009 SP


BOLTINGS

Lower Size

(mm)


TRIM - 13% CR + EPDMAPI 609

Description

API 594

15


TRIM - 13% CRCL.150

CL. 150

CL. 150

600

600

40

600

40

600

600

VLV. BUTTERFLY

VLV. CHECK

VLV. BALL

CL. 150

Item Type

STUD BOLT 15ASME B18.2.1/ ASME

B16.5CL.150

15

50

15 600

CL. 150

CL. 150

50

VLV. GLOBE

VLV. GLOBE

NUT

CL. 800

VLV.CHECK

HEAVY HEX SERIESASTM A194 GR.2HASME B18.2.2

50

BS 1873 / B-16.10BODY - ASTM A216 GR.WCB,

TRIM - 13% CR

BS EN ISO 15761/ MFR STDBODY - ASTM A105, TRIM -

13% CR

VALVES

BODY - ASTM A105, TRIM -

13% CR

BB, OS&Y, RF, B16.5

BODY - ASTM A105, TRIM -

13% CR

WAFER TYPE,SW,

B- 16.11

BB, OS&Y, SW, B 16.11

VLV. GATE 40

15BODY - ASTM A105, TRIM -

13% CR

API 602 / MFG STD

WAFER TYPE, TO SUIT B16.5 RF

VLV. GATE

40

50

15

SW, B 16.11

GASKET 2 mm / CL.150

Sch/Thk


Area No.

CL.150


ASME B-16.21TO SUIT ASME B16.5 CL.150 RF

FLANGES

Note

GASKETS

15

Design / Dims

Standard

NON ASBESTOS FIBER

600

MFG STD


B 16.5 RF

B0 15 OF 36


16/36

600 550 500 450 400 350 300 250 200 150 100 80 65 50 40 25 20 15

15 P P P P P P P P P P P P P P RT RT RT T

20 P P P P P P P P P P P P P RT RT RT T

25 P P P P P P P P P P P P RT RT RT T

40 P P P P P P P P P P RT RT RT RT T

50 P P P P P P P P P P RT RT RT T

65 P P P P P P P P P P RT RT T

80 P P P P P P P P P RT RT T

100 P P P P P P RT P RT RT T

150 P P P P RT RT RT RT RT T T

200 P P P RT RT RT RT RT T RT

250 RT RT RT RT RT RT RT T P

300 RT RT RT RT RT RT T

Area No.Project No. Doc. Classification code


RUN PIPE, NB

ANCHC

ONNECTION,NB

: REDUCING TEE

: STUB JOINT


: EQUAL TEE


8455001 009 SP 0005 B0 16 OF 36

350 RT RT RT RT RT T

400 RT RT RT RT T

450 RT RT RT T

500 RT RT T

550 RT T

600 T

CODE DESCRIPTION

Socket weld Tee


Butt welded Tee



Set on branch

Half coupling

ST

T

H

RP

SRT

RT

P

BR


17/36

RATING :








SERVICE

1) COOLING WATER SUPPLY (CWS), COOLING WATER RETURN (CWR), CHILLED WATER SUPPLY (CHWS), CHILLED WATER RETURN (CHWR)

PROCESS WATER (PW), FRESH WATER (FW)

NOTES

1








8 MITER BAND SHALL BE USED FOR COOLING WATER SERVICE ONLY. FOR MITER BEND DIMENSIONS REFER ATTACHMENT-2 ATTACHED WITH THIS SPECIFICATION.





8455001 009 SP 0005 B0 17 OF 36


Area No.Discipline Code + Seq

No.Rev. Page

19.99PRESS Kg/cm2G

TEMP0C -29 to 38 100 200 300

18.5 14.7 10.4

9.5

150

TEMP0C 65

WALL THICKNESS FOR BUTTWELDING SHALL BE EQUAL OR GREATER THAN THE NOMINAL WALL THICKNESS OF CONNECTED PIPE.

PRESS Kg/cm2G


HOLD

SPECIAL NOTES


18/36


19/36

0005



SP

ASME B18.2.2

CL. 150

CL. 150

Page

NON ASBESTOS FIBER

BOLTINGS

2 mm / CL.150 NON ASBESTOS FIBER

ASTM A193 GR.B7

8455001 009

Item Type

15

TO SUIT ASME B16.47 SER B, CL.150

RF FLANGES

HEAVY HEX SERIESASTM A194 GR.2H

600

CL.150


WAFER TYPE, TO SUIT B16.47 SER A


TRIM - 13% CR

API 609

I.

ASME B-16.21

ASME B-16.21


TRIM - 1 3% CR + PTFEBS EN 17292

API 594


TRIM - 13% CR + EPDM

50

15 CL. 800

CL.150

Sch/Thk

600

1050

CL.150

CL. 15050

VLV. BALL

.

VLV. BUTTERFLY

BB, OS&Y, RF, B16.5

WAFER TYPE, DUEL PLATE, TO SUIT B

16.5 RF

15

VLV. CHECK


CR

SW, B 16.11

BB, OS&Y, SW, B 16.11

WAFER TYPE,SW,

B- 16.11

VALVES

Upper Size

(mm)

BB, OS&Y, RF, B16.5


CR

API 600 / ASME B16.10

BB, OS&Y, SW, B 16.11BS EN ISO 15761/ MFR STD

GASKETS

Description Note

B0

VLV.CHECK

VLV. GLOBE

VLV. GLOBE

Lower Size

(mm)

API 602 / MFG STD

VLV. GATE

BS 1873 / B-16.10



TRIM - 13% CRCL. 150

40

800

800

CL. 150


TRIM - 13% CR

1050

TO SUIT ASME B16.5 CL.150 RF

FLANGES

ASME B18.2.1/ ASME B16.5

50

NUT

15

15

VLV. GATE

40

800


CR

GASKET

GASKET

700

1050STUD BOLT

15

Design / Dims

Standard

2 mm / CL.150

4015

50

40

CL. 150

19 OF 36



No.Rev.

Material

Project No.

. ,


, I .

RFAPI 609CL. 1501000700VLV. BUTTERFLY


20/36

750 700 650 600 550 500 450 400 350 300 250 200 150 100 80 65 50 40

15 P P P P P P P P P P P P P P P P P RT

20 P P P P P P P P P P P P P P P P RT RT

25 P P P P P P P P P P P P P P P RT RT RT

40 P P P P P P P P P P P P P RT RT RT RT T

50 P P P P P P P P P P P P P RT RT RT T

65 P P P P P P P P P P P P P RT RT T

80 P P P P P P P P P P P RT RT RT T

100 P P P P P P P P P RT RT RT RT T

150 P P P P P P P RT RT RT RT RT T T

200 P P P P P P RT RT RT RT RT T RT

250 P P P RT RT RT RT RT RT RT T P

300 RT RT RT RT RT RT RT RT RT T

350 RT RT RT RT RT RT RT RT T

400 RT R T RT RT RT RT RT T

450 RT R T RT RT RT RT T

500 RT R T RT RT RT T


8455001 009 SP 0005 1 20 OF 36

Discipline Code + Seq

No.Rev. Page

RT

BRANCHC

ONNECTION,NB

T

T

RT T

: REDUCING TEE

: STUB JOINT

RT


RUN PIPE, NB

25


Area No.

20 15

: EQUAL TEE

Project No.

550 RT RT RT RT T

600 RT RT RT T

650 RT RT T

700 RT T

750 T

CODE DESCRIPTION

Socket weld Tee


Butt welded Tee



Set on branch

Half coupling

P

T

RP

SRT

RT

ST

H


21/36

RATING :

BASE MATERIAL : CARBON STEEL- GALVANISED


SPECIAL REQUIREMENT : GALVANISED




FOR NPS - AND ABOVE SIZE

SERVICE

1) INSTRUMENT AIR (IA), POTABLE WATER (PO), PROCESS AIR (SA), YEAST AIR (YA)

NOTES

1

2

3

4

5

6





PRESS Kg/cm2G

SCREWED FITTINGS SHALL BE THREADED TO NPT AS PER ASME B1.20.1

TO BE USED ONLY TO MATCH CLASS 300 RATED FLANGE CONNECTION AT CONTROL VALVE AND SPECIAL EQUIPMENTS.

SCREWED TYPE CAP/PLUG SHALL BE USED ONLY FOR THE OUTLET SIDE OF VENT & DRAIN VALVES.

TEMP0C

150

PRESS Kg/cm2G 18.519.99



No.

TEMP0C -29 to 38 100

GALVANISATION SHALL BE HOT DIPPED AS PER ASTM A153.


UPTO 204 DEG C, THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE

SURFACES WHERE GALVANISING HAS BEEN DAMAGED SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.

Rev. Page

8455001 009 SP 0005 B0 21 OF 36

HOLD

SPECIAL NOTES


22/36

ASTM A105 (GALV.)

ASTM A105 (GALV.) SCRD


40

PIPE

PIPE 15

ASTM A105 (GALV.)

ASTM A53 GR. B (GALV.)

100

100

CL.3000

100 ASTM A105 (GALV.)

ASME B36.10M

100

Sch/Thk

80

40 ASME B36.10M

DescriptionMaterial Note



No.Rev.

Design / Dims

Standard

Upper Size

(mm)

15

SCRD

BLIND FLANGE 15 100

FULL COUPLING 15

ASME B16.11 ASTM A105 (GALV.)

ASTM A105 (GALV.)

Lower Size

(mm)

CAP 15 100 CL.3000

RED. COUPLING 15 100 CL.3000

TEE RED ASME B16.1115 100 CL.3000

ELBOW 90 15 100

TEE EQUAL 15

FITTINGS

CL.3000

ASME B16.11

ELBOW 45 15

CL.3000

SCRD

FLANGES

FLANGE SCRD

ASME B-16.5

ASTM A105 (GALV.)

100

ASME B16.11

PIPE 50

Item Type

TE

TE

CL.3000

SCRD

ASTM A105 (GALV.)ASME B16.11

SCRD

SCRD

SCRD

22 OF 36

RFCL.150

ASTM A105 (GALV.) RF

8455001 009 SP 0005 B0

Page

ASME B16.11

ASME B16.11

ASTM A53 GR. B (GALV.)

CL.150

ASME B-16.5


23/36

VLV. GLOBE 50 100 CL. 150

BOLTINGS


FLANGES

SW, B 16.11

BS 1873 / B-16.10BODY - ASTM A216 GR.WCB,

TRIM - 13% CRBB, OS&Y, RF, B16.5


TRIM - 13% CR

WAFER TYPE, DUEL PLATE, TO SUIT B

16.5 RF


CR


TRIM - 13 % CR + PTFE

MSS-SP-80/ MFR STD

BB, OS&Y, RF, B16.5

CL.150

100

Item Type

2 MM / CL.150GASKET


CR

HEAVY HEX SERIES

VLV. GATE 50 100 CL. 150

ASTM A194 GR.2H15

MSS-SP-80 / MFG STD

NUT 100

CL.150

UB, ISRS, SCRD, B 16.11

UB, ISRS, SCRD, B 16.11

ASME B18.2.2

CL. 150


CR

CL. 150

15VLV. GATE

STUD BOLT 15

VLV. GLOBE 15

15 100

VLV.CHECK

Description Note




TRIM - 13% CR

BS 1868/ B-16.10

Design / Dims

Standard

ASTM A193 GR.B7

BS EN 17292

API 609

NON ASBESTOS FIBREASME B16.21

B0 23 OF 36

VLV. BUTTERFLY

15

VLV. CHECK 50

50

VLV. BALL

8455001 009 SP 0005



No.Rev. Page

Lower Size

(mm)

40

CL.150100

100

40

Upper Size

(mm)Sch/Thk

CL. 800

VALVES

Material

ASME B18.2.1/ ASME B16.5

GASKETS

WAFER TYPE,SCRD,

B- 16.11MSS-SP-80/ MFR STD

15

40

CL. 150

40

CL. 150




24/36

15 20 25 40 50 80 100

15 TT

20 TT TT

25 TT TT TT

40 TT TT TT TT

50 TT TT TT TT

80 TT TT TT

100 TT TT TT TT

24 OF 368455001 009 SP 0005 B0

BRANCH PIPE (SIZE IN mm)



No.Rev. Page

RU

NPIPE(SIZEINmm)


CODE DESCRIPTION

Threaded Tee

Combination of Redusing Tee and reducer/Swage to be used

`

TT


25/36

PROJECT NO DOC. CALSSIFICATION CODE

RATING :

BASE MATERIAL : SS304 (STAINLESS STEEL)







SERVICE

1) ALCOHOL LIQUID (AL), ALCOHOL VAPOUR (AV), ALCOHOL PRODUCT (AP), PROCESS CONDENSATE (PC), YEAST SLUGE (YS), PROCESS VENT (PV), VENT GAS (VG),

ABSOLUTE ALCOHOL LIQUID HOT (AP), CASSAVA SLURRY (CAS), CARBON DIOXIDE (CO2), BIOGAS (BG)

NOTES

1





5



8 WHEREVER REQUIRED BEVELLING TO BE DONE AT SITE AS PER ASME B16.25.


10 WALL THICKNESS CALCULATION FOR SIZES 400MM & ABOVE SHALL BE BASED ON DESIGN CONDITIONS.

13.46

TEMP0C -29 TO 38 50 100 150 200

200

18.66 16 14.48

PRESS Kg/cm2G

TEMP0C



AREA NO Discipline Code + Seq No. Rev. Page

8455001 009 SP 0005 B0 25 OF 36

150

PIPING MATERIAL SPECIFICATION :- SS01

PRESS Kg/cm2G 19.37

FV / 8


HOLD

SPECIAL NOTES


26/36


27/36

2 mm / CL.150 ASME B16.21

HEAVY HEX SERIESASME B18.2.2

15

STUD BOLT

15

15

VLV. CHECK 50

800

15

VLV. BUTTERFLY

800

15

VLV. GLOBE

15

VLV. BALL

15

40

ASTM A194 GR.2H

API 602 /API 600

50

CL. 150

NON ASBESTOS FIBER, FLAT

RING

800

CL.150800

GASKETS

NoteItem Type MaterialUpper Size

(mm)Sch/Thk

VLV. GATE

Design / Dims

Standard

VLV.CHECK

Description

CL.150 ASME B18.2.1/ ASME B16.5

800

NUT


FLANGES

BOLTINGS

ASTM A193 GR.B7

Lower Size

(mm)

GASKET

CL. 150

CL. 150

VALVES

BODY - ASTM A351 GR CF8,

TRIM - SS304BB, OS&Y, RF, B 16.5

800


TRIM - SS304

BS EN ISO 15761/ BS 1873BODY - ASTM A351 GR CF8,

TRIM - SS304

CL.150

BC,PISTON LIFT,RF,

B- 16.5

BB, OS&Y, RF, B 16.5


REDUCED BORE, RF, B16.5

API 609BODY - ASTM A351 GR CF8,

TRIM - SS304


B16.5 RF


B16.5 RF


TRIM - SS304API 594


TRIM - SS304+RPTFEBS EN 17292

CL. 150

CL. 800

27 OF 36



8455001 009 SP 0005 B0

800

40



28/36

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500

15 T

20 RT T

25 RT RT T

40 RT RT RT T

50 P RT RT RT T

80 P P P RT RT T

100 P P P P RT RT T

150 P P P P P RT RT T

200 P P P P P P RT RT T

250 P P P P P P RT RT RT T

300 P P P P P P P RT RT RT T

350 P P P P P P P RT RT RT RT T

400 P P P P P P P RT RT RT RT RT T

450 P P P P P P P P RT RT RT RT RT T

500 P P P P P P P P RT RT RT RT RT RT T

RUN

PIPE(SIZEINmm)



28OF 368455001 009 SP 0005 B0



CODE DESCRIPTION

Butt welded Tee

Reducing Butt welded TeeSet on branch with reinforced pad

Set on branch

RPRT

P

T


29/36

RATING :








SERVICE

1)

NOTES

1





5








50 100

PRESS Kg/cm2G 19.37

TEMP0C 200

14.48

TEMP0C

PRESS Kg/cm2G FV / 8

150

98% SULPHURIC ACID (CA), 50% NAOH SOLUTION(CS), DEFOAMING OIL (DO), UREA SOLUTION

(UA),GLUCO AMYLASE (GA), LIQUID AMMONIA (LA), ALFA AMYLASE (AA),YEAST AIR

1618.66


Area No.

-29 TO 38

150

13.46


200

8455001 009 SP 0005 B0 29 OF 36



HOLD

SPECIAL NOTES


30/36

Note

PIPE 250

Item Type

ASTM A312 TP 304

PIPE 15

BLIND FLANGE

50

800 ASME B16.5

ASME B36.19M

ASME B36.19M

ASME B16.9

10S

ASME B36.19M

ASME B16.5

CL.150

BLIND FLANGE 15 40 CL.150

50 RF

RF

STUB END

5S

ASTM A358 GR 304 CL. 2800 5S

Sch/Thk

PIPE

DescriptionMaterial

Page

B0

Lower Size

(mm)

Design / Dims

Standard

BW

ASTM A403 GR WP304-W

ASME B16.9 ASTM A403 GR WP304-W



BW

BW

BW

FLANGES

FLANGE SO

ASTM A182 GR F304

SW

BW

15 40

FLANGE LAP JOINT 50

ASTM A182 GR F304

SW

CL.3000CAP

15FULL COUPLING

BW

800 TO SUIT PIPE

15 800

CAP

15

15

TEE RED

RED. ECC.

RED. CONC.

80050

TEE EQUAL

50

15 800

800

15

ELBOW 45 15 800

15

ASME B16.5


ASME B16.9


ASTM A240 GR 304

ASTM A182 GR F304

Upper Size

(mm)

PIPE 65 200

ASME B16.11

BE, EFW

BE, WELDED

ASTM A403 GR WP304-WTO SUIT PIPE

40

CL 150

800

CL.150

TO SUIT PIPE

TO SUIT PIPE

800 ASTM A105

ASME B16.5

CL.300040

TO SUIT PIPE

ASME B16.11

ASME B16.9

ASTM A182 GR F304

RF

RF

BW

ELBOW 90

BE, WELDED

TO SUIT PIPE ASTM A403 GR WP304-W

ASTM A312 TP 304

ASME B16.9

ASME B16.9

TO SUIT PIPE

30 OF 36



FITTINGS

009 0005

BW, R=1.5D

8455001

TO SUIT PIPE

800

SP

Doc. Classification codeProject No.


31/36

40 BS EN 17292BODY - ASTM A351 GR CF8,

TRIM - SS304+RPTFECL. 800

CL. 150



TRIM - SS304


B16.5 RF

BC,PISTON LIFT,RF,

B- 16.5


BS EN ISO 15761/ MFR STDBODY - ASTM A351 GR CF8,

TRIM - SS304

API 594


TRIM - SS304


B16.5 RF


TRIM - SS304

BS EN ISO 15761/ BS 1873


TRIM - SS304

VALVES

VLV. GLOBE

GASKETS

BB, OS&Y, RF, B 16.5API 602 /API 60015


RING

STUD BOLT


FLANGES

BOLTINGS

2 mm / CL.150

ASTM A194 GR.2H

15

CL.150 HEAVY HEX SERIES


Material NoteUpper Size

(mm)Sch/Thk Description

Design / Dims

Standard

CL. 150

CL. 150

15

Lower Size

(mm)

VLV. GATE

Item Type

800GASKET

40

NUT 15

ASTM A193 GR.B7ASME B18.2.1/ ASME B16.5800

VLV. CHECK 50

800

15

15 CL. 150

CL.150800

CL.150

VLV. BUTTERFLY

800

VLV.CHECK

VLV. BALL 15

API 609800

800

ASME B16.21

8455001 009 SP 0005 B0


ASME B18.2.2

50

31 OF 36



32/36

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500

15 T

20 RT T

25 RT RT T

40 RT RT RT T

50 P RT RT RT T

80 P P P RT RT T

100 P P P P RT RT T









8455001 009 SP 0005

RUN

PIPE(SIZEINmm)


Page

B0 32 OF 36


Area No. Discipline Code + Seq No. Rev.Doc. Classification codeProject No.

CODE DESCRIPTION

Butt welded Tee

Reducing Butt welded TeeSet on branch with reinforced pad

Set on branch

RPRT

P

T


33/36

RATING :








SERVICE

1)

NOTES

1





5







13.46

200



TEMP0C -29 TO 38 50 100 150

SPENT WASH (SP), WASTE WATER (WW), DM WATER (DW), MASH (MA), SPENT LEESE (LS)

PRESS Kg/cm2G 8

150

PRESS Kg/cm2G 19.37

TEMP0C 200

18.66 16 14.48

SP 0005 B0



8455001 009 33 0F 36


HOLD

SPECIAL NOTES


34/36


CL.3000

TO SUIT PIPE ASTM A403 GR WP304-W

ASME B16.9

RF

RF

ASME B16.5

800

ASTM A105

ASME B16.1140

40

CL 150

800

CL.150

TO SUIT PIPE

TO SUIT PIPE

CL.3000

PIPE

ASME B16.11

ASME B16.9

ASME B16.9

BW

BW

TO SUIT PIPE

BE, EFW

BE, WELDED

BE, WELDED

Upper Size

(mm)

PIPE 65 200

15

ASTM A240 GR 304

ASTM A182 GR F304



RF

ASTM A182 GR F304

SW


ASME B16.9

RF

TO SUIT PIPE

800

ASME B16.9

ASME B16.9

15

ASTM A403 GR WP304-WTO SUIT PIPE

800

BW, R=1.5D

800

15 800

ELBOW 90 15

TEE EQUAL

ASME B16.9ELBOW 45 15 ASTM A403 GR WP304-W

RED. CONC.

50

CAP 800

RED. ECC.

800

TO SUIT PIPE

FITTINGS

TEE RED

15

FULL COUPLING

CAP

15

FLANGE LAP JOINT

STUB END

50


BW

BW

SW

BW

BW

FLANGES

FLANGE SO

ASTM A182 GR F304

ASME B16.5


ASME B16.9

50 ASME B16.5

15 40

15

BLIND FLANGE 15 40 CL.150

50

BW

TO SUIT PIPE

800

800

CL.150

ASTM A182 GR F304

ASME B16.5800

Note

ASME B36.19M

DescriptionMaterial

B0 34 0F 36

BLIND FLANGE

5S

ASME B36.19M

ASME B36.19M5S

Design / Dims

StandardSch/Thk

50

8455001 009 SP 0005

Lower Size

(mm)

ASTM A312 TP 30410S

PIPE 250

Item Type

ASTM A312 TP 304

PIPE 15

ASTM A358 GR 304 CL. 2


Area No. Discipline Code + Seq No. Rev. PageProject No.

. .I


35/36


API 594

CL. 150

CL.150800

API 609800

40 BS EN 17292

800

ASME B16.21

ASME B18.2.2

ASTM A193 GR.B7ASME B18.2.1/ ASME B16.5

GASKETS

GASKET

50

VLV. CHECK 50

800

15

VLV. BUTTERFLY

800VLV. GLOBE

15

15

15

Lower Size

(mm)

VLV. GATE

Item Type

NUT

40


RING

Upper Size

(mm)Sch/Thk

Design / Dims

StandardNote

15

800

ASTM A194 GR.2H

Material Description

2 mm / CL.150800

STUD BOLT

VALVES

HEAVY HEX SERIES

CL. 150

CL.150


FLANGES

BOLTINGS

BB, OS&Y, RF, B 16.5API 602 /API 600


B16.5 RF


TRIM - SS304

CL. 150

VLV. BALL 15

15VLV.CHECK


TRIM - SS304

BS EN ISO 15761/ BS 1873BODY - ASTM A351 GR CF8,

TRIM - SS304

BC,PISTON LIFT,RF,

B- 16.5


BS EN ISO 15761/ MFR STDBODY - ASTM A351 GR CF8,

TRIM - SS304

CL. 150



TRIM - SS304


B16.5 RF


TRIM - SS304+RPTFECL. 800

CL.150

Rev. Page

8455001 009 SP 0005 B0 35 0F 36


Area No. Discipline Code + Seq No.


36/36

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500

15 T

20 RT T

25 RT RT T

40 RT RT RT T

50 P RT RT RT T

80 P P P RT RT T

100 P P P P RT RT T










RUNP

IPE(SIZEINmm)


8455001 SP 0005 B0 36 0F 36009



CODE DESCRIPTION

Butt welded Tee



Set on branch

T

RP

RT

P

Documents

115299314 Piping Material Specification