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Laboratory Safety
Safety Training for Research
Laboratories at Stanford University8-19-02 version
[Studentchem2002.ppt]
Topics We’ll Cover:
• Chemical hazard awareness
• Control of chemical exposures
• Chemical storage/ transportion
• Chemical waste disposal
• Emergency response
Introduction: Overview
• PLAN• USE• STORE• DISPOSE• RESPOND
PLAN: Gather Information• Sources
– Labels– MSDS – Reference books– Chemical safety database– Toxic gas table– EH&S– Exposure limits listed in:
*Cal/OSHA Regulations http://www.dir.ca.gov/title8/5155table_ac1.html
*ACGIH TLV and BEI booklet
PLAN: Gather Information
• Cal/OSHA’s Lab Standard (8 CCR 5191 – Occupational Exposure to Hazardous Chemicals in Laboratories)
– http://www.dir.ca.gov/title8/5191.html
– Appendix A of regulation provides basic rules and procedures for working with chemicals
• SU’s Chemical Hygiene Plan– http://web.stanford.edu/dept/EHS/prod/researchlab/lab/chemhygiene/index.htm
– Each laboratory responsible for developing Lab Safety Plan
PLAN: Gather Information
• MSDS– http://web.stanford.edu/dept/EHS/prod/MSDS/
– quality varies
– presumes industrial use
– helpful info included:• Visual appearance or odor of hazardous chemical when being
released
• signs/ symptoms of chemical exposure
• permissible exposure limits (if established)
PLAN: Gather Information
PLAN: Gather Information
• Chemical Safety Database– Stanford system– Basic safety info– Storage code designations– Access through on-line inventory or EH&S
web page (ehs.stanford.edu)
PLAN: Gather Information
PLAN: Know The Chemical Hazards
• Physical Hazards:– flammability or reactivity
• Health Hazards:– Acute Health Hazards
• High concentration (ceiling limit), short exposure duration• Damage happens quickly
– Chronic Health Hazards• Low concentration, long exposure duration• Long latency (symptoms may appear long after exposure)
PLAN: Know Routes of Exposure• Inhalation
• Absorption (skin or eye contact)
• Ingestion
• Injection (cuts, puncture)
PLAN: Assessing Hazard Level• Depends on:
– Chemical: toxicity, concentration
– Use: duration, frequency, amount
• Evaluation may include:– Baseline survey or audit
– Observation of work practices, personal protective equipment (PPE), engineering controls
– Air monitoring
The Dose Makes The Poison
Men Hospitalized for Eating Chili1999 Darwin Awardee,
Honorable Mention
(May 1999, Philippines) Three men attempting to land in the Guinness Book of World Records were hospitalized in Legaspi after eating huge amounts of chili peppers. They were treated for acute gastritis and high blood pressure, and released.
PLAN: Controlling Hazards1) Substitute to less toxic material or less hazardous procedure (microscaling expt.)2) Use of engineering controls
– Ventilation, isolation
3) Use of administrative controls– Ensuring safe work practices, rotating staff
4) Use of personal protective equipment– Gloves, safety glasses/goggles
PLAN : Waste Reduction
• Purchase only what you
plan to use
• Check inventory prior to
any purchase
Inventories only remain as accurate as your lab keeps it!
PLAN: Updating InventorySCIMSweb at: http://scims.stanford.edu/stanford
Update SCIMSweb inventory to:• Add chemicals new to the lab• Delete old chemicals no longer used • Report increases or decreases in average volumes
kept• Contact EH&S at 3-9667 to gain inventory access
. Reproductive Health Protection Program
University promotes early recognition of potential reproductive hazards.
Reproductive Hazards:– Chemical, biological, radiological or physical agents that can damage
reproductive systems of males and females.– Can result in infertility, spontaneous abortion, developmental impairment
or death of fetus or child.
EH&S services include:– Evaluates work areas.– Recommend proper procedures to reduce workplace exposures– Tier II training.
Contact the IH/Safety Program at 3-0448 for assistance.
Overview
• PLAN
• USE• STORE• DISPOSE• RESPOND
USE: Labeling• Label every container
• Change the label when you change the contents
• Label water!
• Spell out the common chemical name
• Add date to label when received
USE: Exposure Control
Remember the routes of chemical exposure
USE: Exposure ControlInhalation: Lab hoods• Designed to:
(1) Exhaust contaminant out of
breathing zone of worker
(2) Provide some splash protection
(3) Not designed to contain or withstand explosions.
• Never put your head inside the hood!• Close chemical containers
USE: Exposure Control
Inhalation: Lab hoods• For proper performance:
– Ensure certification is current– Lower sash to required height– Do not place anything within 6” of the front and back– Elevate large equipment off surface– Minimize storage in the hood– Do not disable flow alarm
Energy Conservation• A substantial amount of
energy is used to heat and cool air that goes out fume hoods.
• A 6-foot fume hood can cost Stanford as much as $6,200 per year to operate.
• Please keep hood sashes closed and lights off when not in use.*
* Applies to Moore (aka McCullough Annex), McCullough, and Green Earth Sciences.
USE: Exposure Control
Remember: Lab hoods are NOT designed to contain or withstand explosions.
USE: Exposure Control
Inhalation: Respirators
• Generally not required in labs
• May be needed if:– can’t work in fume hood– need protection in addition to fume hood
• Call EH&S if you think you need one– requires medical evaluation, training and fit
testing
USE: Exposure ControlAbsorption: Gloves• Disposable / reusable
– disposable: drip/drop and low toxicity
– reusable: high exposure and/or higher toxicity
• Glove material choice balances many factors:
– protection
– side effects (possible latex allergies?)
– ease of use (durability / tactility / grip)
– cost
• Double glove may be necessary• Check EH&S website for glove selection:
http://web.stanford.edu/dept/EHS/prod/researchlab/lab/glove/glove_table.html
USE: Exposure ControlAbsorption: Glove use
• Inspect gloves before wearing• Remove immediately if splashed or contaminated
and WASH HANDS!• Dispose of contaminated gloves as hazardous waste• Remove gloves before you leave the lab• Use designated pens when wearing gloves
USE: Exposure ControlAbsorption: Eye/ Face Protection
• Labs are eye hazardous areas
• Safety glasses, goggles
• Face shields
• How about– Prescription glasses?– Contact lenses?
USE: Exposure Control
Absorption: Protective Clothing
• Also have to protect skin on other body parts
• Researchers have been injured:
USE: Exposure ControlNitric Acid:
USE: Prevent Absorption
Phenol
USE: Prevent Absorption
Sodium Hydroxide
USE: Exposure Control
Proper Lab Attire• Lab coat
• Closed toe shoes
• Pants are much safer than shorts and skirts
• Don’t wear loose clothing
• Don’t wear tight clothing
USE: Exposure Control
Ingestion:
• No mouth pipetting !!!
• No eating, drinking or applying cosmetics in chemical use areas
• Wash hands before leaving the lab
• No food or drink storage in labs
USE: Exposure Control
Injection:
Don’t directly handle broken glassware, needles and other sharp objects
USE: Ergonomics• Repetitive activities
– microscope– computer use– pipetting
• Manual handling – heavy lifting– pushing carts– shelving items
• For training or post-injury work-site evaluation, call EH&S
Overview
• PLAN
• USE
• STORE
• DISPOSE
• RESPOND
CHEMICAL STORAGE
Provide Lab Security
• Keep the public from your chemicals
• Systems already in place:– Lock your lab when unattended– Do not prop open building doors– Respect the card key system
CHEMICAL STORAGE
• Select locations away from exits
• Shelves– provide earthquake protection– use overhead storage judiciously– don’t store within 18” of ceiling
• Sinks– do not store chemicals over a sink– do not store chemicals in a sink
CHEMICAL STORAGE
• Secondary containment– check volume of
containment– keep them clean
• Segregation– separate by hazard class– letter codes
CHEMICAL STORAGEFlammables • Flammables storage cabinet
– required for > 10 gallons of flammable & combustible liquids
– inspect for rust– acetic acid
CHEMICAL STORAGE
Flammables• Refrigerators
– explosion proof– flammables– regular
1 gal of isopentane did this
CHEMICAL STORAGE
Compressed Gases• Store upright• Restrain
– metal
– two-restraints
– no gang chaining
• Place in safe location• Segregate incompatibles
CHEMICAL STORAGE
• Protect the valve• Disconnect regulator• Use valve cover• NO BENCH CLAMPS• Mark once emptied• Get compressed gas
safety training !!
TRANSPORTING CHEMICALS
Preventing Spills
• Transportation– use carts with secondary containment– safety carriers
• Container selection– good condition– compatible
SHIPPING SAMPLES
• Determine if hazardous material
• Proper packaging and labeling
• Shipping papers signed by certified person
• Overseas shipments require Customs Broker contract (contact Procurement)
For additional assistance, contact EH&S at 723-5069
Overview
• PLAN
• USE
• STORE
• DISPOSE
• RESPOND
DISPOSE: Identify Wastes
What is hazardous waste?
• First, it has to be a waste
• All chemical waste is hazardous
• Two exceptions:– chemicals listed on the non-hazardous waste list– empty containers with a volume of 5 gallons or
less, and that did not contain an extremely hazardous material
DISPOSE: Identify Wastes
• Mixed waste– biohazardous + chemical chemical waste– radioactive + chemical “call EH&S first”
DISPOSE: Label
• Use one label per container
• Accumulation start date
• Hazard identification
• Fill out completely!
• Instructions on back
• Call 5-7520 to get labels
DISPOSE: Accumulate
• Time limit: 9 months
• Volume: up to 1 quart of acutelyacutely hazardous waste
• Location: move only if both rooms are– under the control of one PI or supervisor– and on the same floor of a building
• Keep containers closed
DISPOSE: Pickup Procedures
• On-demand pickup:– when a container is full or has accumulated for
8 months– send in standard pickup request
• Scheduled pickup:– for repetitive wastes, at least 5 gallons/month– send in blanket pickup request, one form per
waste
DISPOSE: Prohibitions
• Illegal Disposal– don’t put in a drain– don’t put in a trash can– don’t intentionally evaporate
• Transportation
• Treatment without EH&S approval
Overview
• PLAN
• USE
• STORE
• DISPOSE
• RESPOND
RESPOND: Life Safety Boxes
Life Safety Box Contents
Item: Updated by:
room map lab
emergency contacts lab
front cover EH&S
inventory printout EH&S
RESPOND: Chemical Spill Exposures
Safety Shower/ Eyewash Use• Stays on once activated• Flush for 15 minutes• Yell for help• Remove clothing• Keep injured eye lower• Keep area accessible• Water accumulates
• Water not tempered!
RESPOND: Chemical Spill Exposures
Medical Response - depending on severity Employees go to Stanford Hospital ER or Sequoia
Occupational Health. Students go to Stanford Hospital ER or Vaden Student
Health. Take MSDS with you!
Reporting:Complete SU-17 and DWC-1 and SU-16, as appropriate – with
assistance from supervisors.
RESPOND: Chemical Spill
• If health threatening:– cal1 9-911 – alert others– evacuate– remain nearby to provide information
RESPOND: Chemical SpillWhen to call EH&S (725-9999):• DO call if:
– spill is not contained in a hood or a lab bench and might either enter a sink, floor drain, contact soil, or produce hazardous vapor emissions, OR
– you can’t complete cleanup within 8 hours
• DON’T need to call if:– spill is < 50 ml, AND – you are knowledgeable of the hazards, AND– you can clean it up with what you have at-hand
RESPOND: Spill Cleanup
• Spill cleanup kits available at Biology and Chemistry Stores:– Acid / base neutralizer kits– Solvent absorbent kits– Mercury spill kits
• All contaminated spill cleanup materials must be managed as hazardous waste
RESPOND: Fire Extinguisher
• Know location
• Keep accessible
• Get training
RESPOND: Exercise
Box overhead - heavy?
Blocked eyewash and shower
Food in lab
Jar of juice on benchtop
RESPOND: Exercise
Secondary containment
and lips on shelves in use
Heavy items stored on low shelf
EH&S Training Resources
• This is Tier II training.
• Get operation-specific training (Tier III Training) from your PI or supervisor.
• Information and training required upon initial assignment to work area where hazardous chemicals are used and prior to assignments involving new exposure situations.
EH&S Training Resources
Training courses available include (but not limited to) :– Ergonomics (laboratory, computer, safe lifting)– Hazardous Waste Management– Fire Extinguisher– Bloodborne Pathogens– Laser Safety– Compressed Gas– Electrical Safety
Contact EH&S at 5-1470 to schedule trainings
EH&S Resources
SU Environmental Health & Safety
• 723-0448