6
Crest Industries, Inc. 1.800.733.2737 1 Section 1 - Bolts and Cap Screws 2 L9® Fastening System features 180,000 to 200,000 psi ultimate tensile strength hav- ing the minimum ductility of SAE J429 Grade 8 bolts for reduction in area and elongation. L9 System Hardness Specifications: Product Dia Range Rockwell Hardness Bolts All R/C 38-42 Nuts 1/4 thru 5/8 R/C 28-34 3/4 thru 1-1/2 R/C 32-38 Washers All 15N 82-85 1).Do not substitute components in the L9® Fasten- ing System. Non L9® components may not meet the systems requirements. Reliant Bolt is not respon- sible for any failures in the use of the L9® fastening system if substitutions are made of any component or finish of the system (i.e. bolt, nut, locknut or washer). 2).Do not alter the coatings as this can result in erratic and unpredictable clamp loads. Do not use supple- mentary lubricants. 3).Do not use the L9® system in service environments exceeding 400º F. Any cadmium or zinc plated product is subject to degradation of corrosion resistance and possible liquid metal embrittlement at temperatures exceeding 400ºF. 4).Discuss the use of L9® bolts and washers in tapped holes, with Reliant bolts engineering staff to establish correct tightening torques and methods. Excessive or insufficient clamp loads can cause major problems. 5).When tightening L9® bolts, use the recommended torque values. The self lubricating features of the sys- tem reduce required torques so that in some instances they are below those needed to tighten Grade 8 bolts. USER CAUTIONS Avoid fas- tener, and possible joint failure; by observing the following: L9 System Plating Specifications Product Type Plate Thickness Bake Finish of Plate-Inches Bolts Zinc .0002-.0004 6 Hours @ 375-425º Yellow Dichromate Nuts Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate & Wax Locknuts Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate & Wax Washers Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate L-9 Fastening System A high strength system of high- ly engineered components The L9® Fastening System is designed for use in high stress, severe service environments. The highest mechan- i- cal strength off-the-shelf fastening system available, its special features control torque- tension characteristics to develop high clamp loads when using properly controlled tighten- ing methods. Reliant Bolt manufacturers L9® Bolts from AISI alloy steels. 1). Thicker than standard bolt head adds wrenching surface. 2). Washer face eliminates corner drag. 3). Radius under bolt head adds strength. 4). Countersunk washer ID centers the washer against the bolt head bearing surface during tightening. 5). UNR radiused root bolt thread increases fatigue resistance by reducing the notch effect of conventional UN threads. The UNR thread radius is maintained into the thread runout at the junction of thread to shank 6). Smooth washer bearing surfaces distribute loads uniformly and reduce brinneling. Plated finish assists torquing 7). Chamfers eliminate corner drag 8). Thicker than standard nut side walls facilitate wrenching. Heat treating helps prevent spilling and stripping 9). Collared L9® prevailing torque metal locknut for assemblies subject to vibration

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Page 1: L9 Fastening System

Crest Industries, Inc. • 1.800.733.2737

1

Section 1 - Bolts and Cap Screws 2

L9® Fastening System features 180,000 to 200,000 psi ultimate tensile strength hav-ing the minimum ductility of SAE J429 Grade 8 bolts for reduction in area and elongation.

L9 System Hardness Specifications:

Product Dia Range Rockwell Hardness

Bolts All R/C38-42

Nuts 1/4thru5/8 R/C28-34 3/4thru1-1/2 R/C32-38

Washers All 15N82-85

1).DonotsubstitutecomponentsintheL9®Fasten-ingSystem.NonL9®componentsmaynotmeetthesystemsrequirements.ReliantBoltis notrespon-sibleforanyfailuresintheuseoftheL9®fasteningsystemifsubstitutionsaremadeofanycomponentorfinish of the system (i.e. bolt, nut, locknut or washer).

2).Donotalterthecoatingsasthiscanresultinerraticandunpredictableclamploads.Donotusesupple-mentarylubricants.

3).DonotusetheL9®systeminserviceenvironmentsexceeding400ºF.Anycadmiumorzincplatedproductissubjecttodegradationofcorrosionresistanceandpossibleliquidmetalembrittlementattemperaturesexceeding400ºF.

4).Discuss the use of L9® bolts and washers in tapped holes, with Reliant bolts engineering staff to establish correcttighteningtorquesandmethods.Excessiveorinsufficient clamp loads can cause major problems.

5).When tightening L9® bolts, use the recommended torquevalues.Theselflubricatingfeaturesofthesys-temreducerequiredtorquessothatin some instances they are below those needed to tightenGrade8bolts.

USER CAUTIONS Avoid fas-tener, and possible joint failure; by observing the following:

L9 System Plating Specifications

Product Type Plate Thickness Bake Finish of Plate-Inches

Bolts Zinc .0002-.0004 6 Hours @ 375-425º Yellow Dichromate

Nuts Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate &Wax

Locknuts Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate &Wax

Washers Cadmium .0002-.0004 6 Hours @ 375-425º Yellow Dichromate

L-9 Fastening System

A h i g h s t r e n g t h s y s t e m o f h i g h - ly engineered components

TheL9®FasteningSystemisdesignedfor use in high stress, severe service envi ronments. The h ighest mechan- i-calstrengthoff-the-shelffasteningsystemavailable, its special features control torque-tensioncharacteristicstodevelophighclamploads when using properly controlled tighten-ingmethods.ReliantBoltmanufacturersL9®BoltsfromAISIalloysteels.

1). Thicker than standard bolt head adds wrenching surface.2). Washerfaceeliminatescornerdrag.3). Radiusunderboltheadaddsstrength.4). Countersunk washer ID centers the washer against the bolt headbearingsurfaceduringtightening.5). UNRradiusedrootboltthreadincreasesfatigue resistancebyreducingthenotcheffectof conventionalUNthreads.TheUNRthreadradiusis maintainedintothethreadrunoutatthejunctionof thread to shank6). Smooth washer bearing surfaces distribute loads uniformly and reduce brinneling. Plated finish assists torquing7). Chamferseliminatecornerdrag8). Thicker than standard nut side walls facilitate wrenching. Heat treating helps prevent spilling and stripping9). Collared L9® prevailing torque metal locknut for assemblies

subjecttovibration

Page 2: L9 Fastening System

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crestmidwest.com • Crest Industries, Inc. Section 1 - Bolts and Cap Screws 3

123456

87

HeadsSeparate

*ImproperMaterialSelection*PoorHeatTreatPractice*PoorHeadingPractice*InadequateFilletUnderHead*PoorPlatingPractice*PoorJointDesign

Caused By:

*ImproperStrengthGradeSelection*HighServiceLoads*Overtightening*PoorHeatPractice*PoorJointDesign

*LossofClampLoad*InadequateTightening*CyclicalServiceLoadsExceedingInitialClampLoad*NonRadiusedThreadRoots*PoorJointDesign

* Soft Low Strength Washer*PoorMaterialQuality*PoorHeatTreatPractice*PoorPlatingPractice

*ImproperStrengthGradeSelection*PoorHeatTreatPractice*InadequateNutDesign

*ImproperMaterialSelection*PoorMaterialQuality*PoorHeadingPractice*PoorPlatingPractice

* Poor Raw Material Quality*PoorHeatTreatPractice*PoorFormingPractice

*ImproperSelectionofMaterialandPlating for a Specific Corrosive Environment*PoorJointDesign

Thread NeckDown

FatigueFracture

DishedWashers

Cracked or SplitWashers

Cracked or SplitNuts

Rust&Corrosion

StrippedNuts

L-9 Fastening SystemUsetheL9®FasteningSystemToSolveTheseCommonProblems

L9 System Hardness Specifications:

Product Dia Range Rockwell Hardness

Bolts All R/C38-42

Nuts 1/4thru5/8 R/C28-34 3/4thru1-1/2 R/C32-38

Washers All 15N82-85

Page 3: L9 Fastening System

Crest Industries, Inc. • 1.800.733.2737

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Section 1 - Bolts and Cap Screws 4

The table below lists by size the Tensile Strength, Proof Loads and Clamp Loads appropriate for use with the L9® Fastening System. Recommended torque values to achieve the recommended clamp loads are also shown, for applying torque to the bolt head or to the nut. Notes below show how the loads are calculated. Refer to “User Cautions” prior to installation of L9® fasteners.

Dimensions show below apply to L9® Fastening System components. Dimensions shown are the same for both UNRC Unified National Coarse and UNRF Unified National Fine thread prod-ucts.Washersarethesameforboththreadtypes.

User Specifications - L9® Fastening System

Dimensional Specifications - L9® Fastening System

L-9 Fastening System

Page 4: L9 Fastening System

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crestmidwest.com • Crest Industries, Inc. Section 1 - Bolts and Cap Screws 5

Hex Screws180,000 min. P.S.I. Tensile Zinc Dicromate Plated Screws

Coarse Fine Length Qty/

in Inches PkgCRL9-405 CRL 9-S405 1/2” 50CRL9-407 CRL 9-S407 3/4” 50CRL9-410 CRL 9-S410 1” 50CRL9-412 CRL 9-S412 1-1/4” 50CRL9-415 CRL 9-S415 1-1/2” 50CRL9-417 CRL 9-S417 1-3/4” 50CRL9-420 CRL 9-S420 2” 50CRL9-425 CRL 9-S425 2-1/2” 25CRL9-430 CRL 9-S430 3” 1

1/4” DiameterUSS Coarse 1/4”-20SAE Fine 1/4”-28

CRL9-505 CRL 9-S505 1/2” 50CRL9-507 CRL 9-S507 3/4” 50CRL9-510 CRL 9-S510 1” 50CRL9-512 CRL 9-S512 1-1/4” 50CRL9-515 CRL 9-S515 1-1/2” 50CRL9-517 CRL 9-S517 1-3/4” 50CRL9-520 CRL 9-S520 2” 50CRL9-525 CRL 9-S525 2-1/2” 25CRL9-530 CRL 9-S530 3” 1CRL9-535 CRL 9-S535 3-1/2” 1CRL9-540 CRL 9-S540 4” 1

5/16” DiameterUSS Coarse 5/16”-18SAE Fine 5/16”-24

Coarse Fine Length Qty/ in Inches Pkg

CRL 9-605 CRL 9-S605 1/2” 50CRL 9-607 CRL 9-S607 3/4” 50CRL 9-610 CRL 9-S610 1” 50CRL 9-612 CRL 9-S612 1-1/4” 50CRL9-615 CRL 9-S615 1-1/2” 50CRL9-617 CRL 9-S617 1-3/4” 50CRL9-620 CRL 9-S620 2” 50CRL9-622 CRL 9-S622 2-1/4” 50CRL9-625 CRL 9-S625 2-1/2” 50 CRL9-630 CRL 9-S630 3” 1CRL9-635 CRL 9-S635 3-1/2” 1CRL9-640 CRL 9-S640 4” 1CRL9-645 CRL 9-S645 4-1/2” 1CRL9-650 CRL 9-S650 5” 1CRL9-660 CRL9-S660 6” 1

3/8” DiameterUSS Coarse 3/8”-16SAE Fine 3/8”-24

Coarse Fine Length Qty/ in Inches Pkg

7/16” DiameterUSS Coarse 7/16”-14SAE Fine 7/16”-20 Coarse Fine Length Qty/

in Inches PkgCRL9-707 CRL 9-S707 3/4” 25CRL9-710 CRL 9-S710 1” 25CRL9-712 CRL 9-S712 1-1/4” 25CRL9-715 CRL 9-S715 1-1/2” 25CRL9-717 CRL 9-S717 1-3/4” 25CRL9-720 CRL 9-S720 2” 25CRL9-725 CRL 9-S725 2-1/2” 25CRL9-730 CRL 9-S730 3” 1CRL9-735 CRL 9-S735 3-1/2” 1 CRL9-740 CRL 9-S740 4” 1CRL9-750 CRL 9-S750 5” 1CRL9-760 CRL 9-S760 6” 1

1/2” DiameterUSS Coarse 1/2”-13SAE Fine 1/2”-20

Coarse Fine Length Qty/ in Inches PkgCRL9-807 CRL 9-S807 3/4” 25CRL9-810 CRL 9-S810 1” 25CRL9-812 CRL 9-S812 1-1/4” 25CRL9-815 CRL 9-S815 1-1/2” 25CRL9-817 CRL 9-S817 1-3/4” 25CRL9-820 CRL 9-S820 2” 25CRL9-822 CRL 9-S822 2-1/4” 25CRL9-825 CRL 9-S825 2-1/2” 25CRL9-830 CRL 9-S830 3” 1CRL9-835 CRL 9-S835 3-1/2” 1 CRL9-840 CRL 9-S840 4” 1CRL9-845 CRL 9-S845 4-1/2” 1CRL9-850 CRL 9-S850 5” 1CRL9-860 CRL 9-S860 6” 1CRL9-870 CRL 9-S870 7” 1CRL9-880 CRL 9-S880 8” 1

9/16” DiameterUSS Coarse 9/16”-12SAE Fine 9/16”-18

Course Fine Length Qty/ in Inches PkgCRL9-910 CRL 9-S910 1” 25CRL9-915 CRL 9-S915 1-1/2” 25CRL9-920 CRL 9-S920 2” 25CRL9-925 CRL 9-S925 2-1/2” 25CRL9-930 CRL 9-S930 3” 1CRL9-935 CRL 9-S935 3-1/2” 1CRL9-940 CRL 9-S940 4” 1CRL9-950 CRL 9-S950 5” 1

L-9 Fastening System

Page 5: L9 Fastening System

Crest Industries, Inc. • 1.800.733.2737

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Section 1 - Bolts and Cap Screws 6

1-1/8” DiameterUSS Coarse 1-1/8”-7SAE Fine 1-1/8”-12

Length Qty Coarse Fine in Inches PkgCRL9-1430 CRL 9-S1430 3” 1CRL9-1435 CRL 9-S1435 3-1/2” 1CRL9-1440 CRL 9-S1440 4” 1CRL9-1445 CRL 9-S1445 4-1/2” 1CRL9-1450 CRL 9-S1450 5” 1 CRL9-1460 CRL 9-S1460 6” 1CRL9-1470 CRL 9-S1470 7” 1CRL9-1480 CRL 9-S1480 8” 1CRL9-14100 CRL 9-S14100 10” 1

Hex Screws180,000 min. P.S.I. Tensile Zinc Dicromate Plated Screws

5/8” DiameterUSS Coarse 5/8”-11SAE Fine 5/8”-18

Length Qty Coarse Fine in Inches PkgCRL9-1010 CRL 9-S1010 1” 10CRL9-1012 CRL 9-S1012 1-1/4” 10CRL9-1015 CRL 9-S1015 1-1/2” 10CRL9-1017 CRL 9-S1017 1-3/4” 10CRL9-1020 CRL 9-S1020 2” 10CRL9-1022 CRL 9-S1022 2-1/4” 10CRL9-1025 CRL 9-S1025 2-1/2” 10CRL9-1027 CRL 9-S1027 2-3/4” 10CRL9-1030 CRL 9-S1030 3” 1 CRL9-1035 CRL 9-S1035 3-1/2” 1CRL9-1040 CRL 9-S1040 4” 1CRL9-1045 CRL 9-S1045 4-1/2” 1CRL9-1050 CRL 9-S1050 5” 1CRL9-1055 CRL 9-S1055 5-1/2” 1CRL9-1060 CRL 9-S1060 6” 1CRL9-1070 CRL 9-S1070 7” 1CRL9-1080 CRL 9-S1080 8” 1CRL9-1090 CRL 9-S1090 9” 1CRL9-10100 CRL 9-S10100 10” 1CRL9-10110 CRL 9-S10110 11” 1CRL9-10120 CRL 9-S10120 12” 1

3/4” DiameterUSS Coarse 3/4”-10SAE Fine 3/4”-16

Length Qty Coarse Fine in Inches PkgCRL9-1115 CRL 9-S1115 1-1/2” 10CRL9-1117 CRL 9-S1117 1-3/4” 10CRL9-1120 CRL 9-S1120 2” 10CRL9-1122 CRL 9-S1122 2-1/4” 10CRL9-1125 CRL 9-S1125 2-1/2” 10CRL9-1127 CRL 9-S1127 2-3/4” 10CRL 9-1130 CRL 9-S1130 3” 1CRL 9-1135 CRL 9-S1135 3-1/2” 1CRL9-1140 CRL 9-S1140 4” 1 CRL9-1145 CRL 9-S1145 4-1/2” 1CRL9-1150 CRL 9-S1150 5” 1CRL9-1155 CRL 9-S1155 5-1/2” 1CRL9-1160 CRL 9-S1160 6” 1CRL9-1170 CRL 9-S1170 7” 1CRL9-1180 CRL 9-S1180 8” 1CRL9-1190 CRL 9-S1190 9” 1CRL9-11100 CRL 9-S11100 10” 1CRL9-11110 CRL 9-S11110 11” 1CRL9-11120 CRL 9-S11120 12” 1

7/8” DiameterUSS Coarse 7/8”-9SAE Fine 7/8”-14

Length Qty Coarse Fine in Inches PkgCRL9-1220 CRL 9-S1220 2” 10CRL9-1225 CRL 9-S1225 2-1/2” 10CRL9-1230 CRL 9-S1230 3” 1CRL9-1235 CRL 9-S1235 3-1/2” 1CRL9-1240 CRL 9-S1240 4” 1 CRL9-1245 CRL 9-S1245 4-1/2” 1CRL9-1250 CRL 9-S1250 5” 1CRL9-1255 CRL 9-S1255 5-1/2” 1CRL9-1260 CRL 9-S1260 6” 1CRL9-1270 CRL 9-S1270 7” 1CRL9-1280 CRL 9-S1280 8” 1CRL9-1290 CRL 9-S1290 9” 1CRL9-12100 CRL 9-S12100 10” 1CRL9-12110 CRL 9-S12110 11” 1CRL9-12120 CRL 9-S12120 12” 1

1” DiameterUSS Coarse 1”-8SAE Fine 1”-14

Length Qty Coarse Fine in Inches PkgCRL9-1320 CRL 9-S1320 2” 10CRL9-1325 CRL 9-S1325 2-1/2” 10CRL9-1330 CRL 9-S1330 3” 1CRL9-1335 CRL 9-S1335 3-1/2” 1CRL9-1340 CRL 9-S1340 4” 1 CRL9-1345 CRL 9-S1345 4-1/2” 1CRL9-1350 CRL 9-S1350 5” 1CRL9-1355 CRL 9-S1355 5-1/2” 1CRL9-1360 CRL 9-S1360 6” 1CRL9-1370 CRL 9-S1370 7” 1CRL9-1380 CRL 9-S1380 8” 1CRL9-1390 CRL 9-S1390 9” 1CRL9-13100 CRL 9-S13100 10” 1CRL9-13110 CRL 9-S13110 11” 1CRL9-13120 CRL 9-S13120 12” 1

L-9 Fastening System

Page 6: L9 Fastening System

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crestmidwest.com • Crest Industries, Inc. Section 1 - Bolts and Cap Screws 7

Hex Screws180,000 min. P.S.I. Tensile Zinc Dicromate Plated Screws

1-1/4” DiameterUSS Coarse 1-1/4”-7SAE Fine 1-1/4”-12

Length Qty Coarse Fine in Inches PkgCRL9-1530 CRL 9-S1530 3” 1CRL9-1535 CRL 9-S1535 3-1/2” 1CRL9-1540 CRL 9-S1540 4” 1CRL9-1545 CRL 9-S1545 4-1/2” 1CRL9-1550 CRL 9-S1550 5” 1CRL9-1555 CRL 9-S1555 5-1/2” 1 CRL9-1560 CRL 9-S1560 6” 1CRL9-1570 CRL 9-S1570 7” 1CRL9-1580 CRL 9-S1580 8” 1CRL9-1590 CRL 9-S1590 9” 1CRL9-15100 CRL 9-S15100 10” 1CRL9-15110 CRL 9-S15110 11” 1CRL9-15120 CRL 9-S15120 12” 1

1-1/2” DiameterUSS Coarse 1-1/2”-6SAE Fine 1-1/2”-12

Length Qty Coarse Fine in Inches PkgCRL9-1640 CRL 9-S1640 4” 1CRL9-1650 CRL 9-S1650 5” 1 CRL9-1660 CRL 9-S1660 6” 1CRL9-1670 CRL 9-S1670 7” 1CRL9-1680 CRL 9-S1680 8” 1CRL9-16100 CRL 9-S16100 10” 1CRL9-16120 CRL 9-S16120 12” 1

L-9 Fastening System

Size Qty

Coarse Fine and Threads PkgCRL9-306 CRL 9-356 1/4”-20,28 50CRL9-307 CRL 9-357 5/16”-18,24 50CRL9-308 CRL 9-358 3/8”-16,24 50CRL9-309 CRL 9-359 7/16”-14,20 25CRL9-310 CRL 9-360 1/2”-13,20 25CRL9-311 CRL 9-361 9/16”-12,18 25 CRL9-312 CRL 9-362 5/8”-11,18 25CRL9-313 CRL 9-363 3/4”-10,16 20CRL9-314 CRL 9-364 7/8”-9,14 15CRL9-315 CRL 9-365 1”-8,14 10CRL9-316 CRL 9-366 1-1/8”-7,12 10CRL9-317 CRL 9-367 1-1/4”-7,12 10CRL9-318 CRL 9-368 1-1/2”-6,12 5

Hex NutsCAD Dichromate Plated Nuts & Washers

Size Qty

Coarse Fine and Threads PkgCRL9-306-PT CRL 9-356-PT 1/4”-20,28 50CRL9-307-PT CRL 9-357-PT 5/16”-18,24 50CRL9-308-PT CRL 9-358-PT 3/8”-16,24 50CRL9-309-PT CRL 9-359-PT 7/16”-14,20 25CRL9-310-PT CRL 9-360-PT 1/2”-13,20 25CRL9-311-PT CRL 9-361-PT 9/16”-12,18 25 CRL9-312-PT CRL 9-362-PT 5/8”-11,18 25CRL9-313-PT CRL 9-363-PT 3/4”-10,16 20CRL9-314-PT CRL 9-364-PT 7/8”-9,14 15CRL9-315-PT CRL 9-365-PT 1”-8,14 10CRL9-316-PT CRL 9-366-PT 1-1/8”-7,12 10CRL9-317-PT CRL 9-367-PT 1-1/4”-7,12 10CRL9-318-PT CRL 9-368-PT 1-1/2”-6,12 5

Hex Stover LockNutsCAD Dichromate Plated Nuts & Washers

Part # Size Qty/PkgCRL 9-156 1/4” 50CRL 9-157 5/16” 50CRL 9-158 3/8” 50CRL 9-159 7/16” 50CRL 9-160 1/2” 25CRL 9-161 9/16” 25 CRL 9-162 5/8” 25CRL 9-163 3/4” 25CRL 9-164 7/8” 10CRL 9-165 1” 10CRL 9-166 1-1/8” 10CRL 9-167 1-1/4” 10CRL 9-168 1-1/2” 5

Tension WashersCAD Dichromate Plated Nuts & Washers