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037-041 Lê Trung Kiên * , 1 , 1, , , -5- -12-2016 T m, 4 mm, 5 mm và 6mm.. T : B N Rách Abstract Drawing is used a lot in the process of the intricate part shaping including traditional drawing, hydro- mechanical deep drawing, and hydrostatic deep drawing. Each technology has different advantages and applications that depend on the materials, products and production conditions... Hydrostatic deep drawing is used for the products, required die shoulder and die radius little, that is difficult or impossible to fabricate by other method. The objective of the present study is to determine the influence of work piece materials on die shoulder radius in sheet hydrostatic forming process. The die shoulder radius plays a vital role in manufacturing the product in deep drawing process to formability and holder force. The present work deals with ZAM steel blank of 0,8 mm in thickness, and 2mm, 3mm, 4 mm, 5 mm and 6mm for corner radii of the die. Keywords: Hydrostatic Forming, Thinning, Wrinkle, Crack * * C ct

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Page 1: Lê Trung Kiên - storage.googleapis.com

037-041

Lê Trung Kiên*,1 , 1, , ,

-5- -12-2016

T

m, 4 mm, 5 mm và 6mm..

T : B N Rách

Abstract

Drawing is used a lot in the process of the intricate part shaping including traditional drawing, hydro-mechanical deep drawing, and hydrostatic deep drawing. Each technology has different advantages and applications that depend on the materials, products and production conditions... Hydrostatic deep drawing is used for the products, required die shoulder and die radius little, that is difficult or impossible to fabricate by other method. The objective of the present study is to determine the influence of work piece materials on die shoulder radius in sheet hydrostatic forming process. The die shoulder radius plays a vital role in manufacturing the product in deep drawing process to formability and holder force. The present work deals with ZAM steel blank of 0,8 mm in thickness, and 2mm, 3mm, 4 mm, 5 mm and 6mm for corner radii of the die.

Keywords: Hydrostatic Forming, Thinning, Wrinkle, Crack

*

*

C

ct

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037-041

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c2

2.2.

c ct

c ct

c

c

1 2

ct

c ct

c

ct

ct

c ct

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037-041

c ct

c ct

c ct

c

ct

ct

ct

ct

c.

c 1 1 2 2 ct

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037-041

c

ct

z

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1 2

1

Hình 11.

Hình 12.

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c

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ct

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[1] J.P. Fan et al., 3D finite element simulation of deep drawing with damage development, International Journal of Machine Tools & Manufacture 46 (2006), 1035 1044

[2] Marcelo Elguela, Ductile damage analysis of sheet metal forming, Journal of Materials Processing Technology 121 (2002), 148 156.

[3] A.G. Mamalis, D.E. et al., On the finite element modelling of the deep-drawing of square sections of coated steels, Journal of Materials Processing Technology 58 (1996), 153 159.

[4] Taylan Altan (2006), Processes for hydroforming sheet metal 1,Stamping Journal, (Feb 2006), 40-41

[5] R. Narayanaswamy et al., A comparative study of deep drawing with conventional, isostatic, and hydrostatic pressure, Journal of Mechanical Working Technology, 6 (1982) 227-234

[6] S.A. Zahedi et al., Investigation of conventional deep drawing and hydroforming deep drawing via experimental and finite element simulation, Indian Journal of Science and Technology, Vol. 3 No. 9 ( 2010), 1009-1013.

[7] M. Jurmetal forming with Hydraulic fruid pressure. Metalurgija 43 (2004), 315-322

[8] Nisshin Steel Quality Products, ZAM.

[9] Ph . Công ngh d p th y t nh, NXB B ch Khoa H N i, 2006.