Special tools

Workshop manual

Werkplaatshandboek

1

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T101SDis- / ass. plier spring 4681/3612.With pin T101A.

- All shock absorbers.

T104SClamping block d14.

- Shock absorber with d14mmpiston-rod.

T103Pin spanner adjustable d4.

- Frontfork with PA.

KTM specialsuspension tools

Special tools

Workshop manual

Werkplaatshandboek

2

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T107SDepth stop.

- All shock absorbers.

T106Open spanner steel.

- 4681 and PDS shock absorbers.

T108Assembling tool oilseal d14.

- 4681 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

3

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T109Center pin.

- 4054 frontfork.

T120Disassembling tool adaptor bush.

- All shock absorbers.

T110SPlunger d46mm.

- 4681 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

4

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T121Disassembling tool heim joint 4681.

- 3612 and 4681 shock absorber.

T122Dis- / assembling tool heim joint.

- 3612 and 4681 shock absorber.

T125SPin spanner 4681/3612.With 4 pins d4x15 / T126.

- 3612 and 4681 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

5

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T129Assembling tool KGW heim joint.

- 3612 and 4681 shock absorber.

T131Loctite 243 (50cc.)

T132Loctite 2701 (50cc.)

Special tools

Workshop manual

Werkplaatshandboek

6

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T137SSqeeze bottle.

T144SAir release bottle.

- 3612, 4681 and PDS <2002.

T145SDis- / assembling tool screw-capreservoir.With 2 pins d5x15 / T135.

- All shock absorbers with reservoir.

Special tools

Workshop manual

Werkplaatshandboek

7

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T147Clamping bush d52.

- 4681 shock absorber.

T146Dis- / assembling tool tube / reservoir.

- All shock absorbers.

T148Clamping bush d50.

- 4681 and PDS shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

8

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T150SDis- / assembling tool DU-bush d14.

- 3612 and 4681 shock absorber.

T149Calibration thorn d14.

- 3612 and 4681 shock absorber.

T152Belray molylube antiseize.

- 3612 and 4681 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

9

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T155Assembling tool circlip 4681.

- 4681 shock absorber.

T158Grease for O-rings and reservoir.

Special tools

Workshop manual

Werkplaatshandboek

10

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T159Waterproof grease.

T160Assembling tool CC-mechanism.

- 3612, 4681 and PDS <2001 shockabsorber.

T1656 in 1 Belray.

Special tools

Workshop manual

Werkplaatshandboek

11

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T169Assist tool for EMU dampers.

- 3612 BAEM shock absorber.

T170SNitrogen charging device 2000.On picture with T169.

- All shock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

12

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T304Steel spanner 3612.

- 3612 shock absorber.

T306SPlunger 36mm.

- 3612 BAVP shock absorber.

T313Assembling tool 3612 oilseal d14.

- 3612 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

13

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T315Clamping bush d48.

- 3612 BAVP shock absorber.

T316Clamping bush d40.

- 3612 BAVP shock absorber.

T317Assembling tool circlip 3612.

- 3612 shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

14

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T502SMounting tool oilseal, bearing endustcap.With 2 pins d3.

- 43mm frontfork.

T501SClamping block d43/d56.

- 43mm frontfork.

T503SDis- / assembling tool inner-tube 43mm.In combination with T605.

- 43mm frontfork.

Special tools

Workshop manual

Werkplaatshandboek

15

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T507Dis- / assembling tool DU-bush d14.

- 4357, 4860 MXMA - ROMA frontfork.

T506SClamping block d43/d57.

- 43mm frontfork.

T508SClamping block tube MXMA.With 2 pins d5x24 / T613.

- 4357, 4860 MXMA - ROMA frontfork.

Special tools

Workshop manual

Werkplaatshandboek

16

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T509Adaptor tube MXMA.

- 4357, 4860 MXMA - ROMA frontfork.

T511Grease for seals.

- 4357, 4860 MXMA - ROMA frontfork.

T512Assembling tool oilseal 43mm.

- 4357 frontfork.

Special tools

Workshop manual

Werkplaatshandboek

17

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T601SDis- / assembling tool inner-tube 40mm.In combination with T605.

- 4054 frontfork.

T603Assembling tool Oilseal 40mm.

- 4054 frontfork.

Special tools

Workshop manual

Werkplaatshandboek

18

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T604Disassembling tool DU-bush 40mm.

- 4054 frontfork.

T610Assembling tool DU-bush 40mm.

- 4054 frontfork.

Special tools

Workshop manual

Werkplaatshandboek

19

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T612SClamping block 4054.

- 4054 frontfork.

T614Disassembling tool plastic retainer4054.

- 4054 frontfork.

T615Assembling tool seal 4054 MA.

- 4054 frontfork.

Special tools

Workshop manual

Werkplaatshandboek

20

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T616SClamping block cartridge 4054 MA.With 2 pins d5x23.8 / T613.

- 4054 frontfork.

T619Disassembling pin DU-bush 4054.

- 4054 frontfork.

T620Assembling pin DU-bush 4054.

- 4054 Frontfork.

Special tools

Workshop manual

Werkplaatshandboek

21

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T625Molykote Medium 33.

T635SAssembling tool seal and bearing.With 2 pins d3x27.8 / T710.

- 4054 frontfork.

T639SClamping cartridge TA.With 2 pins d5x23.8 / T613.

- 4054 frontfork.

Special tools

Workshop manual

Werkplaatshandboek

22

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T902Assembling tool seals and bearingExtreme.

- Extreme frontfork.

T901Assembling tool oilseal - innertubeExtreme.

- Extreme frontfork.

T903SClamping block d50/d60.

- Extreme frontfork.

Special tools

Workshop manual

Werkplaatshandboek

23

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T905Assembling tool for guiding ring.

- Extreme frontfork.

T904SStop d51 for clamping block T903S withouter-tube.With O-ring 44x4 / 3612.0363.

- Extreme frontfork.

T907SPinspanner 5060 1998.With 3 pins d4x23.8 / T707.

- Extreme frontfork.

Special tools

Workshop manual

Werkplaatshandboek

24

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T1202SClamping block d10/d18.

- All PDS shock absorbers.

T1201Clamping bush d54.

- PDS 2002 shock absorber.

T1204Assembling tool dirtscraper d18.

- All PDS shock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

25

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T1205Calibration thorn d18.

- All PDS shock absorbers.

T1206Assembling tool heim joint PDS.

- All PDS shock absorbers.

T1207S (A)Disassembling tool heim joint PDS.

- All PDS shock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

26

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T1207S (B)Disassembling tool heim joint PDS.

- All PDS shock absorbers.

T1208Dis- assembling tool DU-bush d18.

- All PDS shock absorbers.

T1209Support bush for dis- assembling DU-bush d18.

- All PDS shock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

27

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T1210SPlunger d50.

- All PDS shock absorbers.

T1215Assembling tool seal d18.

- All PDS shock absorbers.

T1214PDS piston center sleeve.

- All PDS shock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

28

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T1216Disassembling bush DU-bush adaptor.

- All PDS shock aborbers..

T1218Adjustable pinspanner d3.

- PDS 1998 > 2001 shock absorber.

T1233Hook spanner.

- PDS 2002> shock absorber.

Special tools

Workshop manual

Werkplaatshandboek

29

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T1219SAir release pump.With T1238S adaptor long.

T1220SAir release tools KTM SXS 2000.

O-ring 11x2.5O-ring 4x1.5T1220 pin d12T1221 needleT1222 adaptor M14x1

Air release tools for PDSshock absorbers.

Special tools

Workshop manual

Werkplaatshandboek

30

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T1224Needle L=217.8.PDS OEM 2001.

T1223Adaptor M19.5x1.PDS OEM 2001.

T1225SAir release tool PDS SXS 2001.

O-ring 14x2O-ring 7x1.5O-ring 3.5x2T1226 tool mounting forkT1227 release plugT1228 needleT1229 adjusting screwT1230 Allen bolts

Special tools

Workshop manual

Werkplaatshandboek

31

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T1236SAir release tool PDS OEM and SXS2002>.

O-ring 4x1.5O-ring 14x2T1220 pin d3T1227 adaptorT1231 needle

T1232SAir release tool PDS OEM 2001.

O-ring 16x2O-ring 4x1.5T1220 pin d3T1223 adaptorT1224 needle

Special tools

Workshop manual

Werkplaatshandboek

32

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T1402SAssembling tool seal - bearing d48.With 2 pins d3x27.8 / T707.

- 48mm frontfork.

T1401Assembling tool seal d48.

- 48mm frontfork.

T1403SClamping block d48/d60.

- 48mm frontfork.

Special tools

Workshop manual

Werkplaatshandboek

33

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T1404SDis- / assembling tool inner-tube d48.In combination with T605.

- 48mm frontfork.

Special tools

Workshop manual

Werkplaatshandboek

34

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T1502SAir release adaptor DCC.For T144S.

- PDS 2002> shock absorber.

T1504Dis- / assembling tool DU-bush d18.

- PDS 2003 shock absorber.