KTM EM-Series Extreme Service Metal Seated Ball Valvesktmballvalves.com/wp-content/uploads/2013/KTM EM-Series.pdf · 2013. 2. 12. · The EM-Series is KTM's bespoke line of valves

KTM EM-Series

Extreme Service

Metal Seated

Ball Valves

The EM-Series is KTM's bespoke line of valves for extreme services. Unparalleled in quality and performance, they can be designed for any combination of abrasive, corrosive, high temperature and high cycle applications.

Offered in On/Off and Vari-V versions, EM-Series valves provide the best wear resistance, have truly bi-directional sealing and bubble tight shut-off, tolerate high temperature shocks and outlast all the competition on the world's most demanding services.

2 3

One year guarantee or extended guarantee options for special applications

A Cut Above

• DN 15 to DN 250 (NPS 1/2 to NPS 10)• Option: PN rated flanged valves PN 16 to PN 250• Class 150 up to Class 1500

Flanged, socket weld, butt weld, threaded and non-standard end connections

Lockable tee-handle, gearbox and actuated options

Dual live loaded packing sets eliminate shaft leaks

Blow-out proof shaft design ensures safety

Pressures up to Class 1500

Ball and seats have the most advanced coating/surface hardening technology options available, to provide the best

solution for critical applications

Metal ball and seats are lap matched to provide bubble-tight shut-off

Oversized shaft to prevent twisting

Extended bonnet for insulation

Arcuate cut ball for abrasive or high cycle applications

Patented scalloped seats/rings prevent build-up of material between the seat and the spring

Manufactured in all commercially available materials (Hastelloy, Alloy 20, Titanium, Duplex, Monel, Zirconium, etc.)

Tripod mounting bracket with ISO 5211 option for simple and precise actuator mounting

Live loaded body and bonnet bolts compensate for thermal expansion, pressure fluctuations and vibration

Live loaded seats are offered with tightness that exceeds ISO 5208 Rate A and/or API 598 for On/Off valves AND better than FCI 70-2 or ASME B16.104 Class 6 on Vari V Valves.

• -50°C (-58°F) TO 650°C (1202°F)• Bi-directional sealing to handle back pressures to the full pressure rating of the valve

4 5

ON/OFF VALVE

The EM-Series valves are designed for any combination of abrasive, corrosive, high temperature, high pressure and high-cycle applications. Options include Vari-V and arcuate cut balls, exotic alloys, and scalloped rings/seats. Not only do KTM Ball Valves provide superior performance for the toughest applications, they are truly bi-directional and provide bubble-tight shut-off. Seating options that exceed the

API 598 standard using helium as the testing fluid are also available.

The On/Off Ball Valve is an elite, made-to-order, metal seated ball valve, unparalleled

in quality and performance.

6 7

The Vari-V Ball Valve offers precise flow control through a specific profile that is

machined into the ball.

VARI-V VALVE

When precise control of flow or pressure is required in a metal seated ball valve, the KTM Vari-V Control Valve is perfect for your tough applications. Standard 10°, 30°, 60°, 90° V’s are cut in to the ball for a complete range of CV's and control requirements. Custom profile V’s are used for unusual

applications requiring special flow characteristics.

8 9

At the heart of every KTM EM-SERIES control valve is the Vari-V ball. The profile of the V-ball determines the flow characteristic of the valve and can be changed to suit the application. 10°, 30°, 60° and 90° V-balls are the most commonly used, but many other profiles are available.

Linear-V

High Turndown-V

Filler-V

10˚ V-Ball

30˚ V-Ball

60˚ V-Ball

90˚ V-Ball

Custom V-balls are available for applications where specific flow requirements can not be met with the standard V-balls. Using Computational Fluid Dynamics (CFD), we can create a V-ball with a specific profile to fit any application. Anti-cavitation trim is also available. Please contact your KTM Sales Representative for details

FreeSpirit

Linear-V is a slot in the ball that can be machined for precise flow requirementsFiller-V is used when you need maximum flow for filling, followed by precise flow to accurately control the levelHigh Turndown-V maximizes flow in the open position, and provides fine flow control when the valve is partially closed

10 11

ControlFreak

An arcuate cut is a profile in opposite sides of the ball that reduces velocity both when the valve opens, and as

it closes. When a standard ball valve is in the first and last ten degrees of opening, the gap between the ball and

seat is an elliptical shape. The velocities are very high (especially in the corners), and erosion occurs. With an

arcuate cut, the opening on the ball is close to three times larger. This reduces the velocity by spreading out

the flow through a larger opening, which ultimately reduces wear on the ball and seats. An arcuate cut ball is

best utilized in abrasive, high pressure and high cycle applications.

SlowPokeA common problem with metal seated valves is the build-up of material between the seat and the spring. Our

approach to this problem is very different from traditional valve manufacturers. Their valve designs attempt to

prevent media from getting behind the seat by sealing the outer edge and back of the seat. Our philosophy is

the opposite: let the media flow behind the seat with a seat design that allows materials to escape just as easily.

This is done with angled scallops at the back and outer edge of the seat. The size, steepness of the angle, and

spacing of the scallops vary with particle size and the pressure differential inside the valve.

SmoothOperator

12 13

The KTM Tripod Mount is designed to eliminate the problems associated with traditional brackets.

Heat EliminationThe tripod acts as a heat sink with lots of open areas to dissipate heat.

Dead CenteredThe mounting plate is secured between the CNC machined prongs and cannot move in any direction. This guarantees perfect alignment of the actuator to the valve.

Easy to Assemble The plate can be mounted on the actuator first, then the actuator will automatically be aligned by the three prongs.

Perfectly FlatThree points define a plane, meaning the actuator will not rock.

Fully Visible The machined square on the shaft is easily seen, giving a constant visual indication of the valve’s position.

Open Between the ProngsAllows full access to the packing adjustment without removal of the actuator.

Insulatable A minimum of 50mm (2") between the top of the flange and the tripod allows insulation to be installed without covering the packing adjustments.

TRIPOD MOUNT

15

Finite Element Analysis (FEA) is used in KTM's design process to predict the behavior of a valve’s

components by subjecting them to varying loads. This ensures structural integrity. The analysis is

based on variables such the maximum pressure and temperature inside the valve, and the valve

orientation and maximum actuator torque. The illustration shows the stress distribution in a body

and bonnet assembly, based on FEA analysis.

StressReliever FluidPerformerComputational Fluid Dynamics (CFD) is used to calculate the flow through the trim of a valve. It

determines locations of high velocity and high flow, and assists in trim engineering for specific

applications where velocities need to be controlled. CFD is also used to determine the flow

coefficient (Cv) of KTM Vari-V balls and aids in designing them to custom specifications. The

illustration shows flow through a trim set at 45˚open.

16 17

A thermochemical surface treatment in which Boron atoms are diffused into the surface of a base metal to form borides. It creates a new intermetallic layer with a hardness off the Rockwell C scale. The base metal is chosen to handle the temperature, abrasiveness and corrosiveness of the process and has a far superior wear resistance to that of coatings. In addition, it can handle temperature shocks extremely well.

High Velocity Oxygen Fuel (HVOF) is a thermal spray process that fuses a powdered metal feed (generally Chrome or Tungsten Carbide) onto a base material. In this process the oxygen flame, paired with a number of fuel gases, accelerates and propels the feed stock at supersonic speeds (549 m/sec or 1800ft/sec) directly on to the base material. Temperatures can reach upwards of 2300°C (4172°F). When particles strike the base material, they form a "splat", quickly cooling to create a high density coating.

COATINGS

HardCore

BORONIZING

Sky's the LimitKTM EM-Series valves can be made from any commercially available metals such as:

Alloy 20

Duplex

Hastelloy

Incoloy

Inconel

Monel

Super Duplex

Stellite

Tantalum

Titanium

Zirconium

Other

0

17

34

52

69

86

103

38 93 149

204

260

316

371

427

482

538

593

649

Saturated Steam

600

300

150

˚C

100

200

300

400

500

600

700

800

900

1000

1100

1200

250

500

750

1000

1250

1500

OPERATING INFORMATION Class 150, Class 300, Class 600KTM EM-Series Valves

0

29

56

84

111

139

166

194

222

249

38 93 149

204

260

316

371

427

482

538

593

649100 200 300 400 500 600 700 800 900 100

011

0012

00

400

800

1200

1600

2000

2400

2800

3200

3600Saturated Steam

1500

900

OPERATING INFORMATION Class 900, Class 1500KTM EM-Series Valves

Pre

ssur

e (b

ar)

Pre

ssur

e (p

sig)

Temperature (˚C)Temperature (˚F)

Pre

ssur

e (b

ar)

Pre

ssur

e (p

sig)

Temperature (˚C)Temperature (˚F)

18 19

Material Ratings

Temperature °C / °F 150 300 600 900 1500Temperature °C / °F 150 300 600 900 1500 -29 to 38 / -20.2 to 100.4 19.8 / 287.2 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

50 / 122 19.5 / 282.8 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

100 / 212 17.7 / 256.7 51.5 / 746.9 103 / 1493.9 154.4 / 2239.4 257.4 / 3733.3

150 / 302 15.8 / 229.2 49.7 / 720.8 99.5 / 1443.1 149.2 / 2164 248.7 / 3607.1

200 / 392 13.8 / 200.2 48 / 696.2 95.9 / 1390.9 143.9 / 2087.1 239.8 / 3479.5

250 / 482 12.1 / 175.5 46.3 / 671.5 92.7 / 1344.5 139 / 2016 231.8 / 3362

300 / 572 10.2 / 148 42.9 / 622.2 85.7 / 1243 128.6 / 1865.2 214.4 / 3109.6

325 / 617 9.3 / 134.9 41.4 / 600.5 82.6 / 1198 124 / 1798.5 206.6 / 2996.5

350 / 662 8.4 / 121.8 40.3 / 584.5 80.4 / 1166 120.7 / 1750.6 201.1 / 2916.7

375 / 707 7.4 / 107.3 38.9 / 564.2 77.6 / 1125.5 116.5 / 1689.7 194.1 / 2815.2

400 / 752 6.5 / 94.3 36.5 / 529.4 73.3 / 1063.1 109.8 / 1592.5 183.1 / 2655.6

425 / 797 5.5 / 79.8 35.2 / 510.5 70 / 1015.3 105.1 / 1524.3 175.1 / 2539.6

450 / 842 4.6 / 66.7 33.7 / 488.8 67.7 / 981.9 101.4 / 1470.7 169 / 2451.1

475 / 887 3.7 / 53.7 31.7 / 459.8 63.4 / 919.5 95.1 / 1379.3 158.2 / 2294.5

500 / 932 2.8 / 40.6 25.7 / 372.7 51.5 / 746.9 77.2 / 1119.7 128.6 / 1865.2

538 / 1000.4 1.4 / 20.3 14.9 / 216.1 29.8 / 432.2 44.7 / 648.3 74.5 / 1080.5

550 / 1022 1.4(a) / 20.3 12.7 / 184.2 25.4 / 368.4 38.1 / 552.6 63.5 / 921

575 / 1067 1.4(a) / 20.3 8.8 / 127.6 17.6 / 255.3 26.4 / 382.9 44 / 638.2

600 / 1112 1.4(a) / 20.3 6.1 / 88.5 12.2 / 176.9 18.3 / 265.4 30.5 / 442.4

625 / 1157 1.4(a) / 20.3 4.3 / 62.4 8.5 / 123.3 12.8 / 185.6 21.3 / 309

650 /1202 1.1(a) / 20.3 2.8 / 40.6 5.7 / 82.7 8.5 / 123.3 14.2 / 206

(a) Flanged-end valve ratings terminate at 538°C / 1000.4°F

Working Pressures by Class, Bar / Psi

F11: A 182 Gr. F11 CI.2, A217 Gr. WC6

Temperature °C / °F 150 300 600 900 1500 -29 to 38 / -20.2 to 100.4 20 / 290.1 51.7 / 749.9 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

50 / 122 19.5 / 282.8 51.7 / 749.9 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

100 / 212 17.7 / 256.7 51.5 / 747 103 / 1493.9 154.6 / 2242.3 257.6 / 3736.2

150 / 302 15.8 / 229.2 50.3 / 729.5 100.3 / 1454.7 150.6 / 2184.3 250.8 / 3637.5

200 / 392 13.8 / 200.2 48.6 / 704.9 97.2 / 1409.8 145.8 / 2114.7 243.4 / 3530.2

250 / 482 12.1 / 175.5 46.3 / 671.5 92.7 / 1344.5 139 / 2016 231.8 / 3362

300 / 572 10.2 / 148 42.9 / 622.2 85.7 / 1243 128.6 / 1865.2 214.4 / 3109.6

325 / 617 9.3 / 134.9 41.4 / 600.5 82.6 / 1198 124 / 1798.5 206.6 / 2996.5

350 / 662 8.4 / 121.8 40.3 / 584.5 80.4 / 1166 120.7 / 1750.6 201.1 / 2916.7

375 / 707 7.4 / 107.3 38.9 / 564.2 77.6 / 1125.5 116.5 / 1689.7 194.1 / 2815.2

400 / 752 6.5 / 94.3 36.5 / 529.4 73.3 / 1063.1 109.8 / 1592.5 183.1 / 2655.6

425 / 797 5.5 / 79.8 35.2 / 510.5 70 / 1015.3 105.1 / 1524.3 175.1 / 2539.6

450 / 842 4.6 / 66.7 33.7 / 488.8 67.7 / 982 101.4 / 1470.7 169 / 2451.1

475 / 887 3.7 / 53.7 31.7 / 459.8 63.4 / 920 95.1 / 1379.3 158.2 / 2294.5

500 / 932 2.8 / 40.6 28.2 / 409 56.5 / 819.5 84.7 / 1228.5 140.9 / 2043.6

538 / 1000.4 1.4 / 20.3 17.5 / 253.8 35 / 507.6 52.5 / 761.4 87.5 / 1269.1

550 / 1022 1.4(a) / 20.3 15 / 217.6 30 / 435.1 45 / 652.7 75 / 1087.8

575 / 1067 1.4(a) / 20.3 10.5 / 152.3 20.9 / 303.1 31.4 / 455.4 52.3 / 758.5

600 / 1112 1.4(a) / 20.3 7.2 / 104.4 14.4 / 208.9 21.5 / 311.8 35.9 / 520.7

625 / 1157 1.4(a) / 20.3 5 / 72.5 9.9 / 143.6 14.9 / 216.1 24.8 / 359.7

650 /1202 1.4(a) / 20.3 3.5 / 50.8 7.1 / 103 10.6 / 153.7 17.7 / 256.7

F9: A 182 Gr. F9


20 21

Temperature °C / °F 150 300 600 900 1500 -29 to 38 / -20.2 to 100.4 19.8 / 287.2 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

50 / 122 19.5 / 282.8 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

100 / 212 17.7 / 256.7 51.5 / 746.9 103 / 1493.9 154.6 / 2242.3 257.6 / 3736.2

150 / 302 15.8 / 229.2 50.3 / 729.5 100.3 / 1454.7 150.6 / 2184.3 250.8 / 3637.5

200 / 392 13.8 / 200.2 48.6 / 704.9 97.2 / 1409.8 145.8 / 2114.7 243.4 / 3530.2

250 / 482 12.1 / 175.5 46.3 / 671.5 92.7 / 1344.5 139 / 2016 231.8 / 3362

300 / 572 10.2 / 148 42.9 / 622.2 85.7 / 1243 128.6 / 1865.2 214.4 / 3109.6

325 / 617 9.3 / 134.9 41.4 / 600.5 82.6 / 1198 124 / 1798.5 206.6 / 2996.5

350 / 662 8.4 / 121.8 40.3 / 584.5 80.4 / 1166 120.7 / 1750.6 201.1 / 2916.7

375 / 707 7.4 / 107.3 38.9 / 564.2 77.6 / 1125 116.5 / 1689.7 194.1 / 2815.2

400 / 752 6.5 / 94.3 36.5 / 529.4 73.3 / 1063.1 109.8 / 1592.5 183.1 / 2655.6

425 / 797 5.5 / 79.8 35.2 / 510.5 70 / 1015.3 105.1 / 1524.3 175.1 / 2539.6

450 / 842 4.6 / 66.7 33.7 / 488.8 67.7 / 982 101.4 / 1470.7 169 / 2451.1

475 / 887 3.7 / 53.7 31.7 / 459.8 63.4 / 919.5 95.1 / 1379.3 158.2 / 2294.5

500 / 932 2.8 / 40.6 28.2 / 409 56.5 / 819.5 84.7 / 1228.5 140.9 / 2043.6

538 / 1000.4 1.4 / 20.3 18.4 / 266.9 36.9 / 535.2 55.3 / 802.1 92.2 / 1337.2

550 / 1022 1.4(a) / 20.3 15.6 / 226.3 31.3 / 454 46.9 / 680.2 78.2 / 1134.2

575 / 1067 1.4(a) / 20.3 10.5 / 152.3 21.1 / 306 31.6 / 458.3 52.6 / 762.9

600 / 1112 1.4(a) / 20.3 6.9 / 100 13.8 / 200.2 20.7 / 300.2 34.4 / 499

625 / 1157 1.4(a) / 20.3 4.5 / 65.3 8.9 / 129.1 13.4 / 191.4 22.3 / 323.4

650 /1202 1.4(a) / 20.3 2.8 / 40.6 5.7 / 82.7 8.5 / 123.3 14.2 / 206

a) Flanged-end valve ratings terminate at 538°C / 1000.4°F

F22: A 182 Gr. F22 CI.3, A217 Gr. WC9


Temperature °C / °F 150 300 600 900 1500 -29 to 38 / -20.2 to 100.4 20 / 290.1 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

50 / 122 19.5 / 282.8 51.7 / 749.8 103.4 / 1499.7 155.1 / 2249.5 258.6 / 3750.7

100 / 212 17.7 / 256.7 50.7 / 735.3 101.3 / 1469.2 152 / 2204.6 253.3 / 3673.8

150 / 302 15.8 / 229.2 45.9 / 665.7 91.9 / 1332.9 137.8 / 1998.6 229.6 / 3330.1

200 / 392 13.8 / 200.2 42.7 / 619.3 85.3 / 1237.2 128 / 1856.5 213.3 / 3093.7

250 / 482 12.1 / 175.5 40.5 / 487.4 80.9 / 1173.4 121.4 / 1760.8 202.3 / 2934.1

300 / 572 10.2 / 148 38.9 / 564.2 77.7 / 1126.9 116.6 / 1691.1 194.3 / 2818.1

325 / 617 9.3 / 134.9 38.2 / 554 76.3 / 1106.6 114.5 / 1660.7 190.8 / 2767.3

350 / 662 8.4 / 121.8 37.6 / 545.3 75.3 / 1092.1 112.9 / 1637.5 188.2 / 2729.6

375 / 707 7.4 / 107.3 37.4 / 542.4 74.7 / 1083.4 112.1 / 1625.9 186.8 / 2709.3

400 / 752 6.5 / 94.3 36.5 / 529.4 73.3 / 1063.1 109.8 / 1592.5 183.1 / 2655.6

S & D : A 182 Gr. F51, A 789 Gr. S32750, A 789 Gr. S32760


Material Ratings

22 23

Temperature °C / °F 150 300 600 900 1500 -29 to 38 / --20.2 to 100.4 15.9 / 230.6 41.4 / 600.5 82.7 / 1199.4 124.1 / 1799.9 206.8 / 2999.4

50 / 122 15.3 / 221.9 40 / 580.2 80 / 1160.3 120.1 / 1741.9 200.1 / 2902.2

100 / 212 13.3 / 192.9 34.8 / 504.7 69.6 / 1009.5 104.4 / 1514.2 173.9 / 2522.2

150 / 302 12 / 174 31.4 / 455.4 62.8 / 910.8 94.2 / 1366.3 157 / 2277.1

200 / 392 11.2 / 162.4 29.2 / 423.5 58.3 / 845.6 87.5 / 1269.1 145.8 / 2114.7

250 / 482 10.5 / 152.3 27.5 / 398.9 54.9 / 796.3 82.4 / 1195.1 137.3 / 1991.4

300 / 572 10 / 145 26.1 / 378.5 52.1 / 755.6 78.2 / 1134.2 130.3 / 1889.8

325 / 617 9.3 / 134.9 25.5 / 369.8 51 / 739.7 76.4 / 1108.1 127.4 / 1847.8

350 / 662 8.4 / 121.8 25.1 / 364 50.1 / 726.6 75.2 / 1090.7 125.4 / 1818.8

375 / 707 7.4 / 107.3 24.8 / 359.7 49.5 / 717.9 74.3 / 1077.6 123.8 / 1795.6

400 / 752 6.5 / 94.3 24.3 / 352.4 48.6 / 704.9 72.9 / 1057.3 121.5 / 1762.2

425 / 797 5.5 / 79.8 23.9 / 346.6 47.7 / 691.8 71.6 / 1038.5 119.3 / 1730.3

450 / 842 4.6 / 66.7 23.4 / 339.4 46.8 / 678.8 70.2 / 1018.2 117.1 / 1698.4

SL: A 182 Gr. F316L


Temperature °C / °F 150 300 600 900 1500 -29 to 38 / -20.2 to 100.4 19 / 275 49.6 / 719.4 99.3 / 1440.2 148.9 / 2159.6 248.2 / 3599.8

50 / 122 18.4 / 266.9 48.1 / 697.6 96.2 / 1395.3 144.3 / 2092.9 240.6 / 3489.6

100 / 212 16.2 / 235 42.2 / 612.1 84.4 / 1224.1 126.6 / 1836.2 211 / 3060.3

150 / 302 14.8 / 214.7 38.5 / 558.4 77 / 1116.8 115.5 / 1675.2 192.5 / 2792

200 / 392 13.7 / 198.7 35.7 / 517.8 71.3 / 1034.1 107 / 1551.9 178.3 / 2586

250 / 482 12.1 / 175.5 33.4 / 484.4 66.8 / 968.9 100.1 / 1451.8 166.9 / 2420.7

300 / 572 10.2 / 147.9 31.6 / 458.3 63.2 / 916.6 94.9 / 1376.4 158.1 / 2293

325 / 617 9.3 / 134.9 30.9 / 448.2 61.8 / 896.3 92.7 / 1344.5 154.4 / 2239.4

350 / 662 8.4 / 121.8 30.3 / 439.5 60.7 / 880.4 91 / 1319.8 151.6 / 2198.8

375 / 707 7.4 / 107.3 29.9 / 433.7 59.8 / 867.3 89.6 / 1299.5 149.4 / 2166.9

400 / 752 6.5 / 94.3 29.4 / 426.4 58.9 / 854.3 88.3 / 1280.7 147.2 / 2135

425 / 797 5.5 / 79.8 29.1 / 422.1 58.3 / 845.6 87.4 / 1267.6 145.7 / 2113.2

450 / 842 4.6 / 66.7 28.8 / 417.7 57.7 / 836.9 86.5 / 1254.6 144.2 / 2091.4

475 / 887 3.7 / 53.7 28.7 / 416.3 57.3 / 831.1 86 / 1247.3 143.4 / 2079.8

500 / 932 2.8 / 40.6 28.2 / 409 56.5 / 819.5 84.7 / 1228.5 140.9 / 2043.6

538 / 1000.4 1.4 / 20.3 25.2 / 365.5 50 / 725.2 75.2 / 1090.7 125.5 / 1820.2

550 / 1022 1.4(a) / 20.3 25 / 362.6 49.8 / 722.3 74.8 / 1084.9 124.9 / 1811.5

575 / 1067 1.4(a) / 20.3 24 / 348.1 47.9 / 694.7 71.8 / 1041.4 119.7 / 1736.1

600 / 1112 1.4(a) / 20.3 19.9 / 288.6 39.8 / 577.3 59.7 / 865.9 99.5 / 1443.1

625 / 1157 1.4(a) / 20.3 15.8 / 229.2 31.6 / 458.3 47.4 / 687.5 79.1 / 1147.2

650 /1202 1.4(a) / 20.3 12.7 / 184.2 25.3 / 366.9 38 / 551.1 63.3 / 918.1

675 / 1247 1.4(a) / 20.3 10.3 / 149.4 20.6 / 298.8 31 / 449.6 51.6 / 748.4

700 / 1292 1.4(a) / 20.3 8.4 / 121.8 16.8 / 243.7 25.1 / 364 41.9 / 607.7

725 / 1337 1.4(a) / 20.3 7 / 101.5 14 / 203.1 21 / 304.6 34.9 / 506.2

750 / 1382 1.4(a) / 20.3 5.9 / 85.6 11.7 / 169.7 17.6 / 255.3 29.3 / 425

775 / 1427 1.4(a) / 20.3 4.6 / 66.7 9 / 130.5 13.7 / 198.7 22.8 / 330.7

800 / 1472 1.2(a) / 17.4 3.5 / 50.8 7 / 101.5 10.5 / 152.3 17.4 / 252.4

816 / 1500.8 1.0(a) / 14.5 2.8 / 40.6 5.9 / 85.6 8.6 / 124.7 14.1 / 204.5

a) Flanged-end valve ratings terminate at 538°C / 1000.4°F

SS: A 351 Gr. CF8M, A 479 Gr. 316


KTM BAll VAlVE OVERAll DIMENsIONs2

Valve Size

A(diameter)

B C D(diameter)

E FG

Weight3Class 600

Class900

Class1500

DN 15 FP/ NPS 1/2 FP

165.10/ 6.50 9.52/ 0.375 199.39/ 7.85 12.70/ 0.50 104.14/ 4.10 262.89/ 10.35 107.95/ 4.25 139.70/ 5.50 165.10/ 6.50 203.20/ 8.00 228.60/ 9.00 18.1/ 40

DN 20 SP/ NPS 3/4 SP

165.10/ 6.50 9.52/ 0.375 199.39/ 7.85 12.70/ 0.50 104.14/ 4.10 262.89/ 10.35 117.35/ 4.62 152.40/ 6.00 190.50/ 7.50 228.60/ 9.00 254.00/ 10.00 20.4/ 45


203.20/ 8.00 12.70/ 0.5 233.17/ 9.18 16.00/ 0.63 119.38/ 4.70 311.91/ 12.28 117.35/ 4.62 152.40/ 6.00 190.50/ 7.50 228.60/ 9.00 254.00/ 10.00 31.8/ 70

DN 25 SP/ NPS 1 SP

203.20/8.00 12.70/ 0.5 233.17/ 9.18 16.00/ 0.63 119.38/ 4.70 311.91/ 12.28 127.00/5.00 165.10/ 6.50 215.90/ 8.50 254.00/ 10.00 292.10/ 11.50 34.5/ 76

DN 25 FP/ NPS 1 FP

203.20/8.00 12.70/ 0.5 238.25/ 9.38 16.00/ 0.63 119.38/ 4.70 316.99/ 12.48 127.00/5.00 165.10/ 6.50 215.90/ 8.50 254.00/ 10.00 292.10/ 11.50 37.2/ 82

DN 32 SP/ NPS 1 1/4 SP

203.20/8.00 12.70/ 0.5 238.25/ 9.38 16.00/ 0.63 119.38/ 4.70 316.99/ 12.48 139.70/ 5.50 177.80/ 7.00 228.60/ 9.00 279.40/ 11.00 317.50/ 12.50 38.6/ 85

DN 32 FP/ NPS 1 1/4 FP

279.40/ 11.00 19.05/ 0.75 336.04/ 13.23 22.35/ 0.88 160.02/ 6.30 443.99/ 17.48 139.70/ 5.50 177.80/ 7.00 228.60/ 9.00 279.40/ 11.00 317.50/ 12.50 72.6/ 160


279.40/ 11.00 19.05/ 0.75 336.04/ 13.23 22.35/ 0.88 160.02/ 6.30 443.99/ 17.48 165.10/ 6.50 190.50/ 7.50 241.30/ 9.50 304.80/ 12.00 342.90/ 13.50 78.5/ 173


279.40/ 11.00 19.05/ 0.75 353.82/ 13.93 22.35/ 0.88 160.02/ 6.30 461.77/ 18.18 165.10/ 6.50 190.50/ 7.50 241.30/ 9.50 304.80/ 12.00 342.90/ 13.50 77.1/ 170

DN 50 SP/ NPS 2 SP

279.40/ 11.00 19.05/ 0.75 353.82/ 13.93 22.35/ 0.88 160.02/ 6.30 461.77/ 18.18 177.80/ 7.00 215.90/ 8.50 292.10/ 11.50 368.30/ 14.50 368.30/ 14.50 88.9/ 196

DN 50 FP/ NPS 2 FP

309.88/ 12.20 19.05/ 0.75 353.82/ 13.93 25.40/ 1.00 150.37/ 5.92 474.47/ 18.68 177.80/ 7.00 215.90/ 8.50 292.10/ 11.50 368.30/ 14.50 368.30/ 14.50 99.8/ 220


309.88/ 12.20 19.05/ 0.75 353.82/ 13.93 25.40/ 1.00 150.37/ 5.92 474.47/ 18.68 190.50/ 7.50 241.30/ 9.50 330.20/ 13.00 419.10/ 16.50 419.10/ 16.50 113.4/ 250


368.30/ 14.50 25.40/ 1.00 405.13/ 15.95 31.75/ 1.25 152.65/ 6.01 542.29/ 21.35 190.50/ 7.50 241.30/ 9.50 330.20/ 13.00 419.10/ 16.50 419.10/ 16.50 170.1/ 375

DN 80 SP/ NPS 3 SP

368.30/ 14.50 31.75/ 1.25 405.13/ 15.95 31.75/ 1.25 152.65/ 6.01 542.29/ 21.35 203.20/ 8.00 282.70/ 11.13 355.60/ 14.00 381.00/ 15.00 469.90/ 18.50 183.7/ 405

DN 80 FP/ NPS 3 FP

368.30/ 14.50 31.75/ 1.25 410.97/ 16.18 38.10/ 1.50 152.65/ 6.01 545.59/ 21.48 203.20/ 8.00 282.70/ 11.13 355.60/ 14.00 381.00/ 15.00 469.90/ 18.50 179.2/ 395

DN 100 SP/ NPS 4 SP

368.30/ 14.50 31.75/ 1.25 410.97/ 16.18 38.10/ 1.50 152.65/ 6.01 545.59/ 21.48 228.60/ 9.00 304.80/ 12.00 431.80/ 17.00 457.20/ 18.00 546.10/ 21.50 201.8/ 445

DN 100 FP/ NPS 4 FP

406.40/16.00 31.75/ 1.25 508.00/20.00 44.45/ 1.75 241.30/ 9.50 675.64/ 26.60 228.60/ 9.00 304.80/ 12.00 431.80/ 17.00 457.20/ 18.00 546.10/ 21.50 306.2/ 675

DN 150 SP/ NPS 6 SP

406.40/16.00 31.75/ 1.25 508.00/20.00 44.45/ 1.75 241.30/ 9.50 675.64/ 26.60 393.70/ 15.50 403.35/ 15.88 558.80/ 22.00 609.60/24.00 704.85/ 27.75 412.8/ 910

DN 150 FP/ NPS 6 FP

508.00/20.00 50.80/ 2.00 675.64/ 26.60 63.50/ 2.50 11.84/300.74 923.29/ 36.35 393.70/ 15.50 403.35/ 15.88 558.80/ 22.00 609.60/24.00 704.85/ 27.75 784.7/1730

DN 200 SP/ NPS 8 SP

508.00/20.00 50.80/ 2.00 675.64/ 26.60 63.50/ 2.50 11.84/300.74 923.29/ 36.35 457.20/18.00 501.65/ 19.75 660.40/26.00 736.60/ 29.00 831.85/ 32.75 889.0/ 1960

DN 200 FP/ NPS 8 FP (4)

609.60/24.00 57.15/ 2.25 900.68/ 35.46 76.20/ 3.00 378.46/14.90 1224.53/48.21 457.20/18.00 501.65/ 19.75 660.40/26.00 736.60/ 29.00 • 1451/ 3200

DN 200 FP/ NPS 8 FP (5)

711.20/ 28.00 57.15/ 2.25 1009.65/39.75 88.90/ 3.50 414.02/16.30 1358.90/53.50 • • • • 831.85/ 32.75 1905/ 4200

DN 250 SP/ NPS 10 SP (4)

609.60/24.00 57.15/ 2.25 900.68/ 35.46 76.20/ 3.00 378.46/14.90 1224.53/48.21 533.40/21.00 568.45/ 22.38 787.40/ 31.00 838.20/33.00 • 1542/3400

DN 250 SP/ NPS 10 SP (5)

711.20/ 28.00 57.15/ 2.25 1009.65/39.75 88.90/ 3.50 414.02/16.30 1358.90/53.50 • • • • 990.60/39.00 2132/4700

KTM CONTROl BAll VAlVE V-BAll CV

Valve Size Vari-V 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% Non Vari-V ball Cv’s


10˚30˚60˚90˚

2.955.76

10.1315.28

2.363.996.939.83

1.943.154.566.29

1.532.223.184.10

1.191.462.022.57

0.840.891.321.58

0.510.510.730.84

0.130.140.150.16

0.000.020.030.03

0.000.000.000.00

23

DN 20 SP/NPS 3/4 SP

10˚30˚60˚90˚

3.014.968.16

11.18

2.223.625.847.73

1.842.894.545.57

1.312.133.003.87

1.011.451.822.39

0.710.831.181.36

0.490.530.670.83

0.120.130.140.15

0.000.040.040.04

0.000.000.000.00

15

DN 20 FP/NPS 3/4 FP

10˚30˚60˚90˚

4.278.43

16.8427.63

3.556.45

11.0917.52

2.704.887.59

11.28

2.133.515.126.70

1.552.183.174.14

1.191.492.092.47

0.660.790.951.29

0.370.380.410.46

0.030.030.030.03

0.000.000.000.00

45

DN 25 SP/NPS 1 SP

10˚30˚60˚90˚

4.037.63

15.8219.37

3.295.93

10.8013.37

2.484.597.479.17

2.023.304.746.28

1.502.383.184.07

0.981.331.962.47

0.580.720.951.44

0.340.350.360.60

0.010.010.010.02

0.000.000.000.00

30

DN 25 FP/NPS 1 FP

10˚30˚60˚90˚

5.8812.3426.9140.62

4.979.86

17.3726.78

4.257.50

12.4717.96

3.285.368.19

11.74

2.143.895.457.48

1.742.413.454.49

1.061.632.162.55

0.840.950.971.09

0.220.240.260.28

0.000.000.000.00

77

DN 32 SP/NPS 1 1/4 SP

10˚30˚60˚90˚

5.7410.7523.3037.20

5.099.40

15.5926.09

4.106.63

11.0317.26

3.135.048.11

10.44

2.323.555.046.91

1.592.303.204.37

1.091.541.962.38

0.660.680.951.04

0.210.230.240.26

0.000.000.000.00

46

DN 32 FP/NPS 1 1/4 FP

10˚30˚60˚90˚

10.2420.1039.2670.96

6.8716.0927.2544.32

6.8612.1719.3629.44

5.228.66

13.1118.79

3.736.098.82

11.83

2.864.225.607.44

2.232.553.254.51

1.191.671.752.32

0.520.560.560.75

0.000.000.000.00

126


10˚30˚60˚90˚

9.9020.1337.0966.22

8.0215.8927.3843.48

6.7212.1219.0128.48

5.038.88

13.5618.44

4.426.589.17

12.28

3.224.506.108.08

1.902.383.454.51

0.781.001.241.68

0.360.260.280.35

0.000.000.000.00

82


10˚30˚60˚90˚

12.7628.6055.7396.99

11.0622.3540.1662.87

7.6515.2326.5438.90

5.9411.3817.5324.95

5.218.30

11.8715.69

3.505.487.319.73

2.412.463.075.46

0.891.371.592.37

0.000.460.340.62

0.000.000.000.00

192

DN 50 SP/NPS 2 SP

10˚30˚60˚90˚

13.4127.1549.5680.14

10.2220.9235.8152.63

8.1215.3624.7735.60

5.9811.5417.2023.75

4.747.25

10.8814.43

3.884.907.219.03

2.433.434.105.42

1.281.371.712.07

0.000.410.370.00

0.000.000.000.00

120

DN 50 FP/NPS 2 FP

10˚30˚60˚90˚

21.5347.4792.06

173.40

16.9837.4669.69

110.49

16.0127.3249.0873.44

12.4720.7531.9248.50

10.0714.1221.3629.56

5.269.65

13.9818.56

4.436.538.52

11.54

2.373.054.215.13

0.791.151.311.44

0.000.000.000.00

358


10˚30˚60˚90˚

18.6341.7483.22

139.40

14.8233.5860.0489.84

12.2826.1644.3561.63

8.9818.5229.9841.32

7.0013.6020.4127.57

5.018.59

12.5617.68

3.094.717.339.76

1.972.563.715.27

0.490.530.650.99

0.000.000.000.00

240


10˚30˚60˚90˚

35.1679.21

150.59253.06

29.3563.94

107.54180.69

24.6049.2280.65

119.78

19.6834.3252.9384.32

14.7025.2434.8950.76

10.6315.9022.7232.69

7.639.98

14.8721.11

3.854.986.44

11.67

1.322.162.021.79

0.000.000.000.00

611

DN 80 SP/NPS 3 SP

10˚30˚60˚90˚

34.9373.79

138.23240.46

23.8856.60

101.69154.55

19.8943.6774.53

114.28

16.2533.4251.9473.22

13.5622.8734.9447.24

10.5215.2421.5531.57

7.6010.2213.9817.96

3.996.827.69

10.50

2.182.472.144.49

0.710.690.540.21

350

DN 80 FP/NPS 3 FP

10˚30˚60˚90˚

47.02105.15190.26388.90

32.6580.57

136.08235.03

26.3458.10

112.14157.48

19.8442.9082.2299.49

15.8929.9654.1064.78

12.2719.58

27.638.4

7.9712.1415.80

22.2

3.985.04

13.5411.64

1.811.96

11.063.53

0.000.000.000.00

858

DN 100 SP/NPS 4 SP

10˚30˚60˚90˚

44.0795.43

171.46283.27

33.6477.54

139.82208.78

27.1657.24

103.63147.71

21.8542.3468.8698.21

16.3728.9547.1262.96

11.6119.7727.8041.66

8.4613.0516.7925.34

4.826.047.85

10.82

1.662.062.073.15

0.000.000.000.00

607

DN 100 FP/NPS 4 FP

10˚30˚60˚90˚

58.97160.29332.17652.17

52.74131.67243.98401.89

43.58100.78174.60262.88

33.5272.91

118.86170.63

25.9353.7181.15

111.42

18.1635.1051.8073.39

11.1219.4924.7943.49

7.4210.7315.3424.32

3.663.906.487.20

1.651.341.011.38

1512

DN 150 SP/NPS 6 SP

10˚30˚60˚90˚

71.0164.0270.0409.0

58.0129.0213.0329.0

45.095.0

163.0244.0

35.070.0

115.0166.0

26.051.076.0

110.0

20.036.051.072.0

13.022.031.044.0

7.011.015.022.0

3.14.14.87.4

0.000.000.000.00

1055

DN 150 FP/NPS 6 FP

10˚30˚60˚90˚

148.0367.0816.0

1292.0

112.0286.0568.0890.0

91.0205.0414.0581.0

76.0146.0272.0382.0

55.0104.0177.0234.0

40.070.0

110.0145.0

30.047.067.088.0

19.025.034.045.0

7.49.0

10.014.4

0.000.000.000.00

3664

DN 200 SP/NPS 8 SP

10˚30˚60˚90˚

134.0338.0648.0

1106.0

112.0270.0513.0768.0

92.0209.0378.0538.0

86.0159.0260.0360.0

54.5109.0175.0242.0

35.575.0

112.0148.0

28.046.065.082.0

17.024.032.042.0

6.88.7

10.013.0

0.000.000.000.00

2060

DN 200 FP/NPS 8 FP

10˚30˚60˚90˚

297.0757.0

1650.02577.0

255.0566.0

1078.01682.0

195.0404.0724.0

1065.0

165.0294.0490.0664.0

115.0195.0305.0400.0

75.0130.0186.0233.0

49.070.8

100.0125.0

25.030.040.048.0

5.05.55.76.0

0.000.000.000.00

7768

DN 250 SP/NPS 10 SP

10˚30˚60˚90˚

289.0683.0

1334.02176.0

245.0556.0

1014.01518.0

190.0393.0714.0

1022.0

153.0287.0483.0650.0

105.0185.0298.0383.0

70.0125.0182.0222.0

46.072.095.0

121.0

20.028.436.045.0

4.85.35.55.8

0.000.000.000.00

5826

For valve sizes larger than DN 200/ NPS 8, please contact KTM for Cv information.

Cv is defined as the flow of water at 70˚F in US gallons per minute though a valve with a 1 psi pressure drop.

Class 300

Class 150

mm, kgs / inches, lbs Weights and dimensions are maximum numbers

(1) Mounting dimensions can be changed to suit custom actuator configurations(2) Except DN 200, weights are based on Class 1500 valves (contact KTM)(3) Dimensions are for Class 150, Class 300, Class 600 and Class 900 valves(4) Dimensions are for Class 1500 (5) NPT Ends also available, contact KTM for dimensions(6) Dimensions are approximate

24 25

Size Port Bore Connection Type Body Shaft Ball Seat Ball Profile Packing Handle Special Direction 01= DN 15/ NPS 1/2

S = standard 1 = Schedule 40 F = flanged 1 = 150 C = cast SL = 316L I7 = Inconel 718 I7B = Inconel 718, boridedI7B = Inconel 718, borided 10 = 10˚ V-Ball C = PTFE chevron A = actuated

DB = drilled ball (upstream side)

U = Unidirectional

02 = DN 20/ NPS 3/4

F = full 2 = Schedule 80 S = socket weld 2 = 300 B = bar stock SH = 316H I6 = Inconel 625 I6B = Inconel 625, boridedI6B = Inconel 625, borided 30 = 30˚ V-Ball

G = standard graphite B = bare shaft

O2 = oxygen cleaning

B = Bidirectional

03 = DN 25/ NPS 1

T = true bore 3 = Schedule 160 B = butt weld 3 = 600 F = forging SS = 316 SS S7 = 17-4 Ph HCB = Hastelloy C, boridedHCB = Hastelloy C, borided 60 = 60˚ V-Ball • T = tee handle

SC = scalloped ring/seat •

04 = DN 32/ NPS 1 1/4

• 4 = Schedule 5S X = extended BW 4 = 900 O = other CS = Carbon Steel SS = 316 SS HBB = Hastelloy B, boridedHBB = Hastelloy B, borided 90 = 90˚ V-Ball • G = gear box S1 = SC + O2 •

05 =DN 40/ NPS 1 1/2

• 5 = Schedule 10S R = RTJ 5 = 1500 • F1 = 1 ¼ Chrome SH = 316H SS EGR = encapsulated graphiteEGR = encapsulated graphite LN = linear V-Ball • L = lever S4 = DB + O2 •

06 =DN 50/ NPS 2

• 6 = Schedule 120 N = NPT O = other • F2 = 2 ¼ Chrome SL = 316L SS HT = high turndown V • K = lock-out OT = other •

07 =DN 65/ NPS 2 1/2

• 7 = Schedule XXS G = Grayloc® • F9 = 9 Chrome A2 = Alloy 20 ZR5 = Zirconium 705 ZR5 = Zirconium 705 FL = filler V-Ball • 1 = T + K NS = no special •

08 =DN 80/ NPS 3

• O = other O = other • HC = Hastelloy C276 HB = Hastelloy B ST6 = Stellite 6 ST6 = Stellite 6 AR = arcuate cut • 2 = G + K •

09 =DN 100/ NPS 4

• • • • • HB = Hastelloy B HC = Hastelloy C276 CCC = chrome carbide coatingCCC = chrome carbide coating • 3 = L + K •

10 =DN 150/ NPS 6

• • • • • DP = Duplex H2 = Hastelloy C22 HS TCC = tungsten carbide coatingTCC = tungsten carbide coating OT = other • 4 = A + K •

11=DN 200/ NPS 8

• • • • • SP = Super Duplex DP = Duplex Stainless OTH = other OTH = other NO = none • O = other • •

12=DN 250/ NPS 10

• • • • • A2 = Alloy 20 SP = Super Duplex • • • • •

• • • • • • I6 = Inconel 625 T2 = Titanium, Gr. 2 • • • • • •

• • • • • • I7 = Inconel 718 T3 = Titanium, Gr. 3 • • • • • •

• • • • • • T2 = Titanium, Gr. 2 T5 = Titanium, Gr. 5 • • • • • •

• • • • • • T3 = Titanium, Gr. 3 M4 = Monel 400 • • • • • •

• • • • • • T5 = Titanium, Gr. 5 M5 = Monel 500 • • • • • •

• • • • • • M4 = Monel 400 Z2 = Zirconium 702 • • • • • •

• • • • • • M5 = Monel 500 Z5 = Zirconium 705 • • • • • •

• • • • • • Z2 = Zirconium 702 OT = other • • • • • •

• • • • • • Z5 = Zirconium 705 • • • • • • •

• • • • • • OT = other • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • •

†Example valve: DN 100, full port, schedule 40, Class 150 flanged, bar stock Inconel 718 body and shaft, Borided Inconel 718 ball and seats, 10˚ V-Ball, graphite packing, gear box, scalloped ring/seat with oxygen cleaning, unidirectional

(e.g. part number: 09F1F1BI7-I7B7I7B10-GGS1U†)EM-sERIEs PART NuMBERING sysTEM

Pressure(Class)

DEsIGN sPECIFICATIONs• ANSI/ASME B16.34 Valves-Flanged, Threaded and Welding Ends• API 6D Pipeline Valves• API 608 Metal Ball Valves - Flanged, Threaded and Welding ends • ISO 17292 – Metal ball valves for petroleum, petrochemical and allied industries• API 598 Valve Inspection and Testing• ASTM A 194/A193M-96b Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service• ASTM A 194/A194M-96 Carbon and Alloy Steel Nuts for High Pressure and High Temperature Service • ANSI/ASME B1.3M Screw Thread Gauging Syshaft for Dimensional Acceptability• ANSI/ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves• MSS SP-25 Standard Marking Syshaft for Marking Valves, Fittings, Flanges and Unions• CSA B51-95 Boiler, Pressure Vessel and Pressure Piping Code• Mill certificates and additional non-destructive testing are available if required• ISO 9001: 2008

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GoscoValvesTypewritten TextPentair reserves the right to change product designs,specifications and services without noticeCopyright © 2011 Pentair Flow Control. All rights reserved.KTMNM-0047-EN-1111www.pentair.com

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KTM EM-Series Extreme Service Metal Seated Ball Valvesktmballvalves.com/wp-content/uploads/2013/KTM EM-Series.pdf · 2013. 2. 12. · The EM-Series is KTM's bespoke line of valves