KTA-Tator, Inc. KTA Sieve Analysis Report Form

KTA-Tator, Inc.MATS Group

Sieve AnalysisSample Number Date

Weight of Sample Technician

Sample Description Job

Sieve # Cup and Grit Cup Grit % of TotalCum % of

TotalS.O.S.** in

mmParticle

Size Avg10 12.6 12.6 0 0.00% 0.00% 2.000 0.0012 12.9 12.9 0 0.00% 0.00% 1.700 0.0016 13.5 13.5 0 0.00% 0.00% 1.180 0.0020 19.3 12.7 6.6 6.63% 6.63% 0.850 5.6130 44.2 12.8 31.4 31.56% 38.19% 0.600 18.8440 47.2 12.7 34.5 34.67% 72.86% 0.425 14.6650 33.6 12.9 20.7 20.80% 93.67% 0.300 6.2160 16.5 12.8 3.7 3.72% 97.39% 0.250 0.9370 14.4 12.9 1.5 1.51% 98.89% 0.210 0.32100 13.8 12.9 0.9 0.90% 99.80% 0.150 0.14140 13.1 12.9 0.2 0.20% 100.00% 0.110 0.02200 12.4 12.4 0 0.00% 100.00% 0.075 0.00270 12.7 12.7 0 0.00% 100.00% 0.053 0.00Pan* 12.8 12.8 0 0.00% 100.00% 0.038 0.00Total 99.5 100.00% Sum = 46.72

* Approximated as a #400 Sieve Average particle size = Sum / Total Wt. (in mm) = 0.47** S.O.S. is Screen Opening Size

KTA Sieve Analysis Report Form MATF 100R.2Revision No. 2 Issued 3/12/96

Percentage on Screen

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1255.xls Sieve Test Results

KTA/SET ENVIRONMENTALMECHANICAL VENTILATION EVALUATION FORM

Project: CDC/NIOSH Evaluator:Equipment: Inspection Date:Air Measurement Instrument: KTA/SET No.: J95331

A. LOCATION DIAGRAM

AIR VELOCITY MEASUREMENTS MEASUREMENT RESULTSINSIDE BLAST ROOM

1 7

1 2 3 4 2 8

5 6 7 8 3 9

9 10 11 12 4 10

5 11

6 12

Measurements are made at the center of the Average Air Velocity (AAV) = _________ FPMblast room, across the cross-sectional area

perpendicular ot the air flow.

Mech_Ven.xls

IND_HYGN.DOC

KTA/SET ENVIRONMENTAL115 Technology Drive

Pittsburgh, PA412-788-1300

Project: CDC/NIOSHIndustrial Hygiene

Report

Facility: KTA-TATOR, INC. Pittsburgh, PA

Date: Time: Generic Abr. Type:KTA/SET Project Number: J95331 Trade Name:Abrasive Log Number: Supplier:Abrasive Mfg.: Size:Worker Properly Protected (ü) Grade:

Ventilation Assessment Complete (üü ) Ventilation Form Complete (üü )

Abrasive Sample Collection (üü ) NI KT NI KT

Abrasive Sample as Received Abrasive Sample Post BlastPost Blast Steel Sample

Cleaning Verification (üü ) Wipe Sampling (every fifth trial)

Hopper Walls Surface Sample No. Area (in2)Hose Ceiling WallNozzle Floor CeilingReclaimer Worker Floor

Chain of Custody – Wipe – Complete (ü)

Chain of Custody – Air – Complete (ü) NIOSH Sample Submittal Form Complete (ü)

Comments:

Technician Project SupervisorPrint Print

Signature Signature

Date Date

KTA/SET Industrial Hygiene Report FormRev. 2 Org. By: WDC App. By: Page 1 of 2 Issued 7-1-96

AIR_SAMP.DOC

AIR SAMPLING DATA

Location: Make-up Air Sample Bank

PumpID

HoseNo.

Sample No. Media Time On Time Off ElapsedTime

Volume

A 1A 2B 3B 4C 5D 6E 7F 8

Location: Operator Area Sample Bank

PumpID

HoseNo.


Volume

G 14G 15H 16H 17I 18J 19K 20L 21

2223

P-24 24LP-25 25L

Location: Exhaust Sample Bank

PumpID

HoseNo.


Volume

M 27M 28N 29N 30O 31P 32Q 33R 34

Location: Operator Breathing Zone

PumpID

HoseNo.


Volume

S 40T 41U 42

KTA Daily Inspection Report Form

Rev. 2 Org. By: MFM App. By: Page 2 of 2 Issued 7-1-96

BC_INSP.DOC

KTA-TATOR, Inc.Protective Coating Consultants

115 Technology DrivePittsburgh, PA412-788-1300

Facility: Blast Cleaning Air T RH DP ST Bar

Date: IR #: J95331-01 Inspection Report Time BF % BF BF Pre

KTA/SET Job Number J95331

Generic Abrasive Trade NameAbrasive Log Number Size Designation GradeAbrasive Mfg. SupplierPre Blast Checkboxes:Abrasive Riffle o 100g Sieve Analysis ASTM C-136 o Sample Envelope Microhardness ITL o

1 lb Sample NIOSH o 300ml Sample ASTM D-4940 KTA Lab o 1 lb Sample KTA o

Item No: SurfacePreparation

SurfaceProfile (mils)

Embedment SteelSample

Panel No: Spec Act Spec Act. Act. Area 1 Area 2 Area 3 Area 4 Area 5 Area #1 SP-10 2-32 SP-10 2-33 SP-10 2-34 SP-10 2-35 SP-10 2-36 SP-10 2-37 SP-10 2-38 SP-10 2-39 SP-10 2-3

Consumption and Cleaning Rate Total Blast TimeInitial Amount of Abrasive Spec Act. Choke Valve SettingAbrasive left (hose and pot) Metering Valve SettingSquare Feet Cleaned

S. P. QUALITY ITEMS CAL.OK

Instrument SERIAL NUMBER

Hose/Nozzle Number Used 1 2 o HYGROMETERNozzle Orifice Gauge Size: 3 4 5 6 o SURFACE THERMOMETERASTM D-4285 Blotter Test Results P F o TESTEX TAPE

UsedXC C N/A

Nozzle Pressure psi o SPRING MICROMETERHose Flushed and dried Y N o NOZZLE ORIFICE GAGE

o BAROMETERPost Blast Checkboxes:

Abrasive Riffle o 1 lb Sample NIOSH o 100g Sieve Analysis ASTM C-136 oTechnician Signature Project Supervisor Signature

Date Print Date Print

KTA Tator Blast Cleaning Inspection Report Form QPF-WDC345R.1

Rev. 1 Org. By: MFM App. by: Page 1 of 1 Issued 4-15-96 File #

NIOSHProject

BC_RECLA.DOC

KTA-TATOR, Inc.Protective Coating Consultants

115 Technology DrivePittsburgh, PA412-788-1300

Facility: KTA Blast Room Blast Cleaning Air T RH DP ST Bar

Date: IR #: J95331-01 Reclaim Report Time °F % °F °F Pre

KTA/SET Job Number: J95331

Generic Abrasive: Trade Name:Abrasive Log Number: Size Designation: Grade:Abrasive Mfg.: Supplier:

Weight of Abrasive to be Reclaimed:Weight of Abrasive Reclaimed:Weight of Fine (black bucket):100 gram Sample Abrasive to be reclaimed for sieve analysis – Sample collected?: Y N100 gram Sample Abrasive to be reclaimed for fines for ASTM C-136 – Sample collected?: Y N100 gram Sample Abrasive to be reclaimed for abrasive ASTM C-136 – Sample collected?: Y N

Abrasive to be: RE-RUN o BROKEDOWN o

If abrasive is to be brokendown, complete the following information:Air T RH DP ST Bar

Time °F % °F °F Pre

Initial Amount of Abrasive: Actual: Choke Valve Setting:Abrasive left (hose and pot): Total Blast Time: Metering Valve Setting:

S. P. QUALITY ITEMS CAL.OK

InstrumentSERIAL

NUMBERHose/Nozzle Number Used: 1 2 o HYGROMETER 118124Nozzle Orifice Gauge: Size: 3 4 5 6 o SURFACE THERMOMETER 102678ASTM D-4285 Blotter Test Results: P F o BAROMETER 118125Nozzle Pressure: psi o NOZZLE ORIFICE GAGE K41052Hose flushed and dried: Y N

Technician Signature Project Supervisor Signature

Date Print Date Print

KTA Tator Blast Cleaning Inspection Report Form QPF-WDC345R.1

NIOSHProject

CHAINOC.DOC

CHAIN OF CUSTODY RECORD - AIR SAMPLING FORM SHEET ____ OF ____

1. PROJECT NUMBER: J95331 2. DATE:

3. PROJECT NAME/LOCATION: NIOSH/CDC - PITTSBURGH, PA

4. NAME OF SAMPLER Print Signature

Name Company KTA/SET Environmental

City Pittsburgh State PA Zip Code 15275

6. SAMPLENUMBERS

7. SAMPLES RELINQUISHED BY 8. SAMPLES RECEIVED BY

NAME DATE TIME (note am/pm) NAME DATE TIME (note am/pm)

KTA/SET ENVIRONMENTAL 115 TECHNOLOGY DRIVE PHONE: (412) 788-1300

PUMP_CAL.DOC



Project: CDC/NIOSHPump Calibration

Report


Date: Time: Generic Abr. Type:KTA/SET Project Number: J95331 Trade Name:Abrasive Log Number: Supplier:Abrasive Mfg.: Size:

Grade:

Calibration Equipment:Gilibrator Precision Flow Bubble Meter SN: 001479-BGilibrator Standard Flow Cell SN: 19825-SGilibrator High Flow Cell SN: 19747-HCalibration Conducted By: _____________________________(print) ______________________________________________(signature)Comments:


Actual Flow (l/min)Pump ID HoseNo.

Media Target (l/min)1 2 3 4 5

Ave Flow(l/min)

A 1,2 PVC (Total Dust) 1.0B 3,4 PVC (Total Dust) 1.0C 5 0.8 µm MCE 2.0D 6 PVC (Resp. Dust) 1.7E 7 PVC (Total R.A.) 4.0F 8 PVC (Resp. R.A.) 1.7

9 Open10 Open11 Open12 Open

N/A 13 Calibration N/A

KTA/SET Pump Calibration Report FormRev. 2 Org. By: WDC App. By: Page 1 of 2 Issued 7-1-96

PUMP_CAL.DOC

Location: Operator Air Sample Bank



Ave Flow(l/min)

G 14,15 PVC (Total Dust) 1.0H 16,17 PVC (Total Dust) 1.0I 18 0.8 µm MCE 2.0J 19 PVC (Resp.) 1.7K 20 PVC (Total R.A.) 4.0L 21 PVC (Resp. R.A.) 1.7

22 PVC (Background)23 PVC (Background)

P-24 24R PVC (Resp. R.A.) 72.0P-25 25L PVC (Resp. R.A.) 75.0N/A 13 Calibration N/A




Ave Flow(l/min)

M 27,28 PVC (Total Dust) 1.0N 29,30 PVC (Total Dust) 1.0O 31 0.8 µm MCE 2.0P 32 PVC (Resp.) 1.7Q 33 PVC (Total R.A.) 4.0R 34 PVC (Resp. R.A.) 1.7






Ave Flow(l/min)

S 40 0.8 µm MCE 2.0T 41 PVC (Total Dust) 1.0U 42 PVC (Resp. Dust) 1.7

KTA/SET Pump Calibration Report FormRev. 2 Org. By: WDC App. By: Page 2 of 2 Issued 7-1-96

PUMP_FLO.DOC



Project: CDC/NIOSHPump Flow

Verification Report


Date: Time: Generic Abr. Type:KTA/SET Project Number: J95331 Trade Name:Abrasive Log Number: Supplier:Abrasive Mfg.: Size:

Grade:

Verification Equipment:Gilibrator Precision Flow Bubble Meter SN: 001479-BGilibrator Standard Flow Cell SN: 19825-SGilibrator High Flow Cell SN: 19747-HCalibration Conducted By: _____________________________(print) ______________________________________________(signature)Comments:




Ave Flow(l/min)

A 1,2 PVC (Total Dust) 1.0B 3,4 PVC (Total Dust) 1.0C 5 0.8 µm MCE 2.0D 6 PVC (Resp. Dust) 1.7E 7 PVC (Total R.A.) 4.0F 8 PVC (Resp. R.A.) 1.7



KTA/SET Pump Flow Verification Report FormRev. 2 Org. By: WDC App. By: Page 1 of 2 Issued 7-1-96

PUMP_FLO.DOC

Location: Operator Area Sample Bank



Ave Flow(l/min)

G 14,15 PVC (Total Dust) 1.0H 16,17 PVC (Total Dust) 1.0I 18 0.8 µm MCE 2.0J 19 PVC (Resp.) 1.7K 20 PVC (Total R.A.) 4.0L 21 PVC (Resp. R.A.) 1.7

22 PVC (Background)23 PVC (Background)

P-24 24R PVC (Resp. R.A.) 72.0P-25 25L PVC (Resp. R.A.) 75.0N/A 26 Calibration N/A




Ave Flow(l/min)

M 27,28 PVC (Total Dust) 1.0N 29,30 PVC (Total Dust) 1.0O 31 0.8 µm MCE 2.0P 32 PVC (Resp.) 1.7Q 33 PVC (Total R.A.) 4.0R 34 PVC (Resp. R.A.) 1.7



Location: Operator Breathing Zone



Ave Flow(l/min)

S 40 0.8 µm MCE 2.0T 41 PVC (Total Dust) 1.0U 42 PVC (Resp. Dust) 1.7

KTA/SET Pump Flow Verification Report FormRev. 2 Org. By: WDC App. By: Page 2 of 2 Issued 7-1-96

1 Samsubmc.doc

NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTHDivision of Respiratory Disease Studies1095 Willowdale RoadMorgantown, WV 26505-2888(304) 285-5754

SAMPLE SUBMITTAL FORMNIOSH Investigator: Mark F. Greskevitch Date: July 1, 1996Sampling Site: KTA/SET ENVIRONMENTAL, INC. ENCLOSED

BLASTING BOOTH in PITTSBURGH, PAProject No: DRDS 96-057

Industrial Process: SIC 1700 CONSTRUCTIONCollection Date: 06-07-96 Air Temp (0C): N/AShipment Date: 06-27-96

SequenceNumber

Analysis Requested Sample Characteristics(Type*, Manuf., Lot No.)

8394 Elemental: ICP-AES (7300) and Graphitefurnace method for 4 elements listed in

comments

Airborne samples for elemental analysis, see attachedMSDS sheets of abrasive used and spec sheets for

steel blasted upon* Specify: Solid Sorbent Tube (eg. Charcoal), Filter Type, Impinger Solution, Bulk Sample, Blood, Urine, Tissue, Other

Laboratory SampleNumber

Field Sample Number Air Vol. (liters)

Documents

KTA-Tator, Inc. KTA Sieve Analysis Report Form