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Onsite Cement Training in India
delivered Knowledge
Learn,grow,
2
succeed
“These courses offer far more than dry facts and abstract techniques – they instill new ways of thinking and working that can add value to your plant’s operation far into the future.”
On-site Training CoursesCement plants worldwide share an array of business and operational challenges, ranging from increasing plant availability and raising production to cutting energy con-sumption and controlling emissions. Training courses by FLSmidth offer a proven method of dealing with all of these issues by exposing course participants to the latest methods and technologies in the cement industry. These courses offer far more than dry facts and abstract techniques – they instill new ways of thinking and working that can add value to your plant’s operation far into the future.
One source for trainingOur training gives you the flexibility to apply precise know-how and skills to the challenges that need them most. This is true for all levels of your organisation, from top to bottom. Operations and Maintenance (O&M) services, for example, are increasingly important to our customers.
A large factor in FLSmidth’s ability to supply a full range of O&M services is our ability to train the entire range of people – from maintenance specialists to plant managers. This extensive range of expertise enables FLSmidth to serve as a single source for training courses.
Training on-siteThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for conveying knowledge, skills and understanding of the equipment.
The training to be carried out onsite is training with empha-sis on practical aspects. It is directed at enabling the partici-pants to comprehend and handle the delivered technology and equipment.
Target GroupIdeally, the persons to attend the training should have:
• A general knowledge of a cement plant• Relevant prior experience • A general understanding of the engineering principles
The training is designed for Process, Operation and Mainte-nance personnel.
Best regards,
Shyamsundar MuthusubramanyamHead - FLSmidth Institute India
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Onsite Cement Training
Production
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Pyroprocess Operation & Maintenance
Process Measurements & Calculations
Cement Quality
Atox Mill Operation & Maintenance
OK MIll Operation & Maintenance
Ball Mill Operation & Maintenance 16
Maintenance
Pyroprocess Operation & Maintenance 6
Crossbar Cooler Operation & Maintenance 9
Hydraulic Equipment Maintenance 13
Atox Mill Operation & Maintenance 14
OK MIll Operation & Maintenance 15
Ball Mill Operation & Maintenance 16
Vertical & Ball Mill Maintenance 17
Kiln System Maintenance 18
General
20Customised Courses
General Infomation 21
RegistrationCrossbar Cooler Operation & Maintenance
Kiln Process & Operation
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Production
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Pyroprocess Operation & Maintenance
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The Pyro Processing system is the main system in cement manufacturing process to achieve economy. To achieve optimum economy; the pyro system must be in continuous operation. By upgrading the skill and knowledge of the personnel involves in operation & maintenance of pyro system, productiv-ity of the kiln will be significantly improved and increase the plant efficiency.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for the Pyro system comprising Preheater, Kiln, Burner and Clinker Cooler by conveying knowledge, skills and understanding of the equipment.
Objective• Introduce the Design, operation
and maintenance features of the system.
• Create awareness of the impor-tance of a good maintenance and
operation as powerful tools for optimal running of the plant.
• Bring the personnel concerned to a level of understanding, whereby safe operation and maintenance can be performed.
Benefits The outcome of the training will be as follows:
• The process of technology transfer will have been completed in such a way, as to be directly relevant to Operation and Maintenance of the Pyro system.
• The participants in the training have the possibility to acquire knowl-edge, understanding, and job related skills to enable them to handle and comprehend the delivered technology and equip-ment.
Course contentsThe course contains the following:Mechanical:
• Design and Components of Kiln• Maintenance of Kiln System
• Troubleshooting and Repairs• Gear Maintenance procedures• Mechanical design and functioning• MFR dynamics• Maintenance of Clinker Cooler• Cooler drive• Hydraulic system • Clinker breaker - Design and
operationProduction:
• Preheater Kiln System - Process and Operation
• Heating-up/Start/Stop• Instrumentation and interlocks• Combustion Theory and Flame
Formation• Clinker Cooler - Design and
FunctioningElectrical:
• Introduction to Electrical system• Switches and Transmitters• Plant Electrical and Instrumentation• Local Control Panel – Clinker
Cooler & other
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cement plant
• Previous experience in pyroprocess• A general understanding of the
principles involved in the pyro process
The training is aimed at personnel such asProduction: Process and Production engineers, Shift engineers and techniciansCCR operatorsMechanical: Mechanical engineers and techniciansElectrical: Electrical engineers and techni-cians, Instrument engineers and technicians
ParticipantsThe maximum number of participant is 20.
LocationOn-site
durationPyro process training is a 6 days program comprising 2 days each of Mechanical, Production and Electrical & Instrumentation training on Preheater, Kiln, Cooler and Burner systems.
Production
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Process Measurements & Calculations
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The use of accurate Process measure-ments and calculations in cement plants has grown significantly in recent years. The benefits of measurements can be realised with thorough Process knowl-edge of calculations to analyse the Plant performance and bottlenecks. Familiarity with various process calculations, performance indicators and procedures are essential to Process person for Plant optimization.
By upgrading skills and knowledge of the personnel involved in process and operation, this will reduce variations in the plant’s capacity utilization and energy consumption which will improve overall plant profitability.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained process and operation staff for Kiln system conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle the delivered technology and equip-ment.
ObjectiveThe purpose of the course is to upgrade the skills and knowledge of process engineers and operators in Plant operation.
Benefits The outcome of the training will be as follows:
• After the course the participantswill have an in-depth understand-ing of the Process and system andbetter equipped for debottleneck-ing and optimization.
• Their skills in operation control willbe improved, hereby increasing theplants’ capacity utilization.
Course contentsThe course contains the following topics:
• Flow, Pressure and Temperaturemeasurements.
• False air calculation• Radiation losses• Gas Analysis – density, dew point
meas.• Tromp Curve/Rossin Rammler
diagram• Ball mill – Chamber sampling,
specific surface• Grindability index• Raw mix design• Heat of Reaction• Flame momentum• Kiln and Cooler load calculations• Heat balance
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in Process/Production department
• A general understanding of theprinciples involved in the processmeasurements
• The training is designed for Processand Operational personnel
ParticipantsThe maximum number of participant is 15.
LocationOn-site
durationProcess measurement and calculation training course comprises two modules and Practical Module 1: General + Grinding specific - 3 days.Module 2:
General + Pyro specific - 4 days.
Crossbar Cooler Operation & Maintenance
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The Crossbar Cooler is the result of a major and intensive development effort. The Crossbar Cooler has innovative features crossbars are conveying device, a stationery air distribution system with mechanical flow regulators (MFR) for each grate plate and modular design. Clinker cooling is separate from clinker conveying. The Crossbar clinker cooler concept features improved thermal efficiency, resulting in high secondary and tertiary air temperature, which lowers overall heat consumption are maintained throughout the life of the cooler, irrespective of the wear on the conveying system.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for the Crossbar Cooler by conveying knowl-edge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical
aspects. The training is specifically aimed at highlighting the differences when operating and maintaining the Crossbar Cooler as opposed to existing coolers. It is directed at enabling the participants to comprehend and handle the delivered technology and equipment.
Objective• Introduce the basic features of
Crossbar Cooler regarding opera-tion and maintenance.
• Highlight new procedures foroperation and maintenance of theCrossbar Coolers.
• Create awareness of the impor-tance of a good maintenance andoperation as powerful tools foroptimal running of the plant.
• Bring the personnel concerned toa level of understanding, wherebysafe operation and maintenancecan be performed.
BenefitsThe outcome of the training will be as follows:
• The process of technology transfer
will have been completed in such a way, as to be directly relevant to the operation and maintenance of the Crossbar Cooler.
Course contents Mechanical:
• Cooler evolution• Mechanical design and functioning• MFR dynamics• Maintenance of Crossbar Cooler• Crossbar Cooler drive system• Hydraulic system• Clinker Breaker
Production: • Process & Operation – Crossbar
Cooler• Irregularities• Instrumentation / Interlocking• Control-loops• Heat & Mass Balance
Electrical:• Local Control Panel – Function,
Operation & Maintenance• Field Instrumentation
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a Cementplant
• Previous experience in CoolerOperation
• A general understanding of theprinciples involved in the ClinkerCooling
The training is designed for Process and Operational personnel.
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationCrossbar Cooler training is ideally structured as a 3 days program which covers all the facets such as
• Mechanical training includes mainte-nance and hydraulic aspects
• Production training covering processand operation aspects
• Electrical training covering control andinstrumentation aspects
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Kiln Process & Operation
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The kiln is the main machine in the cement manufacturing process. To achieve optimum economy, the kiln system must be in continuous operation for as long a period as possible.
By upgrading skills and knowledge of the personnel involved in kiln operation, the effect of internal and external influences on kiln operation can be reduced. This will reduce variations in the plant’s capacity utilization and energy consumption which will improve overall plant profitability.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained process and operation staff for Kiln system conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle
the delivered technology and equip-ment.
ObjectiveThe purpose of the course is to upgrade the skills and knowledge of process engineers and operators in Kiln operation.
BenefitsThe outcome of the training will be as follows:
• After the course the participantswill have an in-depth understand-ing of the kiln process andequipment.
• Their skills in operation control willbe improved, hereby increasing theplants’ capacity utilization.
Course contentsThe lectures contain the following topics:
• Process and Kiln system.• Basic principles of Operation• Fuel types and their characteristics• Raw Material characteristics
• Optimisation of heat consumption• Alternative Fuels• Kiln Refractory• Heat Balances• Emissions of NO
X and SO
X from
cement kilns• Kiln system process control• Starting and stopping the kiln• Strategies of kiln inspection
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in kiln• A general understanding of the
principles involved in the kilnThe training is designed for Process and Operational personnel
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationKiln process and operation training course is ideally designed for 3 days to cover the kiln system in detail.
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Cement Quality
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The deployment of cement quality training for chemists is critical in order to enhance the end product quality. The training underlines extremely pivotal control features that are to be moni-tored and maintained to produce quality cement.
Firm grasp of the concept immunes the testing procedure of any anomalies. Familiarity with the whole inspection process, performance indicators and procedures is essential to Quality person for product optimization.By upgrading skills and knowledge of the personnel involved in assuring the cement quality
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained process and operation staff for Kiln system conveying knowledge, skills and understanding of the equipment.The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the
participants to comprehend and handle the delivered technology and equip-ment.
ObjectiveThe purpose of the course is to upgrade the skills and knowledge of the chemist.
BenefitsThe outcome of the training will be as follows:
• After the course the participantswill have an in-depth understand-ing of the cement quality andtesting and better equipped fordebottlenecking and optimization.
• Their skills in testing will beimproved, hereby increasing theproduct quality.
Course contents• Brief description of Cement manu-
facturing• Significance of Indian Standard
Specifications- Cement- Cement additives
• Raw mix design
- Qualitative- Quantitative
• Overview of Cement & its proper-ties
- Clinkerization-Formation ofcompounds- Effective role of Cement ad-ditives- Burnability & Volatile compo-nents- Role of Cement hydrationproducts
• Chemical testing concepts of ce-ment & raw materials (Practical &Theory).
• Physical testing concepts of ce-ment & raw materials (Practical &Theory).
• Basic principle of Instrumental test-ing of cement & raw materials
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in Laboratory/Process/ Production department
• A general understanding of theprinciples involved in the cementquality
The training is designed for Cement Quality personnel.
ParticipantsThe maximum number of participants is 15.
LocationOn-site
durationTraining is of 3 days duration.
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Maintenance
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Target groupIdeally, the persons to attend the training should have:
• Basic knowledge of Hydraulics• Mechanical maintenance experience• Electrical maintenance experience
The training is aimed at personnel such as:• Mechanical / Electrical Maintenance
Engineers
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationHydraulic Maintenance training is ideally structured as a 5 days program but the same can also be customized as per requirement or specific to Plant.
The use of hydraulics in cement plants has grown significantly in recent years. Along with the benefits of hydraulics, however, comes the need for more specialized maintenance knowledge. Familiarity with hydraulic diagrams, hydraulic components, electrical controls, fluids and fluid conditioning procedures are essential to maintenance and trouble-shooting of hydraulic systems.
PurposeThe purpose of onsite training of the technical staff is to create a timely availability of an adequately trained maintenance staff for the hydraulic system by conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle the delivered technology and equip-ment.
ObjectiveTo impart training in:
• Basic Industrial hydraulic systems• Atox mill hydraulics• SF Cooler hydraulics• Kiln hydraulics• Stacker Reclaimer hydraulics• OK mill Hydraulics
Benefits The outcome of the training will be as follows:
• The participants will be able toaddress problems related with theequipment as well as review designand operating parameters. Theywill be exposed to similar problemsin the industry and best practices.
• The participants in the training havethe possibility to acquire knowl-edge, understanding and jobrelated skills to enable them tohandle and comprehend thedelivered technology and equip-ment.
Course contentsThe course contains the following:
• Basic hydraulics• Principles of Industrial Hydraulics• Reading Hydraulic Diagrams• Components of Hydraulic Systems
– Design and function.• Elements of Control Systems• Hydraulic Fluids and Fluid Condi-
tioning• Maintenance and Trouble-Shooting• Review of Specific Hydraulic
Systems.
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Hydraulic Equipment Maintenance
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Grinding is highly energy intensive. Grinding operations in a cement plant are vital to the productivity of the kiln as well as for the final product quality. Atox mills consume less energy than ball mills and are therefore used in many cement plants. Improved understanding of the operation and maintenance of Atox mill systems will eventually lead to higher capacity utilization and substantial savings in electrical energy and mainte-nance costs.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for Atox Mill by conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle the delivered technology and equip-ment.
Objective• Mill operation and Maintenance
parameters to obtain optimalresults from various given inputsand constraints.
• Supervise mill operation andmaintenance, if needed; operatethe mill system within the giveninputs, variables and constraints.
• Required actions and set points toobtain optimal production in theday-to-day plant operation.
• Analyze disturbances in the milloperation to ensure prompt andcorrect action for intervention bymaintenance staff.
BenefitsThe outcome of the training will be as follows:
• The process of technology transferwill have been completed in such away, as to be directly relevant tothe operational and maintenanceof the Atox mill system.
• The participants in the training havethe possibility to acquire knowl-
edge, understanding, and job related skills to enable them to handle and comprehend the delivered technology and equip-ment.
Course contentsMechanical: 2 days
• Design, Construction and Functionsof Atox Mill
• Mill Hydraulics• Roller Lubrication• Drive Arrangement• Separator RAR – LVT• Maintenance
Production: 2 days• Grinding of raw and coal• Roller Mill calculation• Separators• Operation• Optimisation• Safety Operation
Electrical: 1day• Local control Panel, Hydraulic, roller
lubrication, Gear Box• Field Instrumentation
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in Atox Mill• A general understanding of the
principles involved in the Atox Mill.
The training is aimed at personnel such asProduction: Process and Production engineers, Shift engineers and techniciansCCR operatorsMechanical: Mechanical engineers and techniciansElectrical: Electrical engineers and techni-cians, Instrument engineers and technicians
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationAtox Mill training is ideally structured as a 5 days program which covers all the facets such as
• Mechanical training includes mainte-nance and hydraulic aspects
• Production training covering processand operation aspects
• Electrical training covering control andinstrumentation aspects
atox Mill Operation & Maintenance
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14 Maintenance
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in OK Mill• A general understanding of the
principles involved in the OK Mill.
The training is aimed at personnel such asProduction: Process and Production engineers, Shift engineers and techniciansCCR operatorsMechanical: Mechanical engineers and techniciansElectrical: Electrical engineers and techni-cians, Instrument engineers and technicians
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationOK Mill training is ideally structured as a 5 days program which covers all the facets such as
• Mechanical training includes mainte-nance and hydraulic aspects
• Production training covering processand operation aspects
• Electrical training covering control andinstrumentation aspects
Proven commercially, the OK mill is the premier roller mill for finish grinding of Portland cement, slag and blended cements. With a 30-45% reduction in the energy requirements for cement grinding and40-50% for slag as compared withtraditional ball mill operations, the OKmill can contribute significantly to yourprofitability and competitiveness.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for OK Mill by conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle the delivered technology and equip-ment.
Objective• Mill operation and Maintenance
parameters to obtain optimalresults from various given inputsand constraints.
• Supervise mill operation andmaintenance, if needed; operatethe mill system within the giveninputs, variables and constraints.
• Analyze disturbances in the milloperation to ensure prompt andcorrect action for intervention bymaintenance staff.
Benefits The outcome of the training will be as follows:
• The process of technology transferwill have been completed in such away, as to be directly relevant tothe operational and maintenanceof the OK mill system.
• The participants in the training havethe possibility to acquire knowl-edge, understanding, and jobrelated skills to enable them tohandle and comprehend the
delivered technology and equip-ment.
Course contentsThe course contains the following:Mechanical: 2 days
• Design, Construction and Functionsof OK Mill
• Mill Hydraulics• Roller Lubrication• Drive Arrangement• Separator ROKSH• Maintenance• Wear Measurement
Production: 2 days• Grinding process• Roller Mill calculation• Separator ROKSH• Operation• Optimisation• Safety Operation
Electrical: 1 day• Local control Panel, Hydraulic,
Roller lubrication, Gear Box• Field Instrumentation
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OK Mill Operation & Maintenance
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Grinding operations at a cement plant are vital to the final product quality. However, more than 60% of a plant’s electrical power is consumed in grinding. Improved understanding of the mill systems will lead to substantial savings in electrical energy. Mill Operation and maintenance are crucial for assuring manufacturing efficiency. Improper maintenance can result in reduced run time causing substantial economic loss. Operational and Maintenance procedures performed according to prescribed instructions will significantly improve the availability of the mills and increase plant efficiency.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for the Ball Mill by conveying knowledge, skills and understanding of the equipment.
Objective• Aspects and parameters in ball mill
Maintenance & operation
• Evaluation of ball mill operationand proper responses to parametervariations during operation
• Manipulation and parametervariation to obtain optimal resultsfrom given inputs and constraints
• Proper mill maintenance proceduresand techniques thus preventingbreakdowns and ensuring desirableoperating efficiency of the millsystems.
BenefitsThe outcome of the training will be as follows:
• The process of technology transferwill have been completed in such away, as to be directly relevant tothe operation and maintenance ofthe Ball mill.
• The participants in the training havethe possibility to acquire knowl-edge, understanding, and jobrelated skills to enable them tohandle and comprehend thedelivered technology and equip-ment.
Course contents Mechanical:
• Importance of Mill Availability• Mill System Components• Maintenance Procedures for Mill
Shells• Maintenance Procedures for Mill
Supports• Maintenance Procedures for Mill
Drive• Maintenance Procedures for Mill
Seals• Maintenance Procedures for Mill
Lubrication System• Mill Alignment
Production: • Design of Ball Mills and Basic Prin-
ciples of Operation• Mass and Heat Balances• Grinding of Raw Materials• Drying and Grinding of Coal• Cement Grinding• Ball Mill Operation• Performance Testing of Ball Mill• Optimization of Mill Grinding
Systems
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant.
• Previous experience in Ball MillOperation/Maintenanace.
• A general understanding of theprinciples involved in Grinding.
The training is aimed at personnel such asProduction: Process and Production engineers, Shift engineers and techniciansCCR operatorsMechanical: Mechanical engineers and techniciansElectrical: Electrical engineers and techni-cians, Instrument engineers and technicians
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationBall Mill training is ideally structured as a 3 days program which covers all the facets such as
• Mechanical training includes Designand maintenance
• Production training covering processand operation aspects
Ball Mill Operation & Maintenance
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16 Maintenance
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in Vertical and Ballmill
• A general understanding of theprinciples involved in the Vertical andBall mill
The training is designed for Process and Operational personnel
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationVertical and Ball mill training course is ideally designed for 4 days to cover the Module I for 2 days and Module II for 2 days.
Grinding of raw materials, coal and cement clinker is a vital function and involves three major plant departments: Raw material grinding, Coal grinding and Cement grinding. Mill maintenance and mill repair are two crucial factors in ensuring production efficiency. Inad-equate maintenance may result in shorter run time and cause heavy financial losses. Maintenance performed according to the prescribed procedures will greatly improve the availability of the mills and increase plant efficiency. This course introduces mill maintenance procedures and techniques.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for Vertical and Ball mill system conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the
participants to comprehend and handle the delivered technology and equip-ment.
ObjectiveThe purpose of the course is to teach the participants how to perform the specified maintenance activities and repair work to prevent breakdowns and ensure availability of the mill system.
Benefits The outcome of the training will be as follows:
• The increased knowledge ofmaintenance, maintenanceprocedures and subsequentimplementation of them will greatlyimprove the productivity of the milland increase plant efficiency.
• The participants in the training havethe possibility to acquire knowl-edge, understanding and jobrelated skills to enable them tohandle and comprehend thedelivered technology and equip-ment.
Course contentsThe course contains the following:
Module I, Vertical Mill Maintenance• Design features of vertical mills• Safety issues• Maintenance procedures for mill
stationary parts• Maintenance procedures for rollers
and table• Maintenance of hydraulic compo-
nents• Roller lubrication – maintenance
issues• Separator maintenance• Maintenance of mill drives
Module II, Ball Mill Maintenance• Design features of ball mills• Safety issues• Maintenance of mill body• Maintenance of mill supports• Maintenance of mill drives• Wear parts and wear• Mill and mill drive alignment
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Vertical & Ball Mill Maintenance
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The kiln is the main machine in the cement manufacturing process. Kiln maintenance and repair are critical activities in ensuring the efficiency of the cement manufacturing plant. If not maintained properly, kiln runtime will be reduced, causing substantial financial losses. This course introduces mainte-nance understanding, kiln maintenance procedures and techniques.
PurposeThe purpose of on-site training of the technical staff is to create a timely availability of an adequately trained operation and maintenance staff for Kiln system conveying knowledge, skills and understanding of the equipment.
The training to be carried out on- site is training with emphasis on practical aspects. It is directed at enabling the participants to comprehend and handle the delivered technology and equip-ment.
ObjectiveThe purpose of the course is to teach the participants the understanding of maintenance concept. How to perform the specified maintenance activities and repair works to prevent break downs and ensure desirable availability of the kiln system.
BenefitsThe outcome of the training will be as follows:
• The increased knowledge ofmaintenance, maintenanceprocedures and implementation ofthem will significantly improve theproductivity of the kiln and increaseplant efficiency.
• The participants in the training havethe possibility to acquire knowl-edge, understanding, and jobrelated skills to enable them tohandle and comprehend thedelivered technology and equip-ment.
Course contents• Modern maintenance, maintenance
concepts• Implementation and management• Preheater maintenance, design and
function• Design of kiln and kiln components• Maintenance procedures for kiln
shell and seals• Maintenance procedures for kiln
drive• Maintenance procedures for kiln
supports• Maintenance procedures and kiln
mechanical balance• Maintenance and design of grate
coolers.
Target groupIdeally, the persons to attend the training should have:
• A general knowledge of a cementplant
• Previous experience in kiln• A general understanding of the
principles involved in the kilnThe training is aimed at personnel such asMechanical: Mechanical engineers and technicians.
ParticipantsThe maximum number of participants is 20.
LocationOn-site
durationKiln system maintenance training course is ideally designed for 4 days to cover the kiln maintenance system in detail.
Kiln System Maintenance
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General
Course contentDo not forget that what you see in this catalogue is actually just the beginning of what we have to offer. We can arrange courses in all of our major areas of instruction, tailored specifically for the subject and experience level that you need.
We will present the customised courses at you facility, saving you the time and expense of travel. Just contact us at the phone number or e-mail address given under the general information.
Customised Courses
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20 General
General information
Training documentation
Each participant will receive one set of training documentation.
Language
The instructional language used during the lectures as well as in the textbooks and other documentation is English.
Instructors
The FLS instructors are professional Engineers experienced from Design, Installation & commissioning and Training at cement plants.
For training, please contact:
M. ShyamsundarHead – FLSmidth InstituteFLSmidth Private LtdPhone : 044 - 4748 1235Mobile : +91 9789989058Email : [email protected]
V. RadhaExecutive - FLSmidth InstituteFLSmidth Private LtdPhone: 044 - 4748 1284Email: [email protected]
FLSmidth Pivate Limited.‘FLSmidth House’34 Egatoor, Kelambakkam(Rajiv Gandhi Salai - Chennai)Tamil Nadu - 603103, IndiaTel: +91 44 - 47481000Fax: +91 44 - 27470301
www.flsmidth.com
21 Registration
www.flsmidth.comCopyright © 2016 FLSmidth. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.
FLSmidth Private Limited Please Contact: E-mail:
FLSmidth House, 34 Egatoor,
Kelambakkam, Chennai
Tamilnadu - 603 103, India
Mr. M Shyamsundar / Ms. V Radha
T : +91 44 4748 1235 / 1234
M : +91 97899 89058
F : +91 44 2747 0301
Tel +91 44 4748 1000 Fax +91 2741 0301