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Knowledge, Capability and Responsibility

Knowledge, Capability and Responsibility · n Understanding of SANS 347, 2010 n. Founder member of PEMA. CASE STUDY 01: Cyclonic Separator & Filters

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Knowledge, Capabilityand Responsibility

We’re not a metals producer. We’re not a project house.But when it comes to stainless steel design and fabrication,we’ve been round the block … and then some.

Since 1956 Styria has committed to growth through client satisfaction.

Our Ethos

The Styria Offer

n Stainless steel fabrication specialists

n Intimate understanding of materials

n Craftsmanship, professionalism and quality

n Partner for the long term

n Committed to ownership of customer satisfaction

n Financially robust - ability to raise significant performance bonds

n Price advantage through group buying power

Facilities

Wadeville 5000m2

Sebenza 3340m2

Germiston 7300m2

CapabilitiesCLIENT NEEDS

l Understanding and interpreting client, consultant and job needs

DESIGN AND DRAWING l Experienced Pr. Eng. design consultants and draughtsmen

PLANNING l Unique, flexible system of job flow and scheduling

QUALITY CONTROL PROCEDURES l ISO 9001:2008; ISO 3834

PREPARATION l Pre-processing of fabrication components

FABRICATION l In-depth experience in materials and fabrication techniques

Capacity - Wadeville

EquipmentCNC Hi-Def Plasma 10m x 3m x 20mmCNC Guillotine 3m x 8mm CNC Bending Brake 3m x 10mmManual Bending Brake 4m x 16mmHydraulic Rolls 3m x 32mmSub-Arc Boom WelderPlasma – TIG Boom WelderVessel Rotators Horizontal floor turntableHorizontal straightening pressGeneral Welding EquipmentTIG, MIG, Stick

DEDICATED STAINLESS STEEL FACILITY5 000m2 105 TONNE CRANE CAPACITY

12m under hook1 x 25 tonne crane1 x 20 tonne crane

7m under hook3 x 10 tonne cranes

7m under hook3 x 10 tonne cranes

18m span

18m span

18m span

50m 50m

BAY 2

BAY 1

1 x 10 tonne crane

ADMINISTRATION

HIGH BAY

Wadeville

Bay 2 High Bay

Capacity - Sebenza

EquipmentGuillotine 3m x 8mm Bending Brake 3m x 10mmHydraulic Rolls 3m x 32mmGeneral Welding EquipmentTIG, MIG, Stick

1 800m2 35 TONNE CRANE CAPACITY

7m under hook2 x 10 tonne cranes

1 x 5 tonne crane

1 x 10 tonne crane

100m

18m span

132 Terrace Road

1 540m2 6 TONNE CRANE CAPACITY

55m

2 x 1 tonne cranes

28m span2 x 1 tonne cranes

2 x 1 tonne cranes

130 Terrace Road

Quality Management Systems

n QMS department comprising: 1 group quality director 1 assurance officer 2 inspectors 1 welding engineer

n ISO 9001:2008 QMS accredited

n ISO 3834 Part II welding accreditation

n Welding according to ASME IX

n Conform to ASME VIII Div. 1 and Div. 2, API 650

n Understanding of SANS 347, 2010

n Founder member of PEMA

CASE STUDY 01: Cyclonic Separator & Filters

9 tonne 304L Cyclonic Separator 16 tonne 316L Multi-Media Filters

CASE STUDY 02: Columns

28 tonne 316L 27 metres In-situ

CASE STUDY 03: Reactor

34 tonne 304L 10 800 tubes

CASE STUDY 04: Autoclaves

47 tonne 2205 17 metres PIR Autoclave 44 tonne 2205 800kPa Autoclave

CASE STUDY 05: Drying Plant

210 tonne 304L Lower Plenum Chamber Top of Dryer with ducting

CASE STUDY 06: Ducting

Dryer Ducting Acid Plant Ducting Dia 600-2400

CASE STUDY 07: Site Built Tanks

40 tonne each 316L 2 tanks - 9 dia. x 12 Democratic Republic of Congo

35 tonne 316L 10m x 19m Madagascar

CASE STUDY 08: Settlers

Settlers under construction Zambia

CASE STUDY 09: Scrubbers

20 tonne 304L Cyclonic Scrubber & 33.5 tonne 304L Venturi Scrubber Components on site

CASE STUDY 10: Cathodes

Cathode Stripping Machine Next Generation Styria Cathode

40 Snapper Road Wadeville

P.O. Box 9748 Edenglen 1613 South Africa

Tel: +27 11 824 1322 Fax: +27 11 824 1326

E-mail: [email protected] www.styria.co.za

May 2015ISO 3834 Part 2

Certificate No. ZA - 022