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FTS GROUP
Knowledge & Imagination
Feynman Technology ServicesFTS Consultants Private Limited
In a world of rapid technological advancement accompanied by growing demands of customers to receive real business values, Feynman Technology Services was conceived and formed in the year of 2006 to cater to the industry with cost effective engineering solutions for various Engineering disciplines. The aim was to serve the industry and our patrons with techno-economical engineering solutions by our experienced talent pools clubbed with cutting edge software technologies with pin head precisions.
As we aligned ourselves with Customer’s needs, customer could also focus on their core strength without having to invest in additional resources for engineering and related requirements. This benefit did not go unnoticed and our customer base soared rapidly over time. This not only was a source of encouragement for us but also created a space for FTS Group to grow further to enhance the service from Discipline wise Engineering solutions to Domain based Engineering which eventually resulted in launching of FTS Consultants Private Limited in 2011 to serve complete Engineering projects with more advanced and high end engineering solutions.
While serving customers with all latest technology solutions customized to the need with innovative ideas, the necessity of complete customer support from Concept to Commissioning was felt. Through logical consolidation, FTS Group further strengthened as one of the leading organization for providing EPC services in different industrial sectors. The focus is to provide integrated services through ‘concept to completion’ route for both domestic customers as well as global clients.
Today FTS Group with its all around knowledge and domain expertise, well supported by a group of skilled and experienced professionals committed to remain agile and customer centric, is poised to become a major player in the industry while staying ahead of the curve all the while.
Our strength is our customer and we are committed to grow together…
OUR MISSION
OUR VISION
Aspire to be the most trusted technological partner of customer with and Economic
QUALITY POLICY
Design, Engineering, Procurement and.
Quality Management System.
FROM THE DESK OF MANAGING DIRECTOR
During the last 15services in various fields of engineering.
Its with great pleasure we are publishing this new Brochure.
and service providerin different areas, but I believe, we have miles to go.
ly developed and improved technologies, imported from European countries. Our future endeavor will be to develop equipment, processes and projects as a whole – built more
I am sure that all our team members will strive and contribute a lot to fulfill this dream and will The FTS Group.
A group of skilled and experienced Engineers work on latest Automation platforms with innovative ideas generated from decade long experience of FTS group in different sectors. FTS horizon has widen further by:
a) Association of Feynman Technology Services with -
-Siemens India Limited as Retrofit partner for Metals and Minerals.
-Phoenix Contact as solution partner for wireless communication and Automatic Messaging system together with other components supply.
b) Association with Rockwell Automation India Pvt. Ltd. in the process of RCSI as a solution provider.
AUTOMATION & INSTRUMENTATION
OUR TECHNICAL CAPABILITIES
Pre-bid Engineering:
Automation:• Basic Study of Automation system.• Tentative BOQ of main equipments.• BOQ for Automation system accessories- IT Devices, networking components, communication cables etc.• Tentative Cost Estimation.
Instrumentation:• Basic study of Process Instrumentation.• Tentative BOQ of Instruments.• Tentative Cost Estimation.
Drives:• Basic Study of Motor Data.• Sizing of Drive modules based on load data.• Drive’s brief specification with BOQ.• Tentative Cost Estimation for complete Drive Panels.
System Engineering:
Automation:• Automation System Configuration Diagram.• Automation networking Diagram.• Automation Hardware configuration.• General Arrangement & Schematics of Automation system components- PLC Panel, Remote I/O Panel, Control Desk, Local Control Station / Local Push Button Station.• Bill of Material for each Automation Panel.• System application software development.• System SCADA software development.
Instrumentation:• Process and Instrumentation Diagram.• Instrument list.• Instrument Data sheet.• Instrument hook up diagram.
Drives:• Drive Sizing based on Motor data and load characteristics.• Drive Specification.• General Arrangement diagram of Drive Panels.• Bill of Material.• Schematic diagram.
OUR PROJECT EXECUTION CAPABILITIES
Engineering:• System Basic and Detail engineering.• Schematic diagram.• Component BOQ and specification for procurement.• System application software development.• System SCADA development.
Procurement:• Techno-commercial evaluation of vendor’s offer.• Automation components procurement.• Drive modules and other components procurement.• Instruments procurement.• Automation system equipment manufacturing.• Drive Panel manufacturing.• Software Factory Acceptance Test.• Automation system individual equipment test and integration test.• Drive Panel test.• Automation system accessories procurement and supply.• Instrument hook up accessories procurement and supply.
Construction:• Instrument installation at site.• Instrument calibration at site.• Automation system equipments installation at site.• Drives parameterization.• Complete Automation system loop check.• System Cold test.• System Hot trial.• System commissioning.• Training at site.
FTS civil & structural engineering division has catered to the needs of the industry in an efficient and professional manner keeping in mind the needs of the clients.
Professionals having years of valuable experience are working tirelessly to deliver the best in deciding matters related to dynamic loading, pre-stressed factors leading to economized and stable structures. We concentrate on heavy to light structures such as sheds, shops, office complexes, technological & auxiliary buildings, drainage & piping support, material handling system, machine foundations, junction houses, steel structures, silos, hoppers, intake well, water tanks, electrical substations & towers as it goes in tandem with engineering of the project infrastructure.
The services we offer are specialized and have earned greater applauds from clients, certifying satisfaction which is our top priority.
CIVIL & STRUCTURAL
OUR TECHNICAL CAPABILITIES
Pre-bid Engineering:• BOQ generation.• Cost Estimation.
Basic & Detail Engineering Service:• Technical specifications for site survey work & soil investigation.• Design basis report for civil & structural work.• Project planning & scheduling.• Tender specification.• Architectural and general arrangements drawings.• Structural analysis and design as per relevant codes & standards by using STAAD PRO.• Construction drawing of RCC & Steel structure.• FEM analysis for plate Element using STAAD PRO. • Quantity optimization by value engineering.• 3D Detailing by using REVIT STRUCTURE & ADVANCE STEEL.• Bar Bending schedule by RC CAD.• Technical support for obtaining approval of relevant document / drawings from statutory body.• Technical support for revamping & expansion of existing plant.
Site Support Service:• Technical specification for works related to construction / fabrication / erection etc.• Technical support for selection of construction material.• Technical supervision.• Technical assistance and verification of construction bills vis-à-vis BOQ and measurement.
Our professional and talented pool of electrical engineers cater to the core concepts of any large scale electrical system for Generation, Transmission & Distribution, Control & Automation, Instrumentation & Auxiliary Systems. The thrust is also on power distribution system along with drives and controls for diversified processes, E-BOP for plants & other auxiliary system.
OUR PROJECT EXECUTION CAPABILITIESHV & MV System:• Engineering, Procurement, Installation and Commissioning of medium and high Voltage Substation.LV System:• Engineering, Procurement, Installation and Commissioning of Complete LV Power distribution.• Retrofit of LV power system distribution equipments.
ELECTRICAL & POWER
OUR TECHNICAL CAPABILITIES
Pre-bid Engineering:• Basic Study of electrical system.• Tentative BOQ of main equipments, cabling, earthing, illumination, lightning protection system.• Tentative cost estimation.
Electrical System Reports:• Load flow study.• Voltage drop analysis.• Short circuit analysis.• Power factor review and harmonic analysis.• Ground grid system.• Relay Co-ordination.
HV & MV System:
Sub-stations:• Single line diagram.• Layout with Plan & Section.• Technical Specification of equipments.• Sizing calculations.• Bill of Materials for Main & Auxiliary equipments.• Erection Key diagram with Bill of Materials.• Estimation of conductor & cutting schedule.• Road & Trench Layout of Substation.• Sizing calculation, cable schedule & Interconnection.• Earthing system design and drawings.• Indoor and Outdoor Illumination system design and drawings.• Assignment drawings of substation buildings.• Calculation of DC supply system.• 3D Modelling.
Transmission Lines:• Conceptual planning & routing.• Sag & Tension calculation.• Overhead transmission line design.• Electrical clearance diagram.• Details of poles & towers.
Plant HV / MV Distribution:• SLD of main HV / MV switchboard.• Technical specifications of HV & MV system.• Sizing, schedule & routing of cables.
LV System:
e-BOP:
• Single line diagram of overall power distribution.• Load distribution.• Station / auxiliary transformer.• Battery sizing calculation.• SLD of LV switchboards (line PCC, MCC, DBs etc).• Stand-by / Emergency power supply arrangement.• Technical specification.• Sizing, schedule & interconnection for cable system.• Earthing system design and drawings.• Indoor and Outdoor Illumination system design and drawings.• Lightning Protection system design & drawings.
Auxiliary System:• Closed Camera Video monitoring system (CCVM).• Inter communication (Telephone) system.• Fire detection & alarm system (FDA).• Loudspeaker interplant Communication system.
Our Mechanical Engineering department is well equipped with both experienced human resources and software support. We are well focused and directed in preparing, adopting and engineering a system which will have definite optimized effect on total project capital & operational expenditure.
We are potentially sound to provide full engineering support to client right from the inception stage up-to the successful commissioning and taking / handing over of the plant.
Besides, we always strive to venture into new areas of engineering without compromising on quality and commitment to time.
Some of our field of expertise in mechanical system -
• Equipment engineering & project execution• Water system• Compressed air system• Nitrogen system• BF gas system• Steam line• Natural gas• Coke oven gas• Fuel oil system• Hydraulic system• Fire fighting system• HVAC system
MECHANICAL & UTILITIES
OUR TECHNICAL CAPABILITIES
Pre-bid Engineering:• Basic study of total system.• Basic Process Flow Diagram (PFD).• Basic Process & Instrumentation Diagram (P&ID).• Tentative Bill of Quantity (BOQ) & project cost estimation.
Basic & Detail Engineering Service:
General Engineering
• Pre-investment studies including feasibility study & Detailed Project Report (DPR).• Conceptual design of Plant.• System Design.• Plant Layout & Shop Layout.• System elevation & sectional views.• 3D Modelling of entire plant.• Specification, Bid evaluation & Vendor Selection.• Procurement assistance.• Vendor design & drawing review.
Equipment engineering & project execution:
Engineering
• Design of different special equipment’s like cranes, special cranes, grabs, ladle transfer car, Pig casting machine, ladle, hot metal handling system, roller table etc.• GA & Detailing of equipments.• FEM analysis of different components in Solid works simulation at different load conditions of equipment for optimization of manufacturing cost.• Motion analysis of equipment with related complex motion of different parts of equipment sequencing and time motion analysis for safe and trouble free operation.• Technical specification & technical evaluation of vendor’s offers.• 3D modelling of different equipment in solid works & inventor.
Execution
• Tender document for procurement.• Complete assistance in equipment / parts procurement.• Supply of equipment.• Inspection & testing of equipment.• Installation of equipment at site.• Cold test of equipment.• Hot trial of equipment.• Commissioning of equipment.• Training of special type of equipment if required by client.
Fire Fighting system (as per TAC, NFPA & OISD norms)
• Fire hydrant layout drawing.• Fire hydrant pressure drop calculation indicating total water requirement.• Isometric Drawing.• Fire protection system analysis for HVWS, MVWS system.• Piping Layout and details with BOQ.• FFPH civil assignment drawing.
HVAC System
• Design basis report.• Heat load calculation for Air Conditioning System and Ventilation System.• Ducting layout with support arrangement along with BOQ.• Selection for Air Conditioners and Ventilation Fans.
UTILITY• PFD and P&ID for various utility services.• Specification, Bid evaluation & Vendor selection.• Procurement assistance.• Vendor design & drawing review.• Pipe stress analysis using CAESAR software.• Flow analysis including transient analysis by PIPENET.• Civil assignment drawings for pump, compressor and other system buildings.• Detail drawings for piping and supports.• Isometric drawings for pipes and ducts.• 3D Modelling of equipments.
PROJECT EXECUTION CAPABILITIESEngineering:• Basic & Detail engineering.• Tender document for procurement. Procurement:• Complete assistance in equipment / component procurement.• Inspection & testing of equipment / component.• Supply of equipment / component.Construction:• Installation of equipment / component at site.• Cold test of equipment / component.• Hot trial of equipment / component.• Commissioning of equipment / component.• Performance achievement & handing over.
Advanced design and engineering backed by latest software is the backbone of our activity. We provide complete EPC solution starting from preparation of project report till execution of the project at site in various material handling sectors.
Some of the projects we have already completed in sectors like• Beneficiation of iron ore.• Mining of different ores.• Iron making plants including pellet, sinter & blast furnace.• Coal washery.• Cement plant.• Non-ferrous plants.
OUR TECHNICAL CAPABILITIES
Pre-bid Engineering:• Basic study of total system.• Basic Process Flow Diagram (PFD).• Tentative BOQ & project cost estimation.
Basic & Detail Engineering Service:
• Process Flow Diagram (PFD).• Plant general layout & sectional drawings.• Design of various types of conveyors including power calculation, drive equipment selection, pulley & Idler selection, belt selection, curvature calculation, costing time calculation, shaft sizing calculation, skidding calculation for track mounted conveyor etc.• Design and detail of feeders, belt-weigh machine, shuttle conveyors, stacker, reclaimer, tripper car, bucket elevators (super capacity ones as per IS:7167, IS:1294), chain conveyors, drag chain / scrapper conveyors, hoppers, bunkers, floor integrated bunkers, weigh hoppers, dual hoppers etc.• GA & Detail drawing for each & every components.• FEM analysis for optimization of shell thickness, stiffener of hopper bunker and drive frame, pulley frames etc.
• Design, GA & detail drawing of roller tables for ingot, billets, TMT bars, hot strips.• Technical specification & technical evaluation of vendor’s offers.• 3D modelling of system in solid works & inventor.
MATERIAL HANDLING
Pollution Control nowadays is a basic & predominant concern of each & every Industries. Keeping in mind the same an imparting thrust in it we have organized our department with Skillful engineers & highly experienced professional who are having an in-depth knowledge of latest Indian & International standards. By this time we have executed many successful plants.
OUR TECHNICAL CAPABILITIESPre-bid Engineering:• Basic study of total system.• Basic Process Flow Diagram (PFD).• Tentative BOQ & project cost estimation.
Basic & Detail Engineering Service:
• Design Engineering, detail drawing of dust catcher, cyclone, multi-Cyclone, bag house, Reverse Air Bag House (RABH), cartridge filter, venture scrubber, packed bed tower, spray tower, centrifugal fans, axial fans.• Design engineering for primary and secondary flume extraction system for SMS, IF area.• Technical specification & vetting of dust catcher, cyclone, multi-Cyclone, bag house, RABH, cartridge filter, venture scrubber, packed bed tower, spray tower, centrifugal fans, axial fans, electrostatic precipitators.• Duct & pipe sizing calculation.• Duct & pipe routing layout.• Fabrication drawings along with BOQ of duct.• Selection of nozzle for dust suppression and sprinkler system.
PROJECT EXECUTION CAPABILITIES
Engineering:• Basic & Detail engineering.• Tender document for procurement.
Procurement:• Complete assistance in equipment / components procurement.• Inspection & testing of equipment / components.• Supply of equipment / components.
Construction:• Installation of equipment / components at site.• Cold test of the system.• Hot trial of the system.• Testing as per emission parameters of pollution control systems.
POLLUTIONCONTROL SYSTEM
In order to deal with the growing volume of waste water produced by industries as well as to comply with increasingly strict regulations governing the treatment and discharge of waste water to the environment we impart stress on proper designing and planning of the process optimization to treat water with a better and faster way. Besides, poor water management is one of the major factors limiting sustainable development. Hence to secure safe, reliable and reasonably priced water is one of the leading challenges to face sustainable development. Our team of Engineers and Specialists are continuously trying to implement the updated system along with optimized design for upgrading the existing facilities with new technologies.
Some of our field of expertise in Water & Waste water Management system -
1. Design, Engineering, Supply, Erection, Commissioning for • Industrial water & Waste water Treatment Plants. • Compact Package type Pre-fabricated STPs & ETPs. • Compact Package type Site fabricated STPs & ETPs. • Ultra Filtration & Reverse Osmosis System.2. Auditing of existing ETP / STP / WTP facilities 3. Refurbishing / Augmentation of ETP / STP / WTP facilities
OUR TECHNICAL CAPABILITIESFor Industrial Treatment:1. Raw Water Treatment Systems • Primary Clarifiers, High Rate Solid Contact Clarifier, Lamella Clarifiers / Tube Settlers. • Pressure Filters / Activated Carbon Filters. • Chlorination / UV Systems.
2. Sea Water and Brackish Water RO / UF • Compact Skid Mounted Units for Hotels, Hospitals, Residential Complexes, Shopping Malls and Project sites etc. 3. Aerobic Biological Treatment Systems • Conventional Activated Sludge, Membrane Bio Reactor (MBR), Package Plants, Bio Tower / Trickling Filters.
4. Recycle / Reuse Systems • Zero Liquid discharge system.
5. Anaerobic Biological Treatment Systems • UASB Systems, Hybrid Digester.
WATER & WASTEWATER MANAGEMENT
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A ABB Ltd All Mineral Asia
Alstom GroupAssociate FurnacesAarvee AssociatesArora Iron & Steel Rolling Mills Pvt. Ltd.
B Bhilai Engineering Corporation LimitedB. S. Sponge Pvt. Ltd.Bangladesh Steel Re-Rolling MillsBengal Tools LimitedBeekay Engineering CorporationB.K.Podder Printing Pvt. Ltd.Balmer Lawrie & Co. Ltd.
C Centri Stat Rolls
D Development Consultants Private LimitedDanieli India LimitedDPSC Ltd.Dinesh Metalicks & Electricals (P) Ltd.
E Engineering Projects India Limited Excel Project Consultants Pvt. Ltd. Empire Industrial EquipmentG GE Power GSD Castings GPH Ispat Ltd., Dhaka H Habesha Steel Mills, Ethiopia Himadri Chemicals Haldia Nirman Projects Pvt. Ltd.
J Jacobs Jindal Steel & Power
K Kohinoor Paper & News Print
L Larsen & Toubro Ltd.
Metalist Consultants Pvt Ltd. Megatherm Induction Pvt Ltd. Malda Metal Pvt Ltd.
Neo Metaliks Ltd. Nippon Steel & Sumikin Engineering, (India & Japan)
Primetals Technologies India Pvt. Ltd.Paul Wurth India Pvt Ltd.
Pet Gas, Nigeria Purulia Metal Casting Pvt Ltd Powermax India Pvt. Ltd.
Rashmi Group Raval Steel Mills, Ethiopia Sinosteel Equipment & Engineering Co. Ltd. Shakti Development
Siemens Ltd. SMS India Pvt Ltd.
Tata Projects Limited Tata Metaliks Ltd. Top Steel Kenya Ltd. Top Steel Nigeria Ltd
Topcem India Ltd. Tuaman Engineering Ltd.
Tecpro Systems Ltd. Techno Electric & Engineering Co. Ltd.
Titagarh Wagons Ltd.
Uniseven EngineeringUnimac, Dubai
Vermar Corp, South Africa
Westcom, NigeriaWesman Thermal
Engineering Processes Pvt. Ltd.
SaralleSTUP Consultants Pvt Ltd.
Shapoorji & Pallonji Company Ltd.
Sino-India Metallurgical Engineering & Supply (P) Ltd.
Stark Steel Ltd.Schenck Process India Ltd.Siddhaganga Alloys
Sterling & Wilson Pvt Ltd.M
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Infinity Engineering I
FTS GROUPwww.ftsengineers.com
Corporate Office :Ecosuite-ECSU 0401
New Town, Near City Centre-II, Kolkata-700156 +91 8276010271/72/73
Engineering & Development Centre : Madhusudan Complex, Michael NagarSouth Jessore Road, Near Kolkata AirportKolkata-700 133 +91 9836056214, +919636056784 ed.projects
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