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KIT4500HYUNDAI WIA Gang Type CNC Turning Center
KH1000HYUNDAI WIA Heavy Duty Cutting Horizontal Machining CenterKH1000
HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center
Resulting from years of experience, Hyundai WIA's KH1000 features a 2 step geared spindle, rigid construction and spacious work area. This powerful horizontal machining center delivers accurate machining and maximum productivity.
Technical Leader KH1000[ ] : Option ● : SIEMENS
Pallet Size mm(in) 2-1,000×1,000 (39.4″×39.4″)Max. Load Capacity kg(lb) 2-3,000 (2-6,614)Spindle Taper - BIG PLUS #50Spindle RPM r/min 8,000 [4,500] [8,000]
Spindle Output kW(HP) 26/22 (34.9/29.5) [26/22 (34.9/29.5)][26/22 (34.9/29.5)]
No. of Tools EA 60 [90, 120]Travel(X/Y/Z) mm(in) 2,100/1,350/1,400 (82.7″/53.1″/55.1″)
Robust Machining Center with Revolutionary Productivity KH1000
● Best in class max. work size of Ø1,900(Ø74.8″) and 1,500mm(59.1″) height
● High torque Spindles of 8,000rpm and 4,500rpm
● BBT50 Dual Contact Spindle for High Rigidity
● Spindle Oil Cooling Device for High Accuracy
● Shuttle Type APC
● Box Guideways on All Axes for Ultra-Rigidity
● 8-face Contact Y-axis Guideway
● Specially Designed Column That Minimize Thermal Displacement
01 Basic FeaturesHeavy Duty Cutting & Productivity Horizontal Machining Center KH1000
◉ Travel (X/Y/Z axis) : 2,100/1,350/1,400 mm (82.7″/53.1″/55.1″)
◉ Max. Load Capacity : 2×3,000 kg (2×6,614 lb)
Powerful Cutting Capability
01
03
04
02
Column Moving StructureThe column moving Z-axis prevents table sagging when loading or machining. Also, double-wall structure of the column minimizes thermal displacement and maximizes cutting force from X-axis which provides excellent performance in heavy duty cutting.
01
8-Face Contact Y-axis GuidewaySpindle head contacts 8 faces of Y-axis guideway. This new method allows cutting forces generated by the spindle head to be absorbed by the Y-axis box guideways which improves heavy duty cutting ability, accuracy, and surface finish.
Box Guideway for All AxesBox guideways effectively offset vibration from travel axes enabling the machining of high precision products.
Air Semi-Rising SlidewayBy applying the air semi-rising slideways, the load on the Z-axis slideway is decreased. Therefore, positioning and repeatability accuracy can be maintained for a long time.
SpindleThe spindle applies ultra precision cylindrical roller bearings, significantly reducing spindle noise and vibration.
This rigid structure, along with its powerful tool clamping force leads to powerful cutting ability.
Shuttle Type APCProductivity is improved through Shuttle Type APC that makes large-sized workpiece machining easier.
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Basic Features
Gear Driven SpindleKH1000 is designed with a 2 step gear driven spindle(3 step gear driven spindle:Option), which provides high torque at low rpm and stability at high rpm.
0
26[34.9]25.6[34.3]
22[29.5]21.7[29.1]
31[22.9]26.3[19.4]
8,0005,143
1,286
1,268
1,228
307
807[595.2]
686[506]
8,000rpm (2 Step Gear)
Spindle Speed (r/min)
Power (kW[HP]) Torque (N∙m[lbf∙ft])
0
26[34.9]
22[29.5]
55[40.6]47[34.7]
4,5001,285 1,286307 321313
76
3,234[2,385.3]2,744[2,023.9]
4,500rpm (3 Step Gear)
Spindle Speed (r/min)
Power (kW) Torque (N∙m[lbf∙ft])
807N∙m[595.2lbf∙ft] (30min S3 60%)
686N∙m[506lbf∙ft] (Cont.)
26kW[34.9HP] (30min S3 60%)
22kW[29.5HP] (Cont.)
3,234N∙m[2,385.3lbf∙ft] (30min)2,744N∙m[2,023.9lbf∙ft] (Cont.)
26kW[34.9HP] (30min)
22kW[29.5HP] (Cont.)
0
26[34.9]
22[29.5]
19.4[14.3]
8,0001,126 5,000 6,5003071,023 1,286
76
1,007[742.7]818[603.3]
8,000rpm (2 Step Gear)
Spindle Speed (r/min)
Power (kW) Torque (N∙m[lbf∙ft])
26kW[34.9HP] (S6-60%)22kW[29.5HP] (Cont.)
1,007N∙m[742.7lbf∙ft] (S6-60%)818N∙m[603.3lbf∙ft] (Cont.)
Dual Contact SpindleThe Big Plus spindle system (BBT) provides dual contact between the spindle face and the flange face of the tool holder.
The increase in standard diameter improves stiffness and ATC repeatability, and Z-axis displacement is prevented which further extends tool life.
Before Clamping After Clamping
Clamping
Non Contact Contact
Axial Movement is Important for Face Contact
Through Spindle CoolantThrough Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.
20 bar / 30 bar / 70 bar
(290 psi / 435 psi / 1,015 psi)
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Spindle
03 APC & PalletHigh Productivity Achievedwith High Rigidity and High PrecisionKH1000
Adaptation of Shuttle Type APCKH1000 is equipped with a shuttle type APC(Automatic Pallet Changer) as standard.
APC Safety SensorsSafety sensors on APC covers detect the presence of operaters near APC. When a contact is detected on the beam, APC automatically stops. This helps establish a safe work environment.
Enhanced Convenience of APCAn additional control panel is provided for APC operating.
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Peripheral Device
Table The powerful clamping by clamping plate is suitable for heavy duty cutting. Precise indexing is possible with 1° index table(0.001° : Option) which uses high precision couplings.
Ø1,900(Ø74.8″)
1,500mm
(59.1″)
3,000 kg(6,614 lb)
Work Area
Air Clearing SystemDuring the pallet change cycle, strong air blasts from the taper cones on the machine table helps remove chips to provide clean surface for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.
Pallet BrushPallet brush is added to remove chip during pallet change. ◉ Tap Pallet
◉ T-Slot Pallet
ATC Air Blow & BrushTool Holders are automatically cleaned by an air blow and brush when they are placed in the standby position.
Penetration air blow
Brush
MagazineKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection method and 2 types of ATC cycles; for heavy tools and standard tools, increase convenience.
◉ Max. Tool Weight : 35 kg (77.2 lb)
60 Tool
90 Tool 120 Tool
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Peripheral Device
◉ Machine Dimensions According to Magazine Selection 60 Tool : 9,440 mm (371.7″) 80 Tool : 9,765 mm (384.4″)
120 Tool : 10,076 mm (396.7″)
05 SIEMENS ControllerThe Powerful CNC platform for Machine Tools
KH1000
DIFFERENTIATED CAPABILITIES, INTEGRATED ENGINEERING PERFECTLY INTERLINKEDSIEMENS 840D Milling is the latest generation controller, with the capability of running up to 5 spindles on one machine. It is designed for horizontal/vertical all-purpose equipment.
The powerful 80-bit controller reduces processing time and increases productivity. It supports the preparation of a variety of programs and setup functions. It is easy to handle.
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• Dialogue-type programming, simple and convenient
• Effective specifications for small quantity batch production
• Step-by-step operation possible without knowledge of the DIN/ISO code
Shop Mill
• 3D confirmation of the completed processing configuration of the NC program is possible.
•Offers standards for 2D simulation.• Possible to confirm the simulation of
the NC grogram during processing.
3D Simulation
SIEMENS MDynamics is required for a variety of CNC mold processing software solution that combines in one package, you can achieve the highest quality of processing.
If the ISO Dialect (G291) is ordered, JIS-based G-code programs can be used. (Standard)
SIEMENS Technology SIEMENS MDynamics
ISO CodeProgramming
SIEMENS
• Create an easy-to-screen • Insert text and pictures support• Max. 5-screen configuration• NC variables and PLC interface with
read/write support
Easy Screen
HW-AFCHYUNDAI WIAAdaptive Feed Control
Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.
HW-MCSHYUNDAI WIAMachining Condition Selection
Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)
06 Smart SystemSoftware for Smart Operating and MachiningKH1000
Intelligent Machining
Machine Monitoring
High Precision
High Productivity Energy Savin
g
HW-TM | HW-MCS | HW-A
FC
HW-TOM | HW-TIDM
HW-ESS
User Friendly
HW-MMSHW-TDC | HW
-WARM
UP
HYUNDAI WIA Smart System for Horizontal Machining Center
User Convenience
HW-eDNC
HW-MCG
Faster processing and enhanced accuracy in are possiblethrough the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.
HW-TDCHYUNDAI WIA Thermal Displacement Compensation
Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.
HW-ESSHYUNDAI WIAEnergy Saving System
An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.
HW-MCGHYUNDAI WIAMachine Guidance
Software that offers operation, maintenance, management monitoring and various user friendly features.
HW-WARMUPHYUNDAI WIAWARMing Up
Warm-up software that measures main spindle halt and offers system warm-up time automatically.
HW-TOMHYUNDAI WIATool Offset Measurement
User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)
HW-MMS
RemoteSystem
Smart Factory HW-MMS (HYUNDAI WIA-Machine Monitoring System)
A brand new manufacturing machine by HYUNDAI WIA, HW-MMS is a unique software capable of monitoring the operation status of manufacturing machines in factories, a smart solution to improve manufacturing conditions of customers.
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Real-time monitoring of machine operation status (Cloud)
History and statistics of machine operation (Cloud)
History and statistics of alarm occurrence (Cloud)
History and statistics of work count (Cloud)
Remote diagnosis (Remote)
01
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04
03
02
02
HW-TMHYUNDAI WIATool Monitoring
A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.
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HYUNDAI WIA Smart System
(FANUC)
(FANUC)
(FANUC)
Mist CollectorMist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.
Oil SkimmerAn oil skimmer can increase coolant and tool life by removing tramp oil contaminants.
Environment Device
User ConvenienceVarious Devices for User Convenience
Linear Scale & Rotary ScaleLinear scale and rotary scale help process highly accurate products through precise positioning.
Linear Scale Rotary Scale
Precision Device
07KH1000
Work MeasuringWorkpiece coordinate values can be set automatically using the optional spindle probe.
Measuring Device
Laser Type
Touch Type
Tool MeasuringTool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor attrition and detect broken tools.
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Dual screw type chip conveyors are located at each side of the bed which makes it convenient to remove chips.
Cabin Screw Chip Conveyor (Standard)
Optional
•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips.(Long Chip)•Scraper Type : Convenient for shortly cut chips.. (Short Chip)•Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)
Timely and effective disposal of chips will enhance productivity as well as working environment.
Chip Conveyor
Hydraulic Supply UnitInstead of the standard hydraulic supply unit, an optional fixture unit can bring the pressure up to 70 bar (1,015 psi), maximizing the clamping force on the fixture.
Hydraulic Device
Machining CapabilityThe Best Performance, Powerful Cutting, High Speed Horizontal Machining Center08KH1000
Sample Workpieces
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Peripheral Device
FACE MILL, S45CTool DiameterSpindle rpm
Feed Rate
Cutting WidthCutting Depth
Ø125 (Ø4.921″)600 r/min 1,134 mm/min (44.6 ipm)100 mm (3.94″)6 mm (0.236″)
DRILL, S45C Tool DiameterSpindle rpm
Feed Rate
Ø60 (Ø2.36 ipm)143 r/min21 mm/min (0.826 ipm)
TAP, S45C Tool DiameterSpindle rpm
Feed Rate
M52×P5.042 r/min210 mm/min (8.27 ipm)
❖ The above results might be different by types of processing circumstances.
Spindle KH10004,500rpm (FANUC) 3 Step Gear ○8,000rpm (FANUC) 2 Step Gear ●8,000rpm (SIEMENS) 2 Step Gear ○Spindle Cooling System ●ATC
ATC Extension
40 -60 ●90 ○120 ○
Tool Shank TypeBT50 -BBT50 ●CAT50/BCV50 ○
Heavy Weight Tool20kg (44lb) -35kg (77.2lb) ●
U-Center D'andrea ☆
Pull Stud45° ●60° ○90° ○
Servo Motor Magazine ☆Table & ColumnAPC Shuttle ●Tap Type Pallet ●T-Slot Pallet ○Std. Table ○B Axis NC Table 1° ●B축 NC테이블 0.001° ○Coolant SystemStd. Coolant (Nozzle) ●Bed Flushing Coolant -
Through Spindle Coolant*
20 bar (290 psi) ○30 bar (435 psi),20ℓ(5.3 gal) ○
70 bar (1,015 psi),15ℓ(3.9 gal) ○
Shower Coolant ●Gun Coolant ○Side Oil Hole Coolant ☆Air Gun ○Cutting Air Blow ○Tool Measuring Air Blow (Only for TLM) ○Air Blow for Automation ☆Thru MQL Device (Without MQL) ☆Coolant Chiller ☆Power Coolant System (For Automation) ☆Chip DisposalCoolant Tank 770ℓ(203.4 gal) ●Cabin Screw Chip Conveyo ●Chip Conveyor(Hinge/Scraper/Magnetic)
Left(Front) -Left(Rear) ○
Special Chip Conveyor (Drum Filter) ☆
Chip Wagon
Standard(180ℓ[47.5 gal]) ○
Swing(200ℓ[52.8 gal]) ○
Large Swing(290ℓ[76.6 gal]) ○
Large Size(330ℓ[87.2 gal]) ○
Customized ☆S/WMachine guidance (HW-MCG) : FANUC/SIEMENS ☆/-Tool Monitoring (HW-TM) ○DNC Software (HW-eDNC) ○Spindle Heat Distortion Compensation (HW-TDC) ○Spindle Warm up Function (HW-WARMUP) ☆Energy Saving System (HW-ESS) : FANUC/SIEMENS ☆/-Machine Monitoring System (HW-MMS) ○Tool Offset Measurement (HW-TOM) : FANUC/SIEMENS ☆/-Machining Condition Selection (HW-MCS) ☆Adaptive Feed Control (HW-AFC) ☆Conversational Program (HW-DPRO) ○
Safety Device KH1000Total Splash Guard ●APC Splash Guard -Electric DeviceCall Light 1 Color : ■ ●Call Light 2 Color : ■■ ○Call Light 3 Color : ■■■ ○Call Light & Buzzer 3 Color : ■■■B ○Work Light ●Electric Cabinet Light ○Remote MPG ●3 Axis MPG ○Work Counter Digital ○Total Counter Digital ○Tool Counter Digital ○
Multi Tool Counter6 EA ○9 EA ○
Electric Circuit Breaker ○AVR (Auto Voltage Regulator) ☆Transformer 60kVA ○Auto Power Off ○Back up Module for Black out ○Mesuring Device
Air ZeroTACO ☆SMC ☆
Work Measuring Device ○TLM(Marposs/Renishaw/Blum)
Touch ○Laser ☆
Tool Broken Detective Device ☆Linear Scale X/Y/Z Axis ○Rotary Scale B Axis ☆Pallet Close Confirmation Device ☆Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) ☆
EnvironmentAir Conditioner ○Dehumidifier ○Oil Mist Collector ☆Oil Skimmer (Only for Chip Conveyor) ●MQL (Minimal Quantity Lubrication) ☆Fixture & Automation
Auto DoorStd. -High Speed -
Auto Shutter (Only for Automatic System) -Sub O/P ☆
Control of Additional Axis1Axis / Pallet ☆2Axis / Pallet -
External M Code 4ea ○Automation Interface ☆
I/O Extension (In & Out)16Contact ○32Contact ○
PPL (6PPL) ☆Hyd. Device
Std. Hyd. Unit
45bar (652.7 psi) / 60ℓ(16.9 gal) -
50bar (725 psi) / 60ℓ (16.9 gal) ●
Center Type Hyd. Supply Unit (Upper) 2x4(8Port) -
Manual Coupler 2x2(4Port) ☆Auto Coupler ☆
Hyd. Unit for Fixture
45bar (653psi) ○70bar (1,015psi) ○100bar (1,450 psi) ☆Customized ☆
ETCTool Box ●Customized Color Need for Munsel No. ☆CAD&CAM Software ☆Air Lift Slide Method Z Axis ●
Standard & Optional ● : Standard ○ : Option ☆ : Prior Consultation - : non applicable
Through Spindle Coolant* : Please check the filter types with sales representative.Specifications are subject to change without notice for improvement.
SPECIFICATIONS
unit : mm(in)External Dimensions
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SPECIFICATIONS
1460
(57.
5)
800
1815 (71.4) 5890 (231.8)
7705 (303.3)
3130
(123
.2)
859
(33.
8)39
89 (1
57)
2499
(98.
4)
2315
(91.
1)81
5(3
2.0)
859
(33.
8)
1070(42.1)
8775 (345.4)
9440 (371.6) (60 Tool)
9765 (384.4) (90 Tool)
10076 (396.7) (120 Tool)
3989
(157
)
2790
(109
.8)
859
(33.
8)
4800 (188.9)295(11.6) 5095 (200.5)
2585 (101.7) 2215 (87.2)
465
(18.
3)34
69 (1
36.5
)85
0(3
3.5)
unit : mm(in)Table Dimensions
18 (0.7
)
100(3.9)
160(6.3)
160(6.3)
160(6.3)
160(6.3)
160(6.3)
100(3.9)
500 (19.7) 500 (19.7)1000 (39.4)
100(3.9)
160(6.3)
160(6.3)
160(6.3)
160(6.3)
160(6.3)
100(3.9)
500 (19.7) 500 (19.7)1000 (39.4)
100
(3.9
)16
0(6
.3)
160
(6.3
)16
0(6
.3)
160
(6.3
)16
0(6
.3)
100
(3.9
)
500
(19.
7)50
0 (1
9.7)
1000
(39.
4)
30(1.2)
30 (1.2
)
485
(19.
1)80 (3.1
)
18(0.7)
36(1.4)
90(3.5)
25 (1)
485
(19.
1)80 (3.1
)
18(0.7)
36(1.4)
90(3.5)
25 (1)
300(11.8) 400(15.7) 300(11.8)
25(1) 175(6.9)175(6.9) 25(1)36(1.4)
54 (2.1
)
3-M16 HEX SOCKET HEAD BOLT
300(11.8) 400(15.7) 300(11.8)
25(1) 175(6.9)175(6.9) 25(1)
3-M16 HEX SOCKET HEAD BOLT
(B:0
°)(B
:0°)
18 (0.7
)
30
30
36 (1.4
)54 (2.1
)
500
(19.
7)50
0 (1
9.7)
1000
(39.
4)
22 H8
2416
37+0.2 0.0
(T-SLOT DETAIL)
Ø22118°
0.5 40 53
(TAP DETAIL)
TAP DETAIL
37-M20 TAP DP4037-3/4"-10UNC
+0.2
0.0
+0.033 0.000
SPECIFICATIONS
unit : mm(in)Tool Shank
SPECIFICATIONS
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Through coolant
CAT-50/BCV50Ø6
(Ø0.
23)
60°
Ø6.2
(0.2
44)
Ø8 (0
.315
)
1BP8
1BP8
16 (0.63)
7 (0.276)
Through coolant
Ø6(Ø
0.23
)
60°
Ø6.2
(0.2
44)
Ø8 (0
.315
)
1BP8
1BP8
16 (0.63)
7 (0.276)
101.8 (4.000)
Ø69
.8(Ø
2.75
0)
Ø98
.4 (3
.875
)
19.05 (0.750)45
(1.772)
1.5 (0.059)(BCV50, BIG PLUS) 37.5
(1.478)35.1
(1.383)
25.8
(1.0
15)
1″-8UNC
7/24
23 (0
.906
)
60°3.2(0.125) (CAT50)
45°
BT50/BBT50, BIG PLUS1.5 (0.059)(BBT50)
35.4(1.39)
25.7
(1.0
1)
Ø10
0 (Ø
3.93
)
Ø69
.85
(Ø2.
75)
Ø17
(Ø0.
66)
Ø23
(Ø0.
91)
60°
38(1.49)
23.2 (0.91)
10 (0.39)
45(1.77)
101.8 (4)
7/24
M24
35(1.37)
15(0.59)
45°
3 (0.11)(BT50)
Through coolant
CAT-50/BCV50
Ø6(Ø
0.23
)
60°
Ø6.2
(0.2
44)
Ø8 (0
.315
)
1BP8
1BP8
16 (0.63)
7 (0.276)
Through coolantØ6
(Ø0.
23)
60°
Ø6.2
(0.2
44)
Ø8 (0
.315
)
1BP8
1BP8
16 (0.63)
7 (0.276)
101.8 (4.000)
Ø69
.8(Ø
2.75
0)
Ø98
.4 (3
.875
)
19.05 (0.750)45
(1.772)
1.5 (0.059)(BCV50, BIG PLUS) 37.5
(1.478)35.1
(1.383)
25.8
(1.0
15)
1″-8UNC
7/24
23 (0
.906
)
60°3.2(0.125) (CAT50)
45°
BT50/BBT50, BIG PLUS1.5 (0.059)(BBT50)
35.4(1.39)
25.7
(1.0
1)
Ø10
0 (Ø
3.93
)
Ø69
.85
(Ø2.
75)
Ø17
(Ø0.
66)
Ø23
(Ø0.
91)
60°
38(1.49)
23.2 (0.91)
10 (0.39)
45(1.77)
101.8 (4)
7/24
M24
35(1.37)
15(0.59)
45°
3 (0.11)(BT50)
Specifications [ ] : Option
SPECIFICATIONS
ITEM KH1000
PALLET
Pallet Size mm(in) 1,000×1,000 (39.4″×39.4″)
Maximum Load Capacity kgf(lbf) 2-3,000 (2-6,614)
Maximum Working Size mm(in) Ø1,900×H1,500 (Ø74.8″×H59.1″)
Min. Indexing Angle deg 1° [0.001°]
SPINDLE
Spindle Taper - BIG PLUS#50
Spindle RPM r/min 8,000 [4,500] [8,000]
Spindle Motor Output (Max./Cont.) kW(HP) 26/22 (34.9/29.5) [26/22 (34.9/29.5)] [26/22 (34.9/29.5)]
Spindle Torque (Max./Cont.) N·m(lbf.ft) 807/686 (595.2/506) [3,234/2,744 (2,385.3/2,023.8)] [1,007/818 (742.7/603.3)]
Spindle Driving Method - 2 STEP GEAR [3 STEP GEAR] [2 STEP GEAR]
FEED
Travel (X/Y/Z axis) mm(in) 2,100/1,350/1,400 (82.7″/53.1″/55.1″)
Distance from Column to SP. center mm(in) 0 ~ 1,350 (1″~53.2″)
Distance from Table Surface to SP mm(in) 300 ~ 1,700 (11.8″~66.9″)
Rapid Traverse Rate (X/Y/Z) m/min(ipm) 20/20/20 (787/787/787)
Slide Type - BOX GUIDE
ATC
Number of Tools EA 60 [90, 120]
Tool Shank - BBT50 [BCV50]
Max. Tool Dia. (W.T/W.O) mm(in) Ø110/Ø245 (Ø4.3″/Ø9.6″)
Max. Tool Length mm(in) 600 (23.6″)
Max. Tool Weight kg(lb) 35 (77.2)
Tool Selection Method - FIXED ADDRESS
Tool Change TimeT-T sec 9
C-C sec 13
APC
No. of Pallet EA 2 [1]
APC Type - 110
Pallet Change Time sec SHUTTLE
TANKCAPACITY
Coolant Tank ℓ(gal) 770 (203.4)
Lubricating Tank ℓ(gal) 8.5 (2.2)
Hyd. Tank Unit ℓ(gal) 60 (15.9)
PoWERSUPPLY
Air Consumption (0.5MPa) ℓ/min(gal/min) 500 (132)
Electric Power Supply KVA 46
Thickness of Power Cable Sq OVER 50
Voltage V/Hz 220/60 (200/50*)
MACHINE
Floor Space (L×W) mm(in) 5,095×8,775 (200.6″×345.5″) (60 TOOL)
Height mm(in) 3,989 (157″)
Weight kg(lb) 30,000 (66,139)
NC Controller - FANUC 31i-B [SIEMENS 840D sl]
*) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors)Specifications are subject to change without notice for improvement.
CONTROLLER
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FANUC 31i-B [ ] : Option ☆ Needed technical consultation
Controlled axis / Display / Accuracy compensationControl axes 3 axes (X, Y, Z) 4 axes (X, Y, Z, B)Simultaneously controlled axes 3 axes [Max. 4 axes]
Least setting UnitX, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 0.001 deg
Least input incrementX, Y, Z axes : 0.001 mm (0.0001 inch) B axes : 0.001 deg
Inch / Metric conversion G20 / G21 High response vector controlInterlock All axes / Each axisMachine lock All axes
Backlash compensation ± 0 ~ 9999 pulses(Rapid traverse / Cutting feed)
Position switchLCD / MDI 10.4 inch color LCD Feedback Absolute motor feedback Stored stroke check 1 Over travel Stored pitch error compensationoperationAutomatic operation (Memory)MDI operationDNC operation Needed DNC software / CF cardProgram restartWrong operation prevention
Program check functionDry run, Program checkZ axes Machine lock, Stroek check before move
Single blockSearch function Program Number / Sequence Number Interpolation functionsNano interpolationPositioning G00 Linear interpolation G01 Cylinderical interpolation G02, G03 Exact stop mode Single : G09, Continuous : G61Dwell G04, 0 ~ 9999.9999 sec Skip G31
Reference position return1st reference : G282nd reference : G27Ref. position check : G30
Thread synchronous cutting G33 Helical interpolation Circular + Linear interpolation 2 axes(max.)Feed function / Acc. & Dec. control
Manual feed
Rapid traverseJog : 0~5,000mm/min (197 ipm)Manual handle : x1, x10, x100 pulsesReference position return
Cutting feed command Direct input F codeFeedrate override 0 ~ 200% (10% Unit) Rapid traverse override F0% (F1%), F25%, F50%, F100% Override cancelFeed per minute G94 Feed per revolution G95
Look-ahead block40 Block200 Block (Mold)
Program inputTape Code EIA / ISO Optional block skip 1 ea Absolute / Incremental program G90 / G91 Program stop / end M00, M01 / M02, M30 Maximum command unit ± 999,999.999 mm (± 99,999.9999 inch)Plane selection X-Y : G17 / Z-X : G18 / Y-Z : G19Workpiece coordinate system G52, G53, 48 pairs (G54.1 P1 ~ 48) Manual absolute Fixed ONProgrammable data input G10 Sub program call 10 folds nestedCustom macro #100 ~ #149, #500 ~ #549 G code system A Programmable mirror image G51.1, G50.1 G code preventing buffering G4.1 Including Chamfering / Corner RCanned cycle G73, G74, G76, G80 ~ G89 Coordinate rotation G68, G69
Auxiliary function / Spindle speed functionAuxiliary function M & 4 digitLevel-up M Code Multi / Bypass M codeSpindle speed command S & 5 digit , Binary outputSpindle override 0% ~ 150% (10% Unit)Spindle orientation M19 FSSB high speed rigid tappingTool function / Tool compensationTool function Max. T 8 digitTool life management 256 pairs ☆Tool offset pairs 99 pairsTool nose radius compensation G40, G41, G42 Tool nose length compensation G43, G44, G49 Tool offset memory C Tool length, diameter, abrasion(length, diameter)Tool length measurement Z axes Input CEditing functionPart program storage size 640m (256KB) No. of registerable programs 500 EA Program protectBackground editingExtended part program editing Copy, move and change of NC programMemory card program editData input / output & Interface
I/O interfaceRS 232C serial port, CF card, USB memoryEmbedded Ethernet interface
Screen hard copyExternal messageExternal key inputExternal workpiece number searchAutomatic data backupSetting, display and diagnosisSelf-diagnosis functionHistory display Alarm & Operator message & OperationRun hour / Parts count displayMaintenance informationActual cutting feedrate displayDisplay of spindle speed / T codeGraphic displayOperating monitor screen Spindle / Servo load etc.Power consumption monitoring Spindle & Servo Spindle / Servo setting screenMulti language display Support 20 languagesDisplay language switching Selection of 5 optional LanguagesLCD Screen Saver Screen saverProcessing select Speed/ridigity setting
optionAdditional optional block skip 9 ea ☆Fast ethernet Needed option boardData server Needed option boardProtection of data at 8 levelsSub Spindle controlPolar coordinate command G15, G16Polar coordinate interpolation G12.1, G13.1Cylinderical interpolation G07.1 One-way positioning G60 Stored stroke check 2, 3Inverse-time feed G93 Scaling G50, G51 Manual guide i Conversational auto programHandle interruptManual handle feed 2/3 units
Additional custom macro variables#100~#199, #500~#999 #100~#199, #500~#999, #98000~#98499
Retraction for rigid tapping Tool management functionTool offset number Max. 2000 pair ☆Program storage capacity 512KB ~ 8MB ☆Program registration number Max. 4000 ea ☆Additional work coordinate Max. 300 pair (G54.1 P1 ~ P300)
AICC Ⅱ200 block400 / 600 / 1000 block ☆
Figures in inch are converted from metric values.The FANUC controller specifications are subject to change based on the policy of company CNC supplying.
CONTROLLER
SIEMENS 840D slControl Function
Max. configuration of axis Max 5-axes (Max. 31 Axes)Max. configuration of axis and sp. Max 5-axes (Max. 31 Axes)Least Command/input 0.001mm / 0.0001inchFeed FunctionFeedrate Override 0 - 120%Rapid Traverse Override F0, 25, 50, 100%Tool Function Tool Radius Comp.
Zero Offset (G54, G55, G56, G57 ,G58, G59) 6EA (MAX:100EA)
Programmable Zero Offset3D Tool Radius CompensationDisplay
LanguageChinese Simplified, English, FrenchGerman, Italian, Spanish
CRT/MDI TFT 10.4˝ ColorScreen saverTravel to fixed stopSpindle FunctionSpindle Override 50% - 120%Spindle OrientationSpindle Speed LimitationRigid TappingManual operationManual Handle/Jog FeedRepositionReference Approach Ref 1, 2 ApproachSpindle Control Start, Stop, Rev, Jog, Ort.Auto operationSingle BlockFeed HoldOptional Block SkipMachine LockDry RunSimulationDiagnosis FunctionAlarm DisplaySpindle Load Meter/RPM Meter (monitor)Programming Function
Part Program Storage Length3MB(7500M) **Additional CF card (512MB) possible
Program Name 23 digitsSubroutine Call 7LevelAbsolute/incremental Command G90 - G91Scaling / Rotation
Programming Function
Inch / Metric ConversionConversational Cycle ProgramBlock SearchMacroRead/Write System VariableBackGround EditingMiscellaneous Functions M - CodeSkipProgram Stop M00, M01, M02, M30
Lookahead, Jerk Limitation Feed & Forward Control
Helical interpolationCOMPCAD, COMPCURBCylinderical interpolationWork Coordiante interpolationInteractive ProgramFanuc Program exe.Machining Package MillingProtection FunctionEmergency StopSoft Limit / Over Travel Soft Limit & Hard O.TContour MonitoringProgram ProtectionAutomation Support Fun.Actual Speed Display (Monitor)Tool Life Management (Time, Parts)Work Count (Internal)Language
Two Language Switchable
(6EA)Chinese Traditional, Czech, Danish,Dutch, Finnish, Hungarian, Japanese,Korean, Polish, Russian, Swedish,Portuguese, Turkish
DATA TransferRS 232C I/F
EthernetNetwork management software is necessary
optionPCU50 With HarddiskUSB Memory Stick (Only PCU50) Only PCU50
Lan Flash PCU20(Only Flash Card 512MB)
Network management software, Spline interpolation is standard
Temperature Compensation
Figures in inch are converted from metric values.The SIEMENS controller specifications are subject to change based on the policy of company CNC supplying.
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OVERSEAS OFFICES
GLOBAL NETWORK
Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680
Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804
HEADqUARTER
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Head Office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do Tel +82 55 280 9500
Overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do Tel +82 31 593 8173
HYUNDAI WIA Machine Tools America265 Spring Lake Drive,Itasca, IL, 60143 Tel +1 (630) 625 5600 Fax +1 (630) 625 4733
HYUNDAI WIA Machine Tools EuropeKaiserleipromenade 5, D-63067 Offenbach, Germany Tel +49 69271 472 701 Fax +49 69271 472 719
India Branch Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, India Tel +91 44 3290 1719
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2017-05 001.001 ENG