Kick Off Techniques

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    Kick-Off Techniques

    Hassan Alemi

    Drilling & Measurement Instructor

    UTC

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    Objectives

    On completion of this module you will be able to:

    Describe the four primary kick-off methods

    Explain where and why each method is preferred

    Design a BHA for each type of method

    Select appropriate Bits for the chosen technique

    Work as a second hand on a kick-off operation

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    What is a Kick-off

    A kick-off is the deflection of well bore

    while maintaining control of Azimuth,

    Inclination and DLS.

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    Kick-off Methods

    The following are methods of Kick-off:

    Jetting deflection

    Whipstock deflection

    Motor deflection

    Rotary Steerable deflection

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    Kick-off Methods

    Lithology is the key to selecting the most appropriate

    method:

    1 4 5 6 7 8

    Igneous &

    MetamorphicSedimentary

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    Kick-off Methods

    1 4 5 6 7 8

    Igneous &

    Metamorphic

    Jetting Whipstoc

    k

    Motor

    Igneous &

    MetamorphicSedimentary

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    Jetting

    Jetting is the utilization of hydraulics to wash a pocket

    beneath and to the side of the bit to cause deflection.

    Jetting was, until recently considered redundant.However with the increased requirement to exit

    mature platforms where clearances between wells

    are too tight to utilize anti-collision practices with

    steerable motor systems, jetting has become the onlyeconomic alternative.

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    Jetting Bits

    Two cone jetting bits like this

    one from RBIare

    available but rarely seen

    in the field:

    -500/SEC Nozzle Velocity

    -Strong right hand walk 2cone

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    Jetting Bits

    Conventional roller cone bits

    are commonly used for

    jetting and are adequate

    for the task :

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    Jetting BHA

    BHAs for jetting need to be designed on the principles of

    conventional Rotary Build BHAs:

    Jetting Bit (oriented)

    Near Bit Full Gauge Stabilizer Orientation Sub (UBHO) (dependent on measurement

    tool)

    Up to 3 Drill Collars ( 12 to 26 hole) or (MWD + 2

    DCs)

    String Stabilizer (optional, as is gauge if present)

    Transition string, jars etc. as required

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    Jetting ProcedureThe steps to follow are:

    1. Orient BHA prior to commencing (Scribe or

    survey)

    2. Come on bottom using maximum flow rate

    (>500/sec)3. Spud for +/- 6 (2m)

    4. Rotate remainder of double at reduced flow

    rate.

    5. Survey (if retrievable tool or use cont. D&I if

    MWD)

    6. Adjust orientation and distance spudded as

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    Whipstocks

    Whipstocks are highly effective tools designed to

    provide lateral displacement from the well-bore.

    They do not give very large changes in dogleg but due

    to the fact that what is provided is done in a verysmall change in MD. They generate high DLS

    values.

    Though whipstocks are a niche market tool their range

    and diversity is on the increase.

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    Whipstocks

    Whipstocks come in five primary types:

    Open Hole Retrievable Whipstocks

    Open / Cased Hole Cemented Whipstocks Open Hole Packer Whipstocks

    Cased Hole Mechanical Set Whipstocks

    Cased Hole Hydraulic Set Whipstocks

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    Open / Cased Hole CementedWhipstock

    Features:

    2 run (minimum) system

    Hollow, Bladed & Ported tail

    Inexpensive

    Simple & Reliable

    Problems in field when making Low

    side kick-offs

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    Open / Cased Hole CementedWhipstock

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    Open Hole Packer Whipstock

    2 run system

    Cement inflated Packer Costly

    Complex but Reliable (hole conditions)

    Features:

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    Open Hole Packer Whipstock

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    Open Hole Packer Whipstock

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    Cased Hole Mechanical Set Whipstock

    1, 2 or 3 run system

    Mechanically Set Packer Inexpensive

    Simple

    Requires Cement Plug or Bridge Plugto set

    Features:

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    Cased Hole Mechanical Set Whipstock

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    Cased Hole Hydraulic Set Whipstock

    1, 2 or 3 run system

    Hydraulically Set Packer Costly

    Simple

    Set at any depth or orientationrequired

    Features:

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    Cased Hole Hydraulic Set Whipstock

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    Motors

    Plentiful Supply, usually already on location

    Cost effective for most applications Tenacious

    Able to meet objectives after the Kick-off is

    completed

    Highly flexible in controlling DLS

    Motors are the predominate method of kicking offa well for the following reasons:

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    Motors

    For the vast majority of side-tracks there is little or no

    issue. A history of successful sidetracks are documented

    in many of the formations that we encounter.

    The focus of this presentation is on the exceptionsto

    this rule, where side-tracks are problematicor where this

    is the second or subsequent attempt to side-track the

    well.

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    Motors

    When there is doubt attached to the probability of the

    side-track a different approach is required. Issues need

    to be addressed in the following areas:

    Clients attitude Bit selection

    Available Data

    Bend setting & Orientation

    Time Drilling

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    Client Attitude

    When the success of a side-track is not a foregone

    conclusion the client needs to be made aware of:

    The Side-track is the objective of the current

    operation

    Our commitment to success

    The Time drilling program

    The likely outcome of our actions The factors that have limited our success previously

    The contingency plan

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    Bit Selection

    Bit selection should be based on the short term

    requirement:Is durability a requirement?

    NO

    What are our requirements?

    Ability to side-cut into this formation

    What kind of bit will do this?

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    Bit Selection

    There are specialized PDC side-tracking bits:

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    Bit Selection

    And specialized Natural Diamond side-tracking bits:

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    Bit Selection

    There are certain characteristics common to fixed cutter

    bits designed for side-tracking:

    The bit must not be inherently stable

    Shallow Cone

    Negligible Taper

    Minimal Gauge Protection

    Short Shank High cutter density on the edge

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    Bit Selection

    When a dedicated fixed cutter bit is not available we

    need to select the most appropriate roller cone bit. The

    qualities that we are looking are those that will give us

    the best side-cutting action.

    Which bit will be most effective in side-tracking?

    a) An insert bit

    b) A milled tooth bit

    c) It depends on the formation

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    Bit Selection

    To decide we need to consider the method used to

    protect the gauge in the two different roller cone bit

    types.

    Insert bits are fitted with gauge

    inserts

    Milled Bits have no such apparentprotection

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    Bit Selection

    Another feature to consider is Skew:

    Insert bits mostly have a Low

    Skew

    Milled tooth bits for soft

    formation have a High Skew

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    Bit Selection

    Recap

    When a problematic side-track is expected:

    Dedicated Side-track bits are most effective Milled tooth bits are preferred to Insert bits

    1-1-X bits are not suitable except in soft

    formations

    Hydraulics must be considered

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    Available Data

    When Preparing a Side-track it is advisable to use all the

    information available to you to ensure success.

    Sources of relevant data include:

    Mud Log

    Lithology

    ROP

    Problems and Observations i.e. losses, torque

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    Available Data

    Sources of relevant data include:

    Geolograph / Martin Decker Sheet

    ROP

    Comments & Observations

    Wireline logs

    Caliper

    Porosity

    Resistivity Passive Gamma

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    Available Data

    Sources of relevant data include:

    D&M data

    Surveys

    Observations

    IADC Report

    Some of this data will need to be interpreted as few

    people like to report actions or events that reflectbadly on themselves, preferring to cloud the issue.

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    Bend Setting & Orientation

    Bend Setting function of DLS requirement

    Increasing the bend provides a greater offset andthus a higher side-force.

    The exception is when coming off a plug that hasstringers in it.

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    Bend Setting & Orientation

    Orientation is a function of Objective:

    We need to decide what is most important

    To never reenter the old hole

    To correct the direction of the well toward a target

    To facilitate to the maximum the side-track

    Each of these will require a different approach

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    Time Drilling

    To time drill we need to plan our strategy based on:

    ROP when drilled

    Type & Behavior of Formation

    Well Path close to the Side-track

    Logs of this well or similar offset well

    Use all available sources of information

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    Time Drilling

    Decide your game plan:

    Time drilling Rate & Distance for each step

    Inform Client Rep & Driller / Toolpusher

    Maximize Block height

    Be aware of Lag time

    Watch cutting ratios

    Sample catch quality Switch to WOB drilling

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    Time Drilling Rules

    In a tough sidetrack:

    Dont let the client fluster you

    Yes you can slow down again

    It is never as bad as it seems

    Patience wins through

    The cost of setting a new plug is higher than drilling

    slower

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    Open hole Sidetrack

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    Rotary Steerable

    PD & whipstock kickoffs

    Kick off from vertical

    Open hole side tracks

    That can be in three following part:

    Sidetracking with PowerDrive

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    Sidetracking with PowerDriveWhipstock

    Ensure a decent rat hole is drilled 2-5m minimum, but do not

    drill too far as mill may start to drop angle and track casing.

    Ensure that the mills are in gauge after milling the window.

    Ideally set toolface angle of the whipface at between 60 and

    110 either left or right. This reduces the chance of trackingdown along the casing.

    Do not rotate the tool through the window if possible.

    Wash through the window and use low flow to prevent pad

    damage.

    Sidetracking with PowerDrive

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    Sidetracking with PowerDriveWhipstock

    Start drilling with reduced drilling parameters (WOB/RPM) to

    prevent pad damage.

    Use 100% setting to prevent PowerDrive tracking down the

    side of the casing. Then cut back to required setting once clear

    of the sidetrack.

    If Whipstock, is a cased hole Whipstock then gravity toolface

    must be used and if that is the case then sufficient angle must

    be in the hole ie + 4-5 degrees. (SQ failure NS)

    Kick off out of WhipstockPD475 (XOM

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    B57)

    Casing Interaction at kick off point

    19

    19.5

    20

    20.5

    21

    21.5

    22

    22.5

    23

    23.5

    24

    10000

    1001

    0

    1002

    0

    10030

    1004

    0

    10050

    10060

    1007

    0

    10080

    10090

    101

    00

    1011

    0

    1012

    0

    101

    30

    1014

    0

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    50

    Hole Depth

    Powerdrive

    Inclination

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100PDINCL (DEG)

    Steering Setting

    2 per. Mov. Avg. (SteeringSetting)2 per. Mov. Avg. (PDINCL (DEG))

    Build Rate

    5+deg/100

    Build Rate

    1.5deg/100

    Kevin Gray 12th October 2002

    Drop Rate

    28deg/10

    0

    Casing Interaction areas

    Bit damaged ?

    Hole angle: 24 degrees.

    At low initial setting PD BHA

    started to track Casing.

    Kick off from vertical

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    Close to full gauge stabilizer (1/8 UG)

    Allows maximum 3D steerability

    Select bit type with aggressive side cutting action

    Fully active gauge

    Program the SCB for 4 pulse telemetry (GTF / MTF)

    Start with maximum bias on the required magnetic TF

    Establish kick off before reducing bias %

    Downlink to gravity TF once above +/- 5 degrees inc.

    Make any azimuth corrections early Do not work pipe close to bottom on connections

    Sidetracking off a Cement plug

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    g p g Ensure the cement is of sufficient quality and quantity

    Consider using a flex joint and a near or full gauge control

    stabilizer to maximize the steering response

    Set the tool to a suitable steer angle with the maximum

    proportion (100%)

    If the cement plug is firm and able to take weight, attempt to drilloff using normal drilling RPM but controlled ROP

    If the cement plug remains soft, consider waiting for the cement

    to harden

    Monitor the Inc from the tool to avoid excessive doglegs

    Openhole sidetracking with PowerDrive

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    Openhole sidetracking with PowerDrive

    Should only be considered in high angle holes.

    Formation drillability is key, softer/easier/quicker.

    Choose a point with abrupt change in profile.ChevTex UK

    put customized build sections into profile to enable OHST.

    Be patient when creating ledge.

    Set tool to 100% lowside, this only helps initially, then gravity

    takes over.

    Use high RPM and a bit with good side cutting ability.

    After sidetrack is initiated monitor cont inc to control DLS.

    S mmar

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    Summary

    Four primary kick-off methods

    - Five primary types of Whipstocks

    Explain where and why each method is preferred

    Issues need to be addressed in Motor deflection Rotary Steerable

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    Question????????????????????