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LCD DIGITAL COLOR TELEVISION

SERVICE MANUAL WAX3CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION

9-883-751-04

KDL-32XBR4 RM-YD014 US/CANADA

KDL-40D3000 RM-YD014 US/CANADA

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 5/2007

: UPDATED ITEM

REVISION DATE SUBJECT

5/2007 No revisions or updates are applicable at this time.

9/2007 Corrected note under BH Board. Replaced pages 108 & 113.

12/2007 Corrected PN for LCD Panel for KDL-40D3000 model. Replaced page 109.5/2008 Corrected Reference Numbers on Exploded View. Replaced page108.

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LCD DIGITAL COLOR TELEVISION

SERVICE MANUAL WAX3CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION

9-883-751-04

KDL-32XBR4 RM-YD014 US/CANADA

KDL-40D3000 RM-YD014 US/CANADA

Self DiagnosisSupported model

KDL-40D3000 RM-YD014

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TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE

Specifications ................................................................................. 4

Warnings and Cautions .................................................................. 6

Safety-Related Component Warning .............................................. 7

Safety Check-Out ........................................................................... 9

Self-Diagnostic Function ............................................................... 10

SECTION 1: DISASSEMBLY ............................................................... 12

1-1. Rear Cover Removal ............................................................ 12

1-2. H1 Board Removal ............................................................... 12

1-3. Stand Assembly and VESA Arm Assembly Removal

(KDL-32XBR4 Only) ............................................................. 13

1-4. Stand Assembly and VESA Arm Assembly Removal

(KDL-40D3000 Only) ............................................................ 13

1-5. U2 Board, DTT Shield, and Jack Holder Removal ............... 14

1-6. BU2 Board Removal ............................................................ 14

1-7. Speaker, H3 Board, and H4 Board Removal ....................... 15

1-8. G1H Board (Power Unit) Removal (KDL-32XBR4 Only) ...... 15

1-9. D1 Board and G3 Board (Power Unit) Removal

(KDL-40D3000 Only) ............................................................ 16

1-9-1. Replacing the Inverter Connector Assembly

(KDL-40D3000 Only) ............................................... 16

1-10. BH Board Removal .............................................................. 17

1-11. AC Inlet Removal (KDL-32XBR4 Only) ................................ 18

1-12. AC Inlet Removal (KDL-40D3000 Only) ............................... 18

1-13. LCD Panel, LED and Guide Light Removal

(KDL-32XBR4 Only) ............................................................. 19

1-14. LCD Panel, LED and Guide Light Removal

(KDL-40D3000 Only) ............................................................ 20

1-15. Inverter Board Removal ....................................................... 21

Wire Dressing ............................................................................... 22

KDL-32XBR4 Only ............................................................... 22

KDL-40D3000 Only .............................................................. 44

SECTION 2: SERVICE ADJUSTMENTS ............................................. 69

2-1. Using the Remote Commander

for Electrical Adjustments ..................................................... 692-2. Accessing Service Adjustment Mode ................................... 69

2-3. Viewing the Service Menus .................................................. 69

2-4. Using the Remote Commander to View Service Data ......... 70

2-4-1. Changing Service Data ............................................ 70

2-4-2. Exiting Service Mode ............................................... 70

2-5. Verifying Service Data Changes .......................................... 71

2-6. Resetting to Factory Defaults ............................................... 71

SECTION 3: DIAGRAMS ..................................................................... 72

3-1. Circuit Boards Location ........................................................ 72

3-2. Printed Wiring Boards and

Schematic Diagrams Information ......................................... 73

3-3. Block Diagram ...................................................................... 74

Signal Flow Diagram ............................................................ 74

Connection Diagram (KDL-32XBR4 Only) ........................... 75

Connection Diagram (KDL-40D3000 Only) .......................... 76

3-4. Schematics and Supporting Information .............................. 77

BU2 Board Schematic Diagram (1 of 12) ............................. 77









BU2 Board Schematic Diagram (10 of 12) ........................... 86



D1 Board Schematic Diagram (KDL-40D3000 Only) ........... 90

G1H Board Schematic Diagram (Power Supply)

(KDL-32XBR4 Only) ................................................ 93

G3 Board Schematic Diagram (Power Supply)

(KDL-40D3000 Only) ............................................... 94

H1 Board Schematic Diagram .............................................. 96

H3 Board Schematic Diagram .............................................. 98

H4 Board Schematic Diagram ............................................ 100

U2 Board Schematic Diagram (1 of 2) ............................... 102

U2 Board Schematic Diagram (2 of 2) ............................... 103

3-5. Semiconductors ................................................................. 106

SECTION 4: EXPLODED VIEWS ...................................................... 107

4-1. Rear Cover and Stand Assembly ...................................... 107

4-2. Chassis .............................................................................. 108

4-3. Bezel Assembly and LCD Panel ....................................... 109

4-4. Connectors (KDL-32XBR4 Only) .......................................110

4-5. Connectors (KDL-40D3000 Only) ........... .......... ........... ..... 111

4-6. Speakers ............................................................................112

SECTION 5: ELECTRICAL PARTS LIST ......... ........... .......... ........... ..113

APPENDIX A: ENCRYPTION KEY COMPONENTS .......... ........... .....A-1

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SPECIFICATIONS

Design and specifications are subject to change without notice.

120V-240V AC, 50/60Hz

Video (IN) 1/2/3 S Video (4-Pin Mini DIN (VIDEO 1/2 Only)

Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

Video

1.0 Vp-p, 75ohms unbalanced, sync negative

Audio

500 mVrms (100% modulation)

Impedance:47 kilohms

COMPONENT IN 1/2

YPBP

R(Component Video)

Y:1.0 Vp-p, 75 ohms unbalanced, sync negative

PB:0.7 Vp-p, 75 ohms

PR:0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 720p, 1080i, 1080p

AUDIO


Impedance: 47 kilohms

Power Requirements HDMI IN 1/2/3:

HDMI: Video:480i, 480p, 720p, 1080i, 1080p

Audio: Two channel linear PCM 32, 44.1 and48 kHz, 16, 20 and 24 bits

AUDIO: (HDMI IN 3 only) 500 mVrms (100% modulation)

Impedance: 47 kilohms

AUDIO OUT:


More than 1 Vrms at the maximum volume setting (Variable)

More than 500 mVrms (Fixed)

PC IN:

D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT:

Stereo mini jack, 0.5 Vrms, 1 kilohm

HEADPHONES:

Stereo mini jack, 500 mVrms, 1 kilohm

Impedance: 16 ohms

Trademark Information

Macintosh is a trademark licensed to Apple Computer, Inc., registered in

the U.S.A and other countries.

As an ENERGY STARPartner, Sony Corporation has

determined that this product meets the ENERGY STAR

guidelines for energy efficiency.

ENERGY STARis a U.S. registered mark.

This TV incorporates High-Definition

Multimedia Interface (HDMI) technology.

HDMI, the HDMI logo and High-Definition Multimedia Inter face aretrademarks or registered trademarks of HDMI Licensing, LLC.

Manufactured under license from DolbyLaboratories. Dolby and the double-D symbol are

trademarks of Dolby Laboratories.

Blu-ray Disc is a trademark.

BRAVIA and , S-Force,BRAVIA Theatre Sync, and DMexaretrademarks or registered marks of Sony Corporation.

XMB, XrossMediaBar and PS3 aretrademarks of Sony Corporation and/or

Sony Computer Entertainment Inc.

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Television system

NTSC American TV Standard

ATSC (8VSB terrestrial) ATSC compliant 8VSB

QAM on cable: ANSI/SCTE 07 2000

Channel coverage

Analog Digital

Terrestrial 2-69 2-69

Cable 1-125 1-135

Antenna

75-ohm external terminal for VHF/UHF

Panel System

LCD (Liquid Crystal Display) Panel

Display Resolution (horizontal x vertical):

1,366 dots x 768 lines

Screen Size (measured diagonally)

31.5 inches (KDL-32XBR4 Only)

40 inches (KDL-40D3000 Only)

Supplied Accessories

Remote Commander RM-YD014

Two Size AA (R6) Batteries

AC Power Cord

Suport Belt, Securing Screw, and Wood Screw

Cable Holder

Operating Instructions

Quick Setup Guide

Warranty Card

Optional Accessories

Headphones Plug Adapter

Connecting Cables

Wall-Mount Bracket

SU-WL500

TV Stand

RHT-G800

KDL-32XBR4 KDL-40D3000

in use 190W 205Win standby

mm 42 x 150 mm 55 x 150 mmin 1 11/16x 6 in 2 1/4x 6 in

with standmm 790 x 577 x 214 mm 981 x 692 x 265 mm

in 31 1/8x 22 3/4x 8 1/2in 38 5/8 x 27 1/4x 10 1/2inwithout stand

mm 790 x 530 x 100 mm 981 x 643 x 110 mmin 31 1/8x 20 7/8x 4 in 38 5/8x 25 3/8x 4 3/8 in

wall-mount hole patternmm 200 X 200 300 X 200

Masswith stand

kg 18 kg 25.5 kglbs 40 lbs 57 lbs

without standkg 15.5 kg 21.5 kglbs 35 lbs 48 lbs

Power Consumption

Less than 0.1W

10W + 10WSpeaker Output (W)

Dimensions (W x H x D)

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WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other

than that contained in the operating instructions unless you are qualified to do so.

CARRYING THE TVTo avoid dropping the TV and causing serious injury, be sure to followthese guidelines:

s Before carrying the TV, disconnect all cables.

s Carrying the large size TV requires two or more people.

s When you carry the TV, place your hand as illustrated and hold itsecurely. Do not put stress on the LCD panel.

s When lifting or moving the TV, hold it firmly from the bottom. Placeyour palm directly under the panel.

s When carrying, do not subject the TV to shocks or vibration, or

excessive force.

KDL-32XBR4/KDL-40D3000

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is

directly connected to the ac power line.

!SAFETY-RELATED COMPONENT WARNING!!Components identified by shading and!mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replacethese components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that

are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is

suspected.

ATTENTION!!Ces instructions de service sont lusage du personnel de service qualifi seulement. Pour prvenir le risque de choc lectrique, ne pas faire

lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.

POUR TRANSPORTER LE TLVISEUR

Assurez-vous de suivre ces consignes pour viter de laisser tomber letlviseur et de provoquer des blessures graves :

s Avant de transporter le tlviseur, dbranchez tous les cbles.

s Le transport du tlviseur doit tre effectu par au moins deuxpersonnes.

s Lorsque vous le transportez, placez vos mains tel que cela est illustret tenez solidement lappareil. Nappliquez pas de pression surlcran ACL.

s Lorsque vous levez ou dplacez le tlviseur, assurez-vous de tenirsolidement de la base. Placez la paume des mains directement sous

s Lorsque vous transportez le tlviseur, ne le soumettez pas deschocs ou vibrations, ni une force excessive.

le panneau.

KDL-32XBR4/KDL-40D3000

Afin deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le

chssis de ce rcepteur est directement raccord lalimentation du secteur.

!ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les composants identifies par une trame et par une marque!sur les schemas de principe, les vues explosees et les listes de pieces sont duneimportance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le

present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du fonctionnementsont identifies dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun mauvais

fonctionnement suspecte.

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SAFETY-RELATED COMPONENT WARNING

There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and !

mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number

specified in the electrical parts list to prevent electric shock, fire, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and

labor guarantee.

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel:

do not press on the panel or frame edge to avoid the risk of electric shock.

do not scratch or press on the panel with any sharp objects.

do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

do not expose the LCD panel to direct sunlight.

avoid contact with water. It may cause a short circuit within the module.

disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.)

always clean the LCD panel with a soft cloth material.

use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

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The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identified by the LF logo located

close to the board designation e.g. H1 etc [ see example ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

Lead Free Solder is available under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.

This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

rebmuntraP retemaiD skrameR

91-500-046-7 mm3.0 gK52.0

02-500-046-7 mm4.0 gK05.0

12-500-046-7 mm5.0 gK05.0

22-500-046-7 mm6.0 gK52.0

32-500-046-7 mm8.0 gK00.1

42-500-046-7 mm0.1 gK00.1

52-500-046-7 mm2.1 gK00.1

62-500-046-7 mm6.1 gK00.1

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SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered

connections. Check the entire board surface for solder splashes and

bridges.

2. Check the interboard wiring to ensure that no wires are pinched or

touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and

mounting hardware have been replaced. Be absolutely certain that

you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors,that were installed during a previous repair. Point them out to the

customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of

deterioration. Point them out to the customer and recommend their

replacement.

6. Check the line cords for cracks and abrasion. Recommend the

replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, metallized knobs, screws,

and all other exposed metal parts for AC leakage. Check leakage as

described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and

from all exposed metal parts to any exposed metal part having areturn to chassis, must not exceed 0.5 mA (500 microamperes).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT-540A. Follow the manufacturers instructions to use these

instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM

or battery-operated AC voltmeter. The limit indication is 0.75

V, so analog meters must have an accurate low voltage scale.The Simpsons 250 and Sanwa SH-63TRD are examples of

passive VOMs that are suitable. Nearly all battery-operated digital

multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate

retaining screw on most AC outlet boxes is also at earth ground. If the

retaining screw is to be used as your earth ground, verify that it is at

ground by measuring the resistance between it and a cold-water pipe

with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt

trouble- light (not a neon lamp) between the hot side of the receptacleand the retaining screw. Try both slots, if necessary, to locate the hot

side on the line; the lamp should light at normal brilliance if the screw

is at ground potential (see Figure B).

To Exposed MetalParts on Set

0.15 F

Earth Ground

ACVoltmeter(0.75V)

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

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SELF-DIAGNOSTIC FUNCTION Self DiagnosisSupported model

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to flash. The number

of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instructionmanual for the users knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure

occurrence data stored in memory to reveal past problems and how often these problems occur.

1. Diagnostic Test Indicators

When an error occurs, the STANDBY LED indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than

one error, the indicator will identify the first of the problem areas.

Control Buttons

PIC OFF/TIMER STANDBY POWER

Description of LED Indictors

LED LED Type DescriptionPOWER LED Green LED * Light is green when the TV set is on

* Lights is red when the TV is in PC standby mode

* Blinks red when indicating the TV may need servicing

* Light is green when the Picture Offfeature is activated* Light is amber when the timer is set

PIC OFF/TIMER

LEDAmber/Green LED

STANDBY LED Red LED

Display of STANDBY LED Flash Count

2 times

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec. LED OFF3 sec.

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Viewing the Self Check Diagnostic List

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:DISPLAY Channel 5 Volume - TV POWER .

The Self Check list displays. This differs from accessing Service Adjustments.

Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a 0.

3. Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list.

SELF CHECK PAGE 1

002 MAIN_POWER 01 1 indicates an error was detected

003 DC_ALERT1 00 0 indicates no error was detected

004 DC_ALERT2 00

005 DC_ALERT3 00

006 BACK_LIGHT 00

013 BACK_LIGHT_BALANCE 00

00009-00019-00009

SELF CHECK PAGE 2

008 SP_PROT 01

007 TEMP 00

011 TRIDENT_IC 00

010 DIGITAL 00

009 NA 00

007 HFR_OVERHEAT 00

012 HFR_ERROR

00009-00019-00009

4. Press the Channel 4 button on the Remote Commander to go back to Page 1 of the Self Check list.

Clearing the Self Check Diagnostic List

1. In Service Mode, press the Channel 8 Channel 0 .

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1-1. REAR COVER REMOVAL

SECTION 1: DISASSEMBLY

1 Remove 3 screws from Terminals, +BVTP 3X12 TYPE2 IT-3

2 Remove 2 screws (KDL-32XBR4), 4 screws (KDL-40D3000)

from Rear Cover arm positions, +PSW M5X16

3 Remove 14 screws (KDL-32XBR4), 15 screws (KDL-40D3000),

from Rear Cover, +BVTP2 4X16

1-2. H1 BOARD REMOVAL

1 Remove from bezel

2 Disconnect one connector

3 Release hooks and remove H1 Board

Rear Cover

1

2

3

H1 Board

Multi Button Assembly

Bezel Assembly

1

3

2

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1-3. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL(KDL-32XBR4 ONLY)

1-4. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL(KDL-40D3000 ONLY)

1 Remove 2 screws from bottom of Arms, +PSW M5X16

2 Remove 3 screws from bottom bracket and Stand,+PSW M5X16

1 Remove 4 screws from bottom of Arms, +PSW M5X16

2 Remove 4 screws from bottom bracket and Stand, +PSW

M5X16

1

VESA Arm Assembly

Under Cover

Stand Assembly

2

Bottom Bracket

1

VESA Arm Assembly

Under Cover

Stand Assembly

2

Bottom Bracket

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1-5. U2 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL

1-6. BU2 BOARD REMOVAL

1 Disconnect two connectors

2 Remove three screws, +BVTP 3X12 TYPE2 IT-3

3 Release hooks and remove U2 Board

4 Remove Jack holder from Bezel.

5 Release hooks to remove DTT Shield from BU2 bottom shield.

1 Remove 2 screws, +PSW M3X5

2 Remove 2 screws, HEX

3 Disconnect 8 connectors

4 Remove 7 screws, +BVST 3X8

5 Remove 5 screws, +PSW M3X5

DTT Shield

12

4

5

3Side Jack Holder

U2 Board

1

2

43

5

DTT Top Shield

BU2 Board

DTT Bottom Shield

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1-9. D1 BOARD AND G3 BOARD (POWER UNIT) REMOVAL (KDL-40D3000 ONLY)

1 Disconnect 5 connectors

2 Remove 4 screws, +PSW 3SG

3 Disconnect 4 connectors4 Remove 4 screws, +PSW 3SG

1-9-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-40D3000 ONLY)

1After inserting the connector

into the Inverter board,

push the middle section

of the inverter connector to

lock on the terminal.

Push the right section of

the inverter connector and

confirm it is securely

connected.

Push the left section of

the inverter connector and

confirm it is securely

connected.

2 3

Use the following procedure to confirm that the connector is securely attached to the In

4

1

3

2

D1 Board

G3 Board

G3 Bracket

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1-10. BH BOARD REMOVAL

1 Remove one screw, +PSW M3X5

2 Remove 2 screws, +BVST 3X8

3 Disconnect 2 connectors4 Remove 4 screws , +PSW M3X5

5 Remove 4 screws , +PSW M3X51

HFR Upper Shield

BH Board

HFR Lower Shield

2

3

4

5

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1-11. AC INLET REMOVAL (KDL-32XBR4 ONLY)

1 Remove 2 screws, +BVTP2 4X16

2 Remove 2 screws, +KTT 3X10

1-12. AC INLET REMOVAL (KDL-40D3000 ONLY)

1 Remove 2 screws, +BVTP2 4X16

2 Remove 2 screws, +KTT 3X10

2

1

Under Cover

AC Inlet

2

1

Under Cover

AC Inlet

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1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-40D3000 ONLY)

1 Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16

2 Remove 4 screws from Top Brackets, +PSW M5X8

3 Remove 4 screws from Bottom Brackets, + PSW M5X124 Remove 4 screws from Stand Holders, +PSW M5X16

5 Remove 2 screws from LCD Panel, +BVTP2 4X16

Stand Holder

Bottom Bracket(L)

Bottom Bracket(R)

LCD Panel

5

3

4

1

2

Bezel

Top Bracket

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Inverter Cover

1

2

Plastic Strip

holding

Lamp Socket

Plastic Strip

holding

Lamp Socket

Inverter Board

DO NOT

REMOVEBACKLIGHT

SCREWS

1-15. INVERTER BOARD REMOVAL

CAUTION:

Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the

lamp sockets.

1 Remove screws securing the inverter cover.2 Remove screws securing the inverter board

SHIELD REMOVAL INVERTER BOARD REMOVAL

WARNING

NEVER REMOVE THE

SCREWS SECURING THE

PLASTIC STRIP H OLDING

THE LAMP SOCKETS

DAMAGE TO THE

BACKLIGHT TUBES WILL

Only remove the screws securing the inverter

cover which may be metal or plastic. The

remaining plastic strip contains sockets for the

fluorescent backlights and should never be

loosened. The backlights will pop out of the

sockets and/or break the backlight requiring aLCD panel replacement. The example shown

is a 32 model but applies to all models.

REMOVE SCREWS

SECURING

SHIELD

REMOVE

CONNECTOR AND

PULL BOARD TO

THE RIGHT

!

.

OCCUR!

BACKLIGHT

END VIEW

SOCKET

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22

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

OVERALLVIEW

KDL-3

2XBR4ONLY

WIRE

DRESSING

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23

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H3BOARDHARNESS

OPERATION

PROCESS

1.ApplySheetCoreCtoedgeofPanelto

coversharpedgeofpanel.

2.Useribsonbezel(w/oscrewboss)asa

guidetocentertape.

U

sepaneledgetoalignHimelonT

ape.

Useribsonbezelasrefe

rence

tocenterSheetCoreCw

henapplying

topaneledge.

UseULT

apesasReferencetoPositionHarness

overpan

el,

PlacebottomofULtapeon"Cross"etchedin

thepanelforalignment.

1

2

3

Makesu

reCushionDisCenteredoverthe

H3Harness.

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24

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H3BOARDHARNESS(CONT

INUED)

OPERATION

PROCES

S

ApplySheetCoreCtoedge

ofPanelto


Useribsonbezel(w/oscrew

boss)asa

guidetocentertape.

AlignULtapetoDTTShield

SupportonPanel.

DONOTallowwirestocross

overthesupportonthep

anel.

UseDTTShieldCaseSupportsasguidesfor

theH3Wires.DONOTCrosswiresoverthe

Supports

(pinchpoints).

1

22

UseS

coreLinetoalignthe

bottomedgeoftheSheetCoreC.

UseBottomofULTapetoalignSheetCoreC.

M

akesureSheetCoreCis

C

ENTEREDoverH3Wires.

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25

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H3BOARDHARNESS(CONT

INUED)

ApplySheetCoreCtoedge

ofPanelto


Useribsonbezel(w/oscrew

boss)asa

guidetocentertape.

OPERATION

PROC

ESS

1

2

ApplyLCDTapetoholdBOTH

Rt.SpeakerandH4wires.

3

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26

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H4BOARD

1.InstallH4-BdBEFOREInstallingthe

speakers/baffles.

2.ApplyLCDTapeonSIDEofthemagnet

onRt.SpeakertoholdtheH

4Cables.

3.MAKESUREthereisslack

inthecable

betweentheH4ConnectorandLCDTape.

Tensiononthecablewillca

usethe

Connectortoliftorbreak.

OPERATION

PROC

ESS

1

2

3

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27

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H4BOARDANDRIGHTSPEA

KER

WireDressRt.Speakerwire

sandH4

cablesinG-Bracketclips.

NOTE:Rt.Spkr.WiresareN

OTdressed

infarLEFTG-Bracketclip!

OPERATION

PROC

ESS

2

1

DressBOTHH4/SpeakerCablesinplastic

clipsonG-Bracket.

NOTE:Speakercab

lesareNOTdressedinside

farleftcliponG-Bracket.

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H4BOARDANDRIGHTSPEA

KER(CONTINUED)

1.WireDressRightSpeakerw

iresandH4

cablesinsideclamps(white)andG3-Bd

bracketclips(black).

NOTE:H4-Bd/Rt.Speakercablesare

dressedUNDERACInlet.

2.DressACInletcablesassho

wn.

MakesureGreen/YellowEarthGnd.Is

screwedintolowerLCDBracket

(w/4x8mmscrew)

OPERATION

PROC

ESS

NOTE:H4-Bd/RightSpeakercables

AREdressedinplasticclip.

ClipNOTEliminated!

2

1

CAUTION:DONOTPushhardonAC

inletwire

safterroutinginsideG1bracket!!

WireInsu

lationcanbeCUTbyplasticedge

s!

NOTE:

Running

Changewillbeimplementedlater.

(PCN/ECNtoaddM3clamp).

NOTE

AngleofEarthGnd.Wire.

(Ring

terminaltouches"dimple"onpla

te)

NOTEBOTHH4-BdandRt.Speaker

cablesaredressedUNDERACInlet

H4an

dSpeakercablesareNOTdressed

insmallclips!Toodifficulttodresswith

glovesonoperator'shands.

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29

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

COREBLOCKHARNESS

Route/DressHarnessesconnectedto

CoreBlockasShown

NOTEOrder&DirectionofC

ablesin

plasticCliponShieldCase.

OPERATION

PROCESS

23

1

1

KeepCablesBELOWlevel

ofShieldCase(PinchPoints)

NOTEorderanddirectionofcable

s!

DRESSCABLES1

st

DRESSCABLES2nd

DRESSCABLES3rd

DRESSCABLES4th

D

RESSCABLESLAST

O

NTOPALLCABLES.

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30

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

COREBLOCKHARNESS(CO

NTINUED)

Route/DressCore-Blockcablesasshown

PutAttentiononDIRECTION

ofcables

inG-Bracket.

PutAttentiononthepositiono

fthe

SideClampsandroutingofth

eCables

betweenCoreBlockandG1-Bracket.

OPERATION

PROCE

SS

NOTEdirectionofwiresdressedinG-Bracket.

1

1

NOTERoutingofcablesan

dposition

ofsideclamps(HFCoverh

asmarks

for32"clampposition)

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31

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

G1HBOARD

1.Install/WireDressHarnessesass

hown.

2.CAUTION:MakesureINVERTER

CONNECTOR

isFullyLOCKED!!

OPERATIONPROCE

SS

1

2

C

AUTION:MakeSureInverter

ConnectorisFullyLOCKED!

G-Bd

NOTE:NEWG-BracketChange!

InverterwireisNOTdressedin1stclip.

Inverterwiresaredressedincut-outon

sideoftheG-Bracketandthe2ndcliponright.

13PharnessisNOTdressedinanyofthe

clipsabovePWB!

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32

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

SPEAKERHARNESS

1.WireDressSpeakerCables

asshown.

UseULTapetoalignCablesinclip.

FGC-3CLAMPELIMINATED

2.ApplyLCDTAPEtoBOTHH

4-BdANDRight

speakerWires.

TORQUE:6kg.cm(+-1.0kg.cm)

TORQUESPECIFICA

TION

OPERATION

PROC

ESS

1

2

2

ApplyLCDTapetoBOTHH4ANDRightSpeakerWires.

Dres

sLt.SpeakerWiresinSideClamp

.

N

OTE:

FGC-3CONDUCTIVECLAMP

N

OTUNSEDINFINALDESIGN

R

EFERTO

ECN#ECC22812

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

SPEAKERHARNESS(CONTINUED)

WireDressSpeakerCables

asshown.

UseULTapetoalignCable

sinclip.

BOTHR/LcablesaredressedinFGC-3

conductiveclip.

ApplyLCDTAPEtoBOTHH4-BdANDRight

speakerWires.


OPERATION

PROC

ESS

TORQUESPECIFICATION

1

NOFGC-3ConductiveClamp/3x8mmscrew!

ELIMINATED.

DressSpeakerWiresbelow

levelof

LVDSandUnderCoverBracket.

(PinchPointifcableistooh

igh)

SpeakercableisNOTdress

edinthe

whiteclamp(Onlyleftspeakercableis

dressedinwhiteclamp).

LVDSWire

andSpeakerWirecannottouch.

(NGforEM

I).

RouteWire

sAwayfrommetalTab

(sharpedg

e)

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34

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

LEFTSPEAKERHARNESS

1.DressLEFTspeakerharnessasshown

OPERATION

PROC

ESS

1

D

ressLt.SpeakerwiresinSheetC

oreC.

R

outeWiresonTOPofPanelEdge

away

fromsharpedge.

Lt.Speakercablesshouldonlycross

overtopofPaneledgeo

nceinthis

location.

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35

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

U2BOARD

1.ApplyTAPE,U2toPanelinlocatio

n

whereU2bracketistobeinstalled

(Useedgesofpanelasguide)

2.MakesureDTTShieldhasSheetC

oreC

installedasperdiagram.

3.WireDress20PHarnessasshown.

PutattentiononDIRECTIONofwiresfrom

BU2-BdinsidesideclamponU2B

racket.

OPERATION

PROCESS

2

1

Alignsideedgeofpanel

Alignwithbottomofpanel

SheetCoreC(InstalledbyVendor)

3

3/4/2007LATECHANGE:

ADD3x12mmSCREWHere.

DONOTCrosswiresover

O

pticalOutputConnector

(P

inchPointwhenRr.Coveris

in

stalled).

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36

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

H1BOARD

1.Dress/RouteH1-Bdharness

asshown

onphoto.

2.NOTE:PutattentiononSLA

CKofcable.

BetweenConnectoronH1a

ndtapethere

isslackinwire.

Betweentape/clampthereis

slack.

Betweentape/DTTShieldth

ereisslack.

OPERATION

PROC

ESS

1

2

NOTEwhichconnector

cablesareattachedto

onH1-Bd.

PlasticSideClamp.

InstalledbyVendor.

2

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

LV

DSCABLE-BUBOARDTOBHBOARD

1.AttachHDMIConnectortoBU

-Bd

(CN5502).

2.GENTLYfoldovercablestorightside.

3

CONFIRMColorofSticker(RED)

4.AfterInstallingDTTTopapply

3x5mm

screwtoGNDRingonHDMIAssy.

TORQUE:6kg.cm(+-1.0kg

.cm)

OPERATION

PROCE

SS

TORQUESPECIFICAT

ION

InstallHDMICableonBU-Bd

(CN5504)

NOTE:COLOROFRound

Sticker(RED).

BEFOREInstallingDTTShield

Top,

GENTLYfoldcablesover

towardsrightasshown.

Toomuchpressureappliedto

cable/connectorwhenfolding

cablesovertorightsideWILL

damaetheconnector!!

AfterDTTShieldTopinstallation,us

e

3x

5mmscrewtosecureGNDtabon

HDMIHarness.

NO

TE:

SID

EHDMICablewillhaveconductiv

e

tapewrappingonPP/MPparts.

Runningchangetoeliminatetapewrapping.

21

3

4

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38

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

1.Route40PLVDSCablebetw

een

BU-BdandTCONasshown.

2.Apply3x8mmScrew(2-places)toground

LVDScable.

PutAttentiononRoutingofC

able.

G1toBUcablesareonTOP

ofLVDS.

H3-BdcablesareUNDERLVDS.

3mmTORQUE:6.0kg-cm(+

-1.0kg-cm)

OPERATION

PROC

ESS

TORQUESPECIFICA

TION

NOTE:LVDSCablei

sOVERALLcables

Apply3X8mmscrew

wheninstallingDTTShieldTop

1

2

2

A

pply3X8mmscrew

w

heninstallingBHShieldTop

CAUTION:

NOTECOLOROFTAPE

ONLVDSHARNESS!

PROPERCOLORISWHITE.

*LVDSHAS2GROUNDINGTABS!

Notusedinfinaldesig

n

LV

DSCABLE-BHBOARDTOTCON

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39

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

1.Route40PLVDSCablebetween

BU-BdandTCONasshown.

2.Apply3x8mmScrewtoBH

ShieldTop.

(WhenInstallingBHShieldtop)

PutAttentiononRoutingo

fCable.

PutAttentiononTCONEN

DofCable

tomakeshurecableenddoesNOT

touchpanel(seephotoofsideofcable)

3mmTORQUE:6.0kg-cm(+-1.0kg-cm)

OPERATION

PRO

CESS

TORQUESPECIFICATION

Apply3x8mmScrewtoGroundTa

bonLVDS.

CAUTION:

NOTEGroundTabonLVDS

is

BELOWBHShieldTopTab

!

1

2

CAUTION:

NOTECOLORofTapeon

LVDS

WHITEisCorrectColor.

*LVDSHas1GroundTab

.

CA

UTION:

DO

NOTallowTCONENDofcableto

tou

chpanel!

ThisisNGforEMI.

O.K.!

LV

DSCABLE-BUBOARD

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40

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

RouteLVDSHarnessfromB

U-Board

(CN4500)asshown.

CAUTION:KeepLVDSWiresAWAYfrom

MemoryICandJIGConnectors!

OPERATION

PROCESS

CAUTION:KeepLVDSCablesAWAYfromJIGC

onnectors

andMemoryIC.

HDMICABLE

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

Route/DressHDMICablesa

sshown.

CAUTION:MakesureHDMI

cableis

touchingpanel,especiallyin

between

SheetCoreC.

2-688-010-01

4-092-814-02

OPERATION

PROC

ESS

CAUTION:MakesureLVDS

Cableistouchin

gpanel.

USESCREWonpanelasreference

forcornerofSheetCoreCinstalla

tion.

USEplasticcliponpa

nelasguide

forcornerofSheetCoreCinstallation

USEedgeofpanelbossasguide

forinstallationofSheetCoreC

HDMICABLE(CONTINUED)

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

Route/DressHDMICables

asshown.

CAUTION:MakesureHDM

Icableis

touchingpanel,especiallyinbetween

SheetCoreC.

2-688-010-01

4-092-814-02

OPERATION

PROCESS

CAUTION:Mak

esureHDMI

Cableistouching

panel.

USESheetCoreCtoholdLVDS

topanelhere

Cente

rconductivetapeoverBlackUL

tapeonLVDS(lastblacktapeonharne

ss).

UseP

anelEdgeasguideforedgeof

theco

nductivetape.

ApplyCushio

nDOVERconductivetape.

Usepaneledgeasguide.

MakesuretoCOVERtheconductive

tapewithCus

hionD(TVSRregulation)


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43

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-3

2XBR4ONLY

1.ConnectHDMICableAssyto

U2-Bd.As

shown.

2.Install3x5mmScrew

TORQUE:6.0kg.cm(+-1.0kg.cm

)

TORQUESPECIFICA

TION

OPERATION

PROCESS

Install3x5mmscrewtoGNDTab

onHDMICableAssy.

NOTE:

SIDE

HDMICablemayhaveconductive

tapewrapping,however,newprocess

elimin

atestape.

1

2


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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

OVERALLVIEW

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45

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

H3BOARDHARNESS

1.ApplySheetCoreCtoedgeofPanelto


Useribonbezel(w/oscrew

boss)asa

guideformid-pointoftape.

2.InstallH4-Bd.Usecautiontoalignplastic

clipatbottomofbezelwithnotchinPWB.

3.Usex13x12mmscrewtofixH3-BdtoBezel.

TORQUESPECIFICATION

Torque:0.9N.m

OPERATION

PROCESS

Useribo

nbezelasmid-pointreferenceforSheetCoreC

U

sepaneledgetoalignHimelonTape.

Usesplitinharness(H4wires)andULtapeasreferenceforH

arnesspositioning.

21 3

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

H3BOARDHARNESS(CONT

INUED)

1.ApplySheetCoreCasShownonH3-Bd

Harness

2.WireDressACINLETAsshown.

MAKESURETOinstallEARTHGRO

UND

SCREWonGreen/YellowEarthWire

.

OPERATION

PROCESS

SheetCoreC

EarthGround

Wirew/Screw

D

ressACInletCables

InG3Bracketclamps.

1

2

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47

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

H4BOARD

1.LEDGuideandScrewispre

-assembled

byVendor.

2.InstallH4-Bd.Becarefultoa

lignPlastic

clipatbottomofbezelwithn

otchinPWB.

3.Usex13x12mmscrewtofix

H3-BdtoBezel.

4.Attach3PHarnesstoH4.

TapeH4wirestoBottomofpaneledge.

TORQUESPECIFICAT

ION

Torque:0.9N.m

OPERATION

PROC

ESS

1

4

32

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

H4BOARDANDRIGHTSPEA

KER

OPERATION

PROCES

S

WireDressRightSpeakerwiresandH4

cablesinsideclamps(white)

andG3-Bd

bracketclips(black).

1

2

1

2

2ndULTapeindicatesSPLIT

forH3-Bd/H4-Bdcables.

NOTE:H4cablesareABOVE

Himelontape.

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49

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

COREBLOCKHARNESS

Route/DressHarnessescon

nectedto

CoreBlockasShown

NOTEOrder&DirectionofC

ablesin

plasticCliponShieldCase.

OPERATION

PROC

ESS

13

2

2

KeepCablesBELOWleve

l

ofShieldCase(PinchPoints)

N

OTEorderanddirectionofcables!

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50

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

COREBLOCKHARNESS(CO

NTINUED)

ApplySheetCoreCtapeasshown.

OPERATION

PROCESS

AlignSheetCoreCwithCenterofBHShield

Case

andclipsonG3Bracket.

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51

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

G3BOARDANDD1BOARD

Install/WireDressHarnessesa

sshown.

CAUTION:BECAREFULwhic

hconnector

isusedonG3-BdforInstalling

harness

withferritecore(CN6502onG3-Bd).

OPERATION

PROCESS

1

2

3

D1-Bd

CAUTION:ATTACH2PHARNESSW/FERRITE

TOLEFTCONNECTORONG3-Bd(CN6502)!!

G3-Bd

NOTE:

Ferritecoren

otusedinfinaldesign

Releasenotic

e#ECC22812(4/13/07)

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52

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

G3BOARDANDD1BOARD(CONTINUED)

Install/WireDressHarnessesass

hown.

"Cross"(asshownonphoto).

OPERATION

PROCESS

1

2

1

D1-Bd

G3-Bd

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53

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

IN

VERTERBOARDANDD1B

OARD

1.CAUTION

MAKESUREBLACKINSU

LATION

TUBINGDOESNOTTOUC

HCONN

BEFOREINSTALLING2P

MDCONN.

AFTERINSTALLINGCONNE

CTOR,TUBE

INSULATIONCANTOUCHCONNECTOR!

OPERATION

PROCESS

N.G.

INVERTE

R

O.K.

1

G3-Bd

INSTALLINVERTERSID

E1ST

INVERTER

1

1

O.K.

N.G.

D1-Bd

D1-Bd

INSTALLD1-BdSIDE2ND

1

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54

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

IN

VERTERBOARDANDD1B

OARD(CONTINUED)

1.CAUTION:

MAKESUREWHIT

E/PINKWIRES

DONOTCROSS

CHECKINVERTER

SIDEWIRES

CHECKD1-BdSID

EWIRES

OPERATION

PROCESS

1

CAUTION:Make

Sure

InverterConnectorD

OESNOT

CROSSWHITE/PINK

WIRES!

INVERTE

R

CHECKBOTHSIDESO

FHARNESS!

(INVERTERCONN/D1-BdCONN)

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55

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

G3BOARDANDD1BOARD

Install/WireDressHarness

esasshown.

CAUTION:MakesureINVERTERCONN.

isFullyLOCKED!!

OPERATION

PRO

CESS

1

2

G3-Bd

CAUTION:MakeSure

InverterConnectorisFullyLOCKED!

UseMarkingJIGtoconfirmConnector

isFullyLocked.

D1-Bd

3

4

NOTE:FerriteCoreandSheetCoreA

AppliedbySBCPlants.

UPDATE:

4/13/2007:FERRITE/SheetCore

Notusedinfinaldesign

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56

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

D1BOARDANDINVERTERB

OARDCAUTION

MAKESURECOLORofU

Ltapeisthe

correctcolor(YELLOW)fo

rharness.

Confirmwiresaredressed

properlyinclips.

Confirm2PBDConnector

sareFULLY

LOCKEDbypressingonB

OTHlocking

tabs(REDARROWS).

MARKthe2PBDConnectorHousingwith

"CHECKED"MarkorStam

ping.

OPERATION

PRO

CESS

D1-Bd

1

!

!

CAUT

ION:

CABLE

HASPOLARITY!

YELLOWULTAPECONNECTTOINV

ERTER

BLACK

ULTAPECONNECTTOD1-Bd

U

SEJIG/MARKERTOCONFIRM

C

ONNECTORISLOCKED

PRESSHERETOCONFIRM

CONNECTORISLOCKED

CAUTION2:

MAKESURECABLEINSULATION

ISNOTTRAPPEDU

NDERCONNECTOR

FORBOTHD1&INVERTERPWB.

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57

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

SPEAKERCABLES

1.WireDressSpeakerCablesasshown.

LEFTSpeakercableisdressed

inside

clamp(whiteplastic).

2.BOTHR/Lcablesaredressedin

FGC-3

conductiveclip.

TORQUESPECIFICATION


OPERATION

PROCESS

1

2

LEFTSPEAKERCables

R

IGHTSPEAKERCables

NOTE:

FGC-3CLAMPNO

TUSEDINFINALDESIGN

RELEASENOTICE#ECC22812(4/13/07)

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58

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

SPEAKERCABLES(CONTIN

UED)

WireDressSpeakerCables

asshown.

UseULTapetoalignCable

sinclip.

BOTHR/LcablesaredressedinFGC-3

conductiveclip.

ApplyLCDTAPEtoBOTHH4-BdANDRight

speakerWires.

TORQUESPECIFICA

TION


OPERATION

PROC

ESS

1

NOFGC-3ConductiveClamp/3x8mmscrew!

NotusedinFinalDesign

DressSpeakerWiresbelowlevelof

LV

DSandUnderCoverBracket.

(PinchPointifcableistoohigh)

Sp

eakercableisNOTdressedinthe

wh

iteclamp(Onlyleftspeakercable

is

dressedinwhiteclamp).

LVDSWire

andSpeakerWirecannottouch.

(NGforEM

I).

RouteWire

sAwayfrommetalTab

(sharpedg

e)

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

LEFTSPEAKERHARNESS

DressLEFTspeakerharnessasshown

NOTE:InstallSheetCoreC

as

showninphoto.

SideHDMILVDSCableisdressedin

sameSheetCoreCasshow

n.

OPERATION

PROC

ESS

L

EFTSPEAKERCablesaredresse

d

insideclamponLowerLCDBrack

et.

Sid

eHDMILVDScablewillbeshorter

inl

engthforPRE-PROandMASS-PR

O

UseendofConductiveTapeWrappingandUL

TapeonSpeakerwiresasreferencetoinstall

SheetCoreC.

UseDTTshieldsuppo

rtonpanelandUL

tapeonSpeakerWiresasreference

toinstallSheetCoreC

asshown.

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60

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

U2BOARD

1.ApplySheetTapeH2toPanelinlocation

whereU2bracketistobein

stalled

(Useplasticribsonbezelasguide)

2.MakesureDTTShieldhasS

heetCoreC

installedasperdiagram.

3.WireDress20PHarnessas

shown.

PutattentiononDIRECTIONofwiresfrom

BU-Bdinsidesideclampon

DTTShield!

OPERATION

PROCESS

1

2Alignwithcenterofcircleso

n

panelrib.

Alignwithribsonbeze

lchannel

AlignSheetCoreCwithfoldededgeofDTTshield

andstartofstraightedgeofDTTshield.

2 3

3

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

H1BOARD

Dress/RouteH1-Bdharnes

sasshown

"Cross"(asshownonphoto).

NOTE:PutattentiononSLACKofcable.

BetweenConnectoronH1

andtapethere

isslackinwire.Betweenta

pesthereisslack.

OPERATION

PROCESS

1

2

2

N

OTEwhichconnector

c

ablesareattachedto

o

nH1-Bd.

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

Route40PLVDSCablebetwee

nBH-Bd

andBU-Bdasshown.

NOTECOLORoftheULTape

onthe

BH-Bdside.CorrectcolorisRE

D.

OPERATION

PROCES

S

NOTECOLORoftheUL

Tape(RED)

LV

DSCABLE-BUBOARDTOBHBOARD

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

RouteLVDSHarnessfromB

U-Board

(CN4500)asshown.

CAUTION:KeepLVDSWiresAWAYfrom

MemoryICandJIGConnectors!

OPERATION

PROCESS

CAUTION:KeepLVDSCablesAWAYfromJIGC

onnectors

andMemoryIC.

LV

DSCABLE-BUBOARDTOBHBOARD(CONTINUED

)

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

Route/DressLVDScablebetwee

nBH-Bd

andTCONasshown.

NOTE:PutAttentiononCablero

uting.LVDScable

mustbePARALLELtoPanelSurface

(seephotos).

OPERATION

PROCESS

NOTE:Cableis

PARALLELtopanelsurface!

NOTECOLORoftheShrinkTubing

(BLACK).

LV

DSCABLE-BHBOARDTOTCON

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

1.AttachHDMIConnectortoBU-Bd

(CN5504).

2.GENTLYfoldovercablestorig

htside.

3

CONFIRMColorofSticker(BLUE)

4.AfterInstallingDTTTopapply3

x5mm

screwtoGNDRingonHDMIAssy.

TORQUESPECIFICATIO

N


OPERATION

PROCES

S

Insta

llHDMICableonBU-Bd

(CN5

504)

NOTECOLOROFRound

Stick

er(BLUE).

BEFOREInstallingDTTShieldTop,

GENTLYfoldcablesovertowards

right

asshown.

Toomuchpressureappliedto

cable/connectorwhenfoldingcables

over

torightsideWILLdamagethe

conn

ector!!

Afte

rDTTShieldTopinstallation,use

3x5mmscreww/washertosecure

GND

tabonHDMIHarness.

NOTE:

SIDEHD

MICablewillhaveconductive

tapewra

ppingonPP/MPparts.

Running

changetoeliminatetapewrappin

g.

1 2

3

4

HDMICABLE

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

Route/DressHDMICablesasshown.

CAUTION:MakesureHDM

Icableis

touchingpanel,especiallyinbetween

SheetCoreC.

OPERATION

PROCESS

CAUTION:MakesureHDMICab

leistouchingpanel(lengthwillbefixedforPre-Pro)


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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

Route/DressHDMICablesa

sshown.

CAUTION:MakesureHDMIcableis

touchingpanel,especiallyin

between

SheetCoreC.

2-688-010-01

4-092-814-02

OPERATION

PROC

ESS

CAUTION:MakesureHDMI

Cableistouching

panel.

CenterconductivetapeoverBlack

ULtap

eonLVDS(lastblacktapeon

harnes

s).

UsePanelEdgeasguideforedgeof

theconductivetape.

App

lyCushionDOVERconductivetape.

Use

paneledgeasguide.

Mak

esuretoCOVERtheconductive

tape

withCushionD(TVSRregulation

)

USESheetCoreCtoholdLVDS/LeftSpeakerWiretopanelhere


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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

KDL-4

0D3000ONLY

1.ConnectHDMICableAssyto

U2-Bd.As

shown.

2.Install3x5mmScrew

TORQUESPECIFICAT

ION

TORQUE:6.0kg.cm(+-1.0kg.cm)

OPERATION

PROCE

SS

Install3x5mmscrewwith

washertoGNDTabon

HDMICableAssy.

NOTE:

SIDEHD

MICablemayhaveconductive

tapewra

pping,however,newprocess

eliminate

stape.

2

1HDMICABLE(CONTINUED)

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69KDL-32XBR4/40D3000

KDL-32XBR4/40D3000

2-1. USING THE REMOTE COMMANDERFOR ELECTRICAL ADJUSTMENTS

To adjust various set features, use the Remote Commander to put the

set into service mode to display the service menus and categories.

Equipment Needed:

Pattern Generator (with component outputs)

Oscilloscope

Digital multimeter

2-2. ACCESSING SERVICE ADJUSTMENTMODE

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within asecond of each other:

DISPLAY Channel 5 Volume + POWER.

POWER

Onscreen cursor

and select button

DISPLAY

RM-YD014

5

VOLUME+

The first service menu (TV) displays.

SECTION 2: SERVICE ADJUSTMENTS

2-3. VIEWING THE SERVICE MENUS

Use the Remote Commander to view the BE and Digital service menusoptions.

1. To display the Service Menuthat contains the Category you want to

adjust, press JUMP on the Remote Commander.

(For a complete list of the service Categories refer to Service Menus)

Press JUMP

Press JUMP

TV001 COLOR ADJ001 R_DRV

SERVICE

DIGITAL PROGRAM DATABE PROGRAM NVM

PACKBOOT

: h07-00.79T DEV: 000011: TMO.620: TDO.426: TPA.014: TBO.506

00100

QM 0 0 SERVICEINFO DTV

BE

DIGITAL

Sample TV Service Menu

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KDL-32XBR4/40D3000

2-4. USING THE REMOTE COMMANDER TOVIEW SERVICE DATA

Use the buttons on the Remote Commander to access the service menu

items and adjust the data values.

Data Value

CategoryNumber

AdjustmentItem Number

Category

AdjustmentItem

TV SERVICE001 COLOR ADJ001 R_DRV

DIGITAL PROGRAM: h07-00.79T DEV

DATA

NVMPACKBOOT

BE PROGRAM

00100

: 0000011: TMO.620: TDO.426: TPA.014: TBO.506

RM-YD014

Display

Next Category

Display

Previous Item

Increase

Data Value

Decrease

Data Value

Display

Previous

Category

Display

Next Item

Displays

Service Menus

MUTING

JUMP

Saves data

Writes datainto memory

Read data9

0

5

6

3

1

2

4

1. Access Service Adjustment Mode and select the Service Menu that

contains the Category with the Adjustment Item you want to change.

2. To change the Category, press 2 or 5 on the Remote Commander.

Note: Pressing 2 or 5 only changes the categories within the

Service Menu displayed. To change a Category on one of the other

Service Menus, press the JUMPbutton until the correct ServiceMenu is displayed.

3. To change the Adjustment Item, press 1 or 4 on the Remote

Commander.

2-4-1. CHANGING SERVICE DATA

The service data values have been selected to provide the best

possible viewing performance. Although some of the data values

are adjustable, the adjustments are very sensative and changing

them may reduce the picture quality of the set. The following

instructions are provided for informational purposes only.

4. To change the Data Value, press 3 or 6 on the RemoteCommander.

5. To save the changes, press MUTING then 0 to write into memory.

2-4-2. EXITING SERVICE MODE

After completing the changes, exit service mode.

6. To exit service mode, turn the power off by pressing POWER .

SERVICE MENUS

BE MICRO001 COLOR ADJ

001 R_DRV

002 G_DRV

003 B_DRV

004 R_BKG

005 G_BKG

006 B_BKG

002 SETTING001 AGING MODE

002 A-SHUTOFF DISABLE

003 NO SYNC MUTE

003 INFORM

001 SET INFO RESET

DIGITAL MICROQM 0 INFO

1 PATN2 GPTN

QT 0 CVSB

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2-5. VERIFYING SERVICE DATACHANGES

1. After completing all adjustments turn the set off with the Remote

Commander and then proceed to the next step.

2. Press the following buttons on the Remote Commander within asecond of each other:

DISPLAY Channel 5 Volume + POWER.

3. To verify the changes repeat steps 1 through 3 of 2-4. Using the

Remote Commander to View Service Data.

4. To exit service mode, turn the power off by pressing POWER .

2-6. RESETTING TO FACTORY DEFAULTS

Use the following instructions to restore the User Controls and

Channel Memory settings to the preset factory conditions.

1. While holding down the on the Remote Commander, press

the POWER button on the Front Panel of the set.

The set restarts and displays the initial setup screen. This may

take several minutes.

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KDL-32XBR4/40D3000

KDL-32XBR4/40D3000

SECTION 3: DIAGRAMS

3-1. CIRCUIT BOARDS LOCATION

H1

D1

BH

H4H3

U2

BU2

G3POWER UNIT

KDL-40D3000

BH

KDL-32XBR4

H1

G1HPOWER UNIT

H4

H3

U2

BU2

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KDL-32XBR4/40D3000

KDL-32XBR4/40D3000

G

D

S

B1 E1C2

B2 C1E2

2

3

4

5

6

7

8

9

0

!

!

!

!

!

!

1

G

D

S

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

B2 E2C1

B1 C2E1

!

B1 E1E2

C1(B2)C2

@

B1E2

C1C2

@

@

(B2)E1

(B2)E1

E2B1

C2C1

@

B1

E1

C2

B2

C1

E2

G

S S

D

G

D

B1

E1

C2

B2

C1

E2

B1

E2

C2C1(B2)

E2

B1

C1

C2E1(B2)

C2

B1

C1

E2E1(B2)

C2

B1

C1

E2

B2

E1

C2

Ver.1.6

Transistor

(FET)

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Transistor

Discrete semiconductot

(Chip semiconductors that are not actually used are included.)

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Diode

Source

Source

Anode Anode

(NC)

(NC)

Cathode

Anode

Cathode

Common

Cathode Cathode

Common

Cathode Cathode

Common

Common

Common

Common

Cathode

Anode

Base Emitter

Collector

Base Emitter

Collector

Drain

Gate

Gate

Drain

Device Printed symbol Terminal name Circuit

Terminal name of semiconductors in silk screen

printed circuit ( )

Anode

Anode

Anode Cathode

Anode Anode

Cathode

!

Transistor

(FET)

Transistor

(FET)!?

EmitterCollectorBase

Transistor

Source

GateDrain

Cathode

AnodeAnode

CathodeAnodeAnode

*

REFERENCE INFORMATION

RESISTOR

: RN METAL FILM

: RC SOLID

: FPRD NONFLAMMABLE CARBON

: FUSE NONFLAMMABLE FUSIBLE

: RW NONFLAMMABLE WIREWOUND

: RS NONFLAMMABLE METAL OXIDE

: RB NONFLAMMABLE CEMENT

: ADJUSTMENT RESISTOR

COIL

: LF-8L MICRO INDUCTOR

CAPACITOR

: TA TANTALUM

: PS STYROL

: PP POLYPROPYLENE

: PT MYLAR

: MPS METALIZED POLYESTER

: MPP METALIZED POLYPROPYLENE

: ALB BIPOLAR

: ALT HIGH TEMPERATURE

: ALR HIGH RIPPLE

3-2. PRINTED WIRING BOARDS ANDSCHEMATIC DIAGRAMS INFORMATION

All capacitors are in F unless otherwise noted. pF : F 50WV or

less are not indicated except for electrolytics and tantalums.

All electrolytics are in 50V unless otherwise specified.

All resistors are in ohms. k=1000, M=1000k

Indication of resistance, which does not have one for rating

electrical power, is as follows: Pitch : 5mm

Rating electrical power : 1/4

W

1/4

W in resistance, 1/10

W and 1/16

W in chip resistance.

: nonflammable resistor

: fusible resistor

: internal component

: panel designation and adjustment for repair

: earth ground

: earth-chassis

All variable and adjustable resistors have characteristic curve B,

unless otherwise noted.

Readings are taken with a color-bar signal input.

Readings are taken with a 10Mdigital multimeter.

Voltages are DC with respect to ground unless otherwise noted.

Voltage variations may be noted due to normal production

tolerances.

All voltages are in V.

S : Measurement impossibility.

: B+line.

: B-line. (Actual measured value may be different).

: signal path. (RF)

Circled numbers are waveform references.

NOTE: The components identified by a red outline and a mark contain confidential

information. Specific instructions must be adhered to whenever these components

are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

The components identified by shading and ! symbol are critical for safety. Replace

only with part number specified.

The symbol indicates a fast operating fuse and is displayed on the component

side of the board. Replace only with fuse of the same rating as marked.

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75

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

C

ONNECTIONDIAGRAM(KDL-32XBR4ONLY)

BU2

S P

S P

CN2000

U2

CN201

CN1400

CN3008

H1

H3

H4

CN101

CN401

CN301

G1

CN6201

CN6202

CN4001

CN4002

CN4003

CN4500

TO

PANEL

Left

INV

.CN1

CN2-

CN9

TO

PANEL

32XBR4PWBLay

ou

t&Connec

tion

CN8001

BH

CN8007

CN8001

CN250

CN5504

Con

ventional

LVD

S

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

C

ONNECTIONDIAGRAM(K

DL-40D3000ONLY)

BU2

S P

S P

CN2000

U2

CN201

CN1400

CN3008

H1

H3

H4

CN101

CN401

CN301

G3

CN6202

CN6203

CN4001

CN4002

CN4003

CN4500

TO

PANEL

D1

Left

INV

.

CN6700

CN6701

CN128

CN125

CN126

TO

PANEL

CN6204

CN

6707

CN6502

CN6600

40D3

000PWBLayou

t&Connec

tion

CN8001

CN8007

BH

CN250

CN5504

Con

ventional

LVD

S

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KDL-3

2XBR4/40D3000

91

KDL-3

2XBR4/40D3000[I

NVERTER]

COMPONENTSIDE(KDL-40D3000ONLY)

D1

C6709

C6711

FB6600

FB6602

FB6604

FB6606

EY6700

EY6701

EY6702

EY6703

EY6704

EY6705

C6729

EY6706

EY6707

IC6704

R6710

R6711

R6712

R6713

C6740

L6600

C6745

C6753

JW6600

C6759

JW6601

JW6602

JW6603

JW6604

JW6605

JW6606

JW6607

C6786

C6789

A6600

A6607

A6608

CN6600

C6600

G

S

Q6602

C6606

GS Q6603

G SQ6606

G S

Q6607

C6612

EY6600

EY6601

EY6602

EY6603

EY6604 D6604

EY6605

D6605

R6602

EY6606

D6606

R6603

EY6607

D6607

EY6608

EY6609

EY6610

EY6611

EY6612

D6612

EY6613

D6613

R6804

EY6614

D

6614

EY6615

D6615

R6612

EY6616

R6613

EY6617

EY6618

EY6619

EY6620

EY6621

EY6622

EY6623

EY6624EY6625

EY6626 EY6627

EY6628

EY6629

EY6630

EY6631

EY6632

EY6633

EY

6634

EY6635

EY6636

EY6637

EY6640

EY6641

EY6642

JW6702

EY6643

JW6703

JW6704

JW6705

JW6706

EY6647

JW6707

JW6708

JW6709

T6600

ET6700

ET6701

JW6713

JW6714

JW6715

JW6716

JW6717JW6718

T6800

T6801

JW6719

JW6720

JW6721

JW6722

JW6723

JW6725

JW6726

JW6735

JW6736

JW6737

JW6738

JW6739

JW6743

JW6750

JW6751

JW6754

JW6757

JW6758

JW6759

17

CN6701

CN6702

CN6703

113

CN6704

19

CN6706

CN6707

0-000-000-08

A-1221-

PFC_

OUT

(WHITE)

PRE_

GND

(BLACK)

1

3

12V

NC

V-FB1

GND

GND

GND

GND

GND

OCP2

INV-DRV

1

2

HV1

HV2

00_

8

(000000008)

-1H

-1L

-2H

-2L

INV-DRV

INV-DRV

INV-DRV

LD

LD

LD

LDG

ND

FB

12V

NC

NC

BALANCER_

ERR

REG12V

GND

INV_

ERR

BACK_

LIGHT

GND

DIMMER

169

31

JW6710

18

JW6760

JW6724

CN6700

JW6728

JW6729

JW6734

JW6752

JW6727

JW6730

JW6748

JW6740

JW6755

JW6731

JW6756

JW6749

JW6753

FB6609

EY6646

FB6608EY6644

EY6645

JW6609

JW6608

JW6610

JW6611

1

A B C D E F G

2

3

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5

6

7

8

9

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96

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

H1BOARDSCHEMATICDIAGRAM

1

|

2

|

3

|

4

|

5

|

6

|

7

|

8

|

9

A B C D E F G H

S

101

1 2

34 5

S107

1 2

34 5

S106

1 2

34 5

S105

1 2

3

4 5

S104

1 2

34 5

S103

1 2

34 5

S102

1 2

34 5

R102

220

1/10

W

RN

-CP

330

R103

0.5

%

1/10

W

RN

-CP

1.1

k

R105

0.5

%

1/10

W

RN

-CP

560

R104

0.5

%

1/10

W

RN

-CP

150

R101

0.5

%

1 2 3

3P

CN101

GND

PO

WERINT

KEY1

0R107

1 2

2P

CN102

GND

GND

PO

WER

CH

-

CH+

HOME

MENU

WEGAGATE

VOL

-

VO

L+

INPUTSEL

USERCONTROL

H1BOA

RD

A-1220-318-AH1

CN3008

TOBU2

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100

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

VCC

OUT

GND

GP1UE26RK0VF

IC401

1

2

3

4

5

1608

50

V

220p

BC401

2012

6.3

V

10

X6

S

C402

1/10

W

RN

-CP

470

R401

5%

1/10

W

RN

-CP

47

R402

5%

1 2 3

3P

CN401

SIRCS

STBY3

.3V

GND

H4

S

ircs

CN30

08

TOBU2

A-1220-

320-AH4

H4BOARDSCHEMATICDIAGRAM

1

|

2

|

3

|

4

|

5

|

6

|

7

|

8

A B C D E F G H

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101

KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

[SIRCS]

CONDUCTORSIDE

H

4

5

1-873-380-11

EP-(GW+GN)

A-1220

-320-A

C401

D401R401

IC401

1

A

2

1 3

OVCC

1 3

R402

CN401

C402

C403

1

A

2

[SIRCS]

COMPONENTSIDE

H

4

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KDL-32XBR4/40D3000

KDL-32XBR4/40D3000

103

1

|

2

|

3

|

4

|

5

|

6

|

7

|

8

|

9

|

10

|

11

|

12

|

13

|

14

|

15

|

16

|

17

|

18

|

19

|

20

|

21

|

22

|

23

|

24

|

A B C D E F G H I J K L M N O PU2BOARDSCHEMATICDIAGR

AM(2OF2)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

IC252

CXB1441R-T4

TEST

VCC

BDT0N

BDT0P

GND

BDT1N

BDT1P

GND

BDT2N

BDT2P

VCC

REXTYDT2

P

YDT2

NGND

YDT1

P

YDT1

NVCC

VCC

YDT0

P

YDT0

NGND

YCKP

YCKN

CE

VCC

ACKN

ACKP

GND

ADT0N

ADT0P

GND

ADT1N

ADT1P

VCC

SEL

VCC

VCC

ADT2

N

ADT2

P

GND

VCC

VCC

GND

BCKN

BCKP

VCC

VCC

GND

_D

GND

_D

GND

_D

1 2 34 5 67 8 91 011

12

1 3

14

1 5

1 6

17

1 8

1 9

181840011

19

P

CN250

BLK

D2+

ED2

-

D1+

ED1

-

D0+

EDO

-

CLK+

ECLK

-

CEC

NC

DDCCLK

DDCDAT

E

DDC+5

V

HPD

GND

_D

GND

_D

S

2SK2036(TE85L)

Q251

GND

_D

16V10C263

1/16

W

CHIP

10

R266

5%

4.7

k

R281

0.01C262

R286

47

1/16

W

5%

1005

25

V

0.0

1B

C251

4.7

k

R260

1/16

W

CHIP1

0

R271

5%

1000pC261

1/16

W

CHIP

10

R272

5%

100

R259

10

V0

.1 BC250

100

R273

1/16

W

RN

-CP

4.7

k

R283

0.5

%

R285

47

1/16

W

5%

1/16

W

CHIP

10

R267

5%

1000pC258

100

R258

1000p

C265

1/16

W

CHIP

10

R264

5%

CHIP

0R303

1/16

W

CHIP

10

R256

1/16

W

CHIP1

0

R269

5%

1/16

W

CHIP

10

R270

5%

1005

RN

-CP

R263

10

k

1/16

W

0.5

%

1000p

C254

1/16

W

CHIP

47

k

R257

5%

1/16

W

CHIP

10

R265

5%

GND

_D

1005

1/16

W

CHIP

5%R277

4.7

k

1005

1/16

W

CHIP

5%

R278

4.7

k

1005

25

VB

C253

0.0

1

GND

_D

8 7 6 5

4321

PCA9517DP

IC251

VCCA

SCLA

SDAA

GND

EN

SDAB

SCLB

VCCB

1005

25

VB

C252

0.0

1

8 7 6 5

4321

M24C02-WMN6T(B)

IC250

A1

A0

A2

E

SDA

SCL

WP

VCC

VDR250

GND

_D

1/16

W

CHIP

5%47

k

R261

1/16

W

CHIP

5%

47

k

R262

R287

471

/16

W

5%

CHIP

0

R284

1608

25

V0

.1 BC266

1608

25

V0

.1 BC267

CHIP

0R289

CHIP

0R290

D3

.3V

D5

VGND

_D

GND

_D

D3

.3V

_HDMI

D5

V_

HDMI

D3

.3V

_HDMI

D3

.3V

_HDMI

D3

.3V

_HDMI

D3

.3V

_HDMI

D5

V_

HDMI

HPD

CHIP

0R293

3

12

4

0u

H

L250

3

12

4

0u

H

L251

3

12

4

0u

H

L252

3

12

4

0u

H

L253

HPD

12345678910

11

12

13

14

15

16

17

18

19

20

21

21

P

CN251

BLK

RESER

WP

PLUG

_DET

HPD

GND

_D

TMDSDATA2+

TMDSDATA2

-

GND

_D

TMDSDATA1+

TMDSDATA1

-

GND

_D

TMDSDATA0+

TMDSDATA0

-

GND

_D

TMDSCLK+

TMDSCLK

-

GND

_D

CEC

SDA

SCL

RESER

CHIP

0R291

1005

1/16

W

RN

-CP

0.5

%

R298

1k

GND

_D

DTC114EUA-T106

Q255

MA111-TX

D254

MA1

11-TX

D261

3

12

4

0u

H

L254

3

12

4

0u

H

L255

3

12

4

0u

H

L256

3

12

4

0u

H

L257

VDR251

GND

_D

VDR252

GND

_D

VDR253

GND

_D

VDR254

GND

_D

VDR255

GND

_D

VDR256

GND_D

VDR257

GND

_D

VDR258

GND

_D

VDR260

GND

_D

VDR261

GND

_D

RXC

_2

R-

RX0

_2

R-

RX0

_2

R+

RX1

_2

R-

RX1

_2

R+

RX2

_2

R-

RX2

_2

R+

RXC

_2

R+

RXC_2R-

RXC_2R+

RX0_2R-

RX0_2R+

RX1_2R-

RX1_2R+

RX2

_2

R-

RX2

_2

R+

D2+

VIDEO3

/HDMIINPUT

U22/2

VIDEO3

HDMIINPUT

BU2

BOARD

CN5504

LVDSTO

A-1289-342-AU2-P2

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KDL-3

2XBR4/40D3000

KDL-3

2XBR4/40D3000

106

3-5.SEMICONDUCTORS

CI

5V-TSA00AB

5

1

2E-PF50AB

2E-PF90AB

GFTSYN-CM33B1111-S

G2TY8G-CMNC82908-S

)R58ET(UF521ZS7CT

1

PIHCniP5

2E-PF0CB81AB

2E-PF0CB52AB

1

23

2

2EW-F20L42RB

RZSK-5334SC

1ET-N1055AF

3-XMIC57ML

)A(T6NMWB-82142M

)B(T6NMW-20C42M

)2ET(V1252MJN

)2ET(VA4143MJN

RD8554CR

RWP8554CR

WEIVPOT

1

POSniP8 R

SNB2504DC

X61MA8146SMF

WEIVPOT

1

POSniP61

4T-Q8812AXC

OT

P

WEIV

1

PFQniP04

GM5-IB0239A6ME

WEIVMOTTOB1

A

AGPniP441

VXF93A2963346DH

4AD-VXF4963F46DH

RPHP2D4003APT

WEIVPOT

1

PFQniP84

10-18621-8732F46DH

WEIVPOT

1

PFQniP441

LT-AF-T50M88L

ET-PF74325M

OT

P

WEIV

1

POSniP02 T

TA1341MM

1

23 1

HFA9411WJN

91

1

02

23

33

15

25

46

T

WEIVPO

PZ2301YC1QP

HPZ2H14ZC1QP

1

niV:1

tuoV:2

MOC:3

jdaO:4

FFO/NO:5

2345

B

F-2E-A783C5VR

POT

WEIV

1

001GTC3999IIS

OT

P

WEIV

1

PFQni

P001

R

WPA231VL47NS

R

WPA41CVL47NS

POT

WEIV

1

POSniP41

9616A-RTS

WEIVPOT

1

PIDniP8 L

TM91811KT

1

PIHC

niP6

ROTSISNART

UE411CTD

601TFAUE411CTD

DNG

NI

TUO

601T-AUE411CTD

601T-AUE511CTD

641T-AKW441CTD

641-T-KT413CTD

KT323CTD

641TKT323CTD

1T1122NUM

1T2122NUM

1T3125NUM

511-KE411CTDP

1122NU

511-R6751AP2

511-R1804CP2

511-RA106DP2

RQ-641T-KA7301AS2

R-641T-KA7301AS2

RQ-601T-A6751AS2

R4771AS2

RQ-LT4771AS2

6L5L-3261CS2

RQ-641-T-K2142CS2

R-1804CS2

R601T1804CS2

R7164CS2

RQ-LT7164CS2

K4112DS2

XT-Q-A106DS2

E

B

C

A0966SDF

S

S

S

G

D

D

D

D

R58ET-UF10B1NH

5

4

63

1

2

1

2

3

6

5

4

)R58ET(UF51N6MSS

1S

1G

2D

1D

2G

2S

S-2211BS2

E-DT-TS-2211BS2

TS-1261DS2

E-DT-TS1261DS2

E

B

C641TK4112DS2

B

C

E

B2T-8512KS2

S

G

D

EDOID

511-613SAB

02AF50PE

1TV01Z3MM

1TV11Z3MM

1TV31Z3MM

1TSV81Z3MM

1TV22Z3MM

1T4V2Z3MM

1TS6V5Z3MM

1TS2V6Z3MM

1TS8V6Z3MM

1TS2V8Z3MM

1

2

1

2

1TH45TAB

B01ZTD

FRTG6.5UZH

)XT(-311AM

1T419LDMM

1T-BS6.5DR

B81-71-ET-ZDU

B2.6-71-ET-ZDU

B8.6-71-ET-ZDU

EDOHTAC

EDONA 4

SBS01D

F4SBS01D

40F-A06BS2D

L06BS4D

~

~

+

_

~

~

+

M6CS01D

1

2

3

123

2AT-04LN1D

2RT-04LN1D

80-22ARE

EDOHTAC

EDONA

6SN1D

RT-6SN1D

TBRVA60-22ARE

32GKP5004FU

3BT-02BRE01

UT4045N1

EDOHTAC

EDONA

40-SQ01CE

5L21ET-40SQ01CE

KRAMEDOHTAC

L21ET-L30SQ12CE

5-A03JBMS6P

B9.3-52ET-ZTP

EDONA

EDOHTAC

BLFK80-22ARE

EDOHTAC

EDONA

06A50FSF

EDOHTAC

EDONA

L58ET-U

F30D1NH

R58ET-U

F30D1NH

5

3

2

1

6

4

5

3

2

1

6

4

3MF1M

EDOHTAC

EDONA

KW231AM

XT-

KW231AM

XT-

KW151AM

481SS1

1

2

3

Documents

Kdl 32xbr4