SONY KDL-40X3500 KDL-46X3500 KDL-52X3500_chassis_fix2.pdf

8/18/2019 SONY KDL-40X3500 KDL-46X3500 KDL-52X3500_chassis_fix2.pdf

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HISTORY

Model Name :

SERVICE MANUAL

Click on Page Number to display detail of changes.

KDL-40/46/52X3500

Date Part Number Description of Revisions Version

1.09-927-560-012007.09 Original Manual.

2007.10 9-927-560-02 Section 5 & 6 part number change FB2 & HW2 boards.

2.0 FB2(P176),(P194), HW2(P178),(P229).


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FIX2RM-ED010

SERVICE MANUAL FIX2 CHASSISMODEL COMMANDER DEST MODEL COMMANDER DEST

KDL-40X3500 RM-ED010 UK



RM-ED010

FLAT PANEL COLOR TV

KDL-40X3500 / KDL-46X3500 / KDL-52X3500

KDL-40X3500 RM-ED010 AEP




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RM-ED010

TABLE OF CONTENTS

Section Title Page Section Title Page

1. GENERAL ................................................................... 3

Caution ................................................................ 3

Specifications ...................................................... 4

Connectors .......................................................... 5

Self Diagnosis..................................................... 7

2. DISASSEMBLY

2-1. Stand Removal .................................................... 8

2-2. Rear Cover Removal ........................................... 8

2-3. AC Inlet Removal ............................................... 9

2-4. Loudspeaker Removal ........................................ 9

2-5. AE Board Removal ............................................. 10

2-6. AVC and FB2 Board Removal ........................... 10

2-7. CI Board Removal .............................................. 11

2-8. DF1/DF2/DF4 and GF1/GF2 Board Removal .. 11

2-9. DF3/DF5 Board Removal .................................. 12

2-10. H1 Board Removal ............................................. 12

2-11. H3 Board Removal ............................................. 13

2-12. H4 Board Removal ............................................. 13

2-13. HW2 Board Removal ......................................... 14

2-14. TUE Board Removal .......................................... 14

2-15. UB1 Board Removal .......................................... 15

2-16. Front Cabinet and Bezel Assy Removal ............. 15

3. ADJUSTMENTS

3-1. How to enter Service Mode ................................ 16

3-2. Changing TVM Data Settings ............................ 16

3-3. Writing TVM Data .............................................. 163-4. Entering BEM Service Menu.............................. 16

3-5. Changing BEM Data Settings ............................. 16

3-6. Writing BEM Data .............................................. 17

3-7. Setting Shipping Condition ................................. 17

3-8. Trouble Shooting ................................................ 17

3-8-1. No Power ........................................................ 17

3-8-2. Set Reboots ...................................................... 17

3-8-3. Power OVP ..................................................... 17

3-8-4. Power Error ..................................................... 17

3-8-5. T-Con Error ..................................................... 17

3-8-6. Back Light Error .............................................. 17

3-8-7. Temperature Error ............................................ 17

3-8-8. Audio Error ..................................................... 17

3-8-9. Balancer Error .................................................. 17

3-8-10. Communication Error .................................... 17

Trouble Shooting Flow Chart ......................... 18

Software Update .............................. .............. 22

4. DIAGRAMS

4-1. Block Diagram .................................................... 31

4-2. Circuit Board Location ........................................ 32

4-3. Schematic Diagrams and Printed Wiring

Boards ................................................................. 32AE Board Schematic Diagram ............................ 33

AVC Board Schematic Diagram......................... 50

CI Board Schematic Diagram ............................. 64

DF1 Board Schematic Diagram (40 inches) ....... 67





FB2 Board Schematic Diagram .......................... 83

GF1 Board Schematic Diagram (40/46 inches) .. 129

GF2 Board Schematic Diagram (52 inches) ....... 133

HW2 Board Schematic Diagram......................... 137

H1 Board Schematic Diagram ............................ 141



TUE Board Schematic Diagram.......................... 143

UB1 Board Schematic Diagram.......................... 148

AE Printed Wiring Board ................................... 160

AVC Printed Wiring Board ................................ 162

CI Printed Wiring Board ..................................... 162

DF1 Printed Wiring Board (40 inches) .............. 163


DF3 Printed Wiring Board (46 inches) .............. 165DF4 Printed Wiring Board (52 inches) .............. 166


FB2 Printed Wiring Board .................................. 168

H1 Printed Wiring Board .................................... 170



HW2 Printed Wiring Board ................................ 170

GF1 Printed Wiring Board (40/46 inches) ......... 171

GF2 Printed Wiring Board (52 inches) .............. 173

TUE Printed Wiring Board ................................. 175

UB1 Printed Wiring Board ................................. 175

5. EXPLODED VIEWS

5-1. Chassis ................................................................ 176

5-2. Rear Cover, Stand & Bezel ................................. 177

5-3. Front Cabinet Assy & LCD Panel ...................... 178

6. ELECTRICAL PARTS LIST .................................. 179

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED ON

THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE

PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE

THESE COMPONENTS WITH SONY PARTS WHOSE PART

NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN

SUPPLEMENTS PUBLISHED BY SONY.

WARNING !!

AN ISOLATION TRANSFORMER SHOULD BE USED DURING

ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD

DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS

DIRECTLY CONNECTED TO THE POWER LINE.


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The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identified by the LF logo located

close to the board designation e.g. F1, H1 etc [ see examples ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

Lead Free Soldered Boardsexample 1

example 2

Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under

the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires

soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

rebmuntraP retemaiD skrameR

91-500-046-7 mm3.0 gK52.0

02-500-046-7 mm4.0 gK05.0

12-500-046-7 mm5.0 gK05.0

22-500-046-7 mm6.0 gK52.0

32-500-046-7 mm8.0 gK00.1

42-500-046-7 mm0.1 gK00.1

52-500-046-7 mm2.1 gK00.162-500-046-7 mm6.1 gK00.1

CAUTION

SECTION 1 GENERAL


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SPECIFICATIONS

ITEM MODEL Television System Stereo System Channel Coverage Color System

E

Analogue: B/G/H, D/K, I, L

Digital:

DVB-T/DVB-C

GERMAN/NICAMStereo

Analogue: VHF : E2-E12 UHF : E21-E69 CATV : S1-S20 HYPER : S21-S41 D/K: R1-R12, R21-R69

L: F2-F10, B-Q, F21-F69 I: UHF B21-B69 Digital: VHF/UHF

Analogue: PAL, SECAM NTSC 3.58/4.43 (VIDEO ONLY)

Digital: MPEG-2 MP@ML, MPEG-4 HP@L3/L4

U

Analogue: I

Digital: DVB-T/DVB-C

NICAM Stereo Analogue: I: UHF B21-B69

Digital: VHF/UHF

Analogue: PAL, SECAM NTSC 3.58/4.43 (VIDEO ONLY)

Digital: MPEG-2 MP@ML, MPEG-4 HP@L3/L4

Projected Picture Size

LCD(Liquid Crystal Display) PanelApprox 101.6cm (40 inches)

Approx 116.8cm (46 inches)Approx 132.2cm (52 inches)

Sound Output

Right and Left speakerSub-woofer

2 x 11W (RMS)

Input/Output Terminals [REAR] General Specifications

1: 21-pin Euro connector (CENELEC standard)

Inputs for Audio and Video signals.Inputs for RGB.Outputs of TV Video and Audiosignals.

Power Requirements 220 - 240V

Power Consumption/ Standby

Approx 240W/0.3W (40 inches)Approx 285W/0.3W (46 inches)Approx 320W/0.3W (52 inches)

2: 21-pin Euro connector (CENELEC standard)

Inputs for Audio and Video signals.Inputs for RGB.Outputs of Video and Audio signals(Selectable). SmartLink interface.

Dimensions

Approx 1111x717x322mm (40 inches with stand)Approx 1111x657x123mm (40 inches without stand)Approx 1262x795x322mm (46 inches with stand)

Approx 1262x734x123mm (46 inches without stand)Approx 1415x890x384mm (52 inches with stand)Approx 14151x827x125mm (52 inches without stand)

Weight

Approx 31.0kg (40 inches with stand)Approx 26.0kg (40 inches without stand)Approx 38.0kg (46 inches with stand)Approx 33.0kg (46 inches without stand)Approx 49.0kg (52 inches with stand)Approx 42.0kg (52 inches without stand)

Phono Jacks

Output Connectors variable for

Audio Signals. Supplied Accessories

RM-ED010 Remote Commander (1)IEC designated R06 battery (2)Mains lead (Type BF) (1)

Coaxial cable (1)PC cable (1)Support belt (1) and screws (2)Stand (1) and screws (4) (40 and 46 inches only)

HDMI Inputs HDMI Connectors

Other FeaturesIntergrated digital TV Tuner, High Picture Quality,High Sound Quality, Live colour creation, BraviaEngine PRO, HDMI input, PC input, USB input.

PC Input 15 Pin D Sub Connector

CAM Conditional Access Module

Digital Output Digital Output jack

Input/Output Terminals [SIDE] Remote control system : Infrared control

Headphone jack Stereo mini jack

Power requirements3V dc2 batteries IEC designationR06 (size AA)

Audio input Phono jacks

Video input Phono jack

S Video input 4 pin mini DIN

USB input USB port

HDMI Input HDMI Connector

Design and specifications are subject to change without notice.


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CONNECTORS

21 Pin Connector (SCART)

_ _ Red input 0.7 +/- 3dB, 75 ohms, positive

_ (S signal Chroma

Connected Not Connected (open) * at 20Hz - 20kHz

Pin No 1 2 Signal Signal level

1 Audio output B(right)

Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

2

Audio input B

(right)

Standard level : 0.5V rms

Output impedence : More than 10kohm*

3Audio output A(left)

Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

4 Ground (audio)

5 Ground (blue)

6 Audio input A(left)

Standard level : 0.5V rmsOutput impedence : More than 10kohm*

7 Blue input 0.7 +/- 3dB, 75 ohms positive

8 Function select(AV control)

High state (9.5-12V) : Part modeLow state (0-2V) : TV modeInput impedence : More than 10K ohmsInput capacitance : Less than 2nF

9 Ground (green)

10 AVlink

11 Green Green signal : 0.7 +/- 3dB, 75 ohms,positive

12 Open

13 Ground (red)

14 Ground (blanking)

15

input)0.3 +/- 3dB, 75 ohms, positive

16 Blanking input(Ys signal)

High state (1-3V) Low state (0-0.4V)Input impedence : 75 ohms

17 Ground (videooutput)

18 Ground (videoinput)

19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

20

Video input 1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

Video inputY (S signal)

1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

21 Common ground(plug, shield)

- -

- -

19

17

15

13

11

9

7

5

3

1

20

18

16

14

12

10

8

6

4

2

21

How to replace the fuse.

Open the fuse compartment with

a screwdriver blade and replace

the fuse.

FUSE

UK PLUG WARNING

WARNING (UK Models only)

The flexible mains lead is supplied connected to a B.S. 1363 fused

plug having a fuse of the correct rating for the set. Should the fuse

need to be replaced, use a fuse of the same rating approved by ASTA

to BS 1362, ie one that carries the ASAT mark.

IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUIT-

ABLE FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD

BE CUT OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG

SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A

PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN ALIVE SOCKET.

When an alternative type of plug is used, it should be fitted with the

correct rating fuse, otherwise the circuit should be protected by the

same rating fuse at the distribution board.


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FIX2RM-ED010

HDMI Connector

Rear Connection Panel Side Connection Panel

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2 dnuorG -

3 tupni)langisS(Y ,mho57Bd3- / +V1V3.0.cnySevitisop

Bd01+3-

4 tupni)langisS(C Bd3- / +V3.0evitisop,mho57

.cnyS

S-Videosocket

15 Pin D Sub Connector (PC)

Pin No Signal Assignment Pin No Signal Assignment

1 TMDS Data2+ 11 TMDS Clock Shield

2 TMDS Data2 Shield 12 TMDS Clock-

3 TMDS Data2- 13 CEC

4 TMDS Data1+ 14 Reserved (N.C. on device)

5 TMDS Data1 Shield 15 SCL

6 TMDS Data1- 16 SDA

7 TMDS Data0+ 17 DDC/CEC Ground

8 TMDS Data0 Shield 18 +5V Power

9 TMDS Data0- 19 Hot Plug Detect

10 TMDS Clock+

Pin No Signal Assignment Pin No Signal Assignment

1 Red Out 9 +5V DC

2 Green Out 10 Sync Return (Ground)

3 Blue Out 11 Monitor ID0 in Display

4 Unused 12 DCC Serial Data

5 Ground 13 Horizontal Sync

6 Red Return 14 Vertical Sync

7 Green Return (Ground) 15 DCC Serial Clock

8 Blue Return (Ground)


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FIX2RM-ED010

FIX2 SELF DIAGNOSTIC SOFTWARE

The identification of errors within the FIX2 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the

event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous

flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant

device number will be displayed through the LED (Series of flashes which must be counted).

LED Error Code

Number of LED Flashes Display Error Message Item Description

02 POW_OVP Main Power Over Voltage Protection

03 POW_ERR1 Power Error

05 T_CON T-CON Error

06 BACKLITE Back Light Error (Panel Inverter)

07 TEMP ERR Temperature Abnormal Detection

08 AUD PROT Audio Abnormal Detection

09 FAN_ERR Fan Error

13 BALANCER Panel BALANCER Error

Flash Timing Example : e.g. error number 3

StBy LED

Note :

• For a more detailed explanation on fault finding please refer to Section 3-8, trouble shooting.


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SECTION 2 DISASSEMBLY

2-2. REAR COVER REMOVAL

2-1. STAND REMOVAL


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2-3. AC INLET REMOVAL

2-4. LOUDSPEAKER REMOVAL


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2-5. AE BOARD REMOVAL

2-6. AVC and FB2 BOARD REMOVAL


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2-7. CI BOARD REMOVAL

2-8. DF1/DF2/DF4 and GF1/GF2 BOARD REMOVAL


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2-9. DF3/DF5 BOARD REMOVAL

2-10. H1 BOARD REMOVAL


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2-13. HW2 BOARD REMOVAL

2-14. TUE BOARD REMOVAL


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2-15. UB1 BOARD REMOVAL

2-16. FRONT CABINET and BEZEL ASSY REMOVAL


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RM-ED010

Service adjustments to this model can be performed using the

supplied remote Commander RM-ED010.

3. The TVM menu appears on the screen (See Pic.1).

Note :

• After carrying out the service adjustments, to prevent the

customer accessing the ‘Service Menu’ switch the TV set OFF

and then ON.

1. Turn on the power to the TV set and enter into the stand-by

mode.

2. Press the following sequence of buttons on the Remote

Commander.

SECTION 3 ADJUSTMENTS

3-1. How to enter Service Mode

i+ 5 +(ON SCREEN (DIGIT 5) (VOLUME +) (TV) DISPLAY)

I/ TV

Pic.1

3-2. Changing TVM Data Settings

1. Press “2 / 5” on the remote commander to select (up / down)

category (See Pic.2).


item (See Pic.2).3. Press “3 / 6” on the remote commander to select (up / down)

data (See Pic.2).

Pic.2

3-3. Writing TVM Data

1. Press “Mute” on the remote commander. The word “SERVICE”

in green changes to “WRITE” (See Pic.3).

2. Press “0” on the remote commander. The word “WRITE” in

green changes to red (See Pic.3). This indicates writing is inprogess.

3. After approximately 1 minute, red “WRITE” changes to green

“SERVICE”. This indicates writing is complete.

Pic.3

3-4. Entering BEM Service Menu

1. Press “Previous channel ” on the remote commander and the

BEM menu appears (See Pic.4)

Pic.4

3-5. Changing BEM Data Settings


category (See Pic.5).2. Press “1 / 4” on the remote commander to select (up / down)

item (See Pic.5).


data (See Pic.5).

Pic.5

Data

Item

Category

Data

Item

Category


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RM-ED010

NOTE:

The error history will be reset.

3-6. Writing BEM Data

1. Press “Mute” on the remote commander. The word “SERVICE”

in green changes to “WRITE” (See Pic.6).

2. Press “0” on the remote commander. The word “WRITE” in

green changes to red. This indicates writing is in progress

(See Pic.6).

3. After approximately 1 minute, red “WRITE” changes to green

“SERVICE”. This indicates writing is complete.

Pic.6

1. During service mode press “8” on the remote commander.

2. Press “Mute” on the remote commander.

3. Press “0” on the remote commander.

4. The following changes occur :-

“Service” -> “RST-” -> “RST-EXE” -> “RST-EXE” (See Pic.7).

3-7. Setting Shipping Condition

Pic.7

3-8. Trouble Shooting

3-8-1. No Power

When the TV Set has no power please see flowchart [A].

3-8-2. Set Reboots

When the TV Set tries to restart please check the following:-

1. FB2 board.- CN5600 12v, 6.5V power and harness to GF1/GF2.

- F4100, F4102, F5200 for conduction .

2. If no problems are found with the power rails replace the FB2

board.

When the TV Set temperature is high please check the following:-

1. Check IC001 on the AE board and replace the AE board

if the temperature monitoring circuit has a problem.

2. Check the panel.

3-8-3. Power OVP

When the TV Set goes into OVP please check the following:-

1. Check the TV micro pin 139 on the AE board.

2. Replace the GF1/GF2 board.

3-8-4. Power Error

When the TV Set indicates a power error please check the following:-

1. Check the TV micro pin 150 on the AE board.

2. Check 12V at CN002 #1#2 and F200 on the AE board.

3. Check the GF1/GF2 board.

3-8-7. Temperature Error

When the TV Set has an audio error please check the following:-

1. Check IC808 on AE board. The audio amp detects overcurrent, thermal shutdown and/or low voltage.

2. Check DC voltage for speaker line.

3. Check the above and if ok replace the AE board.

3-8-8. Audio Error

When the TV Set has a T-Con error please check the following:-

1. Check the BE micro pin 128 on the FB2 board.

2. Replace the panel module.

3-8-5. T-Con Error

When the TV Set has a Back Light error please check the following:-


2. Replace the DF* board.

3-8-6. Back Light Error

When the TV Set has a Balancer board error please check the

following:-


2. Check harness connection CN6701 on the DF* board to

balancer board.

3. Replace the panel module.

3-8-9. Balancer Error

When the TV Set has a Communication error please check the

following:-

1. Check F3900 on the FB2 board, EMMA software error.

2. Replace the FB2 board.

3-8-10. Communication Error


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RM-ED010

Trouble Shooting Flow Chart

Trouble

YES

Set Power NO

Self diagnosis

No Power

See Page 19

Flowchart [A]

YES Self Diagnosis

See Page 19

Flowchart [B] NO

Audio Problem

See Page 20

Flowchart [C]

Video problem

See Page 21

Flowchart [D]

Audio Video

YESSet Re-boots

NO

Set Reboots

See 3-8-2 Page 17

YESIt takes about aminute until

picture appears.

NO

Communication Error

See 3-8-10 Page 17


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No Power Flow Chart [A]

NO

Does RED

LED Blink YES

Is there 5Vdc

CN001 #9 on

AE Board

See Page 19

Flowchart [B]

NO GF1(GF2) board

(No STBY5V)

YES

NOIs there 80-240ac on CN6000

GF1(GF2)

YES

AC cable or AC inlet

No Power

(No relay clicks)

YES

Power key

doesn’t work NO H1 board

AE board

Self Diagnosis Flow Chart [B]

NO

2XYES

See 3-8-3 Page 17

Power OVP

RED LED Blinks

NO

3XYES

See 3-8-4 Page 17

Power ERR

NO

5XYES

NO

6XYES See 3-8-6 Page 17

BL ERR

NO

7X YES See 3-8-7 Page 17TEMP ERR

NO

8XYES

See 3-8-8 Page 17

Audio ERR

13XYES

See 3-8-9 Page 17

Balancer ERR

See 3-8-5 Page 17

T-CON ERR


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Here is the audio trouble shooting flowchart.

Audio Problem Flow Chart [C]

Audio

problem

Only

Speaker

out?

YES

NO

UI setting

correct?

Volume, SP

off/On

HP Link

Analog

Channel

Problem?

Digi

Chan

Probl

HDMI

Problem?

Set correctly or

reset by menu.

Check

Speaker

AE board

NO

YES

NO NO

Check

FB2 board

AE Board

Check

TUE board

AE Board

Check

TUE board

AE Board

YES YES


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Here is the video trouble shooting flowchart.

Video Problem Flow Chart [D]

Video

problem

All inputs

have

problem?

YES

NO Analog

Channel

Problem?

Digi

Chan

Probl

HDMI

Problem?

Check

LVDS harness

(FB2/UB1 and Panel)

GF* / DF* boards

FB2 /UB1 board

Panel Module

NO NO

CheckFB2 board

HW2 board

CheckTUE board

AE board

FB2 board

CheckAVC b

FB2 bo

AE boa

YES YES

NO

Check

FB2 board

YES YES Back Light

turn on?

OSD

appear?

NO

Check

LVDS harness

(FB2/UB1 and Panel)

FB2 / UB1 board

Panel Module


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FIX2 MEMORY STICK SOFTWARE UPDATE

Note :

• Non Sony products are not recommended. Do a full format on your memory stick(not a quick format) using the MS formatter provided by Sony.

Or use a VAIO with MS slot. Right click on MS drive in explorer and slect format and unclick ‘quick format’.

http://support.sony-europe.com/memstick/downloads/downloads_ms.asp?l=en&f=MSFRM

Explanation of “MS-DL update”.• Obtain (Download) MS package for the set you want to update.• File name of ZIP is “fix2_package_package_xxxx_yy_zXX.zip”.

(xxxx : package version, yy: destination, z : type x or w, XX : panel size)• Prepare a MS and delete all unnecessary f iles.• Unzip the package.

• Copy a folder created af ter unzipping (fix2_proto1) to the root of MS.• There are 2 cases of MS update to be expected in Service.

– Case-1 : Announced problem fix (A Service Bulletin will be issued in the case of maproblem).

– Case-2 : Board replacement (MS update is always required whenever replacing AE AVC board in Service).

• In all cases, MS update compares the version of *PKG information in Set and MS, then operforms updating if MS software is newer, otherwise updating will be skipped. (*PKG verepresents version of sof tware combination)

• MS update also checks and updates each version of Micros such as Digital(EMMA2Lr), (Kaiser), BE (EPP) and ASUCA. Updates each of Program and Data only when the cont

is newer.• The Boot software of Digital, TV, and BE can not be updated by MS.• After upgrading, TV-Micro REBOOT and reset all micros.

• NOTE: MS update will only happen if the software version on the MS is newethat installed on the set. To verify that the update has taken place please cheinformation on the TVM service menu (See Page 16, Pic.1) before you start tdownload and after you finish the download.


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Procedure for Case-1 : Announced Problem fix.

Starting MS update• Turn on power to the TV, and confirm that the

picture comes on. (Verifying the TV worksnormally before MS update).

• Change the input source to that other than adigital channel. (Do not select a digital channel).

• Unplug the AC cable, and insert the Memory Stick.• Plug the AC cable back in, and turn on the power.

• (Note) No picture will be seen for approximately 1minute after power on due to the EMMA devicereading the MS data.


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During MS update

00’00’’ : update starts by AC ONEMMA reading MS

(mute)

01’25’’ : EMMA update starts

03’25’’ : BEM update starts

(program & NVM)

01’41’’ : TVM update starts(program & d ata)

12’55’’ : Update completion except ASUCA

01’19’’ : go to STBY mode

Time (approx.) LED TV screen

Display “UPDATI

Blinking

same as “Power ON”

DL original

No Picture

Blinking

The OSD will d isapp

about 10sec at the be

Do Not rem

MS or ACpower at thmoment.

No Picture

To be continued for upgrading ASUCA after reboot.


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Continue to ASUCA (AVC board) update• Normal behaviour after upgrading the EMMA2Lr, TVM and BEM

– TV-Micro reboots and resets all micros. – No picture can be seen for about 1 minute after rebooting since th

still in its slot, therefore the MS image will be read in the flash memagain.

– After the above, the picture will be seen normally. (This means coof the MS update).

• ASUCA update will continuously start from this state. – ASUCA update will take approximately 10 minutes.

– Whilst updating ASUCA, the left LED blinks red at 0.5 second inteThe LED will stop blinking and return to normal after updating.• Updating will be processed in the background. You are able to watch

long as the input selected is not a digital channel.

• Update will be interrupted in one of the following conditions. Howeverautomatically resume at the next opportunity since the program is beinfrom the MS to the flash memory on the set.

– Loss of AC Power.

– Power off by power button or remote commander. – Change of input source to digital channel.

Ending MS update.• Unplug the AC cable and remove the memory stick.

• Enter the service mode using the remote commander and checsoftware versions have been updated successfully.


27/256

2 6

Procedure for Case-2 : Board replacement

(AE board)Before MS update, enter the service mode using the remote

commander and change the following settings as required. (See page 16).

1. TVM MODEL(Category 001)/PKGINIT(Item 004) (0->1)

2. TVM NVM_DL(Category 001)/DLCC(Item 006) (1->0)

3. TVM MODEL(Category 001)/SERIES(Item 005)

(X=1,W=0)

1. “MUTE + 0” (NVM write)

2. Exit service mode.

MS UpdateRefer to “Starting MS Update”, “During MS Update” and

“ASUCA(AVC board) Update”.

After MS update, enter the service mode using the remote

commander and change the following settings as required. (See Page 16).

1. TVM MODEL(Category 001)/XBEZEL(Item 000)

(Aluminum finished=0, Micro ho les/Piano B lack=1)

2. “MUTE + 0” (NVM write)3. Verify the version.


5. Perform picture/function check.

Item

Category

Item

Category

Item

Category

Item

Category


28/256

2 7


(FB2 board)Before MS update, enter the service mode using the remote



2. Go in to BEM Service menu. (See page 16, 3-4).

3. BEM Model_Info (Category 0002)/Panel_Size(Item 0001) (40”=0,46”=1, 52”=2)


5. Exit service mode.MS Update

Refer to “Starting MS Update”, “During MS Update” and“ASUCA(AVC board) Update”.

Af ter MS update, enter the service mode using the remote

commander. (See page 16).

1. Verify the version.



BEM

0002

0001

Item

Category

Item

Category


29/256

2 8


(AVC board)Before MS update, enter the service mode using the remote





4. Power off.

MS UpdateRefer to “Starting MS Update” , “During MS Update” and “Ending MS Up

Af ter MS update, enter the service mode using the remote

commander. (See Page 16).

1. Verify the version.



Item

Category


30/256

2 9

SoundIf service doesn’t set “TVM

XBEZEL = “0”(Aluminum finish)

or “1” (Micro hole/Piano Black)

after MS.

Field Service (SS/ASD/ASC).

AE (UK /AEP)

Case.Responsible party.

MS up

skip t

If service doesn’t perform “TVM

PKGINIT” before MS.

Field Service (SS/ASD/ASC)FB2(X) AEP

FB2 (W) AEP

Adjusnot beIf service doesn’t set “TVMDLCC” = “0” before MS.Field Service (SS/ASD/ASC)

Set wIf service doesn’t set TVM

SERIES = “1”(X) or “0”(W)

before MS.

Field Service (SS/ASD/ASC)

MS up

skip t




MS up

skip t




AVC(UK/AEP )

Adjus

size (

writte

If service doesn’t set “BEM panel

size” (0=40”, 1=46”, 2=52”)

before MS.


SoundIf service doesn’t set “TVM

XBEZEL = “0”(Aluminum finish)

or “1” (Micro hole/Piano Black)

after MS.

Field Service (SS/ASD/ASC).

AE (UK /AEP)

Case.Responsible party.

MS up

skip t



Field Service (SS/ASD/ASC)FB2(X) AEP

FB2 (W) AEP

Adjusnot beIf service doesn’t set “TVMDLCC” = “0” before MS.Field Service (SS/ASD/ASC)

Set wIf service doesn’t set TVM

SERIES = “1”(X) or “0”(W)

before MS.


MS up

skip t




MS up

skip t




AVC(UK/AEP )

Adjus

size (

writte

If service doesn’t set “BEM panel

size” (0=40”, 1=46”, 2=52”)

before MS.


What happens if you miss the operation before and after performing MS upda


31/256


32/256


33/256- 32 -

FIX2RM-ED010

5-2. CIRCUIT BOARD LOCATION

5-3. SCHEMATIC DIAGRAMS AND

PRINTED WIRING BOARDS

Note :

All capacitors are in µF unless otherwise noted.• pF : µµF 50WV or less are not indicated except for

electrolytic types.

• Indication of resistance, which does not have one for

rating electrical power, is as follows.

Pitch : 5mm

Electrical power rating : 1/4W

• Chip resistors are 1/10W

• All resistors are in ohms.

k = 1000 ohms, M = 1000,000 ohms

• : nonflammable resistor.

• : fusible resistor.

• : internal component.

• : panel designation or adjustment for repair.

• All variable and adjustable resistors have

characteristic curve B, unless otherwise noted.

• All voltages are in Volts.

• Readings are taken with a 10Mohm digital mutimeter.

• Readings are taken with a color bar input signal.

• Voltage variations may be noted due to normal production

tolerences.

• : B + bus.

• : B - bus.

• : RF signal path.

• : earth - ground.

• : earth - chassis.

Reference Information

RESISTOR RN : METAL FILM

RC : SOLID

FPRD : NON FLAMMABLE CARBON

FUSE : NON FLAMMABLE FUSIBLE

RS : NON FLAMMABLE METAL OXIDE

RB : NON FLAMMABLE CEMENT

RW : NON FLAMMABLE WIREWOUND

: ADJUSTMENT RESISTOR

COIL LF-8L : MICRO INDUCTOR

CAPACITOR TA : TANTALUM

PS : STYROL

PP : POLYPROPYLENE

PT : MYLAR

MPS : METALIZED POLYESTER

MPP : METALIZED POLYPROPYLENE

ALB : BIPOLAR

ALT : HIGH TEMPERATURE

ALR: HIGH RIPPLE

Les composants identifiés par une trame etpar une marque sont d'une importancecritique pour la sécurité. Ne les remplacer

que par des pièces de numéro spécifié.

specified.

Note :

The components identified by shading

and marked are critical for safety.Replace only with the part numbers

specified in the parts list.

Note :

CVM Board

A Board

S1 Board

VM

C

H

D1A

J

A2

N

D

A1D2

C

A

4-2. CIRCUIT BOARD LOCATION

4-3. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS

Note : The components identified by mark contain

confidential information.

Strictly follow the instructions whenever the

components are repaired and/or replaced.

Note: Schematic diagrams are for reference only. Please refer to the electrical parts list for the correct value and part number of components.

H3

AE

H1

GF1/GF2

TUE

HW2

H4

DF1/DF2/DF4

DF3/DF5

UB1

AVC

FB2

CI


34/256


35/256


36/256

- 35 -

~ AE Board Schematic Diagram [ Main Processor, Audio Processor & Video Switch ] Page 2A/7 ~

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 5 6 4 2 3 8 9 7

J

I

H

K

L

M

D

C

A

B

E

F

G

J

I

H

K

L

M

D

C

A

B

E

F

G

C 2

0 8

X X

R2 1

9

X X

1

2

3

4

5

I C 2 0 1

X X

Vin

OnOffControl

Vout

Vadj

GND

R2

0 6

X X

R2

0 2

X X

GND

_1

R2 1

8

X X

GND

_1

R2

0 4

X X

T L 2

0 6

L 2

0 0

X X

GND

_1

C 2

0 0

X X

GND

_1

5

4 3

2

1

IC203XX

+INPUT

GND

-INPUTOUTPUT

V+

C 2

0 4

X X

C 2

0 6

X X

R2

0

7

X X

GND

_1

C 2

0 2

X X

D200

XX

2 0 1 2

2 5 V

1 C 2 2 2

P T Z -T E 2 5 - 6 . 8 B

D 2 1 1

1 / 1 6 W

RN- C P

5 6 k

R2

5 6

0 . 5

%

C HI P

0 R2 2

9

X X

R2

3 1

F 2

0 0

3 .1

5 A

2 4 V

1 5

R2 4

0

X X

R2 2

8

1 0 0 5

5 0 V 5 6 p

C H

C 2 2 7

X X

R2 2

6

X X

R2 2

3

0 R2

5 1

3 2 1

6 2 5 V

4 .7 X 7 R

C 2 1

6

R2 4 4

X X

S UB

_ ON

8 7 6 5

4 3 2 1

R S S 0 4 0 P 0 3 F D 5 T B

Q2 0 7

1234

5 6 7 8

2 0 1 2

2 5 V 1

C 2 2

0

X X

R2 2 7

X X

C 2 1

9

D 2 1 0

X X

X X

R2 4 1

1 0 k

R2 4

5

X X

R2 4 7

X X

R2 4

6

1 6 V

1 0 0

C 2 1 4

X X

R2

3 8

1 6 1 5 1 4 1 3 1 2 1 1 1 0 9

8 7 6 5 4 3 2 1

I C B D

9 8 5 3 A F V -E 2

I C 2 0 5

V c c

O UT 1

_1

O UT 1

_2

V B

RT

F B 1

-I NE 1

C S C P 1

C S C P 2

-I NE 2

F B 2

GND

C T L

O UT 1

_2

O UT 2

_1

V H

1 / 1 6 W

RN- C P

6 . 8 k

R2

5 0

0 . 5

%

1 0 0 5

5 0 V

0 . 0

0 1

X 7 R

C 2 2

5

1 / 1 6 W

RN- C P

0 . 5

%

1 5 k

R2

6 0

X X

R2 4

9

R2

3 7

X X

X X C 2 1

8

X X

R2 4 2

8 7 6 5

4 3 2 1

S 1 S 2 S 3 G

D 1 D 2 D 3 D 4

Q2 0 9

X X

4 .7

uH

L 2

0 3

X X

L 2

0 2

1 / 1 6 W

RN- C P

1 5 0 k

R2

5 4

0 . 5

%

6 5 4

3 2 1

D D G

S D D

Q2 0 6

X X

2 0 1 2

2 5 V

1 C 2 2 1

0 R2 4

8

X X C 2 2

3

6 5 4

3 2 1

D D G

S D D

Q2 0 8

X X

3 2 1

6

1 0 V

1 0

X 7 R

C 2 2

6

T L 2

0 3

1 / 1 6 W

RN- C P

2 2

0 k

R2

5 5

0 . 5

%

XXC215

X X C 2 1 7

D208

XX

T L 2

0 0

1 0 0 5

1 6 V

0 . 0 1

5

B C 2 2 4

D209MA24D5000BS0

0 R2

3 9

1 / 1 6 W

RN- C P

8 .2 k

R2 4

3

0 . 5

%

GND

_1

C 2 2

8

X X

C 2

3 1

X X

C 2 2

9

X X

D 3 . 3 V

F B 2

0 0

X X

GND

_1

C 2

3 0

X X

C 2 1 1

X X

R2 1 4

X X

R2 1 2

X X

R2

0 0

X X

R2 2 2

X X

B E

_F A N

_DRI V E 1

C 2 1

0

X X

T V

_F A N

_DRV

R2 1

5

X X

R2

3 2

X X

B E

_F A N

_E RR

_I

R2 0 8

X X

L 2

0 1

1 0 uH

5

4 3

2

1

NJM2125F(TE2)IC204

+INPUT

GND

-INPUTOUTPUT

V+

C 2

0 1

1 6 V

2 2

R2 1 7

X X

C 2

0 9

1 6 V

2 2

0

1 0 0 5

RN- C P

R2 2 1

1 / 1 6 W

0 . 5

%

1 0 k

1 / 1 6 W

R2 1 1

0 . 5

%

1 . 8 k

GND

_1

GND

_1

1 / 1 6 W

R2

0 1

1 0 k

3 2 1

6

2 5 V

X 7 R

C 2

0 5

4 .7

1 0 0 5

2 5 V

X 7 R

C 2 1

3

0 . 0 1

1

2

3

4

5

P Q2 0 0 WN A 1 Z P H

I C 2 0 2

Vin

OnOffControl

Vout

Vadj

GND

GND

_1

2 0 1 2

2 5 V

C 2

0 3

1

B E

_F A N

_DRI V E 2

R2 1

6 0

10051

/ 1 6 W

C HI P

5%R2 1

3

1 0 k

1 0 0 5

1 / 1 6 W

RN- C P

R2

0 5

0 . 5

%

2 .2 k

MA2J1110GLS0D201

T V

_F A N

_DRV

3 2 1

6

2 5 V

X 7 R

C 2

0 7

4 .7

GND

_1

1

0 0 5

C HI P

R

2 1 0 0

1 0 0 5

1 / 1 6 W

RN- C P

R2

0 9

0 . 5

%

5 . 6 k

1 0 0 5

1 / 1 6 W

RN- C P

R2

0 3

0 . 5

%

4 .7 k

C 2 1 2

1 6 0 8

1 6 V

X 7 R

0 .4 7

1 0 0 5

1 / 1 6 W

RN- C P

R2 2

0

0 . 5

%1

0 k

1 2 V

1 2 V 1

2 V

6 . 5 V

1 2 3 4 5 6 7 8 9 1 0 1 1

1 2

1 3

C N2

0 1

X X

F A N

_DRV

_L 1

F A N

_E RR

_L 1

GND

F A N

_DRV

_L 2

F A N

_E RR

_L 2

GND

F A N

_DRV

_L 3

F A N

_E RR

_L

3

GND

F A N

_DRV

_L 4

F A N

_E RR

_L 4

GND

N C

R2

3 0

X X

R2

3 4

X X

R2

3 6

X X

1 2 3 4 5 6

6 P

C N2

0 2

F A N

_DRV

_L 5

F A N

_E RR

_L

5

GND

F A N

_DRV

_L 6

F A N

_E RR

_L

6

GND

GND

_1

1 / 1 6 W

C HI P

1 0 k

R2

6 6

C 2

5 1

X X

C 2

5 4

X X

R2

9 4

X X

R2

9 2

X X

R2

9 3

X X

3 3 0 0 p

C 2

6 1

R2

9 8

1 5

1 5

R2

9 5

3 3 0 0 p

C 2

5 6

1 5

R2

9 6

B E

_F A N

_E RR

_I

1 / 1 6 W

C HI P

5 %R2

3 5

1 5 k

1 / 1 6 W

C HI P

5 %R2

3 3

1 5 k

R2 2

5

X X

T V

_F A N

_E RR

_I

1 6 0 8

C HI P

R2 2 4

0

RE

G _P WR

_ ON2

T L

2 0 2

T L 2

0 1

T L 2

0 5

T L 2

0 4

X X

F B 2

0 1 XX

FB202

D212XX

D213XX

MC2838-T112-1D214

CHIP

0R305

GND

_1

GND

_1

XX

R306

0

R 3 0 7

0

R 3 0 8

X X

R 3 0 9 X

X

R 3 1

0 X X

R 3 1 1 X

X

R 3 1 2

R 3 1

3

0

R 3 1 4

0 X

X

R 3 1

5 X X

R 3 1

6 X X

R 3 1 7

X X

R 3 1

8

X X

L 2 1

0

X X

L 2 1 1

X X

L 2 1 2 X

X L 2 1

3 X X

L 2 1 4 X

X L 2 1

5

X X

F B 2

0 3

X X

F B 2

0 4

X X

F B 2

0 5

X X

F B 2

0 6

X X

F B 2

0 7

X X

F B 2

0 8

X X

R 3 1

9 X X

R 3 2

0 X X

R 3 2 1 X

X

R 3 2 2

0

R 3 2

3 0

R 3 2 4

X X

L 2 1

6 X X

L 2 1 7

X X

L 2 1

8 X X

L 2 1

9

X X

L 2 2

0 X X

L 2 2 1

T oF A N

F A N

3 .1

5 A

D 3 . 3

6 . 5 V

T oF A N

A z

u A

z u

A

z u

A z

u

A z

u

A E .-F I X 2

2 A / 7

A E


37/256

- 36 -

~ AE Board Schematic Diagram [ Main Processor, Audio Processor & Video Switch ] Page 2B/7 ~

O

P

1 0

1 1

R

Q

O

P

S

T

U

V

W

1 5

1 6

1 4

1 2

1 3

Q

R

S

T

U

V

W

1 5 6 4 2 3 8 9 7

K

L

M

N

K

L

M

N

GND

_1

GND

_1

Q2 0

1

X X

1

R T 1 N 1 4 1 C -T P -1

Q2 0 0

GND

_1

R T 1 N 1 4 1 C -T P -1

Q2 0 2

1 0 0 5

1 / 1 6 W

RN- C P

R2

5 9

0 . 5

%

1 0 k

GND

_1

GND

_1

D 3 . 3 V

1 / 1 6 W

RN- C P

1 k

R2

9 1

0 . 5

%

X X C 2

5 2

C HI P

0 R2

8 4

1 / 1 6 W

C HI P

1 0 k

R2

8 6

R T 1 N 1 4 1 C -T P -1

Q2 0 5

1 / 1 6 W

RN- C P

4 .7 k

R2

8 8

0 . 5

%

GND

_1

C HI P

0 R2

8 7

GND

_1

1 / 1 6 W

RN- C P

1 k

R2

9 0

0 . 5

%

S UB

_ ON

2 5 V

4 .7

C 2

5 5

X 7 R

3 2 1

6

X X

R2

8

5

1

2

3

4

5

P Q2 0 0 WN A 1 Z P H

I C 2 0 8

Vin

Vc

Vo

Vadj

GND

2 0 1 2

2 5 V

1 C 2

5 0

1 / 1 6 W

C HI P

1 0 k

R2

8 3

3 2 1

6

2 5 V

4 .7

X 7 R

C 2

5 3

1 / 1 6 W

RN- C P

1 0 0

R2

8 9

0 . 5

%

2 S C 3 0 5 2 E F -T 1 -L E F

Q2 1 0

GND

_1

S UB

_ ON

X X C 2 4

0

GND

_1

D 5 V

X X C 2

3 5

V 5 V

X X C 2 4 1

RN- C P

R2 7

9

1 k

1 / 1 6 W

0.5%

GND

_1

GND

_1

1 6 0 8

0 R2 7 1

G

ND _1

1

2

3

4

5

P Q 0 7 0 X N A 1 Z P H

I C 2 0 7

Vin

Vc

Vo

Vadj

GND

1 6 0 8

0 R2 7

3

1

2

3

4

5

P Q 0 7 0 X N A 1 Z P H

I C 2 0 6

Vin

Vc

Vo

Vadj

GND

GND

_1

C 2 2

8

X X

R2

8 0

2 .7 k

3 2 1

6

2 5 V

X 7 R

C 2 4 4

4 .7

2 5 V 1

C 2

3 8

2 0 1 2

RN- C P

R2 7 7

2 .7 k

1 / 1 6 W

0 . 5

%

C 2

3 1

X X

GND

_1

GND

_1

2 5 V

4 .7

C 2 4

6

X 7 R

3 2 1

6

RN- C P

R2

8 2

1 k

1 / 1 6 W

0.5%

GND

_1

3 2 1

6

2 5 V

X 7 R

C 2 4

5

4 .7

G

ND _1

GND

_1

2 5 V 1

C 2

3 7

2 0 1 2

2 5 V

4 .7

C 2 4 7

X 7 R

3 2 1

6

RN- C P

R2

8 1

3 9 0

1 / 1 6 W

0 . 5

%

GND

_1

RN- C P

R2 7

8

3 9 0

1 / 1 6 W

0 . 5

%

X X C 2

3 4

X X

L 2

0 4

C 2 4

9

X X

GND

_1

C 2 4

8

X X

C 2 2

9

X X

D 3 . 3 V

0

GND

_1

C 2

3 0

X X

R2

5 3

X X

T V

_F A N

_E RR

T V

_F A N

_E RR

_I

1005 C HI P

R2

5 2

1 / 1 6 W

5%1

0 k

B E

_F A N

_E RR

B E

_F A N

_E RR

_I

RN- C P

R2 7

6

1 k

1 / 1 6 W

0 . 5

%

GND

_1

RN- C P

R2 7 4

6 8 0

1 / 1 6 W

0 . 5

%

2 5 V

4 .7

C 2 4

3

X 7 R

3 2 1

6

C 2

3 3

X X

2 0 1 2

2 5 V

1 C 2

3 6

GND

_1

1

2

3

4

5

P Q 0 7 0 X N A 1 Z P H

I C 2 0 0

RN- C P

R2 7

5

1 k

1 / 1 6 W

0 . 5

%

G

ND _1

1 6 0 8

C HI P

R2

6 9

0

C 2 3 9

X X

GND

_1

3 2 1

6

2 5 V

X 7 R

C

2 4 2

4 .7

GND

_1

T A

S 3 . 3 V

6 . 5 V

1 2 V

1 2 3 4 5 6 7 8 9 1 0 1 1

1 2

1 3

C N2

0 1

X X

F A N

_DRV

_L 1

F A N

_E RR

_L 1

GND

F A N

_DRV

_L 2

F A N

_E RR

_L 2

GND

F A N

_DRV

_L 3

F A N

_E RR

_L

3

GND

F A N

_DRV

_L 4

F A N

_E RR

_L 4

GND

N C

1 2 3 4 5 6

6 P

C N2

0 2

F A N

_DRV

_L 5

F A N

_E RR

_L

5

GND

F A N

_DRV

_L 6

F A N

_E RR

_L

6

GND

D _1

1 6 V

4 7

C 2

6 0

C 2

5 9

X

X

C 2

5 7

X X

A 9 V

GND

_1

1 0 uH

L 2

0 6

GND

_1

1 6 V

4 7

C 2

5 8

V 9 V

1 / 1 6 W

C HI P

1 0 k

R2

6 6

RE

G _P WR

_ ON2

RE

G _P WR

_ ON2

RE

G _P WR

_ ON2

RE

G _P WR

_ ON2

R299

XX

C HI P

0 R

3 0 0

1005

1/16WCHIP5%

R30110k D

3 . 3 V

1 0 0 5

C HI P

R 3 0 2

0 L 2

0 7

X X

C262XX

XXC263

GND

_1

L 2

0 9

X X

GND

_1

C HI P

0 R

3 0 3

C HI P

0 R

3 0 4

XXC266

XXC267

GND

_1 V 5

V _B E

3216

10V10

X7R

C264

1005

25V0.01

X7R

C265

X X

1 0

X X

1

X X

2 X X

L 2 1

3 X X

L 2 1 4 X

X L 2 1

5 X X

3 1

9 X X

R 3 2

0 X X

R 3 2 1 X

X

R 3 2 2

0

R 3 2

3 0

R 3 2 4

V 9 V

D 5 V

D 3 . 3 V

T A

S 3 . 3 V

V 5 V

6 . 5 V

T oF A N

T oF A N

A E 2 B / 7

C OMP ON E N T S MA R K E D A S X X R E F E R T OP A R T S L I S T ,WI L L ON L Y B E L I S T E D I F F I T T E D


38/256


39/256

- 38 -

~ AE Board Schematic Diagram [ Main Processor, Audio Processor & Video Switch ] Page 3B/7 ~

O

P

1 0

1 1

R

Q

O

P

S

T

U

V

W

1 5

1 6

1 4

1 2

1 3

Q

R

S

T

U

V

W

1 5 6 4 2 3 8 9 7

K

L

M

N

K

L

M

N

1 / 1 0 W

RN- C P

R 5 0 9

5 %

1 0 0

1 / 1 0 W

RN- C P

2 2

R 5 0 4

5 %

1 / 1 0 W

RN- C P

2 2

R4

9 9

5 %

GND

_1

1 / 1 0 W

RN- C P

2 2

R 5 2 1

5 %

GND

_1

S E L

_V

_ O UT

0 0 9 : 1

6 H

1 / 1 0 W

RN- C P

1 0 0

R 5 2

0

C HI P

0 R

5 2

6

GND

_1

1 / 1 0 W

RN- C P

2 2

R 5 2 2

5 %

S MA RT

_L I NK

0 0 9 : 1

6 H

GND

_1

1 / 1 0 W

RN- C P

R4

9 0

1 2 k

GND

_1

N- C P

5 %

1 / 1 6 W

C HI P

5 %

1 MR

5 0 5

X X

R 5 1 2

N- C P

5 %

1 / 1 6 W

C HI P

5 %

1 MR

5 0 7

X X

R 5 0 6

1 0 0 5

5 0 V

4 7

p C H

C 4 4 2

C HI P

0 R4

9 6

1 0 0 5

5 0 V

4 7

p C H

C 4 4

3

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4

9 7

1 0 0 5

5 0 V

4 7

p C H

C 4 4

0

0 uH

F B 4

0 5

1 0 0 5

5 0 V

4 7

p C H

C 4 4 1

C HI P

0 R4

9 4

GND

_1

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4

9 5

A V 2

_ C V

_I N

A _ S C 2

_I N

_A

U _R

A _ S C 2

_I N

_A

U _L

M ODE 2

A V 2

_R GB

S C 2

_ S E L

_ O UT

_L

S C 2

_ S E L

_ O UT

_R

1 0 0 5

5 0 V

1 0 0 p

C H

C 4

5 6

1 0 0 5

5 0 V

1 0 0 p

C H

C 4

5 7

1 0 0 5

5 0 V

1 0 0 p

C H

C 4 4

6

1 0 0 5

5 0 V

1 0 0 p

C H

C 4 4

9 1

6 V

1 0

C 4

5 3

1 6 V

1 0

C 4

5 5

600RB415

RB414 RB413

B L K 2

R2

G2

B 2

N- C P

5 %

1 0 0 5

5 0 V

4 7

p C H

C 4 4 4

1 / 1 6 W

C HI P

5 %

1 MR

5 1

9

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R 5 0 2

1 0 V

2 .2

C 4

5 8

X 7 R

2 0 1 2

1 0 V

2 .2

C 4

5 9

X 7 R

2 0 1 2

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R 5 0 3

1 0 0 5

5 0 V

4 7

p C H

C 4 4

5

N- C P

5 %

1 / 1 6 W

C HI P

5 %

1 MR

5 1

5

4 3 3

1 / 1 0 WRN- C P

3 3 0

R 5 1 1

5 %

1 / 1 6 W

C HI P

5 %

1 MR

5 2 7

1 / 1 0 WRN- C P

3 3 0

R 5 1

0

5 %

1 0 V

2 .2

C 4

6 0

X 7 R

2 0 1 2

1 0 0 5

5 0 V

4 7

p C H

C 4

5 0

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R 5 2 4

1 0 0 5

5 0 V

4 7

p

C H

C 4 4 7

1 / 1 6 W

C HI P

5 %

1 MR

5 2

8

4 3 2

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R 5 2

5

1 0 0 5

5 0 V

4 7

p

C H

C 4 4

8

1 0 V

2 .2

C 4

6 1

X 7 R

2 0 1 2

1 0 0 5

5 0 V

4 7

p C H

C 4

5 1

DV I _I N

_L

DV I _I N

_R

P C _A

UDI O

_R

_I N

P C _A

UDI O

_L

_I N

V D4 1 4

0 uH

F B 4

0 0

0 R4

5 9

C HI P

0 R4

6 0

C HI P

0 R4

6 1

C HI P

V D4 1 2

V D4 1

3

1 / 1 6 W

C HI P

5 %

1 M

R4 7 2

1 / 1 0 WRN- C P

3 3 0

R4 4

3

5 %

1 0 0 5

5 0 V

4 7

p C H

C 4 2

0

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4

6 2

1 0 0 5

5 0 V

4 7

p C H

C 4 1 2

V D 4 1 0

1 / 1 6 W

C HI P

5 %

1 M

R4 7

3

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4

6 3

1 0 0 5

5 0 V

4 7

p C H

C 4 1

3

V D 4 1 1

1 0 0 5

5 0 V

4 7

p C H

C 4 2 1

1 / 1 0 WRN- C P

3 3 0

R4 4 4

5 %

1 0 0 5

5 0 V

4 7

p

C H

C 4 1

5

1 / 1 6 W

C HI P

5 %

1 M

R4 7

5 1 / 1 6 W

C HI P

5 %

1 MR4 7 4

0 R4

6 7

C HI P

V D4 1

9

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4 7

0

1 0 0 5

5 0 V

4 7

p C H

C 4 2

3

1 / 1 6 W

RN- C P

0 . 5

%

2 .2 k

R4 7 1

1 0 0 5

5 0 V

4 7

p C H

C 4 1 4

V D4 1

8 V D 4 1 5

0 R4

6 8

C HI P

0 uH

F B 4

0 1

1 / 1 0 WRN- C P

3 3 0

R4

5 2

5 %

0 R4

6 9

C HI P

V D 4 1 6

V D4 1 7

1 0 0 5

5 0 V

4 7

p C H

C 4 2 2

1 / 1 0 WRN- C P

3 3 0

R4

5 1

5 %

GND

_1

C OMP 1

_V

_I N

C OMP 2

_V

_I N C O

MP 1

_L R

_I N

C OMP 2

_L R

_I N

GRN

B L U

RE D

WHT

RE D

GRN

B L U

RE D

WHT

RE D

J 4

0 0

J L 4

3 1

J L 4

3 2

J L 4

3 3

J L 4

3 8

J L 4

3 4

J L 4

3 5

J L 4

3 9

J L 4

3 6

J L 4

3 7

J L 4

2 9

J L 4

3 0

J L 4 2

8

J L 4 2 7

J L 4 4

0

X X C 4 2

6 X

X C 4 2 4

X X C 4 2

5

X X C 4 2

8

X X

C 4 2 7

X X C 4 2

9

1 6 V

1 0

C 4

3

0

1 6 V

1 0

C 4

3

1 1

6 V

1 0

C 4

3 2

1 6 V

1 0

C 4

3 3

600RB406600

RB407

600RB408

600RB409

600RB410

600RB411

C OMP 1 _P B

C OMP 1 _P R

C OM

P 1 _Y

C OMP 2

_P B

C OMP 2

_Y

C OMP 2

_P R

C OMP 1

_L R

_I N

_R

C OMP 1

_L R

_I N

_L

C OMP 2

_L R

_I N

_R

C OMP 2

_L R

_I N

_L

Y

C OMP

ONE NT 1 I N

P C A

u d i o

R C r

L C b

C OMP

ONE NT 2 I N

DV I A UDI O

L C b

Y C r

R

A E 3 B / 7


40/256

- 39 -

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 5 6 4 2 3 8 9 7

J

I

H

K

L

M

D

C

A

B

E

F

G

J

I

H

K

L

M

D

C

A

B

E

F

G

1

2

3

4

5

6

7

8

9

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

6 8

6 9

7 0

7 1

7 2

7 3

7 4

7 5

7 6

7 7

7 8

7 9

8 0

8 1

8 2

8 3

8 4

8 5

8 6

8 7

8 8

8 9

9 0

9 1

9 2

9 3

9 4

9 5

9 6

9 7

9 8

9 9

1 0 0

1 0 1

1 0 2

1 0 3

1 0 4

1 0 5

1 0 6

1 0 7

1 0 8

1 0 9

1 1

0

1 1 1

1 1 2

1 1

3

1 1 4

1 1

5

1 1

6

1 1 7

1 1

8

1 1

9

1 2

0

C X A 2 2 4 0 A R -T L

I C 6 0 1

C/CB/B_IN8

Y/Y/G_IN8

CV/CR/R_IN8

MD3/S2-3

C/CB/B_IN7

Y/Y/G_IN7

CV/CR/R_IN7

S1-3

C/CB/B_IN6

Y/Y/G_IN6

CV/CR/R_IN6

MD2/S2-2

C/CB/B_IN5

Y/Y/G_IN5

CV/CR/R_IN5

S1-2

C/CB/B_IN4

Y/Y/G_IN4

CV/CR/R_IN4

S2-1

CV3

CV2

CV1 CV_SAG

CV_OUT5

VCC_9OUT

CV/Y_OUT4

CV/Y_OUT3

GND9_OUT

Y_PH2

Y_PH1

GND5_OUT

C/CB/B_OUT2

CV/Y/G_OUT2

C/CR/R_OUT2

VCC5_OUT

C/CB/B_OUT1_1

NC

CV/Y/G_OUT1_1

NC

C/CR/R_OUT1_1

VCC5_OUT1

FBLK_OUT

VCCFB_OUT

C_OUT1_2

CV_OUT1_2

N C

B _I N 1 4

G _I N 1 4

R _I N 1 4

N C

C L P

_ C R 2

C L P

_ C R 1

_1

C L P

_ C R 1

_2

F B L K

_I N

3

S C _B

/ C / C B

/ B _I N

1 3

S C _ G / Y / Y / G _I N 1

3

S C _R

/ C V

/ C R

/ R _

I N 1 3

F B L K

_I N 2

S C _B

/ C / C B

/ B _I N

1 2

S C _ G / Y / Y G _I N 1 2

S C _R

/ C V

/ C R

/ R _

I N 1 2

V C C _I N

F B L K

_I N 1

S C _B

/ C / C B

/ B _I N

1 1

S C _ G / Y / Y / G _I N 1 1

S C _R

/ C V

/ C R

/ R _

I N 1 1

MD 4

/ S 2 -4

C / C B

/ B _I N 1

0

Y / Y / G _I N 1

0

C V

/ C R

/ R _I N 1

0

S 1 -4

C / C B

/ / B _I N

9

Y / Y / G _I N

9

C V

/ C R

/ R _I N

9

GN D

_I N

X X

C 6 2

9

X X

C 6 2 7

X X

C 6 2

8

1 / 1 6 W

1 0 0

R 6 2 2

A V 1 _R

GB

16V 2.2 C650

16V 2.2 C651

1 / 1 6 W

2 2

R 6 6 1

1 / 1 6 W

2 2

R 6 6 7

1 / 1 6 W

1 0 0

R 6 8 3

16V 2.2C653

1 / 1 6 W

C H I P

5 % 1 k R

6 6 3

V _ S W

5 V

1/16W100R678

1/16W100R679

1/16W100R681

100R685

1 / 1 6 W

3 3 0 k

R 6 4

6

1 / 1 6 W

3 3 0 k

R 6 4 7

1 / 1 6 W

3 3 0 k

R 6 4

8

I S A 1 2 3 I S

0 R

6 3 5 F B

_D E T

M OD E 1

A V 2

_R

GB

_I N

1 6 V

2 .2

C 6 3 6 1

6 V

2 .2

C 6 3 8

1 / 1 6 W

1 0 0

R 6 6 9

1 / 1 6 W

1 0 0

R 6 7

0 1

/ 1 6 W

1 0 0

R 6 6 8

1 6 V

2 .2

C 6 3 7

GN D

_1

1 / 1 6 W

C H I P

5 %

6 8 k

R 6 8 0

V _ S W

9 V

XX

L601

X X C 6 5 2

X X

C 6 5 4

GN D

_1

X X

R 6 8 4

1 4 1 3 1 2 1 1 1 0 9 8

7 6 5 4 3 2 1 A D A 4 8 6 1 - 3 Y R Z -R L 7

I C 6 0 0

P D 1

P D 2

P D

3

V C C

I N +1

I N -1

O U T 1

O U T

3 I N - 3

I N + 3

V E E

I N +2

I N -2

O U T 2

V _ S W

9 V

GN D

_1

1 6 V

1 0 0

C 6 0 0

MAIN_COMP_OUT

XXR601

R 6 0 7

1 / 1 0 W

R N - C P

6 8

0 . 5

%

R 6 0 6

1 / 1 0 W

R N - C P

6 8

0 . 5

%

X X

R 6 0 3 XX

R602

R 6 0 5

1 / 1 0 W

R N - C P

6 8

0 . 5

%

GN D

_1

X X

R 6 0 0

1 / 1 0 W

4 7

0

R 6 0 4

X X R 6 1 2

1 / 1 0

W

R N - C

P

4 7

0

R 6 1

1

X X

R 6 1

8

1 / 1 0 W

4 7

0

R 6 1 4

X X

R 6 0 8

X X

R 6 1

3

X X

R 6 1

0

R N - C P

1 0

R 6 1 7

1 / 1 0 W

0 . 5

%

R N - C P

R 6 1

6

1 0

1 / 1 0 W

0 . 5

%

R N - C P

1 0

R 6 1

5

1 / 1 0 W

0 . 5

%

2 S A 1 2 2 6 -T 1 E 3 E 4

Q 6 0 1

2 S A 1 2 2 6 -T 1 E 3 E 4

Q 6 0 0

2 S A 1 2 2 6 -T 1 E 3 E 4

Q 6 0 2

1 / 1 6 W

C H I P

2 2

R 6 4 4

5 %

1 / 1 6 W

C H I P

2 2

R 6 2

6 5 %

1 / 1 6 W

C H I P

2 2

R 6 2

0

5 %

1 / 1 0 W

R N - C P

3 3 0

R 6 3 8

1 / 1 0 W

R N - C P

3 3 0

R 6 2

5

1 / 1 0 W

R N - C P

3 3 0

R 6 1

9

GN D

_1

GN D

_1

GN D

_1

2 0 1 2

2 5 V 1

C 6 0 2

I S A 1 2 3 5 A C 1 T P -1 E F

Q 6 0 3

I S A 1 2 3 5 A C 1 T P -1 E F

Q 6 0 4

GN D

_1

GN D

_1

1 / 1 0 W

R N - C P

5 % 3 3 0

R 6 6 0

1 / 1 0 W

R N - C P

5 % 3 3 0

R 6 4

3

1 / 1 0 W

1 0

R 6 2

3

M _ C

1 / 1 0 W

1 0

R 6 2 4

M _ C V

/ Y

1 0 uH

L 6 0 0

V 5 V

GN D

_1

1 / 1 6 W

C H I P

5 %

6 8 k

R 6 7

6

GN D

_1

XX C646

XX C 64 5

XX C 64 7

XXC643

XXC644

XXC641

M OD

E 2

F S _B L K

_ O U T

1 / 1 6 W

1 0 0

R 6 6 2

M _Y S

1 / 1 6 W

1 0 0

R 6 2 1

1 / 1 6 W

1 0 0

R 6 6 4

1 6 V

2 .2

C 6 3 0

1 6 V

2 .2

C 6 3 1

1 / 1 6 W

1 0 0

R 6 6 5

1 / 1 6 W

1 0 0

R 6 6 6

1 6 V

2 .2

C 6 3 2

1 0 0

R 6 3 7

X X C 6

2 4

X X C 6

2 3

1 0 0

R 6 5 3

1 0 0

R 6 5 2

1 0 0

R 6 5 4

1 6 V

2 .2 X 7 R

C 6 1 4

1 6 V

2 .2 X

7 R

C 6 1 2

1 6 V

2 .2 X 7 R

C 6 1

3

1 / 1 6 W

1 0 0 R

6 5 9

X X C 6

2 2

X X C 6

2 1

1 / 1 6 W

1 0 0

R 6 5 0

1 / 1 6 W

1 0 0

R 6 5 1

1 / 1 6 W

1 0 0

R 6 4

9

2 0 1 2

1 6 V

2 .2 X 7 R

C 6 0 6

2 0 1 2

1 6 V

2 .2 X 7 R

C 6 0 7

2 0 1 2

1 6 V

2 .2 X 7

R

C 6 0 5

2 0 1 2

1 6 V

2 .2

X 7 R

C 6 1

8

V 2

_ C

V 2

_Y

1 0 0 5

1 6 V

0 .1

C 6 1 7

1 / 1 6 W

1 0 0

R 6 2 7

1 / 1 6 W

1 0 0

R 6 2

8

1 / 1 0 W

1 0 0

R 6 5 5

2 0 1 2

1 6 V

2 .2

X 7 R C 6 1 1

A V 1

_ C V

_I N

A V 2

_ C V

_I N

2 0 1 2

1 6 V

2 .2

X 7 R

C 6 1

5

1 / 1 0 W

1 0 0

R 6 5 6

C OMP 1

_V

_I N

C H I P

0 R 6 4 1

X X

C 6 2

6

X X C 6 2

0

C H I P

0 R 6 3 6

X X C 6 1

6

C H I P

0 R 6 3 0

C OMP 2

_V

_I N

C H I P

0 R 6 5 8

X X

C 6 3 5

X X C 6 3 4

C H I P

0 R 6 5 7

X X C 6 3 3

C H I P

0 R 6 4

5

GN D

_1

XXC655

1 / 1 6 W

1 0 0

R 6 2

9

2 0 1 2

1 6 V

2 .2

C 6 1

9

V 2

_V

_I N

XXC656

1 0 0 5

1 6 V 0 .1

C 6 0 3

6 . 3 V

1 0 0

C 7

0 0

1 0 uH

L 6 0 7

1 0 0 5

5 0 V

0 . 0

0 1

X 7 R

C 6 0 4

1 0 V

1

C 6 0 8

1 0 V

1

C 6 0 9

1 0 V

1

C 6 1

0

1 0 0 5

1 6 V

0 .1

C 6 2

5

1 0 0 5

1 6 V 0 .1

C 6 3 9

1 6 V

0 .1

C 6 4

0

1 6 V

0 .1

C 6 4 2

1 0 0 5

1 6 V

0 .1

C 6 4

9

1 0 0 5

1 6 V

0 .1

C 6 4

8

1 6 0 8

2 5 V 0 .1

X 7 R

C 6 0 1

CHIP

0R736

B L K 1

B 1

G1

R 1

G2

B 2

R 2

B L K 2

C C P

_

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SONY KDL-40X3500 KDL-46X3500 KDL-52X3500_chassis_fix2.pdf