HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUALMODEL NAME REMOTE COMMANDER
WAX3DESTINATION
CHASSIS
KDL-32XBR4 KDL-40D3000
RM-YD014 RM-YD014
US/CANADA US/CANADA
ORIGINAL MANUAL ISSUE DATE: 5/2007
REVISION DATE 5/2007 9/2007
SUBJECT No revisions or updates are applicable at this time.
Corrected note under BH Board. Replaced pages 108 & 113.
LCD DIGITAL COLOR TELEVISION9-883-751-02
Self Diagnosis
Supported model
SERVICE MANUALMODEL NAME REMOTE COMMANDER
WAX3DESTINATION
CHASSIS
KDL-32XBR4 KDL-40D3000
RM-YD014 RM-YD014
US/CANADA US/CANADA
KDL-40D3000
RM-YD014
LCD DIGITAL COLOR TELEVISION9-883-751-02
KDL-32XBR4/40D3000
TABLE OF CONTENTSSECTION TITLE PAGE SECTION TITLE PAGE
Specications
.................................................................................
4 Warnings and Cautions
..................................................................
6 Safety-Related Component Warning
.............................................. 7 Safety Check-Out
...........................................................................
9 Self-Diagnostic
Function...............................................................
10 SECTION 1: DISASSEMBLY
............................................................... 12
1-1. Rear Cover
Removal............................................................
12 1-2. H1 Board Removal
............................................................... 12
1-3. Stand Assembly and VESA Arm Assembly Removal (KDL-32XBR4 Only)
............................................................. 13
1-4. Stand Assembly and VESA Arm Assembly Removal (KDL-40D3000
Only)............................................................
13 1-5. U2 Board, DTT Shield, and Jack Holder Removal
............... 14 1-6. BU2 Board Removal
............................................................ 14
1-7. Speaker, H3 Board, and H4 Board Removal
....................... 15 1-8. G1H Board (Power Unit) Removal
(KDL-32XBR4 Only)...... 15 1-9. D1 Board and G3 Board (Power Unit)
Removal (KDL-40D3000
Only)............................................................
16 1-9-1. Replacing the Inverter Connector Assembly (KDL-40D3000
Only) ............................................... 16 1-10. BH
Board Removal
.............................................................. 17
1-11. AC Inlet Removal (KDL-32XBR4 Only)
................................ 18 1-12. AC Inlet Removal
(KDL-40D3000 Only)............................... 18 1-13. LCD
Panel, LED and Guide Light Removal (KDL-32XBR4 Only)
............................................................. 19
1-14. LCD Panel, LED and Guide Light Removal (KDL-40D3000
Only)............................................................
20 1-15. Inverter Board Removal
....................................................... 21 Wire
Dressing
...............................................................................
22 KDL-32XBR4 Only
............................................................... 22
KDL-40D3000 Only
.............................................................. 44
SECTION 2: SERVICE ADJUSTMENTS
............................................. 69 2-1. Using the
Remote Commander for Electrical Adjustments
..................................................... 69 2-2.
Accessing Service Adjustment Mode
................................... 69 2-3. Viewing the Service
Menus .................................................. 69 2-4.
Using the Remote Commander to View Service Data ......... 70 2-4-1.
Changing Service Data ............................................
70 2-4-2. Exiting Service Mode
............................................... 70 2-5. Verifying
Service Data Changes .......................................... 71
2-6. Resetting to Factory Defaults
............................................... 71
SECTION 3: DIAGRAMS
.....................................................................
72 3-1. Circuit Boards Location
........................................................ 72 3-2.
Printed Wiring Boards and Schematic Diagrams Information
......................................... 73 3-3. Block Diagram
......................................................................
74 Signal Flow Diagram
............................................................ 74
Connection Diagram (KDL-32XBR4 Only) ........................... 75
Connection Diagram (KDL-40D3000 Only) .......................... 76
3-4. Schematics and Supporting Information
.............................. 77 BU2 Board Schematic Diagram (1 of
12) ............................. 77 BU2 Board Schematic Diagram (2
of 12) ............................. 78 BU2 Board Schematic Diagram
(3 of 12) ............................. 79 BU2 Board Schematic
Diagram (4 of 12) ............................. 80 BU2 Board
Schematic Diagram (5 of 12) ............................. 81 BU2
Board Schematic Diagram (6 of 12) ............................. 82
BU2 Board Schematic Diagram (7 of 12) .............................
83 BU2 Board Schematic Diagram (8 of 12)
............................. 84 BU2 Board Schematic Diagram (9 of
12) ............................. 85 BU2 Board Schematic Diagram
(10 of 12) ........................... 86 BU2 Board Schematic
Diagram (11 of 12) ........................... 87 BU2 Board
Schematic Diagram (12 of 12) ........................... 88 D1
Board Schematic Diagram (KDL-40D3000 Only) ........... 90 G1H Board
Schematic Diagram (Power Supply) (KDL-32XBR4 Only)
................................................ 93 G3 Board
Schematic Diagram (Power Supply) (KDL-40D3000 Only)
............................................... 94 H1 Board
Schematic Diagram.............................................. 96
H3 Board Schematic
Diagram.............................................. 98 H4 Board
Schematic Diagram............................................ 100
U2 Board Schematic Diagram (1 of 2) ...............................
102 U2 Board Schematic Diagram (2 of 2)
............................... 103 3-5. Semiconductors
.................................................................
106 SECTION 4: EXPLODED VIEWS
...................................................... 107 4-1.
Rear Cover and Stand Assembly
...................................... 107 4-2. Chassis
..............................................................................
108 4-3. Bezel Assembly and LCD Panel
....................................... 109 4-4. Connectors
(KDL-32XBR4 Only) .......................................110 4-5.
Connectors (KDL-40D3000 Only) .....................................
111 4-6. Speakers
............................................................................112
SECTION 5: ELECTRICAL PARTS LIST
...........................................113 APPENDIX A:
ENCRYPTION KEY COMPONENTS ..........................A-1
KDL-32XBR4/40D3000
3
KDL-32XBR4/40D3000
SPECIFICATIONSPower Requirements 120V-240V AC, 50/60Hz Video
(IN) 1/2/3 S Video (4-Pin Mini DIN (VIDEO 1/2 Only) Y: 1.0 Vp-p, 75
ohms unbalanced, sync negative C: 0.286 Vp-p (Burst signal), 75
ohms Video 1.0 Vp-p, 75ohms unbalanced, sync negative Audio 500
mVrms (100% modulation) Impedance:47 kilohms COMPONENT IN 1/2 YPBPR
(Component Video) Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
PB:0.7 Vp-p, 75 ohms PR:0.7 Vp-p, 75 ohms Signal format: 480i,
480p, 720p, 1080i, 1080p AUDIO 500 mVrms (100% modulation)
Impedance: 47 kilohms HDMI IN 1/2/3: HDMI: Video:480i, 480p, 720p,
1080i, 1080p Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16,
20 and 24 bits AUDIO: (HDMI IN 3 only) 500 mVrms (100% modulation)
Impedance: 47 kilohms AUDIO OUT: 500 mVrms (100% modulation) More
than 1 Vrms at the maximum volume setting (Variable) More than 500
mVrms (Fixed) PC IN: D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms,
positive PC AUDIO INPUT: Stereo mini jack, 0.5 Vrms, 1 kilohm
HEADPHONES: Stereo mini jack, 500 mVrms, 1 kilohm Impedance: 16
ohms
Trademark InformationBRAVIA and , S-Force, BRAVIA Theatre Sync,
and DMex are trademarks or registered marks of Sony Corporation.
Blu-ray Disc is a trademark. XMB, XrossMediaBar and PS3 are
trademarks of Sony Corporation and/or Sony Computer Entertainment
Inc. This TV incorporates High-Definition Multimedia Interface
(HDMI) technology. HDMI, the HDMI logo and High-Definition
Multimedia Interface are trademarks or registered trademarks of
HDMI Licensing, LLC.
Macintosh is a trademark licensed to Apple Computer, Inc.,
registered in the U.S.A and other countries. Manufactured under
license from Dolby Laboratories. Dolby and the double-D symbol are
trademarks of Dolby Laboratories. As an ENERGY STAR Partner, Sony
Corporation has determined that this product meets the ENERGY STAR
guidelines for energy efficiency. ENERGY STAR is a U.S. registered
mark.
Design and specications are subject to change without
notice.
KDL-32XBR4/40D3000
4
KDL-32XBR4/40D3000
KDL-32XBR4 Power Consumption
KDL-40D3000
190W 205W in use in standby Less than 0.1W 10W + 10W Speaker
Output (W) 42 x 150 mm 55 x 150 mm mm 1 11/16 x 6 in 2 1/4 x 6 in
in Dimensions (W x H x D) with stand 981 x 692 x 265 mm mm 790 x
577 x 214 mm in 31 1/8 x 22 3/4 x 8 1/2 in 38 5/8 x 27 1/4 x 10 1/2
in without stand 981 x 643 x 110 mm mm 790 x 530 x 100 mm 31 1/8 x
20 7/8 x 4 in 38 5/8 x 25 3/8 x 4 3/8 in in wall-mount hole pattern
200 X 200 300 X 200 mm Mass with stand 18 kg 25.5 kg kg lbs 40 lbs
57 lbs without stand 15.5 kg 21.5 kg kg lbs 35 lbs 48 lbs
Television systemNTSC American TV Standard ATSC (8VSB terrestrial)
ATSC compliant 8VSB QAM on cable: ANSI/SCTE 07 2000
Supplied AccessoriesRemote Commander RM-YD014 Two Size AA (R6)
Batteries AC Power Cord Suport Belt, Securing Screw, and Wood Screw
Cable Holder Operating Instructions Quick Setup Guide Warranty
Card
Channel coverageTerrestrial Cable Analog 2-69 1-125 Digital 2-69
1-135
Antenna75-ohm external terminal for VHF/UHF
Optional AccessoriesHeadphones Plug Adapter Connecting Cables
Wall-Mount Bracket SU-WL500 TV Stand RHT-G800
Panel SystemLCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical):1,366 dots x 768
lines
Screen Size (measured diagonally)31.5 inches (KDL-32XBR4 Only)
40 inches (KDL-40D3000 Only)
KDL-32XBR4/40D3000
5
KDL-32XBR4/40D3000
WARNINGS AND CAUTIONS CAUTIONThese servicing instructions are
for use by qualied service personnel only. To reduce the risk of
electric shock, do not perform any servicing other than that
contained in the operating instructions unless you are qualied to
do so.
CARRYING THE TVTo avoid dropping the TV and causing serious
injury, be sure to follow these guidelines: s Before carrying the
TV, disconnect all cables. s Carrying the large size TV requires
two or more people. s When you carry the TV, place your hand as
illustrated and hold it securely. Do not put stress on the LCD
panel. KDL-32XBR4/KDL-40D3000 s When lifting or moving the TV, hold
it firmly from the bottom. Place your palm directly under the
panel.
s When carrying, do not subject the TV to shocks or vibration,
or excessive force.
WARNING!!An isolation transformer should be used during any
service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power
line.
! SAFETY-RELATED COMPONENT WARNING!!Components identied by
shading and ! mark on the schematic diagrams, exploded views, and
in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in
this manual or in supplements published by Sony. Circuit
adjustments that are critical for safe operation are identied in
this manual. Follow these procedures whenever critical components
are replaced or improper operation is suspected.
ATTENTION!!Ces instructions de service sont lusage du personnel
de service quali seulement. Pour prvenir le risque de choc
lectrique, ne pas faire lentretien autre que celui contenu dans le
Mode demploi moins que vous soyez quali faire ainsi.
POUR TRANSPORTER LE TLVISEURAssurez-vous de suivre ces consignes
pour viter de laisser tomber le tlviseur et de provoquer des
blessures graves : s Avant de transporter le tlviseur, dbranchez
tous les cbles. s Le transport du tlviseur doit tre effectu par au
moins deux personnes. s Lorsque vous le transportez, placez vos
mains tel que cela est illustr et tenez solidement lappareil.
Nappliquez pas de pression sur lcran ACL. KDL-32XBR4/KDL-40D3000 s
Lorsque vous levez ou dplacez le tlviseur, assurez-vous de tenir
solidement de la base. Placez la paume des mains directement sous
le panneau.
s Lorsque vous transportez le tlviseur, ne le soumettez pas des
chocs ou vibrations, ni une force excessive.
An deviter tout risque delectrocution provenant dun chssis sous
tension, un transformateur disolement doit etre utilis lors de tout
dpannage. Le chssis de ce rcepteur est directement raccord
lalimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les
composants identies par une trame et par une marque ! sur les
schemas de principe, les vues explosees et les listes de pieces
sont dune importance critique pour la securite du fonctionnement.
Ne les remplacer que par des composants Sony dont le numero de
piece est indique dans le present manuel ou dans des supplements
publies par Sony. Les reglages de circuit dont limportance est
critique pour la securite du fonctionnement sont identies dans le
present manuel. Suivre ces procedures lors de chaque remplacement
de composants critiques, ou lorsquun mauvais fonctionnement
suspecte.
KDL-32XBR4/40D3000
6
KDL-32XBR4/40D3000
SAFETY-RELATED COMPONENT WARNINGThere are critical components
used in LCD color TVs that are important for safety. These
components are identied with shading and ! mark on the schematic
diagrams and the electrical parts list. It is essential that these
critical parts be replaced only with the part number specied in the
electrical parts list to prevent electric shock, re, or other
hazard. NOTE: Do not modify the original design without obtaining
written permission from the manufacturer or you will void the
original parts and labor guarantee.
USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD
panel, be sure you are grounded by using a wrist band. When
installing the LCD panel on a wall, the LCD panel must be secured
using the 4 mounting holes on the rear cover. To avoid damaging the
LCD panel: do not press on the panel or frame edge to avoid the
risk of electric shock. do not scratch or press on the panel with
any sharp objects. do not leave the module in high temperatures or
in areas of high humidity for an extended period of time. do not
expose the LCD panel to direct sunlight. avoid contact with water.
It may cause a short circuit within the module. disconnect the AC
adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.) always
clean the LCD panel with a soft cloth material. use care when
handling the wires or connectors of the inverter circuit. Damaging
the wires may cause a short. protect the panel from ESD to avoid
damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
KDL-32XBR4/40D3000
7
KDL-32XBR4/40D3000example 1
The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF logo
located close to the board designation e.g. H1 etc [ see example ].
The servicing of these boards requires special precautions to be
taken as outlined below.
It is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead Free
Solder is available under the following part numbers :Part number
7-640-005-19 7-640-005-20 7-640-005-21 7-640-005-22 7-640-005-23
7-640-005-24 7-640-005-25 7-640-005-26 Diameter 0.3mm 0.4mm 0.5mm
0.6mm 0.8mm 1.0mm 1.2mm 1.6mm Remarks 0.25Kg 0.50Kg 0.50Kg 0.25Kg
1.00Kg 1.00Kg 1.00Kg 1.00Kg
Due to the higher melting point of Lead Free Solder the
soldering iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of accurate
temperature control coupled with a good heat recovery
characteristics. For more information on the use of Lead Free
Solder, please refer to http://www.sony-training.com
KDL-32XBR4/40D3000
8
KDL-32XBR4/40D3000
SAFETY CHECK-OUTAfter correcting the original service problem,
perform the following safety checks before releasing the set to the
customer: 1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface for solder
splashes and bridges. 2. Check the interboard wiring to ensure that
no wires are pinched or touching high-wattage resistors. 3. Check
that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators. 4. Look for unauthorized
replacement parts, particularly transistors, that were installed
during a previous repair. Point them out to the customer and
recommend their replacement. 5. Look for parts which, though
functioning, show obvious signs of deterioration. Point them out to
the customer and recommend their replacement. 6. Check the line
cords for cracks and abrasion. Recommend the replacement of any
such line cord to the customer. 7. Check the antenna terminals,
metal trim, metallized knobs, screws, and all other exposed metal
parts for AC leakage. Check leakage as described below. The AC
leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to
chassis, must not exceed 0.5 mA (500 microamperes). Leakage current
can be measured by any one of three methods. 1. A commercial
leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions. 2. A
battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job. 3. Measuring the voltage drop
across a resistor by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must
have an accurate low voltage scale. The Simpsons 250 and Sanwa
SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable (see Figure A).
How to Find a Good Earth Ground A cold-water pipe is a
guaranteed earth ground; the cover-plate retaining screw on most AC
outlet boxes is also at earth ground. If the retaining screw is to
be used as your earth ground, verify that it is at ground by
measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms. If a cold-water pipe is
not accessible, connect a 60- to 100-watt trouble- light (not a
neon lamp) between the hot side of the receptacle and the retaining
screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at
ground potential (see Figure B).
Leakage Test
To Exposed Metal Parts on Set
Trouble Light AC Outlet Box Ohmmeter
0.15 F
AC Voltmeter (0.75V)Cold-water Pipe
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
KDL-32XBR4/40D3000
9
KDL-32XBR4/40D3000
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If
an error occurs, the STANDBY LED indicator will automatically begin
to ash. The number of times the LED ashes translates to a probable
source of the problem. A denition of the STANDBY LED ash indicators
is listed in the instruction manual for the users knowledge and
reference. If an error symptom cannot be reproduced, the Remote
Commander can be used to review the failure occurrence data stored
in memory to reveal past problems and how often these problems
occur. 1. Diagnostic Test Indicators When an error occurs, the
STANDBY LED indicator will ash a set number of times to indicate
the possible cause of the problem. If there is more than one error,
the indicator will identify the rst of the problem areas. Control
Buttons
PIC OFF/TIMER
STANDBY
POWER
Description of LED Indictors
Description * Light is green when the TV set is on * Lights is
red when the TV is in PC standby mode STANDBY LED Red LED * Blinks
red when indicating the TV may need servicing PIC OFF/TIMER * Light
is green when the Picture Off feature is activated Amber/Green LED
LED * Light is amber when the timer is set
LED POWER LED
LED Type Green LED
Display of STANDBY LED Flash Count
2 times
5 times LED ON 0.3 sec. LED OFF 0.3 sec. LED OFF 3 sec.
KDL-32XBR4/40D3000
10
KDL-32XBR4/40D3000
Viewing the Self Check Diagnostic List 1. TV must be in standby
mode. (Power off). 2. Press the following buttons on the Remote
Commander within a second of each other: Channel 5 Volume DISPLAY
TV POWER . The Self Check list displays. This differs from
accessing Service Adjustments. Results for all of the following
diagnostic items are displayed on screen. No error has occurred if
the screen displays a 0.
SELF CHECK 002 003 004 005 006 013 MAIN_POWER DC_ALERT1
DC_ALERT2 DC_ALERT3 BACK_LIGHT BACK_LIGHT_BALANCE
PAGE 1 01 00 00 00 00 00 1 indicates an error was detected 0
indicates no error was detected
00009-00019-000093. Press the Channel 1 button on the Remote
Commander to go to Page 2 of the Self Check list.
SELF CHECK 008 007 011 010 009 007 012 SP_PROT TEMP TRIDENT_IC
DIGITAL NA HFR_OVERHEAT HFR_ERROR
PAGE 2 01 00 00 00 00 00
00009-00019-000094. Press the Channel 4 button on the Remote
Commander to go back to Page 1 of the Self Check list. Clearing the
Self Check Diagnostic List 1. In Service Mode, press the Channel 8
Channel 0 .
KDL-32XBR4/40D3000
11
KDL-32XBR4/40D3000
SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL1 2 3 Remove 3
screws from Terminals, +BVTP 3X12 TYPE2 IT-3 Remove 2 screws
(KDL-32XBR4), 4 screws (KDL-40D3000) from Rear Cover arm positions,
+PSW M5X16 Remove 14 screws (KDL-32XBR4), 15 screws (KDL-40D3000),
from Rear Cover, +BVTP2 4X16
1
2
3
Rear Cover
1-2. H1 BOARD REMOVAL1 2 3 Remove from bezel Disconnect one
connector Release hooks and remove H1 Board 1 Multi Button Assembly
H1 Board 2
3
Bezel Assembly
KDL-32XBR4/40D3000
12
KDL-32XBR4/40D3000
1-3. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL (KDL-32XBR4
ONLY)1
1 2
Remove 2 screws from bottom of Arms, +PSW M5X16 Remove 3 screws
from bottom bracket and Stand, +PSW M5X16 VESA Arm Assembly
Stand Assembly 2
Under Cover Bottom Bracket
1-4. STAND ASSEMBLY AND VESA ARM ASSEMBLY REMOVAL (KDL-40D3000
ONLY)1 2 Remove 4 screws from bottom of Arms, +PSW M5X16 Remove 4
screws from bottom bracket and Stand, +PSW M5X16VESA Arm Assembly 1
Stand Assembly
2
Under Cover Bottom Bracket
KDL-32XBR4/40D3000
13
KDL-32XBR4/40D3000
1-5. U2 BOARD, DTT SHIELD, AND JACK HOLDER REMOVAL1 2 3 4 5
Disconnect two connectors Remove three screws, +BVTP 3X12 TYPE2
IT-3 Release hooks and remove U2 Board Remove Jack holder from
Bezel. Release hooks to remove DTT Shield from BU2 bottom shield. 3
Side Jack Holder 1 U2 Board 2
DTT Shield
4
5
1-6. BU2 BOARD REMOVAL1 2 3 4 5 Remove 2 screws, +PSW M3X5
Remove 2 screws, HEX Disconnect 8 connectors Remove 7 screws, +BVST
3X8 Remove 5 screws, +PSW M3X5 DTT Top Shield 1
2
BU2 Board
3
4
DTT Bottom Shield
5
KDL-32XBR4/40D3000
14
KDL-32XBR4/40D3000
1-7. SPEAKER, H3 BOARD, AND H4 BOARD REMOVAL1 2 3 4 5 Slide out
Speaker and Bafe from Bezel Disconnect one connector from H3 Board
Remove 2 screws, (B) (+)PWH Tapping Disconnect one connector from
H4 Board Remove 2 screws, (B) (+)PWH TappingBaffle 2 3 H3 Board 1
Speaker
LED Guide
4 Light Guide
5
H4 Board
1-8. G1H BOARD (POWER UNIT) REMOVAL (KDL-32XBR4 ONLY)1 2 Remove
4 screws, +PSW 3SG Disconnect 3 connectorsPower Unit 1 2
G1 Bracket
KDL-32XBR4/40D3000
15
KDL-32XBR4/40D3000
1-9. D1 BOARD AND G3 BOARD (POWER UNIT) REMOVAL (KDL-40D3000
ONLY)1 2 3 4 Disconnect 5 connectors Remove 4 screws, +PSW 3SG
Disconnect 4 connectors Remove 4 screws, +PSW 3SGD1 Board G3 Board
4 1 2
3 G3 Bracket
1-9-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY (KDL-40D3000
ONLY)Use the following procedure to confirm that the connector is
securely attached to the In1 After inserting the connector 2 Push
the right section of into the Inverter board, the inverter
connector and push the middle section confirm it is securely of the
inverter connector to connected. lock on the terminal. 3 Push the
left section of the inverter connector and confirm it is securely
connected.
KDL-32XBR4/40D3000
16
KDL-32XBR4/40D3000
1-10. BH BOARD REMOVAL1 2 3 4 5 Remove one screw, +PSW M3X5
Remove 2 screws, +BVST 3X8 Disconnect 2 connectors Remove 4 screws
, +PSW M3X5 Remove 4 screws , +PSW M3X52 HFR Upper Shield 1
3
BH Board
4
5 HFR Lower Shield
KDL-32XBR4/40D3000
17
KDL-32XBR4/40D3000
1-11. AC INLET REMOVAL (KDL-32XBR4 ONLY)1 2 Remove 2 screws,
+BVTP2 4X16 Remove 2 screws, +KTT 3X101
Under Cover 2
AC Inlet
1-12. AC INLET REMOVAL (KDL-40D3000 ONLY)1 2 Remove 2 screws,
+BVTP2 4X16 Remove 2 screws, +KTT 3X10
1
Under Cover
AC Inlet
2
KDL-32XBR4/40D3000
18
KDL-32XBR4/40D3000
1-13. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-32XBR4 ONLY)1
2 3 4 5 Remove 2 screws, +PSW M4X8 Remove 2 screws, +BVTP2 4X16
Remove 2 screws, +BVTP2 4X16 Remove 2 screws, +PSW M4X8 Remove 3
screws, +BVTP2 4X16
3 Bottom Bracket 4
1
5 2
LCD Panel Top Bracket
Bezel
KDL-32XBR4/40D3000
19
KDL-32XBR4/40D3000
1-14. LCD PANEL, LED AND GUIDE LIGHT REMOVAL (KDL-40D3000 ONLY)1
2 3 4 5 Remove 2 screws from Bezel and Top Brackets, +BVTP2 4X16
Remove 4 screws from Top Brackets, +PSW M5X8 Remove 4 screws from
Bottom Brackets, + PSW M5X12 Remove 4 screws from Stand Holders,
+PSW M5X16 Remove 2 screws from LCD Panel, +BVTP2 4X16
3
Stand Holder 4
Bottom Bracket(L)
Top Bracket 2 1
Bottom Bracket(R)
5
LCD Panel
Bezel
KDL-32XBR4/40D3000
20
KDL-32XBR4/40D3000
1-15. INVERTER BOARD REMOVALCAUTION: Be sure to identify the
inverter cover screws before proceeding. DO NOT remove the screws
securing the plastic strip holding the lamp sockets. 1 Remove
screws securing the inverter cover. 2 Remove screws securing the
inverter board
Plastic Strip holding Lamp Socket
DO NOT REMOVE BACKLIGHT SCREWS
2
1
Inverter Cover
Plastic Strip holding Lamp Socket
Inverter Board
WARNING!NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP
HOLDING THE LAMP SOCKETS. DAMAGE TO THE BACKLIGHT TUBES WILL
OCCUR!
REMOVE CONNECTOR AND PULL BOARD TO THE RIGHT
REMOVE SCREWS SECURING SHIELD
SHIELD REMOVALEND VIEWBACKLIGHT
INVERTER BOARD REMOVAL Only remove the screws securing the
inverter cover which may be metal or plastic. The remaining plastic
strip contains sockets for the uorescent backlights and should
never be loosened. The backlights will pop out of the sockets
and/or break the backlight requiring a LCD panel replacement. The
example shown is a 32 model but applies to all models.
SOCKET
KDL-32XBR4/40D3000
21
KDL-32XBR4/40D3000
WIRE DRESSING KDL-32XBR4 ONLY OVERALL VIEW
KDL-32XBR4/40D3000
22
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H3 BOARD HARNESSOPERATION PROCESS 1. Apply Sheet
Core C to edge of Panel to cover sharp edge of panel. 2. Use ribs
on bezel (w/o screw boss) as a guide to center tape.
1
2
Make sure Cushion D is Centered over the H3 Harness.
3
Use UL Tapes as Reference to Position Harness over panel, Place
bottom of UL tape on "Cross" etched in the panel for alignment.
Use ribs on bezel as reference to center Sheet Core C when
applying to panel edge. Use panel edge to align Himelon Tape.
KDL-32XBR4/40D3000
23
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H3 BOARD HARNESS (CONTINUED)OPERATION PROCESS
Apply Sheet Core C to edge of Panel to cover sharp edge of panel.
Use ribs on bezel (w/o screw boss) as a guide to center tape.
1Make sure Sheet Core C is CENTERED over H3 Wires. Use Bottom of
UL Tape to align Sheet Core C.
2Use DTT Shield Case Supports as guides for the H3 Wires. DO NOT
Cross wires over the Supports (pinch points).
2Use Score Line to align the bottom edge of the Sheet Core
C.
Align UL tape to DTT Shield Support on Panel. DO NOT allow wires
to cross over the support on the panel.
KDL-32XBR4/40D3000
24
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H3 BOARD HARNESS (CONTINUED)OPERATION PROCESS
Apply Sheet Core C to edge of Panel to cover sharp edge of panel.
Use ribs on bezel (w/o screw boss) as a guide to center tape.
1 2 3
Apply LCD Tape to hold BOTH Rt. Speaker and H4 wires.
KDL-32XBR4/40D3000
25
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H4 BOARDOPERATION PROCESS 1. Install H4-Bd
BEFORE Installing the speakers/baffles. 2. Apply LCD Tape on SIDE
of the magnet on Rt. Speaker to hold the H4 Cables. 3. MAKE SURE
there is slack in the cable between the H4 Connector and LCD Tape.
Tension on the cable will cause the Connector to lift or break.
2 3
1
KDL-32XBR4/40D3000
26
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H4 BOARD AND RIGHT SPEAKEROPERATION PROCESS
Dress BOTH H4/Speaker Cables in plastic clips on G-Bracket.
NOTE: Speaker cables are NOT dressed inside far left clip on
G-Bracket.
Wire Dress Rt. Speaker wires and H4 cables in G-Bracket clips.
NOTE: Rt. Spkr. Wires are NOT dressed in far LEFT G-Bracket
clip!
1
2
KDL-32XBR4/40D3000
27
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H4 BOARD AND RIGHT SPEAKER (CONTINUED)OPERATION
PROCESS 1. Wire Dress Right Speaker wires and H4 cables in side
clamps (white) and G3-Bd bracket clips (black). NOTE: H4-Bd/Rt.
Speaker cables are dressed UNDER AC Inlet. 2. Dress AC Inlet cables
as shown. Make sure Green/Yellow Earth Gnd. Is screwed into lower
LCD Bracket (w/4x8mm screw)
NOTE BOTH H4-Bd and Rt. Speaker cables are dressed UNDER AC
Inlet
1CAUTION: DO NOT Push hard on ACinlet wires after routing inside
G1 bracket!! Wire Insulation can be CUT by plastic edges!
2
NOTE:Running Change will be implemented later. (PCN/ECN to add
M3 clamp).
NOTE Angle of Earth Gnd. Wire. (Ring terminal touches "dimple"
on plate) H4 and Speaker cables are NOT dressed in small clips! Too
difficult to dress with gloves on operator's hands. NOTE:
H4-Bd/Right Speaker cables ARE dressed in plastic clip. Clip NOT
Eliminated!
KDL-32XBR4/40D3000
28
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY CORE BLOCK HARNESSOPERATION PROCESS Route/Dress
Harnesses connected to Core Block as Shown NOTE Order &
Direction of Cables in plastic Clip on Shield Case.
DRESS CABLES 1st DRESS CABLES LAST ON TOP ALL CABLES.
1 2DRESS CABLES 3rd
1 3
DRESS CABLES 2nd
Keep Cables BELOW level of Shield Case (Pinch Points)
DRESS CABLES 4th
NOTE order and direction of cables!
KDL-32XBR4/40D3000
29
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY CORE BLOCK HARNESS (CONTINUED)
OPERATION PROCESS Route/Dress Core-Block cables as shown Put
Attention on DIRECTION of cables in G-Bracket. Put Attention on the
position of the Side Clamps and routing of the Cables between Core
Block and G1-Bracket.
1
1
NOTE Routing of cables and position of side clamps (HF Cover has
marks for 32" clamp position)
NOTE direction of wires dressed in G-Bracket.
KDL-32XBR4/40D3000
30
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY G1H BOARDOPERATION PROCESS 1. Install/Wire Dress
Harnesses as shown.
2. CAUTION: Make sure INVERTER CONNECTOR is Fully LOCKED!!
2
1G-Bd
NOTE: NEW G-Bracket Change!
CAUTION: Make Sure InverterConnector is Fully LOCKED!
Inverter wire is NOT dressed in 1st clip. Inverter wires are
dressed in cut-out on side of the G-Bracket and the 2nd clip on
right. 13P harness is NOT dressed in any of the clips above
PWB!
KDL-32XBR4/40D3000
31
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY SPEAKER HARNESSOPERATION PROCESS 1. Wire Dress
Speaker Cables as shown. Use UL Tape to align Cables in clip. FGC-3
CLAMP ELIMINATED
2. Apply LCD TAPE to BOTH H4-Bd AND Right speaker Wires. TORQUE
SPECIFICATION
1 2TORQUE: 6kg.cm (+-1.0kg.cm)
NOTE: FGC-3 CONDUCTIVE CLAMP NOT UNSED IN FINAL DESIGN REFER TO
ECN #ECC22812 2
Dress Lt. Speaker Wires in Side Clamp.
Apply LCD Tape to BOTH H4 AND Right Speaker Wires.
KDL-32XBR4/40D3000
32
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY SPEAKER HARNESS (CONTINUED)OPERATION PROCESS
1
LVDS Wire and Speaker Wire cannot touch. (NG for EMI). Route
Wires Away from metal Tab (sharp edge)
Wire Dress Speaker Cables as shown. Use UL Tape to align Cables
in clip. BOTH R/L cables are dressed in FGC-3 conductive clip.
Apply LCD TAPE to BOTH H4-Bd AND Right speaker Wires.
TORQUE SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm)
NO FGC-3 Conductive Clamp/3x8mm screw! ELIMINATED. Dress Speaker
Wires below level of LVDS and Under Cover Bracket. (Pinch Point if
cable is too high) Speaker cable is NOT dressed in the white clamp
(Only left speaker cable is dressed in white clamp).
KDL-32XBR4/40D3000
33
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY LEFT SPEAKER HARNESSOPERATION PROCESS 1. Dress
LEFT speaker harness as shown
1
Dress Lt. Speaker wires in Sheet Core C. Route Wires on TOP of
Panel Edge away from sharp edge.
Lt. Speaker cables should only cross over top of Panel edge once
in this location.
KDL-32XBR4/40D3000
34
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY U2 BOARDOPERATION PROCESS 1. Apply TAPE, U2 to
Panel in location where U2 bracket is to be installed (Use edges of
panel as guide)
2Align side edge of panel
2. Make sure DTT Shield has Sheet Core C installed as per
diagram. 3. Wire Dress 20P Harness as shown. Put attention on
DIRECTION of wires from BU2-Bd inside side clamp on U2 Bracket.
Align with bottom of panel
DO NOT Cross wires over Optical Output Connector (Pinch Point
when Rr. Cover is installed).
3/4/2007 LATE CHANGE: ADD 3x12mm SCREW Here.
3
1
Sheet Core C (Installed by Vendor)
KDL-32XBR4/40D3000
35
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY H1 BOARDOPERATION PROCESS 1. Dress/Route H1-Bd
harness as shown on photo.
1Plastic Side Clamp. Installed by Vendor. NOTE which connector
cables are attached to on H1-Bd.
2. NOTE: Put attention on SLACK of cable. Between Connector on
H1 and tape there is slack in wire. Between tape/clamp there is
slack. Between tape/DTT Shield there is slack.
2
2
KDL-32XBR4/40D3000
36
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY LVDS CABLE - BU BOARD TO BH BOARDOPERATION
PROCESS 1. Attach HDMI Connector to BU-Bd (CN5502).
1 3Install HDMI Cable on BU-Bd (CN5504) NOTE: COLOR OF Round
Sticker (RED). BEFORE Installing DTT Shield Top,
2. GENTLY fold over cables to right side. 3 CONFIRM Color of
Sticker (RED) 4. After Installing DTT Top apply 3x5mm screw to GND
Ring on HDMI Assy. TORQUE SPECIFICATION TORQUE: 6kg.cm
(+-1.0kg.cm)
2
GENTLY fold cables over towards right as shown. Too much
pressure applied to cable/connector when folding cables over to
right side WILL damage the connector!!
4After DTT Shield Top installation, use 3x5mm screw to secure
GND tab on HDMI Harness.
NOTE:SIDE HDMI Cable will have conductive tape wrapping on PP/MP
parts. Running change to eliminate tape wrapping.
KDL-32XBR4/40D3000
37
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY LVDS CABLE - BH BOARD TO TCONOPERATION PROCESS
1. Route 40P LVDS Cable between BU-Bd and TCON as shown.
NOTE: LVDS Cable is OVER ALL cables2. Apply 3x8mm Screw
(2-places) to ground LVDS cable. Put Attention on Routing of Cable.
G1 to BU cables are on TOP of LVDS. H3-Bd cables are UNDER LVDS.
TORQUE SPECIFICATION
Apply 3X8mm screw when installing BH Shield Top
2
3mm TORQUE: 6.0kg-cm (+-1.0kg-cm)
2
Apply 3X8mm screw when installing DTT Shield Top
1Not used in final design
CAUTION:NOTE COLOR OF TAPE ON LVDS HARNESS! PROPER COLOR IS
WHITE. *LVDS HAS 2 GROUNDING TABS!
KDL-32XBR4/40D3000
38
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY LVDS CABLE - BU BOARDOPERATION PROCESS
O.K. !CAUTION:DO NOT allow TCON END of cable to touch panel!
This is NG for EMI.
1. Route 40P LVDS Cable between BU-Bd and TCON as shown. 2.
Apply 3x8mm Screw to BH Shield Top. (When Installing BH Shield top)
Put Attention on Routing of Cable. Put Attention on TCON END of
Cable to make shure cable end does NOT touch panel(see photo of
side of cable) TORQUE SPECIFICATION 3mm TORQUE: 6.0kg-cm
(+-1.0kg-cm)
Apply 3x8mm Screw to Ground Tab on LVDS.
CAUTION:NOTE Ground Tab on LVDS is BELOW BH Shield Top Tab!
1
2
CAUTION:NOTE COLOR of Tape on LVDS WHITE is Correct Color. *LVDS
Has 1 Ground Tab.
KDL-32XBR4/40D3000
39
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY HDMI CABLEOPERATION PROCESS Route LVDS Harness
from BU-Board (CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from
Memory IC and JIG Connectors!
CAUTION: Keep LVDS Cables AWAY from JIG Connectorsand Memory
IC.
KDL-32XBR4/40D3000
40
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY HDMI CABLE (CONTINUED)USE SCREW on panel as
reference for corner of Sheet Core C installation.OPERATION
PROCESS
USE plastic clip on panel as guide for corner of Sheet Core C
installation
Route/Dress HDMI Cables as shown.
USE edge of panel boss as guide for installation of Sheet Core
C
CAUTION: Make sure HDMI cable is touching panel, especially in
between Sheet Core C.
2-688-010-01 4-092-814-02
CAUTION: Make sure LVDS Cable is touching panel.
KDL-32XBR4/40D3000
41
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY HDMI CABLE (CONTINUED)OPERATION PROCESS
USE Sheet Core C to hold LVDS to panel here Center conductive
tape over Black UL tape on LVDS (last black tape on harness). Use
Panel Edge as guide for edge of the conductive tape.
Route/Dress HDMI Cables as shown.
CAUTION: Make sure HDMI cable is touching panel, especially in
between Sheet Core C.
2-688-010-01 4-092-814-02
Apply Cushion D OVER conductive tape. Use panel edge as guide.
Make sure to COVER the conductive tape with Cushion D (TVSR
regulation)
CAUTION: Make sure HDMICable is touching panel.
KDL-32XBR4/40D3000
42
KDL-32XBR4/40D3000
KDL-32XBR4 ONLY HDMI CABLE (CONTINUED)OPERATION PROCESS 1.
Connect HDMI Cable Assy to U2-Bd. As shown.
Install 3x5mm screw to GND Tab on HDMI Cable Assy.
2. Install 3x5mm Screw TORQUE SPECIFICATION TORQUE: 6.0kg.cm
(+-1.0kg.cm)
2
1
NOTE:SIDE HDMI Cable may have conductive tape wrapping, however,
new process eliminates tape.
KDL-32XBR4/40D3000
43
KDL-32XBR4/40D3000
KDL-40D3000 ONLY OVERALL VIEW
KDL-32XBR4/40D3000
44
KDL-32XBR4/40D3000
KDL-40D3000 ONLY H3 BOARD HARNESSOPERATION PROCESS 1. Apply
Sheet Core C to edge of Panel to cover sharp edge of panel. Use rib
on bezel (w/o screw boss) as a guide for mid-point of tape. 2.
Install H4-Bd. Use caution to align plastic clip at bottom of bezel
with notch in PWB. 3. Use x1 3x12mm screw to fix H3-Bd to Bezel.
TORQUE SPECIFICATION Torque: 0.9 N.m
1Use split in harness(H4 wires) and UL tape as reference for
Harness positioning.
2
3
Use rib on bezel as mid-point reference for Sheet Core C Use
panel edge to align Himelon Tape.
KDL-32XBR4/40D3000
45
KDL-32XBR4/40D3000
KDL-40D3000 ONLY H3 BOARD HARNESS (CONTINUED)OPERATION PROCESS
1. Apply Sheet Core C as Shown on H3-Bd Harness 2. Wire Dress AC
INLET As shown. MAKE SURE TO install EARTH GROUND SCREW on
Green/Yellow Earth Wire.
Dress AC Inlet Cables In G3 Bracket clamps.
2 1Earth Ground Wire w/Screw
Sheet Core C
KDL-32XBR4/40D3000
46
KDL-32XBR4/40D3000
KDL-40D3000 ONLY H4 BOARDOPERATION PROCESS 1. LED Guide and
Screw is pre-assembled by Vendor. 2. Install H4-Bd. Be careful to
align Plastic clip at bottom of bezel with notch in PWB. 3. Use x1
3x12mm screw to fix H3-Bd to Bezel.
4 3 1
4. Attach 3P Harness to H4. Tape H4 wires to Bottom of panel
edge. TORQUE SPECIFICATION Torque: 0.9 N.m
2
KDL-32XBR4/40D3000
47
KDL-32XBR4/40D3000
KDL-40D3000 ONLY H4 BOARD AND RIGHT SPEAKEROPERATION PROCESS
Wire Dress Right Speaker wires and H4 cables in side clamps (white)
and G3-Bd bracket clips (black).
2 1
2nd UL Tape indicates SPLIT for H3-Bd / H4-Bd cables. NOTE: H4
cables are ABOVE Himelon tape.
1 2
KDL-32XBR4/40D3000
48
KDL-32XBR4/40D3000
KDL-40D3000 ONLY CORE BLOCK HARNESSOPERATION PROCESS Route/Dress
Harnesses connected to Core Block as Shown NOTE Order &
Direction of Cables in plastic Clip on Shield Case.
2 1Keep Cables BELOW level of Shield Case (Pinch Points)
2 3
NOTE order and direction of cables!
KDL-32XBR4/40D3000
49
KDL-32XBR4/40D3000
KDL-40D3000 ONLY CORE BLOCK HARNESS (CONTINUED)OPERATION PROCESS
Apply Sheet Core C tape as shown.
Align Sheet Core C with Center of BH Shield Case and clips on G3
Bracket.
KDL-32XBR4/40D3000
50
KDL-32XBR4/40D3000
KDL-40D3000 ONLY G3 BOARD AND D1 BOARDOPERATION PROCESS
Install/Wire Dress Harnesses as shown.
CAUTION: BE CAREFUL which connector is used on G3-Bd for
Installing harness with ferrite core (CN6502 on G3-Bd).
1
D1Bd
3
NOTE: Ferrite core not used in final design Release notice
#ECC22812(4/13/07)
2
G3Bd
CAUTION: ATTACH 2P HARNESS W/FERRITETO LEFT CONNECTOR ON G3-Bd
(CN6502)!!
KDL-32XBR4/40D3000
51
KDL-32XBR4/40D3000
KDL-40D3000 ONLY G3 BOARD AND D1 BOARD (CONTINUED)OPERATION
PROCESS
1
Install / Wire Dress Harnesses as shown. "Cross" (as shown on
photo).
2
1D1Bd
G3Bd
KDL-32XBR4/40D3000
52
KDL-32XBR4/40D3000
KDL-40D3000 ONLY INVERTER BOARD AND D1 BOARDOPERATION
PROCESS
INVERTER
INVERTER
O.K.
N.G.
1. CAUTION MAKE SURE BLACK INSULATION TUBING DOES NOT TOUCH CONN
BEFORE INSTALLING 2P MD CONN. AFTER INSTALLING CONNECTOR, TUBE
INSULATION CAN TOUCH CONNECTOR!
1INSTALL INVERTER SIDE 1ST INSTALL D1-Bd SIDE 2ND
1
O.K.1 1
N.G.G3Bd D1-Bd D1-Bd
KDL-32XBR4/40D3000
53
KDL-32XBR4/40D3000
KDL-40D3000 ONLY INVERTER BOARD AND D1 BOARD (CONTINUED)
OPERATION PROCESS 1. CAUTION: MAKE SURE WHITE/PINK WIRES DO NOT
CROSS CHECK INVERTER SIDE WIRES CHECK D1-Bd SIDE WIRES
INVERTE R
1
CAUTION: Make SureInverter Connector DOES NOT CROSS WHITE/PINK
WIRES!
CHECK BOTH SIDES OF HARNESS! (INVERTER CONN / D1-Bd CONN)
KDL-32XBR4/40D3000
54
KDL-32XBR4/40D3000
KDL-40D3000 ONLY G3 BOARD AND D1 BOARDOPERATION PROCESS
NOTE: Ferrite Core and Sheet Core A Applied by SBC Plants.
Install/Wire Dress Harnesses as shown.
UPDATE:
2
4/13/2007: FERRITE/Sheet Core Not used in final design
CAUTION: Make sure INVERTER CONN. is Fully LOCKED!!
D1Bd
3 1
4
G3Bd
CAUTION: Make SureInverter Connector is Fully LOCKED! Use
Marking JIG to confirm Connector is Fully Locked.
KDL-32XBR4/40D3000
55
KDL-32XBR4/40D3000
KDL-40D3000 ONLY D1 BOARD AND INVERTER BOARD CAUTION
1
!D1Bd
OPERATION PROCESS MAKE SURE COLOR of UL tape is the correct
color (YELLOW) for harness. Confirm wires are dressed properly in
clips. Confirm 2P BD Connectors are FULLY LOCKED by pressing on
BOTH locking tabs (RED ARROWS). MARK the 2P BD Connector Housing
with "CHECKED" Mark or Stamping.
!USE JIG/MARKER TO CONFIRM CONNECTOR IS LOCKED PRESS HERE TO
CONFIRM CONNECTOR IS LOCKED
CAUTION:CABLE HAS POLARITY! YELLOW UL TAPE CONNECT TO INVERTER
BLACK UL TAPE CONNECT TO D1-Bd
CAUTION 2:MAKE SURE CABLE INSULATION IS NOT TRAPPED UNDER
CONNECTOR FOR BOTH D1 & INVERTER PWB.
KDL-32XBR4/40D3000
56
KDL-32XBR4/40D3000
KDL-40D3000 ONLY SPEAKER CABLESOPERATION PROCESS 1. Wire Dress
Speaker Cables as shown. LEFT Speaker cable is dressed in side
clamp (white plastic). 2. BOTH R/L cables are dressed in FGC-3
conductive clip. TORQUE SPECIFICATION
1NOTE:FGC-3 CLAMP NOT USED IN FINAL DESIGN RELEASE NOTICE
#ECC22812 (4/13/07)
TORQUE: 6kg.cm (+-1.0kg.cm)
2
LEFT SPEAKER Cables RIGHT SPEAKER Cables
KDL-32XBR4/40D3000
57
KDL-32XBR4/40D3000
KDL-40D3000 ONLY SPEAKER CABLES (CONTINUED)OPERATION PROCESS
LVDS Wire and Speaker Wire cannot touch. (NG for EMI).
Wire Dress Speaker Cables as shown. Use UL Tape to align Cables
in clip. BOTH R/L cables are dressed in FGC-3 conductive clip.
Apply LCD TAPE to BOTH H4-Bd AND Right speaker Wires. TORQUE
SPECIFICATION TORQUE: 6kg.cm (+-1.0kg.cm)
1
Route Wires Away from metal Tab (sharp edge)
NO FGC-3 Conductive Clamp/3x8mm screw! Not used in Final Design
Dress Speaker Wires below level of LVDS and Under Cover Bracket.
(Pinch Point if cable is too high) Speaker cable is NOT dressed in
the white clamp (Only left speaker cable is dressed in white
clamp).
KDL-32XBR4/40D3000
58
KDL-32XBR4/40D3000
KDL-40D3000 ONLY LEFT SPEAKER HARNESSOPERATION PROCESS
Side HDMI LVDS cable will be shorter in length for PRE-PRO and
MASS-PRO
Dress LEFT speaker harness as shown NOTE: Install Sheet Core C
as shown in photo. Side HDMI LVDS Cable is dressed in same Sheet
Core C as shown.
Use DTT shield support on panel and UL tape on Speaker Wires as
reference to install Sheet Core C as shown.
Use end of Conductive Tape Wrapping and UL Tape on Speaker wires
as reference to install Sheet Core C.
LEFT SPEAKER Cables are dressed in side clamp on Lower LCD
Bracket.
KDL-32XBR4/40D3000
59
KDL-32XBR4/40D3000
KDL-40D3000 ONLY U2 BOARDOPERATION PROCESS 1. Apply Sheet Tape
H2 to Panel in location where U2 bracket is to be installed (Use
plastic ribs on bezel as guide) 2. Make sure DTT Shield has Sheet
Core C installed as per diagram. 3. Wire Dress 20P Harness as
shown. Put attention on DIRECTION of wires from BU-Bd inside side
clamp on DTT Shield!
1Align with center of circles on panel rib.
Align with ribs on bezel channel
2 3
3 2
Align Sheet Core C with folded edge of DTT shield and start of
straight edge of DTT shield.
KDL-32XBR4/40D3000
60
KDL-32XBR4/40D3000
KDL-40D3000 ONLY H1 BOARDOPERATION PROCESS Dress/Route H1-Bd
harness as shown "Cross" (as shown on photo).
NOTE which connector cables are attached to on H1-Bd.
1
NOTE: Put attention on SLACK of cable. Between Connector on H1
and tape there is slack in wire. Between tapes there is slack.
2
2
KDL-32XBR4/40D3000
61
KDL-32XBR4/40D3000
KDL-40D3000 ONLY LVDS CABLE - BU BOARD TO BH BOARDOPERATION
PROCESS Route 40P LVDS Cable between BH-Bd and BU-Bd as shown. NOTE
COLOR of the UL Tape on the BH-Bd side. Correct color is RED.
NOTE COLOR of the UL Tape (RED)
KDL-32XBR4/40D3000
62
KDL-32XBR4/40D3000
KDL-40D3000 ONLY LVDS CABLE - BU BOARD TO BH BOARD
(CONTINUED)OPERATION PROCESS Route LVDS Harness from BU-Board
(CN4500) as shown. CAUTION: Keep LVDS Wires AWAY from Memory IC and
JIG Connectors!
CAUTION: Keep LVDS Cables AWAY from JIG Connectorsand Memory
IC.
KDL-32XBR4/40D3000
63
KDL-32XBR4/40D3000
KDL-40D3000 ONLY LVDS CABLE - BH BOARD TO TCONOPERATION PROCESS
Route/Dress LVDS cable between BH-Bd and TCON as shown. NOTE: Put
Attention on Cable routing. LVDS cable must be PARALLEL to Panel
Surface (see photos).
NOTE COLOR of the Shrink Tubing (BLACK). NOTE: Cable is PARALLEL
to panel surface!
KDL-32XBR4/40D3000
64
KDL-32XBR4/40D3000
KDL-40D3000 ONLY HDMI CABLEOPERATION PROCESS 1. Attach HDMI
Connector to BU-Bd (CN5504).
1 3Install HDMI Cable on BU-Bd (CN5504) NOTE COLOR OF Round
Sticker(BLUE). BEFORE Installing DTT Shield Top,
2. GENTLY fold over cables to right side. 3 CONFIRM Color of
Sticker (BLUE) 4. After Installing DTT Top apply 3x5mm screw to GND
Ring on HDMI Assy. TORQUE SPECIFICATION TORQUE: 6kg.cm
(+-1.0kg.cm)
2
GENTLY fold cables over towards right as shown. Too much
pressure applied to cable/connector when folding cables over to
right side WILL damage the connector!!
4
After DTT Shield Top installation, use 3x5mm screw w/washer to
secure GND tab on HDMI Harness.
NOTE:SIDE HDMI Cable will have conductive tape wrapping on PP/MP
parts. Running change to eliminate tape wrapping.
KDL-32XBR4/40D3000
65
KDL-32XBR4/40D3000
KDL-40D3000 ONLY HDMI CABLE (CONTINUED)OPERATION PROCESS
Route/Dress HDMI Cables as shown.
CAUTION: Make sure HDMI cable is touching panel, especially in
between Sheet Core C.
CAUTION: Make sure HDMI Cable is touching panel (length will be
fixed for Pre-Pro)
KDL-32XBR4/40D3000
66
KDL-32XBR4/40D3000
KDL-40D3000 ONLY HDMI CABLE (CONTINUED)OPERATION PROCESS
USE Sheet Core C to hold LVDS/Left Speaker Wire to panel here
Center conductive tape over Black UL tape on LVDS (last black tape
on harness). Use Panel Edge as guide for edge of the conductive
tape.
Route/Dress HDMI Cables as shown.
CAUTION: Make sure HDMI cable is touching panel, especially in
between Sheet Core C.
2-688-010-01 4-092-814-02
Apply Cushion D OVER conductive tape. Use panel edge as guide.
Make sure to COVER the conductive tape with Cushion D (TVSR
regulation)
CAUTION: Make sure HDMICable is touching panel.
KDL-32XBR4/40D3000
67
KDL-32XBR4/40D3000
KDL-40D3000 ONLY HDMI CABLE (CONTINUED)OPERATION PROCESS 1.
Connect HDMI Cable Assy to U2-Bd. As shown.
Install 3x5mm screw with washer to GND Tab on HDMI Cable
Assy.
2. Install 3x5mm Screw TORQUE SPECIFICATION TORQUE: 6.0kg.cm
(+-1.0kg.cm)
2
1
NOTE:SIDE HDMI Cable may have conductive tape wrapping, however,
new process eliminates tape.
KDL-32XBR4/40D3000
68
KDL-32XBR4/40D3000
SECTION 2: SERVICE ADJUSTMENTS 2-1. USING THE REMOTE COMMANDER
FOR ELECTRICAL ADJUSTMENTSTo adjust various set features, use the
Remote Commander to put the set into service mode to display the
service menus and categories. Equipment Needed: Pattern Generator
(with component outputs) Oscilloscope Digital multimeter
2-3. VIEWING THE SERVICE MENUSUse the Remote Commander to view
the BE and Digital service menus options. 1. To display the Service
Menu that contains the Category you want to adjust, press JUMP on
the Remote Commander. (For a complete list of the service
Categories refer to Service Menus)
2-2. ACCESSING SERVICE ADJUSTMENT MODE1. TV must be in standby
mode. (Power off). 2. Press the following buttons on the Remote
Commander within a second of each other: Channel 5 Volume + DISPLAY
POWER .
BETV 001 COLOR ADJ 001 R_DRV DIGITAL PROGRAM DATA BE PROGRAM NVM
PACK BOOTPress JUMP
SERVICE 00100 : : : : : : h07-00.79T DEV 000011 TMO.620 TDO.426
TPA.014 TBO.506
DISPLAY
POWER
DIGITALOnscreen cursor and select buttonQM INFO 0 0 SERVICE
DTV
Press JUMP
Sample TV Service Menu
5
VOLUME+
RM-YD014 The rst service menu (TV) displays.
KDL-32XBR4/40D3000
69
KDL-32XBR4/40D3000
2-4. USING THE REMOTE COMMANDER TO VIEW SERVICE DATAUse the
buttons on the Remote Commander to access the service menu items
and adjust the data values. Category Category Number Adjustment
Item NumberTV SERVICE 00100 001 COLOR ADJ 001 R_DRV DIGITAL
PROGRAM: h07-00.79T DEV : 0000011 DATA BE PROGRAM : TMO.620 :
TDO.426 NVM : TPA.014 PACK : TBO.506 BOOT
Data Value Adjustment Item
1. Access Service Adjustment Mode and select the Service Menu
that contains the Category with the Adjustment Item you want to
change. 2. To change the Category, press 2 or 5 on the Remote
Commander. Note: Pressing 2 or 5 only changes the categories within
the Service Menu displayed. To change a Category on one of the
other Service Menus, press the JUMP button until the correct
Service Menu is displayed. 3. To change the Adjustment Item, press
1 or 4 on the Remote Commander.
2-4-1. CHANGING SERVICE DATAThe service data values have been
selected to provide the best possible viewing performance. Although
some of the data values are adjustable, the adjustments are very
sensative and changing them may reduce the picture quality of the
set. The following instructions are provided for informational
purposes only. 4. To change the Data Value, press 3 or 6 on the
Remote Commander. 5. To save the changes, press MUTING then 0 to
write into memory.
JUMP Displays Service Menus
2-4-2. EXITING SERVICE MODEAfter completing the changes, exit
service mode. 6. To exit service mode, turn the power off by
pressing POWER .
SERVICE MENUSDisplay 1 Next Item Display 2 Next Category Display
4 Previous Item 3 Increase Data Value
6 Decrease Data Value 5 Display Previous Category 9 Read
data
MUTING Writes data into memory
BE MICRO 001 COLOR ADJ 001 002 003 004 005 006 002 SETTING 001
002 003 003 INFORM 001 DIGITAL MICRO QM 0 1 2 QT 0
R_DRV G_DRV B_DRV R_BKG G_BKG B_BKG AGING MODE A-SHUTOFF DISABLE
NO SYNC MUTE SET INFO RESET
0 Saves data
INFO PATN GPTN CVSB
RM-YD014
KDL-32XBR4/40D3000
70
KDL-32XBR4/40D3000
2-5. VERIFYING SERVICE DATA CHANGES1. After completing all
adjustments turn the set off with the Remote Commander and then
proceed to the next step. 2. Press the following buttons on the
Remote Commander within a second of each other: Channel 5 Volume +
DISPLAY POWER . 3. To verify the changes repeat steps 1 through 3
of 2-4. Using the Remote Commander to View Service Data. 4. To exit
service mode, turn the power off by pressing POWER .
2-6. RESETTING TO FACTORY DEFAULTSUse the following instructions
to restore the User Controls and Channel Memory settings to the
preset factory conditions. 1. While holding down the on the Remote
Commander, press the POWER button on the Front Panel of the set.
The set restarts and displays the initial setup screen. This may
take several minutes.
KDL-32XBR4/40D3000
71
KDL-32XBR4/40D3000
SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION
H1
BH BU2
G1H POWER UNIT U2 H4
H3KDL-32XBR4
H1
BH BU2
D1
U2 G3 POWER UNIT
H4 H3KDL-40D3000
KDL-32XBR4/40D3000
72
KDL-32XBR4/40D3000
3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATIONAll
capacitors are in F unless otherwise noted. pF : F 50WV or less are
not indicated except for electrolytics and tantalums. All
electrolytics are in 50V unless otherwise specied. All resistors
are in ohms. k=1000, M=1000k Indication of resistance, which does
not have one for rating electrical power, is as follows: Pitch :
5mm Rating electrical power : 1/ 4 W1
Terminal name of semiconductors in silk screen printed circuit (
)Device Printed symbol
*
1 2 3 4 5 6 7 8 9 0 ! ! ! ! !? ! !
Terminal name Collector Base Emitter
Circuit
Transistor Collector Base Diode Cathode Anode Cathode Diode
Anode (NC) Emitter
Transistor
/ 4 W in resistance, 1/10 W and 1/16 W in chip resistance. :
nonammable resistor : fusible resistor : internal component : panel
designation and adjustment for repair : earth ground :
earth-chassis
Cathode Diode Anode (NC)
Common Diode Anode Diode Cathode Common Anode Diode Cathode
Common Anode Anode
All variable and adjustable resistors have characteristic curve
B, unless otherwise noted. Readings are taken with a color-bar
signal input. Readings are taken with a 10M digital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production
tolerances. All voltages are in V. S : Measurement impossibility. :
B+line. : B-line. (Actual measured value may be different). :
signal path. (RF) Circled numbers are waveform references.
Common Diode Anode Diode Cathode Diode Cathode Common Cathode
Anode Anode Cathode Drain Cathode Cathode Anode Anode Source GateG
D G S S D
Anode
Common
Diode Transistor (FET) Transistor (FET) Transistor (FET)
Transistor
Source Drain Gate Source Drain Gate Emitter Collector BaseD
D G G S
S
C1
C2 B2
Transistor
C2 B1 E1 B1 E2 B2 C1 E1 E2
The components identied by shading and only with part number
specied.
!
symbol are critical for safety. Replace
! ! @ @ @ @
Transistor
C1 B2 E2 E1 B1 C2 B1 C1 C2 B2 E1 E2
Transistor
C1 B2 E2 E1 B1 C2
The symbol indicates a fast operating fuse and is displayed on
the component side of the board. Replace only with fuse of the same
rating as marked.
E1
E2 B2
Transistor
C1 B2 E2 E1 B1 C2
B1 C1 C1(B2) C2 C2
NOTE: The components identied by a red outline and a mark
contain condential information. Specic instructions must be adhered
to whenever these components are repaired and/or replaced. See
Appendix A: Encryption Key Components in the back of this
manual.
Transistor
E2 B1 E1 C2 C1(B2)
B1 E2 E1(B2) B1 C1 E1(B2) B1 C1 C2 C2 C2 E2 E2
Transistor
(B2) B1 E1 E2 C1 C2
Transistor Discrete semiconductot
(B2) E2 E1 B1 C2 C1
REFERENCE INFORMATIONRESISTOR : RN METAL FILM : RC SOLID : FPRD
NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE
WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT :
ADJUSTMENT RESISTOR COIL : LF-8L MICRO INDUCTOR CAPACITOR : TA
TANTALUM : PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED
POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH
TEMPERATURE : ALR HIGH RIPPLE
(Chip semiconductors that are not actually used are
included.)
Ver.1.6
KDL-32XBR4/40D3000
73
KDL-32XBR4/40D3000
3-3. BLOCK DIAGRAM SIGNAL FLOW DIAGRAM
ECS UART
PC
Audio for PC
HDMI
HDMI
Audio for DVI
EEP
8bit Multiplex BUS Hs/Vs
EQ
DDR 4M x 32bit
BE MicroFlash 128KB DDR2 DDR2 32MB 32MB Flash NAND 2MByte
16MB
MB91305UART
DDR Trident SVP-PXP-SChroma Dec/IP /Scalar I2S
DDR
ARGB CLK/Hs/VsDDR->SDR
HFR ASICGoLeo
JIG USB
ATIx242SPDIF I2S
DDR->SDR
YPbPr CLK/Hs/Vs
BHPanel WXGA WXGA-HFR
NVM 64KB
Trident Yout
BacklightD/A RF IF
Inverter
UFE
Comp1 Comp2 (S)Video1
Video SW BH7641
SPDIF
Optical Audio Out
Audio Amp. TPA3100D2 Audio SW AD/DA DSP TAS3208
SPHP HP Video2
CVBS Y/C CVBS+Y/C Analog-Component/RGB Digital-Component PC-RGB
Audio (Analog) Audio (Digital)
Video3
Side Input
HDMI
EQ
Audio out (Var/Fix)
Blue circle indicates different points from S model
KDL-32XBR4/40D3000
74
KDL-32XBR4/40D3000
CONNECTION DIAGRAM (KDL-32XBR4 ONLY)
32XBR4 PWB Layout & ConnectionS P Left INV.CN1 CN101
H1
TO PANEL
S P
CN8007 CN8001
BH
CN2-CN9 CN4003 CN4002 CN4001 CN3008 CN5504 CN1400 CN2000 CN250
CN201 CN4500
TO PANEL
CN6202 CN6201
BU2 U2
G1
H4
CN401
H3
CN301
Conventional LVDS
KDL-32XBR4/40D3000
75
KDL-32XBR4/40D3000
CONNECTION DIAGRAM (KDL-40D3000 ONLY)
40D3000 PWB Layout & ConnectionD1 S PCN128 CN125 CN6700
CN6701 CN101
H1
TO PANEL
S P
Left INV.CN126
CN8007 CN6600 CN6707 CN8001
BH
CN6502
CN6204 CN4003 CN4002 CN4001 CN3008 CN5504 CN1400 CN2000 CN250
CN201 CN4500
TO PANEL
CN6203 CN6202
BU2 U2
G3
H4
CN401
H3
CN301
Conventional LVDS
KDL-32XBR4/40D3000
76
KDL-32XBR4/40D3000
3-4. SCHEMATICS AND SUPPORTING INFORMATION BU2 BOARD SCHEMATIC
DIAGRAM (1 OF 12) 1 | 2 | 3 | 4 |
5
|
6
|R1003 100 1/16W CHIP
7A_V1_IN_Y
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
17
|
18
|
19
|
20
A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y
A
R1000 220 1/10W RN-CP 0.5%
R1001 220 1/10W RN-CP 0.5%
R1002 220 1/10W RN-CP 0.5%
C1000 0.01 25V B 1608
D1000 MA8100-TX
R1005 100 1/16W CHIP A_V1_IN_C
R1004 75 1/10W RN-CP
C1001 0.01 25V B 1608
D1001 MA8100-TX
R1006 1k 1/16W CHIP A_V1_IN_S2SW
GND OLDGND_A
B3
C1002 1 10V X7R 1608 R1007 1k 1/16W CHIP A_V1_IN_SSW
4 2 GND OLD GND_T
VideoInput1
1
D1002 MA8100-TXR1011 100 1/16W CHIP R1008 220 1/10W RN-CP 0.5%
R1009 220 1/10W RN-CP 0.5% R1010 220 1/10W RN-CP 0.5% C1003 0.01
25V B 1608
V1
A_V1_IN_V
VD1001
C
L1
D1003 MA8100-TXA_V1_IN_AU_L
A_V1_IN_AU_L,A_V1_IN_AU_R
R1
R1016 0 CHIP 1005
R1012 1M 1/16W CHIP
R1013 2.2k 1/16W CHIP 5%
C1005 1 25V 2012 A_V1_IN_AU_R
VD1002 V2 R1014 1M 1/16W CHIP VD1003 L2 R1017 220 1/10W RN-CP
0.5% R1018 220 1/10W RN-CP 0.5% R1019 220 1/10W RN-CP 0.5% C1008
0.01 25V B 1608 R1015 2.2k 1/16W CHIP 5% C1007 1 25V 2012 R1020 100
1/16W CHIP A_V3_IN_V R1025 0 R2 CHIP 1005
VideoInput3D EJ1000
D1006 MA8100-TXA_V3_IN_AU_L
A_V3_IN_AU_L,A_V3_IN_AU_R
R1021 1M 1/16W CHIP
R1022 2.2k 1/16W CHIP 5%
C1010 1 25V 2012 A_V3_IN_AU_R
VD1004
R1023 1M 1/16W CHIP
R1024 2.2k 1/16W CHIP 5%
C1012 1 25V 2012
GND OLD GND_T GND
F
OLDGND_A
VD1105 VD1104 VD1103 R1113 22 1/16W CHIP 5% 1005 R1110 220 1/10W
RN-CP 0.5% 1608 R1111 220 1/10W RN-CP 0.5% 1608 R1112 220 1/10W
RN-CP 0.5% 1608 R1106 220 1/10W RN-CP 0.5% 1608 R1114 2.2k 1/16W
CHIP 1005 5% R1107 220 1/10W RN-CP 0.5% 1608 R1108 220 1/10W RN-CP
0.5% 1608 R1102 220 1/10W RN-CP 0.5% 1608 R1103 220 1/10W RN-CP
0.5% 1608 R1104 220 1/10W RN-CP 0.5% 1608
R1109 22 1/16W CHIP 5% 1005
D1_IN_CB,D1_IN_CR,D1_IN_Y
D1_IN_CR D1_IN_CB D1_IN_Y
ComponentInput1
GRN 1 2 BLU 3 4 RED 5 6 WHT 7
G H I
A_D1_IN_AU_L,A_D1_IN_AU_R A_D1_IN_AU_L
R1105 22 1/16W CHIP 5% 1005
R1115 1M 1/16W CHIP 1005 VD1106
C1100 1 25V 2012
8 RED 9 10 GRN 11
A_D1_IN_AU_R R1117 1M 1/16W CHIP 1005 R1116 2.2k 1/16W CHIP 1005
5% C1102 1 25V 2012
ComponentInput2
12 VD1107 BLU 13 14 VD1135 RED 15 16 VD1133 WHT 17 18 RED 19
J1100 20 VD1108 R1140 220 1/10W RN-CP 0.5% 1608 R1141 220 1/10W
RN-CP 0.5% 1608 R1142 220 1/10W RN-CP 0.5% 1608 R1136 220 1/10W
RN-CP 0.5% 1608 R1137 220 1/10W RN-CP 0.5% 1608 R1138 220 1/10W
RN-CP 0.5% 1608 R1132 220 1/10W RN-CP 0.5% 1608 R1133 220 1/10W
RN-CP 0.5% 1608 R1134 220 1/10W RN-CP 0.5% 1608 GND OLDGND_A
A_D2_IN_AU_L,A_D2_IN_AU_R A_D2_IN_AU_L R1145 1M 1/16W CHIP 1005
VD1109 A_D2_IN_AU_R R1144 2.2k 1/16W CHIP 5% 1005 C1130 1 25V 2012
VD1134 D2_IN_CR D2_IN_CB D2_IN_Y D2_IN_CB,D2_IN_CR,D2_IN_Y
R1143 22 1/16W CHIP 5% 1005
R1139 22 1/16W CHIP 5% 1005
R1135 22 1/16W CHIP 5% 1005
J K GND OLD GND_T GND OLDGND_A
R1147 1M 1/16W CHIP 1005
R1146 2.2k 1/16W CHIP 5% 1005
C1132 1 25V 2012
D3.3V
A_V2_IN_AU_L,A_V2_IN_AU_R
R1402 0 CHIP
A_V2_IN_AU_L
V2_IN_AU_L D3.3V
1 2 3 4R1403 0 CHIP A_V2_IN_AU_R R1401 0 CHIP 1608
L M N
AU_IN_GND GND V2_IN_AU_R V2_IN_SSW AU_IN_GND
TO AUDIODVI_IN_L DVI_IN_R C1725 1 25V 2012 C1722 0.001 50V X7R
1005 OLD GND_T GND R1723 2.2k 1/16W CHIP 1005 VD1721 VD1720 VD1711
GND OLDGND_D GND OLDGND_D R L OLD GND_T GND C1723 0.001 50V X7R
1005 R1721 1M 1/16W CHIP 5%
5 6 7 8 9 10 11 12 13 14R1406 0 CHIP GND_HP FB1401 0uH
A_HP_OUT_AU_R FB1400 0uH A_HP_OUT_AU_L
HP_OUT_AU_L V2_IN_S2SW HP_IN_GNDTO U2 CN201
PC_IN_L
HP_OUT_AU_R V2_IN_Y HP_DET GND GND V2_IN_V D5V GND CN1400
20P
R1700 220k 1/16W CHIP 5% 1005
PC_IN_R
GND
A_AUOUT_AU_L
A_AUOUT_AU_R R1701 220k 1/16W CHIP 5% 1005
VideoInput2
V2_IN_C
C1724 1 25V 2012
15 16 17 18 19 20C1403 0.001 50V X7R 1005
HP_DET
A_V2_IN_C,A_V2_IN_S2SW,A_V2_IN_SSW,A_V2_IN_V,A_V2_IN_YC1715 1
25V 2012
R1413 0 CHIP
A_V2_IN_V
C1714 1 25V 2012 R1702 2.2k 1/16W CHIP 5% R1703 2.2k 1/16W CHIP
5% R1712 2.2k 1/16W CHIP 1005
R1722 2.2k 1/16W CHIPR1713 2.2k 1/16W CHIP R1711 1M
REG5V VD1702 D3.3V R1408 0 CHIP 1608 C1405 0.001 VD1703
OLDGND_A
GND OLDGND_A
BU2 1/12 I/O JACKS
GND
O1 2 3 1 2 3 4 GND VCC VIN R L
A_SPDIF_OUT
R1710 1M 1/16W CHIP 5%
VD1710
J1710
GND OLD GND_T
GND OLD GND_T
R1720 1M
A-1220-499-E BU2-P1
J1700 3P BLK
J1701
J1720
P
Opt/Audio Output
PC_LR IN
AUDIO IN
KDL-32XBR4/40D3000
77
KDL-32XBR4/40D3000
BU2 BOARD SCHEMATIC DIAGRAM (2 OF 12) 1 | 2 | 3 | 4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
17
|
18
|
19
|
20
|
21
|
22
|
23
|
24
|
A B R2049 D3.3V
A_HP_OUT_R A_HP_OUT_L A_SP_OUT_R A_SP_OUT_L A_LINE_OUT_R
A_LINE_OUT_L MUTE_AU13V
AUDIO_9VPQ200WNA1ZPH IC2005
AU_13V
AUDIO_13VVOUT 1 VADJ GND F2000 4A 25V C2117 0.001 50V X7R 1005
C2118 0.001 50V X7R 1005 L2016 22uH C2121 0.001 50V X7R 1005 C2123
470 25V 2 R2202 10k 1/16W CHIP C2159 0.001 50V X7R 1005 VIN VC
TAS ANALOG 3.3V1 9p C2029 9p C2030 24.576MHz X2001 1 A_HP_OUT_L
R2070 C2025C2022 4 . 7 0.001 6.3V 50V X6S X7R 2012 1005 C2019 4.7
25V X7R C2017 3216 0.001 50V X7R 1005 100 99 98 0.1 0 A_HP_OUT_R
R2063 2 FB2016 0uH C2039 C2041 0.001 4 . 7 50V 25V X7R X7R 1005
3216 C2058 C2059 0.001 4 . 7 50V 25V X7R X7R 1005 3216 47 47 47 47
6.3V 100 C2060 L2010 10uH F2001 1.6A 32V 2
3
4
5 R2229 0.5% C2190 C2191 4.7 4.7 RN-CP 25V 25V X7R 1/16W 3216
X7R 1k 3216 AU_HP12V
D2014 MA8091-M-TX
D2023 MA111-TX
C2192 0.1 25V X7R 1608
TO DETECTGND C2145 1 R2177 25V 100k 1/16W 2012 CHIP R2198 6.8k
1/16W CHIP
C2086 0.001 50V X7R 1005
C2095 1 25V 2012
R2228 6.8k 1/16W RN-CP
Q2016 RT1N141M-TP-1
R2227 2.2k 1/16W RN-CP 0.5%
OLDGND_D GND OLDGND_AU
C R2154 0
Q2012 RT3AMMMC2146 1 25V R2178 100k 1/16W 2012 CHIP CAPACITOR
PROTECTOR
R2204 100k 1/16W CHIP AU_PROT
R2075
R2076
R2077
1M
R2078
0
0
R2050
C2033
GND 81 80 79 78 77 76 96 95 94 93 92 91 90 89 88 87 86 85 84 83
82 97
AVDD_DAC
AVDD_OSC
DACOUT2R
DACOUT1R
VR_ANA
AVDD_HP
AVDD_HP
DACOUT2L
DACOUT1L
DVDD1
HPOUTR
XTAL_OUT
AVSS_DAC
AVSS_ESD
LINEOUT2R
LINEOUT1R
LINEOUT3R
LINEOUT1L
LINEOUT2L
LINEOUT3L
AVDD_REF
D2021 MA8056-TXE JL2002 75 C2064 C2065 1 1 ET2000 GND 25V 4.7
C2112 74 RB2001 100k 8 3 6 4 2
Q2017 RT1N141M-TP-1 Q2013 RT3AMMM7 1 2 5 3 1 4 3
R2205 33k 1/16W RN-CP
HPOUTL
AVSS_HP
XTAL_IN
AVSS_LO
1608 X7R 25V 0.1 C2158
Q2018 RT1N140M-TP-1
1 DVSS1 2 /VREG_EN 3 STEST 4
V1P5_REF BG_REF BIAS_REF
DR2268 100
CHIP
R2095
24k
10k RB2010
LS_SCLKOUT 6 GPIO4 7 R2270 100 R2271 10k GPIO3 8 MCLKOUT 9
LRCLKOUT 10 SCLKOUT SDOUT1 SDOUT2/SPDIF_OUT DVDD2 VR_DIG1 DVSS2
SPDIF_IN SDIN1A LRCLKINA SCLKINA MCLKINA SDIN3 SDIN2 SDIN1 LRCLKIN
I2C_SCL2 I2C_SCL1 LINEIN1L LINEIN2L LINEIN1R LINEIN2R LINEIN3L
I2C_SDA2 I2C_SDA1 SCLKIN MCLKIN DVSS3 DVDD3 AVSS_ESD
AVDD_ADC LINEIN10R LINEIN10L AVSS_LI LINEIN9R LINEIN9L AVDD_LI
LINEIN8R
E
ATT_SW_LINE ATT_SW_HP R2269 10k
P44
P43
P42
P41
P40
P39
P38
P48
P47
P46
R2096 R2097
33k 33k
SHUTDOWN
MUTE
ROUTN
ROUTN
AVCC
AVCC
ROUTP
ROUTP
FAULT
R2042 47 1/16W A_SPDIF_OUT
10k RB2006
R209965 C2061 64
10k0.1
2012 X7R 10V 2.2 C2165
TV_L
C2103 4.7 25V R2277 100k 1/16W CHIP 5% C2097 0.1 25V 1608 C2106
4.7 25V
P1 P2
GND 2 RINN 3 RINP 4 AGND 5 LINP 6 LINN 7 GAIN0 8 GAIN0 GAIN1 10
MSTR/SLV SYNC GND LOUTP LOUTP LOUTN LOUTN BSLP AGND VREG VBYP ROSC
BSLN GND GND
GND PVCCR PVCCR PGNDR PGNDR
P36 P35 P34 P33 P32 P31 P30 P29 P28 P27 P26 P25
R210063
33k 33k
DVI_IN_R 1 2 3 4 DVI_IN_L
C2125 0.1 25V X7R 1608
2012 B 25V 0.22 C2132
F G ATI_I2S
R2155 0 CHIP C2016 4.7 6.3V X6S 2012 SPDIF_IN
C2014 0.001 50V X7R 1005 R2026 47
AOUT
P4 P5 P6 P7 P8 P9 P10
A+ IN
A- IN
AVSS_LI LINEIN7R
R210260
33k 33k0.1
PC_IN_R B+ IN PC_IN_L 25V 4.7 C2074 A_SP_OUT_R A_SP_OUT_L
A_V3_IN_AU_R A_V3_IN_AU_L RN-CP 1/16W 22k R2121 A_V2_IN_AU_R
A_V2_IN_AU_L RN-CP 1/16W 22k R2122 2012 X7R 16V 2.2 C2078 25V 4.7
C2075 R2118 4.7k 1/16W CHIP R2117 4.7k 1/16W CHIP 0.5% RN-CP 1/16W
15k R2145 C2168 1000p 50V B 1608 R2129 22k 1/16W RN-CP R2133 22k
1/16W RN-CP 0.5% 0.5%
B- IN
AUDIO SWITCH / DSP
LINEIN7L AVDD_LI LINEIN6R LINEIN6L AVSS_LI LINEIN5R LINEIN5L
AVDD_LI LINEIN4R LINEIN3R LINEIN4L
B OUT
R210359 C2062 58
NJM4558V-TE2 IC2006V+
C2126 1 25V 2012
C2137 0.22 25V B 2012
V-
CXD9890Q IC2002
LINEIN8L
R210162 61
C2101 0.001 50V X7R 1005
P3 25V 25V 4.7 4.7 C2105 C2104
C2136 0.22 25V B 2012
R209866
10k
TV_R
16V 47 C2085
0.5% RN-CP 1/16W 15k R2143
R2210 6.8k 1/16W RN-CP 0.5%
C2094 100p 50V CH 1608
BSRN
BSRP
GND
2012 X7R 10V 2.2 C2163
2012 X7R 10V 2.2 C2164
DIGITAL_AU_R DIGITAL_AU_L L2015 10uH
P45
P37
C2111 0.1 25V X7R 1608
4
LS_LRCKOUT 5 11 12 13 14 15 16 17
AVSS_ADC/REF
1005 X7R 50V 0.001 C2068 C2067 4.7 25V X7R 3216
C2115 0.22 25V B 2012
1
C2124 100 35V
L2023 22uH
2
73 72 71 70 69 68 67
2012 X7R 10V 2.2 C2162
C2119 0.22 25V B 2012
L2022 22uH
1608 X7R 25V 0.1 C2157 R2199 100k 1/16W CHIP
44
43
42
41
40
39
38
37
48
47
46
45
36
1
35 34 33 32 31
TPA3100D2PHPR IC2009
VCLAMPR VCLAMPL PGNDL
FB2006 0uH C2127 1 25V 2012 C2128 100 35V C2129 0.1 25V X7R 1608
1 FB2007 0uH FB2008 0uH 2 3 4 FB2009 0uH RR+ L+ L-
CN2000 4P
30 29
10k RB2007 R2156 0 CHIP 10k RB2012 ATI_SDO ATI_WS ATI_SCK D3.3V
R2033 100 R2207 47 R2035 47
R210556 55
33k
A_V1_IN_AU_L
R210654
33k 33k0.1
R210753 C2063 52
C2169 1000p 50V B 1608
C2096 100p 50V CH 1608 R2211 6.8k 1/16W RN-CP 0.5%
R210851
33k 33k
P17
P18
P19
P20
P21
P22
P23
P13
P14
P15
VR_DIG2
DVDD4
AVDD_LI
DVSS4
/MUTE
DVSS5
AVSS_LI
R2109
GPIO1
GPIO2
/RESET
CS
0
P16
P24
1
4
R2162 100k
C2114 4 . 7 25V
C2027 0.001 50V X7R 1005
R2064
R2020
R2074
100 RB2004
F2002 0.5A 50V
330p
330p
R2044 100
R2085 R2087
R2091
R2092
10k
10k
C2052
C2053
33k 33k
0 R2023
R2073
C2042
ATI_MCLK
C2045 0.001 50V X7R 1005 50V X7R 1005 C2051 4.7 6.3V X6S
2012
33k
33k
OLD GND_T A_D1_IN_AU_R A_D1_IN_AU_L C2178 4.7 25V C2179 4.7 25V
R2238 1k 1/16W RN-CP 0.5% R2236 3.3k 1/16W RN-CP 0.5% R2237 3.3k
1/16W RN-CP 0.5% R2148 47k 1/16W CHIP SP_MUTE R2246 3.3k 1/16W CHIP
5% R2150 22k 1/16W CHIP 4 5 6
R2149 22k 1/16W CHIP
D2018 D2019 MA8056-TX MA8056-TX
H I J
ATI_MCLK
GND OLDGND_D
R2056 6.8k R2057 6.8k 4 2
C2054 4.7 25V X7R 3216
C2055 0.001 50V X7R 1005
C2113 0.01 25V X7R 1005
D2020 MA8056-TX
L2025 22uH
2012 B 25V 0.22 C2133
0.001
100
A_D2_IN_AU_R D3.3V A_D2_IN_AU_L R2239 1k 1/16W RN-CP 0.5%
1/16W Q2006 RT1N141M-TP-1 CHIP
R2147 1k
1 2 3 R2151 47k 1/16W CHIP 5% R2163 47k 1/16W CHIP
C2180 0.1 10V X7R 1005 3 1 10k RB2011 R2245 100 1/16W CHIP 5% 5
VCC 4 OUTY
Q2029 RT1N141M-TP-1
R2249 1k 1/16W CHIP 5% HDMI_MUTE R2234 100k 1/16W RN-CP 0.5%
ATT_SW C2177 1 25V 2012 R2235 33k 1/16W RN-CP 0.5%
HN1B01FU-TE85R Q2010
Q2024 RT1P441M-TP-13
HDMI_MUTE
Q2025 RTAN140M-T111-12 1 2
Q2030 RT1N141M-TP-13 SP_SD
RB2003 10k
L2009 10uH
Q2023 RT1N141M-TP-1
Q2026 RTAN140M-T111-11
Q2009 RT1N141M-TP-1
1
2
3
100 RB2009 C2142 100p I2C_TAS_SDA_2 I2C_TAS_SCL_2 X_DSP_RST
GND
TC7SZ32FU(TE85R) IC2014
INA
INB
C2139 0.22 25V B 2012
1k
GND
R2232
6.3V 100 C2013
0
1
4
2
3
FB2015 0uH
100 RB2008
C2120 0.22 25V B 2012
L2024 22uH
C2138 0.22 25V B 2012
C2116 0.22 25V B 2012
R2230
2
3
X_DSP_RST
K L
AUDIO_DSP_INT
X_DSP_MUTE
ATT_SW
INTN
C2134 2.2 10V X7R 2012
C2140 2.2 10V X7R 2012
R2170 4.7k 1/16W CHIP
R2179 100k 1/16W RN-CP
5%
A+ IN
A- IN
V-
AOUT
L2011 10uH 16V 47 C2077 R2212 0.5% 15k RN-CP 1/16W 1/16W RN-CP 3
. 9 k 0.5% R2130 C2081 330p 50V CH 1608 C2091 2.2 10V X7R 2012
R2141 1k 1/16W CHIP A_AUOUT_AU_L R2138 470k 1/16W 5% CHIP
A_AUOUT_AU_R 5% C2135 2.2 10V X7R 2012 R2166 10k 1/16W CHIP R2167
10k 1/16W CHIP R2169 R2171 47k 4 . 7 k 5% 1/16W 1/16W CHIP CHIP
CHIP 1/16W 47k 5% 5% R2176 2012 X7R 16V 2.2 C2141 R2180 4.7k 1/16W
CHIP C2161 0.001 50V X7R 1005 5% R2181 100k 1/16W RN-CP 0.5%
5%
5 B+ IN
6 B- IN
7 B OUT
8 V+
5%
C2090 0.1 25V 1608
16V 47 C2131
AOUT
A+ IN
A- IN
0.5% RN-CP 1/16W 3.9k R2131 C2170 2700p 50V B 1608 R2120 47k
1/16W RN-CP
V-
M N
C2069 2.2 10V X7R 2012
IC2004 NJM4558V-TE2R2110 2.2k 1/16W RN-CP
Q2007 RTAN140M-T111-1
LINE_OUTR2142 1k 1/16W CHIP C2084 330p 50V CH 1608 C2092 2.2 10V
X7R 2012
C2143 2.2 10V X7R 2012
5%
4
3
2
1
RN-CP 1/16W 22k R2112 RN-CP 1/16W 22k R2113 2012 X7R 16V 2.2
C2073
5%
C2070 2.2 10V X7R 2012
R2111 2.2k 1/16W RN-CP
C2171 2700p 50V B 1608
Q2046 RTAN140M-T111-15% R2139 470k 1/16W CHIP 6 OUT 5 GND 4
C2156 0.1 25V X7R 1608
R2126 47k 1/16W RN-CP
R2213 15k 1/16W RN-CP 0.5%
Q2008 RTAN140M-T111-1
Q2045 RTAN140M-T111-1 IC2008 RT8H225CR2274 0 CHIP 1005
A_HP_OUT_R LINE_MUTE R C2187 2.2 10V X7R 2012 R2259 3.3k 1/16W
RN-CP 0.5% 6 OUT 5
C
VCC
1 R2153 100k 1/16W CHIP
2
3
R2247 3.3k 1/16W CHIP
R2280 100k 1/16W CHIP 5%
IN
R
GND
C
VCC
IN
HDMI_MUTE MUTE_AU13V R2200 100k 1/16W CHIP
BU2 2/12 AUDIO
R2272 3.3k RN-CP 1005
Q2031 RT1N141M-TP-1
R2275 0 CHIP 1005
C2188 2.2 10V X7R 2012
R2262 3.3k 1/16W RN-CP 0.5%
R2281 100k 1/16W CHIP 5%
A_LINE_OUT_R A_HP_OUT_L
O A_LINE_OUT_L R2273 3.3k RN-CP 1005
PA-1220-499-E BU2-P2
KDL-32XBR4/40D3000
8
7
6
5
L2017 10uH
V+
AU_HP12V
B OUT
B+ IN
B- IN
C2130 0.1 25V 1608
IC2010 NJM3414AV(TE2)
1
2
3
4
8 R2279 100k 1/16W CHIP 5% C2102 0.001 50V X7R 1005
7
6
5
18 19 20 21 22 23 24 25
R210457
33k
A_V1_IN_AU_R
AUDIO AMP
28
9 11 12 13 14 15 16
PGNDL PVCCL PVCCL GND
TO SPEAKERS
27 26
P11 P12
25
17
18
19
20
21
22
23
24
45
46
47
48
49
50
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
26
27
28
29
HEADPHONE OUTPUTSR2184 10k 1/16W CHIP C2149 47 16V R2186 470
1/10W RN-CP 0.5% R2243 470 1/10W RN-CP 0.5% FB2017 0uH
5% R2168 4.7k 5% 1/16W CHIP C2160 0.001 50V X7R 1005
0.5%
HP_OUTA_HP_OUT_AU_R A_HP_OUT_AU_L
C2150 47 16V
R2244 470 1/10W RN-CP 0.5% R2187 470 1/10W RN-CP 0.5%
GND_HP
Q2019 RTAN140M-T111-1
FB2012 0uH
C2144 100p
FB2018 0uH
R2185 10k 1/16W CHIP
Q2020 RTAN140M-T111-1FB2019 0uH
4
IC2011 RT8H225C
1
2
3
R2248 3.3k 1/16W CHIP HP_MUTE
HDMI_MUTE
Q2032 RT1N141M-TP-1
78
KDL-32XBR4/40D3000
BU2 BOARD SCHEMATIC DIAGRAM (3 OF 12) 1 | 2 | 3 | 4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
17
|
18
|
19
|
20
|
AL3002 T_ALERM2 T_ALARM
>X3009 32.768kHz 5% RESET R3144 2.2k 1/16W RN-CP 0.5% C3044 1
10V X7R 1608 6 5 D3.3V R3162 47k 1/16W CHIP 5% FL3001 0uH EMI 4 1
5% 3 2 R3167 10k 1/16W CHIP
STBY3.3V
M24256-BWMN6TP(A) IC3005EEPROM 10k RB3016 R3193 10k 1/16W CHIP
5% 1 3 8 1
4
3
B
2
3
VDD GND
C OUT
10k RB3018 2 1 1 2
2
4
3
4
IC3004 PST3629UL
RESET
R3168 10k 1/16W CHIP
E2 4 GND
SCL_A 5 SDA_A GND 8 7 A0 6 A1 5 A2
ADT75ARZ-REEL IC3007
R3010 0
IC3009 S-35390A-J8T1GVSS XIN
4 RB3014 10k
2 EEPROM_WP MD2
SCL_EEPROM
SDA_EEPROM
VCC
C3019 7p 50V CH 1608
Q3004 HN1B01FU-TE85R
C3057 0.1 10V X7R 1005
GND
GND
C3081 C3083 10 0.1 10V 10V X7R X7R 3216 1005
GND
O.S.
GND
Temp SensorGND OLDGND_D
SDA
XOUT
INT1
I2C_TAS_SDA_2
SDA_DEVICE
REC_R_LED
SDA_EEPROM
SCL_EEPROM
HPD_SINK
RS232_TXD
SCL_DEVICE
RS232_RXD
LINE_MUTE
BACKLIGHT
POWER_KEY
SDA_TUNER
SCL_TUNER
UART1_RXD
UART1_TXD
ECS_TXD
INT2
SP_MUTE
CSTBY3.3V
I2C_TAS_SCL_2
3
1
*R3023 0 CHIP ECS_RXD POWER4 1005
1
2
SCL
3
4
ICD3
ICD2
ICD1
TRSTX
ICLK
POWER3
IBREAK
ICD0
C3010 0.1 16V 1005
10k RB3019
SCL_DEVICE
RB3011 100
RB3010 100
D E
R3101 3 . 3 k 1/16W
RB3006 100
100 RB3020
>C3012 0.001 50V X7R 1005
R3103 100 1/16W CHIP
DCC_LUT_SEL1/HF_CONT
R3102 100 1/16W CHIP
100 RB3021
D3007 1PS302
0.5%
C3011 100 16V
C3063 0.1 10V X7R 1005
STBY3.3V 1 TRSTX 2 XRSTIN 3 INITX 4 IBREAK 5 BREAK ICD3 ICD2
ICD1 ICD0 ICS2 ICS1 ICS0 GND ICLK CN3003 14P STBY3.3V C3072 0.001
50V X7R 1005 C3084 0.001 50V X7R 1005 1 2 3 4 5 6 7 8 9 10 11 12 13
X3001 16.5MHz STBY3.3V STBY3.3V R3271 100k 1/16W CHIP 5% C3074 0.1
10V X7R 1005 R3266 0 CHIP R3226 220 1/16W CHIP 15 16 17 18 19 20
GND D3.3V Ir-Switch GND POWER_INT KEY1 CN3008 20P TO H1 CN101 14
GND STBY3.3V REC/RESERVE_LED STBY_LED ON_TIMER_LED PWR/RESERVED_LED
PICTURE_OFF_LED BL_IN VD3.3V SIRCS STBY3.3V GND STBY3.3V
D-IRO(SIRCS) TO H4 CN401 TO H3 CN301 R3267 CHIP 0 R3255 0uH
ICD3ICD3 6 ICD2ICD2 7 ICD1 8 ICD0ICD0 9 ICS2 ICS2 10 ICS1 ICS1 11
ICS0 ICS0 12 13 ICLK RB3007 10k R3210 470 1/16W CHIP 5% C3014 0 . 0
1 16V C3016 0 . 0 1 16V 1 3 5 7 1 10k RB3008 3 5 7 14 XINIT XRSTIN
KEY C3076 1 10V X7R 1608 XTRST UVCC POWER_KEY JL3046 KEY1 R3243 100
5% 1/16W CHIP JL1060 PINT
132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117
116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100
99 P80/SIN4 P73/SIN3 P70/SIN2 P96/SCL4 P94/SCL3 P92/SCL2 P90/SCL1
PA4/INT4 PA3/INT3 PA2/INT2 PA1/INT1 PA0/INT0 P83/SCL0 P60/SIN0
P63/SIN P82/SCK4 P75/SCK3 P72/SCK2 P65/SCK1 P62/SCK0 P97/SDA4
P95/SDA3 P93/SDA2 P91/SDA1 P84/SDA0 VSS P81/SOUT4 P74/SOUT3
P71/SOUT2 P64/SOUT1 P61/SOUT0 NMIX VDDI VDDE
98 VDDI
97 VSS
96 VDDE
95 TRSTX
94 ICLK
93 IBREAK
92 ICD3
91 ICD2
90 ICD1
89 ICD0
RB3005 100 1 2 ICS2 ICS1 ICS0 88 87 86 85 84 83 82 81 80 79 78
77 76 R3270 100 1/16W SENSOR_DET DC_DET ICS2 ICS1 3 4 ICS0 5 6
T_ALARM WRT_PRT R3069 100 1/16W AUDIO_DSP_INT
133 134 135 136
PA5/INT5 PA6/INT6 PA7/INT7 PB0/INT8 PB1/INT9 PB2/INT10/ATRG
PB3/INT11/FRCK PB4/INT12/ICU0 PB5/INT13/ICU1 PB6/INT14/ICU2
PB7/INTY15/ICU3 VDDE UDP UDM VSS VDDI PC0/PPG0 PC1/PPG1 PC2/PPG2
PC3/PPG3 PC4/TOUTT0 PC5/TOUT1 PC6/TOUT2/IOWARK PC7/RIN/IORDX
PD0/DREG PD1/DACK0X PD2/DEOP0X PD3/DREQ1 PD4/DACK1X/INT
PD5/DEOP1X/INT2 PE0/DREQ2/TRG1 PE1/DACK2X/TRG2 PE2/DEOP2X/TRG VDDE
VSS VDDI D16/P20 D17/P21 D18/P22 D19/P23 D20/P24
R3191 22k
5%
RB3004 8 100
6
4
2
8
6
4
2
R3190 910 1/16W RN-CP
C3062 10 10V X7R 3216
R3018 0
C3066 0.1 10V X7R 1005
R3218 4.7k 1/16W CHIP
7
V_DET X_DSP_RST
SIRCS_IRQ
137 138 R3070 100 1/16W 139 140 141 142 143 144 JL3019
AN8/PF6 AN7/PF5 AN6/PF4 AN5/PF3 AN4/PF2 AN3/PF1 AN2/PF0 AN1 AN0
AVSS AVRH AVCC MD3 MD2 MD1 MD0
8
AN9/PF7
D3020 MA8056-TX D3021 MA8056-TXR3256 0uH
S1_OFF
C3005 0.01 16V
CEC_IN
FUSB_INT
R3181 10k 1/16W CHIP 5%
POWER2 T_ALERM2 R3066 10k
C3110 0.1 16V
PANEL_FAIL
C3006 0.01 16V
DCC_LUT_SEL0/C1.5V/P1.5V_ALERT DCC_SEL1/3.3V/2.5V_ALERT AFT_TVM
AFT_TVM KEY
SDA_DEVICE
10k RB3024
10k RB3022
G DCC_LUT_SEL2/HF_CONT2 R3223 220 1/16W CHIP B_INT
POWER/RESERVE_LED DIMMER R3165 10k 1/16W
D3006 MA111-TX
B_INT_1 DC_ALERT3 HP_MUTE SIRCS 154 155 156 157 RESET_TR 158 159
160 *R3055 47k DC_ALERT1 DC_ALERT1 PIC_MUTE_LED JL3074 161 162 163
164 165 B_INT_1 166 C3015 0.001 50V X7R 1005 167 168 D16 169 D17
GND OLDGND_D 170 D18 171 D19 172 D20 173 D21 174 D22 WR0X/DQMUU
C3017 0.001 50V X7R 1005 175 D23 176 D23/P27 VDDE VDDE VDDI VDDI
RDX VSS VSS D24 D25 D26 D27 D28 D29 D30 D31 D22/P26 D21/P25
WR1X/DQMUL/P30
HTV_M_HSYNC INV_MD0
R3053 0 R3052 100
I J K
Q3003 RT1P140M-TP-1
*Q3010 DTC124EUA-T106
P45/SRASX/LBAX/ASX
P46/SCASX/BAAX
P47/SWRX/WRX
P40/BGRNTX
SYSCLK/P42
MCLKE/P43
MCLK/P44
CS0X/P31
CS1X/P32
CS4X/P33
CS5X/P34
CS6X/P35
CS7X/P36
RDY/P37
P41/BRQ
VDDE
VVDI
VSS
A0
A1
A2
A3
A4
A5
A6
A7
A8
R3111 22 1/16W CHIP 5%
R3113 22 1/16W CHIP 5%
GND OLDGND_D AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
R3158 100 1/16W
OSD_OUTIN
STBY_LED
CS_PX
HDMI_RST2
AU_PROT
X_DSP_MUTE
HDMI_RST1
HDMI_RST3
CS_FRASH
CEC_OUT
ALE_PX
A8
A1
A2
A3
A4
A5
A6
A7
RD#
WR#
POWER1
ACC_OFF_ON EEPROM_WP
L M N
10k R3180
O
BU2 3/12 MAIN MICRO CONTROLLER
R3169 0 CHIP 1
1.8VCC
S-1132B18-M5T1G IC30065 VIN 2 VSS 3 4 VOUT R3170 ON/OFF NC C3053
10 10V X7R 3216
C3048 0.1 10V 1005 X7R
C3051 10 10V X7R 3216
C3052 0.1 10V X7R 1005
GND
GND
TRIDENT_BUS
P
KDL-32XBR4/40D3000
8
7
6
5
D3002 MA785-(TX),SO
47 RB3015
C3046 0.001 50V X7R 1005
C3049 0.001 X7R 50V 1005
VDD
SCL
SDA
V_BLK
2
4
1
3
7
5
3
1
7
5
3
1
Q3007 RT1N141M-TP-1
R3257 0uH R3258 0uH GND REC_R_LED R3259 0uH R3260 0uH
ON_TIMER_LED R3261 0uH R3262 0uH R3263 0uH R3264 0uH R3265 0uH
145 JL3020 146 147 148 149 150 151 152 DC_ALERT2 153
Q3008 RT1P151M-TP-1STBY_LED 2 4 6 8 2 4 6 8
75 74 FR_MD2 73 72 71 70 69 68 67 CHIP 66 65 64 63 62 61 60 A20
59 A19 58 A18 57 A17 56 A16 55 54 53 52 A15 51 A14 50 A13 49 A12 48
A11 47 A10 46 A9 45 C3061 0.001 50V X7R 1005 C3060 0.001 50V X7R
1005 1.8VCC SP_SD R3061 10k 1/16W HP_DET R3005 1k 1/16W CHIP 5%
R3188 0 R3186 0 R3195 0 R3196 10k INITX R3209 0 CHIP TRSTX
R3207 470 1/16W 5% CHIP XRSTIN R3208 0 CHIP
Q3002 RT1N151M-TP-1AC_OFF_DET D3.3V C3070 0 . 0 1 X7R 16V
1005
POWER/RESERVE_LED PIC_MUTE_LED SENSOR_DET
R3198 0
F3001 A 0.5A 50V
IC3001 MB91305
INTX VDDI X1 VSS X0 VDDE A23/P57 A22/P56 A21/P55 A20/P54 A19/P53
A18/P52 A17/P51 A16/P50 VDDI VSS VDDE A15 A14 A13 A12 A11 A10
A9
R3212 470 1/16W CHIP 5%
GND
D-IRO
1A 2 1B 3 1Y 4
VCC 4B 4A 4Y 3B 3A
ON_TIMER_LED
JL3043
2A 5 2B 6
R3274 100k 1/16W C3071 100p CHIP 50V 5% CH 1005
SIRCS R3515 0 CHIP SIRCS_IRQ SIRCS
2Y 7 GND
3Y
IC3008 TC74VHC132FT(EKJ)STBY3.3V RS232_RXD
CHIP 0 R3247
C3087 0.1 10V X7R 1005
E0 2 E1 3
VCC 7 NVM_WP 6
1
4
C3036 1 10V X7R 1608
100 RB3017
D3.3V
G
11 2 3 4 5 6 7 8 9 10 11 12 TRIDENT_BUS C3022 10 10V X7R 3216
C3024 10 10V X7R 3216 C3029 0.001 50V X7R 1005 C3901 100p 50V CH
1005 GND OLDGND_D REG12V R3031 68k 1/16W RN-CP 0.5% R3034 6.8k
1/16W RN-CP 0.5%
2
3
4
14
1
13 12 11 10 9 8
R3001 0 CHIP 1 2 3 4 GND STBY3.3V RS232_RXD RS232_TXD GND CN3009
4P
GND OLDGND_D
RS232_TXD
S29AL016D70TFI010 *IC3002A16 A15 A14 A13 A12 A11 A10 A9 A20 A17
48 1 A15 2 A14 3 A13 4 VSS BYTE# A16
OLDGND_D
47 R3246 10k 1/16W AD7 46
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 44
A12 DQ15/A-1 5 A11 6 A10 7 A9 8 A8 9 A19 10 NC WE# RESET# NC NC
DQ5 DQ12 DQ4 VCC DQ11 DQ3 JL3035 DQ13 DQ6 DQ14 DQ7
D23 AD6 D22 AD5
43 42 41 40
D21 AD4 C3082 10 10V X7R3216
R3290 0 CHIP 1005 R3224 0 CHIP
39
D20 STBY3.3V
11 12
38 C3079 0.1 10V C3080 0.001 50V 37
EEPROM_WP 13 14 36 35
AD3
D19 AD2
C3033 0.001 50V X7R 1005
CN3004 18P 1 2 STBY3.3V GND OLDGND_D 4 5 6 UART0_RXD MD2 7 8
TRI-SDA TRI-SCL 9 10 11 FR_MD2 RES A8 VIN MD0 UART0_RXD A6 MD2
TRI-SDA TRI-SCL A4 TRI-GND UART0_TXD NC A2 14 15 16 17 18 VIN B INT
A3 A5 A7 3 GND A19 TXD RXD A18
JL3044 RY/BY#
15 16 17 18 19 20
34 33
RY/BY# DQ10 A18 A17 A7 A6 A5 A4 A3 A2 A1 DQ2 DQ9 DQ1 DQ8 DQ0 OE#
VSS CE# A0
D18 AD1 D17
32 31 30 29
AD0 D16 RD#
JL3071 AC_OFF_DET R3516 100 1/16W CHIP 5% 1005 GND DC_DET R3037
15k 1/16W 0.5% C3007 0.01 16V X7R 1005 INV_MD0 OLDGND_D C3112 0.001
50V X7R
21
28
S1_OFF
22
27
Q3005 RT1P140M-TP-1 Q3006 RT1N237M-TP-1
UART0_TXD
12 R3295 22k 13
23
26
CS_FRASH
DTT_LOGB_INT ECS_RXD
24
25 WR#
RXD A1 TXD GND
STBY3.3V
ECS_TXD
GND OLDGND_D
A-1220-499-E BU2-P3
79
KDL-32XBR4/40D3000
BU2 BOARD SCHEMATIC DIAGRAM (4 OF 12) 1 | 2 | 3 | 4
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5
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6
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7
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8
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9
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10
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11
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12
