kapak 01 04 ing - busbarelektrosistemi.combusbarelektrosistemi.com/catalogies/E-Line_MK.pdf · Conductor Size Resistance (at rated current, at steady state op. temp.) ... MKA 1057-STD

www.eae.com.tr

Cakmakli Mahallesi, 2. Cadde,119. Sokak, No:12 34522Kirac-Hadimkoy-Istanbul-TURKEYTel: +90 (212) 886 23 90Fax: +90 (212) 886 24 20

T E

ME 04

IEC 60439-2 s

Busbar Systems

100-160-225 A

ISO 900114001

NTAL E MM AN NO AR GI EV MNE E ND TN SA YY STI TL EA M

U SQ

EA

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as

full

rig

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ake

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on

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on

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itho

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rio

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23

/03

/20

07

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.00

0 A

U

LA

Ş T

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ITIM

/ S

.A./

61

2 4

0 6

6

w w w . e a e . c o m . t r

CONTENTS

2-3

4

5

6

7

8

9

10-12

13-17

18

19

20-21

22

23

24

Introduction

Order Code System

Technical Characteristics

Standard Components

Special Straight Length

Flexible Elbow

Expansion Module

Feeder Boxes

Tap-Off Boxes

Fixing Elements

MK Joint Installation

MK Tap-Off Box Installation

EC Certificate of Conformity

Product Overview

Project Design Form

A 16 5 7 -

IP 55 5

MK

4

5

7

T DSS

10

16

10

16

22

100

160

100

160

225

4

E L E K T R İ K

E MKLINEOrder Code System

Aluminium ACopper C

Busbar Type

Conductor Type

CodeNumber of

Conductors

Protection Degree

BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT

CONDUCTOR CONFIGURATION

Conductor Configuration

Configuration

L1,L2,L3,N,PE(Housing)

L1,L2,L3,N,PE+Housing

L1,L2,L3,N,CPE,PE(Housing)

4 wire

5 wire

5 wire (Clean Earth)

Busbar Current

Components

BusbarRated Current

Aluminium

Copper

Code

Standard Length

Special Length

Flexible Elbow

Expansion Unit

Feeder Box 1

Feeder Box 2

Central Feeder Box

STD

X

FD

DT

B1

B2

BO

22

72,15

72,15

4,5

5,2

2,48

198

4,5x17

0,294

0,193

0,352

14,88

25

15

15

225

12,5

7,5

7,5

0,249

0,257

0,362

L

L1

L1

L1

L1

L2

L2

L2

L3

L3

L3

L2

L4

L4

L4

F

F

F

F

FF

L

1.00

0.50

0.125

0.25

0.25

DV=aÖ3.L.I.(R.Cosj+X .Sinj) 10L

-3

a

Volt

10 16

IEC 60439-2: 2000

42,9

42,9

mm² 72,15

72,15

22,65

22,65 mm²

2,35 kg/m 2,7 2,75

2,5

2,48

kg/m

kW/m

2,9

2,48

3,0

2,48

mm²

mmxmm

198 198 198

V

V

Ue

Ui

1000

4,5x10,5 4,5x17 4,5x6

0,850 0,496 0,955 mW/m

0,216 0,160 0,257 mW/m

0,877 0,521 0,989 mW/m

kAIcw

kAIcw

kAIp

kAIp

W/m 8,507 12,69 9,5551

²I R

5,25

3,15

3,15

kA 10,2

6,12

6,12

5,25

3,15

3,15

Ip

100A 160 100In

3,5

2,1

2,1

kA 6

3,6

3,6

3,5

2,1

2,1

rmsIcw

0,675 0,401 0,79420

1

1

1

mW/mR

R

X

Z

0,825 0,437 0,838 mW/mR

0,868 0,469 0,888 mW/mZ

1000

f Hz

IP

50 / 60

55

10

42,9

42,9

3,3

3,7

2,48

198

4,5x10,5

0,414

0,198

0,459

10,60

10,2

6,12

6,12

160

6

3,6

3,6

0,419

0,363

0,415

16

5

E L E K T R İ K

E MKLINETechnical Characteristics

Voltage Drop Calculation

Voltage drop of a busbar system can be calculated with thefollowing formula taking into account the “a“ load distribution constant.

= Voltage Drop (V)

= Load Distribution Constant

= Line Length (m)

= Line Current (A)

= Resistance (mW/m)

= Inductive Reactance (mW/m)

= Load Factor

DV

a

L

I

R

XL

Cosj

Standards

Busbar Code

Rated Current

Aluminium Conductor (MKA)Technical Characteristics Copper Conductor (MKC)

L1, L2, L3, N

PE (5 Conductor)

Weight - 4 Conductors

Weight - 5 Conductors

Brand Last

Housing Cross Section (sheet metal)

Rated Operational Voltage

Conductor Size

Resistance (at rated current, at steady state op. temp.)

Reactance (at rated current, at 50Hz)

Impedans (at rated current)

Short-Circuit Value of Neutral (1 sec)

Short-Circuit Value of Protective Circuit (1 sec)

Short-Circuit Value of Neutral (peak)

Short-Circuit Value of Protective Circuit (peak)

Loses at Rated Current

Short-Circuit (peak)

Short-Circuit (1 sec)

20R 20°C

Direct Current Resistance

Impedans

Rated Insulation Voltage

Rated Frequency

Protection Degree

Load Distribution Factor

F= Supply

L= Load

F=

L1,L2,L3,L4

Load

Supply

F=

L1,L2,L3,L4

Load

Supply

F=

L1,L2,L3,L4

Load

Supply

F=

L1,L2

Load

Supply

MK S T D

3000385 500 500 500 500 615

385500500500500615

50

115

NL1L2L3PE

6

E L E K T R İ K

E MKLINEStandard Straight Length Dimensions

Sample Order:160A, Aluminium, IP55, 4 conductors

MKA 1654-STD

Standard Straight Length

BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT


Standard length of busbar is 300cm.

Provision of a total of 10 plug-in points onboth sides of the busbar are providedas a standard feature.

Code

Code

35899

35898

35897

71581

70769

71597

71571

70761

71593

160

100

160

225

100

Current (A)

Current (A)

4

5

5

4

5

5

4

5

5

4

5

5

4

5

5

Conductors

Conductors

MKC 1054-STD Busbar

MKC 1055-STD Busbar

MKC 1057-STD Busbar

MKC 2254-STD Busbar

MKC 2255-STD Busbar

MKC 2257-STD Busbar

Aluminium (Al)

Copper (Cu)

STD-Standard Length Busbar / Codes

Configuration

Configuration

L1, L2, L3, N, PE(Housing)

L1, L2, L3, N, PE+Housing

L1, L2, L3, N, CPE, PE(Housing)













71583

71561

70753

MKC 1654-STD Busbar

MKC 1655-STD Busbar

MKC 1657-STD Busbar

71595

71573

70768

MKA 1054-STD Busbar

MKA 1055-STD Busbar

MKA 1057-STD Busbar

MKA 1654-STD Busbar

MKA 1655-STD Busbar

MKA 1657-STD Busbar

(A) (A)mm

(A)mm

100

160

225

10,5

17

-

6

10,5

17

MK

X

50

115

A

NL1L2L3PE

50

115

NL1L2L3PE

7

E L E K T R İ K

E MKLINE

Current Aluminium Copper

Special Straight LengthDimensions

Sample Order:225A, Copper, IP55, 5 conductors, 100cm.

Special straight length busbars aremanufactured as standard at 1m, 1,5m and 2m.

MKC 2255-100

Special StraightLength

X SpecialStraight Length

(cm)

X- L / CodesSpecial Straight ength Busbar

Code

Code

160

100

160

225

100

Current (A)

Current (A)

4

5

5

4

5

5

4

5

5

4

5

5

4

5

5

Conductors

Conductors

Aluminium (Al)

Copper (Cu)

Configuration

Configuration

MKA 1654-X Special straight length



-X Special straight length



MKA 1054

MKC 1054-X Special straight length









71247

71229

70707

35822

35834

35809

71245

70731

71265

71239

70729

71259

71257

71237

70721
















BUSBAR TYPECONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT


Conductor Cross SectionsFor non-standard modules, please contact our company.

MK

290

320

290

320

50

115

NL1L2L3PE

50

115

NL1L2L3PE

8

E L E K T R İ K

4

5

5

4

5

5

71403

70889

71425

71413

70897

71429

100 Al100 Cu

160 Al160 Cu225 Cu

E MKLINEFlexible ElbowsCodes

FD Flexible Elbow (Al/Cu)

CodeCurrent(A) Conductors Copper (Cu)

MKC 1055-FD Flexible Elbow






Flexible Elbow(Vertical)

Flexible Elbow(Horizontal)

Sample Order:225A, Copper IP55, 4 conductors

MKC 2254 - FD

BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT


MK

650 mm

50

115

NL1L2L3PE

4

5

5

4

5

5

100 Al100 Cu

160 Al160 Cu225 Cu

9

E L E K T R İ K

71275

70819

71293

71369

70935

71391

E MKLINEExpansion UnitCodes

Sample Order:160A, Copper, IP55, 4 conductors

MKC 1654 - DT

DT Expansion Unit(Horizontal and vertical)

DT Expansion Unit (Al/Cu)

CodeCurrent(A) Conductors Copper (Cu)

DT Expansion

MKC 1055-DT Expansion


MKC 1054-




BUSBAR TYPECONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT


MK

50

115

NL1L2L3PE

max 120°

100 Al160 Al

4

5

5

4

5

5

71485

71127

71545

71489

71137

71549100 Cu160 Cu225 Cu

10

E L E K T R İ K

E MKLINEFeeder BoxesCodes

Sample Order:160A, Copper IP55, 5 conductors

MKC 1655 - B1

B1 Feeder Box 1

B1 Feeder Box 1 (Al) B1 Feeder Box 1 (Cu)

CodeCurrent(A) Conductors Copper (Cu)CodeCurrent(A) Conductors Aluminium (Al)

MKA 1654-B1 Feeder Box 1



MKC 2254-B1 Feeder Box 1



BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT


100 25M32

M40*160 32

225

*Gland plates are manufactured as per M40gland unless it is specified during order.

38M50

Cable Gland Plates

MaterialCurrent(A)

CableGlandType

InnerDiameter(mm)

SheetMetal

SheetMetal

SheetMetal

103

179

133

283

MK

50

115

NL1L2L3PE

max 120°

4

5

5

71463

71111

71523 4

5

5

71473

71115

71533100 Al160 Al

100 Cu160 Cu225 Cu

11

E L E K T R İ K

E MKLINE

Sample Order:160A, Aluminium IP55, 4 conductor

MKA 1654 - B2

B2 Feeder Box 2

B2 Feeder Box 2 (Al)




B2 Feeder Box 2 (Cu)




Feeder BoxesCodes

BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT



100 25M32

M40*160 32

225 38M50

Cable Gland Plates

MaterialCurrent(A)

CableGlandType

InnerDiameter(mm)

SheetMetal

SheetMetal

SheetMetal

103

133

283

179


MK

50

115

NL1L2L3PE

71501

71441

71051

4

5

5

4

5

5

71511

71451

71055

100 Al160 Al

100 Cu160 Cu225 Cu

max 120°

12

E L E K T R İ K

E MKLINE

BO-Central Feeder Box

BO- (Cu)Central Feeder BoxBO- (Al)Central Feeder Box

MKA 1654-BO Central F.B.



MKC 2254-BO Central F.B.



Sample Order:160A, Aluminium, IP55, 4 conductors

MKA 1654-BO

Feeder BoxesCodes

BUSBAR TYPE

CONDUCTOR TYPE

PROTECTION DEGREE

COMPONENT

BUSBAR CURRENT



100 25M32

M40*160 32

225 38M50

Cable Gland Plates

MaterialCurrent(A)

CableGlandType

InnerDiameter(mm)

SheetMetal

SheetMetal

SheetMetal

135 135

395

155

625

355


16 A

13

0

210

98

13

E L E K T R İ K

E MKLINE

BUSBAR TYPE

BOX TYPE

PROTECTIONDEGREECONDUCTORS

MK P 1 6 5

BOX RATING16 A - 16

IP55 - 5455

- 4- 5- 7 (Clean Earth)

DEVICE TYPEEMPTY - B

MCB - M

POLE1234

CURRENT6 A

10 A16 A

Tap-Off BoxesCodes

Code

Code

68455

68446

68454

68445

68453

68444

70785

70783

70777

16

16

Current(A)

Current(A)

4

5

5

4

5

5

Conductors

Conductors

1x16A MCB

3x16A with MCB

with

1x16

3x16A with MCB

A with MCB

1x16

3x16A with MCB

A with MCB

Configuration

Configuration

Device

Device

MKP 1654-M Tap-Off Box






MKP 1654-B Tap-Off Box



Description

Description

• Maximum size of outgoing cable Ø13 mm. For non-standard tap off boxes, please contact our company. •

• Maximum size of outgoing cable Ø13 mm.







Standard Tap-Off Boxes (MCB)

Standard Tap-Off Boxes (EMPTY)

Tap-off boxes with sockets are supplied with 16A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

Suitable for

MCB/Fuse holder

16

5

335

97

,5

12

0

90

40 A

14

E L E K T R İ K

E MKLINE

MK P 4 0 5

BUSBAR TYPE

BOX TYPE


BOX RATING40 A - 40

IP55 - 5455


EMPTY - B

MCB - M

POLE1234

CURRENT32 A40 A

Tap-Off BoxesCodes

68443

68442

68441

68431

68430

68429

40

40

4

5

5

4

5

5




• • Maximum size of outgoing cable Ø22 mm.As standard with 3x40A automatic fuse is used in boxes.




3 x 40A

with MCB






CodeCurrent(A) Conductors Configuration DeviceDescription


• Maximum size of outgoing cable Ø22 mm. For non-standard output boxes, please contact our company. •




Suitable for

MCB/Fuse holder


DEVICE TYPE

63 A (D02)

16

5

335

97

,5

12

0

90

15

E L E K T R İ K

E MKLINE

MK P 5

BUSBAR TYPE

BOX TYPE


BOX RATING63 A - 63

IP55 - 5455


DEVICE TYPED02 - D

POLE1234

CURRENT40 A50 A63 A

Tap-Off BoxesCodes

Standard Tap-Off Boxes (D02)

• Maximum size of outgoing cable Ø22 mm. • As standard with 3x63A D02 type fuse base is used in boxes. For output boxes with plug, please contact our company.

67890

67962

67944

63

4

5

5

MKP 6354-D Tap-Off Box







3x63 A

D02 Type

Fuse Base

Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.

16

5

335

97

,5

12

0

90

80 A

E L E K T R İ K

16

E MKLINE

MK P 5

BUSBAR TYPE

BOX TYPE


BOX RATING80 A - 80

IP55 - 5455


DEVICE TYPEEMPTY - BMCB - M

POLE1234

CURRENT40 A50 A63 A80 A

Tap-Off BoxesCodes



• • Maximum size of outgoing cable Ø22 mm.As standard with 3x80A MCB.

68422

68421

68420

80

4

5

5

3 x 80A

with MCB








• Maximum size of outgoing cable Ø22 mm. • For non-standard output boxes, please contact our company.

71357

71355

71353

80

4

5

5








Suitable for

MCB/Fuse holder


BRA9-2

BRA10

BRA11-05

BRA11-10

BRA11-15

BRA11-20

98878

98877

99974

99973

99354

99355

71343

17

E L E K T R İ K

E MKLINEFixing Elements

Fixing Elements

MK-UT Universal Fixing Element

CodeDescription

CodeDescription

Wall Installation

Floor Installation

Steel Dowel (M8)

Extension Unit (M8)

Threaded Rod (M8x500)




Roof Installation

Steel

Dowel (M8)

Extension Unit

Threaded Rod

Steel

Dowel (M8)

Extension Unit

Threaded Rod

MK-UT

Universal

Fixing

Element

Fixing Elements

35842

18

E L E K T R İ K

E MKLINE

71557

Steel

Dowel (M8)

Extension Unit

Threaded Rod

MK "C" Type Universal Fixing Element

MK Vertical Fixing Element

CodeDescription

CodeDescription

Wall Installation

Floor Installation

Vertical Shaft Installation

Roof Installation

MK

"C" Type

Universal

Fixing

Element

3a 4a

2a

2b

1

3

5.1

2

4

5.2

E L E K T R İ K

19

E MKLINEBusbar Joint Installation

Tighten the bolts of rear cover. (3a) Tighten the main bolt until the first nut is broken. (4a)

Fix the remaining front cover.

Remove the protective plastic cover.(These covers are for transportation purpose and requirednumber of covers should be used as END CLOSER unit.)

Alligne two busbars like the picture-2a and insert the busbarconductors into the block joint. Be sure that conductorsshould sit properly and plastic pins on both busbars shouldbe on broken nut side (picture-2b).

CLICK

CLICK

2.3

3.1 3.2

1

2.2

2.1

4.1 4.2

19

20

E L E K T R İ K

E MKLINETap-Off Box Installation Instructions (40-63-80A)

Attach the cable, which has a cross section suitable to theswitch current, before you install the box to the busbar.

When closing the cover of the box; insert thesafety-tongue into the seat by finger touch.

When the tap-off box cover is at open position; locate thebox contacts to the busbar plug area by aligning them.

Lock the cover lock by pressing it towards the arrow direction.

Be sure that the retaining springs are attached to the busbar.

Empty tap-off boxes are produced with MCB connection cables.When the tap-off boxes are used as monophase, the switch will be connected to one of the phase cables.Remaining phase cables should be insulated by using cable terminals for your safety.In order to balance phases of busbar, connected loads to the tap off boxes should be calculated carefully.

E MKLINE

CLICK

1 2

3 4

5.1 5.2

5.3

E L E K T R İ K

21

Remove the cover screws. Open the cover.

Connect a cable, which has suitable cross section,to the switch, before you install the box to the busbar.

Tighten the removed cover screws.

Be sure that, the box is fixed to the busbar properly.

Fix the box contacts to the busbar plugarea by aligning them.

Tap-Off Box Installation Instructions (16A)

Empty tap-off boxes are produced with MCB connection cables.When the tap-off boxes are used as monophase, the switch will be connected to one of the phase cables.Remaining phase cables should be insulated by using cable terminals for your safety. In order to balance phases of busbar, connected loads to the tap off boxes should be calculated carefully.

E L E K T R İ K

Certificate

EAE Elektrik A.Ş.

22

E L E K T R İ K

E MKLINE

EC CONFORMITY CERTIFICATE

Product Group

Standard

Type Tests

1- Temperature Rise

2- Dielectric Characteristics

3- Short Circuit Resistance

4- Continuity of the Protective Circuit

5- Creepage Distances

6- Mechanical Operation

7- Protection Class

8- Electrical Characteristics

9- Structural Strength

10-Crush Strength

11-Insulation Material Thermal Strength

Manufacturer

E-Line MK Busbar Energy Distribution System

IEC 60439-2

EAE Elektrik A.Ş.

Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-IstanbulTel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

EAE Elektrik A.Ş.

Cakmakli Mahallesi, 2. Cadde, 119. Sokak,No:12 34522 Kirac-Hadimkoy-Istanbul

This certificate of conformity is prepared on performing the type tests specified and

obtaining its reports at independent laboratories according to the standard.

E L E K T R İ K

(100...225A MK)

PRODUCT OVERVIEW

Product Overview

E L E K T R İ K

23

E MKLINE

The busbar system shall have Al conductors for 100A and 160A or

Cu conductors for 100A, 160A and 225A.

The busbar system shall conform to the following phase configuration.

a- 4 conductors

b- 5 conductors

c- 5 conductors (with clean earth)

The insulation voltage of the busbar shall be 1000V.

The busbar housing shall be of 0,60mm thick epoxy painted galvanized sheet metal. (RAL 7038)

The Al conductors shall be plated with nickel and then with tin, the Cu conductors

shall be plated only with tin. The plating shall be continuous along the conductor.

The busbar joint shall have a single bolt construction and

the nut of main joint bolt shall be a double headed nut, tightened at 20Nm.

The busbar housing shall be continuously clamped together by roll forming method.

10 plug-in windows shall be located on a standard 3m length.

Busbar and tap off boxes shall be IP55 protection class under normal operation conditions.

IP protection covers of plug-in points shall be hinged and lockable from single point.

Tap off boxes up to 16A shall be removed from the busbar before opening their lids.

The tap off boxes above 16A, shall have the following mechanical and electrical safety features.

a- The box shall only be plugged in and removed from the busbar at “OFF” position.

b- The energy on the connected load shall be automatically cut, when the box lid is open.

c- The tap off box shall comply IP2X requirements, while it is plugged into the busbar and the lid is open.

All tap off box contacts shall be silver plated.

Jawed tap off box contacts shall be reinforced by steel springs.

Busbar systems shall be tested and certified according to IEC 60439-2 by international laboratories.

Busbar system shall have flexible elbows and expansion units.

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

1-

2-

3-

4-

5-

6-

7-

8-

9-

10-

11-

12-

13-

14-

15-

16-

17-

L1 / L2 / L3 / N / PE(Housing)

L1 / L2 / L3 / N / PE+Housing

L1 / L2 / L3 / N / CPE / PE(Housing)

24

E L E K T R İ K

E MKLINEProject Design Form

Ple

ase

du

blic

ate

th

is p

ag

e fo

r yo

ur

ow

n u

se.

Quantit

yC

om

po

nen

t

Co

mp

on

en

t Lis

t

Item

Nam

e :

Date

:

Sig

natu

re :

Prepared by

Co

mp

an

y

:

Pro

ject

:

Pro

ject

No

:

Compact Busbar Distribution System800...6300A

Plug-in Busbar Distribution System160...800A

Small Power Plug-in Busbar Distribution System100-160-225A

Plug-in Busbar Distribution System40-63A

Multi-Conductor Lighting Busbar System25-32-40A

Lighting Busbar System25-32-40A

Multi Conductor Trolley Busbar System35...250A

Underfloor Ducting Systems

Raised Floor Energy Distribution Systems25...63A

CableTray Systems

E-LINE KB

E-LINE KO

E-LINE MK

E-LINE KAP

E-LINE DL

E-LINE KAM

E-LINE TB

E-LINE DK

E-LINE DKY

E-LINE UK

Documents

kapak 01 04 ing - busbarelektrosistemi.combusbarelektrosistemi.com/catalogies/E-Line_MK.pdf · Conductor Size Resistance (at rated current, at steady state op. temp.) ... MKA 1057-STD