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John Wloch Wind-Aid Preliminary Design Review 11 March 2008

John Wloch Wind-Aid Preliminary Design Review 11 March 2008

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Page 1: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

John Wloch

Wind-Aid

Preliminary Design Review11 March 2008

Page 2: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Current Status – On Schedule•Individual Trade Studies

• Completed and Uploaded to website

•Ordered/Acquired most components for prototype• Generator, Blades, Batteries, Base Materials

•Tower Materials

•DC-DC Converter/Voltage Regulator

Wind-Aid

Show Stoppers:•None at this time

We are on schedule, per group and class project timetables

Page 3: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Trade Study Decisions

• Twist angle of blade along length is optimized, as well as blade length• Generator has been selected and optimum input conditions determined, considered• Tower segments will be Al, Schedule 5S; 4, 3, and 2.5 in.• Base with 130 lbs can resist a 45 mph wind

Wind-Aid

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Page 4: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Next Week

Action Items:

• Assemble Base

• Flowchart for Microcontroller Coding

• Finalize Tower Design and Acquire Materials

Wind-Aid

Page 5: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Wind-Aid

Questions?

Page 6: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Wind-Aid

Max Stress on Blade vs Solidity Total Weight of Blades (3) vs Length

Blade Sizing and Material Selection

• Ideal Length for 25 W at 12 mph wind speed is 28 inches

• Ideal Material based on strength and weight considerations is Carbon Fiber

Page 7: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Wind-AidBlade Shaping

•Twist angle of blade along length is optimized.•Optimized for wind speed of 12 mph and generator speed of 500 rpm

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Distance from Axis [r] (in)

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Page 8: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Results of the Trade Study:• Steel is too heavy to use• PVC pipe is not rigid enough• A bigger tower geometry is needed

to use aluminum as tower material

Tower

Wind-Aid

Nominal Diameter (in)

Outer Diameter (in)

Inner Diameter(in)

4 4.5 4.4173 3.5 3.417

2.5 2.875 2.792

SCHEDULE: 5SWeight = 8.65 lbs.Material = AluminumIts total deformation is 0.14 in.

Page 9: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Wind-Aid

•Base weight was varied from 5-130 lbs•A 130 lb base can resist a max. 45 mph wind

Base Stability

Page 10: John Wloch Wind-Aid Preliminary Design Review 11 March 2008

Previous Concept Sketch

Wind-Aid