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JNACT Update Patty Leyva [email protected] 619.545.9705

JNACT Update Patty Leyva [email protected] 619.545.9705

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JNACT Update

Patty [email protected]

619.545.9705

Agenda

Background

JNACT Meeting March 26-28, 2002July 29-Aug 1, 2002

Questions/Comments

Aug 2001

Lab Director

Oct 2001

VTC

Dec 2001

TAMS Program Mgt Standing Committee

March 2002

JNACT Mgt

BACKGROUND

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

Findings

Schedules

DYNACORP Brief (Chester Franklin)

17025 & NALCA

Kramer’s IS

Next JNACT Meeting

GoalsCentralized schedule

Clear Direction

JNACT to maintain integrity

Where are we going

Standardize audit process

Certification manual and revisions

Funding for audits

Who determines JNACT audit for labs

Major/Minor/Non-conformances

Attendees

JNACT Meeting

26-28 March 2002

NAME TITLE ACTIVITY PHONEADAMS, CHUCK NAVAIR QA MANAGER NAVAIR

CONTRERAS, MARILYN STAT ASST NPSL 619-545-9705COSTLOW, MIKE SUPERVISORIAL ENGINEER NSWC CORONA 909-273-4738

FRANKLIN, CHESTER METROLOGY R & D MANAGER DYNCORP 909-898-3144GIESENSCHLAG, DAVID COMPETENCY MGR, CAL NPSL 619-545-9727

HUGHES, BOB LEAD AUDITOR CINCPACFLT 619-556-2662KRAMER, MARK QUALITY MGR MARINE CORPS 229-639-6049LEYVA, PATTY DIRECTOR, NPSL NPSL 619-545-8930

MACKINNON, JIM COMPETENCY MGR, CAL NPSL 619-545-9723MCAFEE, BRIAN ELECT ENGINEER, METROL NPSL 619-545-9700

MICK, BILL FTSCLANT 757-443-3872 X2553MILLS, ROY MECH ENGRG TECH NPSL 619-545-6245

NEELY, GLORIA PROJECT MANAGER SSP 909-273-5469PHILLIPS, ROB LEAD AUDITOR FTSCLANT 757-443-3872 X1850RUFF, DAVE METROLOGY CONSULTANT STR 301-757-9156

WILLIAMS, BOB PROGRAM MANAGER SSP 909-273-5753

JNACT ATTENDANCE ROSTER

Goals

Attendees

JNACT auditors

JNACT Meeting

26-28 March 2002

NAVAIR: Phone: E-Mail: Certificate Date JNACT Availability

Area of Expertise:

Adams, Charles 301-757-9147 [email protected] LR-10-10285 1/02 Yes Dir. Navair Audits/All Metcal Ruff, Dave 301-757-9156 [email protected] L-10-5080 6/98 Yes ALL METCAL Abercrombie, Kevin

301-342-1654 [email protected] L-10-8281 4/00 Yes All Metcal

Bennett, Jesse 252-464-5404 [email protected] L-10-4482 2/98 Yes QA & Electronics Buchmann, Rich 619-545-6254 [email protected] L-10-5077 6/98 Yes Phys/Dimensional McAfee, Brian 619-545-9700 [email protected] L-10-5078 6/98 Yes Electronics Mills, Roy 619-545-6245 [email protected] L-10-5079 6/98 Yes Phys/Dimensional Tannarome, Joe 619-545-2855 [email protected] L-10-5081 6/98 Yes Phys/Dimensional Wells, Patrick 619-545-0889 [email protected] L-10-5083 6/98 Yes Quality Assurance Wheeler, James 619-545-9698 [email protected] L-10-5084 6/98 Yes QA & Electronics Heier, Steve 301-757-3987 [email protected] 96056-37666 5/96 Yes QA & Electronics

NSWC Corona:

Phone: E-Mail: Certificate Area of Expertise:

Costlow, Mike 909-273-4738 [email protected] L-10-5509 9/98 Limited QA & Electronics Barnick, John P. 909-273-5206 [email protected] 96071A-39155 10/96 Yes QA & Phys/Dimensional Williams, Bob E. 909-273-5753 [email protected] L-10-5515 9/98 Yes All Metcal Neely, Gloria J. 909-273-5469 [email protected] LR-10-6279 1/99 Yes QA & Phys/Dimensional Ingenhousz, Kathy A.

909-273-5361 [email protected] LR-10-6277 1/99 Yes QA & Electronics

DIRECTORY OF JNACT AUDITORS

Full list of auditors

Available upon request

NAVAIR MARINES FTSCLANT FTSCPAC SSP

13 8 4 6 5

TOTAL = 36

JNACT Auditors

All officially recognized RCCs will be JNACT audit certified

Additional laboratories seeking JNACT certification shall have multi-SYSCOM interest and are at the purview of the lead SYSCOM 

All SYSCOMS having interest in the laboratories are invited to participate.

SYSCOMS electing not to participate shall accept the results and recognize the certification.

 

JNACT audits are conducted in accordance with the STANDARD JNACT workbook is used under the guidance of the JNACT

Definition of JNACT Audit

Lead Auditor

Initial Prep: Contact lab with dates and discuss audit process, complete audit specific workbook, auditor team composition, schedule (8 Hrs.)

Desk audit: Verify compliance of all documentation prior to audit including any appropriate feedback to the customer (Q Manual, SOPs, workbook, any other pertinent documentation, etc.) on site or off site. Auditor assignments. Contact customers and vendors (30-40 Hrs)

Lead Auditor

Audit: On-site (look at spread sheet) most are 40 hours + travel (approx. $200/day in conus)

Post audit: Assimilate and word smith all findings to prepare for report, identify what addressed in executive summary, follow up (on each non-conformance, coordination with initiating auditor(s), lab manager, other entities due to the findings), develop and identify the scope of competency, recommendation for certification. (30-60 Hrs.)

Lead Auditor

Duties: 

Prepares workbook; sends to audit lab; reviews completed audit lab’s workbook, quality manual, SOP, and other pertinent documentation.

Coordinates with SYSCOM POC to acquire audit team composition for each JNACT audit team. Assigns team responsibilities. Develops opening and closing briefs.

 

Lead Auditor

Duties:

 All findings are completed and/or corrective actions are in conformance to the STANDARD. The lead auditor determines this for each audit with concurrence of the originating auditor. The lead auditor determines if additional information is needed to close out the finding(s).

 

Determines when the audit is completed prior to forwarding for signature(s).

 

Auditors

Desk audit: Review of assigned documentation with feedback to lead auditor (8 Hrs.)  Audit: On-site (look at spread sheet) most are 40 hours + travel (approx. $200/day in CONUS)

Post Audit: Validate corrective action(s) on non-conformances of auditors findings and provide feedback to lead auditor. Fill out critiques from lead auditor. (4-8 Hrs.)

Goals

Attendees

JNACT auditors

JNCAT Board

JNACT Meeting

26-28 March 2002

JNACT Board

U S M CM A R K K R A M E R

L A N TR O B P H ILL IP S

N A V A IRC H U C K A D A M S

S S PB O B W IL L IA M S

P A CB O B H U G H E S

N S W CM IK E C O S T L O W

JN A C T L E A D E RP A T T Y LE Y V A

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

JNACT Meeting

26-28 March 2002

FORMAT

ICPICP review of the requirement of ROCs for labsICPs requiring report of cal are being changed

NPSL’S INVOLVEMENTStandardize format, methodology of ROC

  NPSL’s authority (mission) guidance on ROCs Format and uncertainty analysis needs clarity in the standard

 

UNCERTAINTY ANALYSIS3rd party evaluationProcess of uncertainty analysis identifying all elements/terminologyProcess of Navy METCAL uncertainty analysis

 

REPORT OF CALIBRATION (ROC)

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

JNACT Certificates

CURRENT JNACT report certificate sent to SYSCOM for signature after lead auditor and/or SYSCOM lead Quality Manger approval. 

PROPOSED LEAD AUDITOR recommends approval to JNACT leader  If approved, JNACT LEADER signs/seals and forwards to appropriate SYSCOM for approval. TWO SIGNATURES ON CERTIFICATE – JNACT LEADER AND SYSCOM LEAD

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

Findings

MAJOR/MINOR vs. Non-conformance

Advantages

Disadvantages

Classification of Audit Findings

MajorAdvantages

MinorDisadvantages

Non-Conformance

Advantages

Non-ConformanceDisadvantages

Clarification for CO/Lab/Audit Team

Limited Sample Simple Small Findings & at same level

Lab sees what is major/minor from

audit team

Training for auditors

Lab responsible Lower status of important findings

Time consuming Already set Lab managers/CO may not understand the

ramifications

Costly Objective

Change of workbook/std

<Time for audit team

Buy In <Training audit team

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

Findings

Schedules

LAB AIR SEA USMC SSP JNACT OTHER RECERT DUE INITIAL CERTALBANY-MARINE X X YES Mar-04BARSTOW-MARINE X X YES Nov-04CAPE CANAVERAL X X SSP Sep-04CARDERROCK X SEA Jun-03CORONA X X X X YES Jul-02CRANE X X X X SEA May-02MARCC X X X X YES May-03MCC-1 IWAKUNI X X AIR Mar-03MCC-2 X X AIR Jun-02MCC-3, MIRAMAR X X AIR Jul-04NADEP CHERRY PT X X AIR Jun-02NAWC, LAKEHURST X AIR Jan-04NAWC, PAX X X X X YES Jun-03NCL ATSUGI X X AIR Mar-03NCL FUTEMA X X AIR Mar-03NCL IWAKUNI X X AIR Mar-03NPSL X X X X YES May-02NSWC DALGREN X SEA May-02NUSWC, NEWPORT X SEA Apr-02PEARL HARBOR X X X YES May-03PORTSMOUTH NSY X X SEA Jun-02PUGET SOUND x X X YES Mar-02SEAL BEACH X X X YES Jun-02SERCC X X X YES Jan-04SIGONELLA X X X YES Oct-03SPAWAR, SAN DIEGO X X YES Sep-02SWFLANT X X X NVLAP/SSP Feb-03SWFPAC X X X NVLAP/SSP Jul-02SWRCC X X X YES May-02UII X SSP Dec-02YORKTOWN, ORC X X SEA Jul-02

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

Findings

Schedules

DYNACORP Brief (Chester Franklin)

17025 & NALCA

Kramer’s IS

One function is to assess crediting bodies that want to be part of NALCA NAVLAP and AL2A cal lab certifi cation I nternational bodies are diff erent 17025 through a governing body (in other countries) USA 105 bodies that accredit – mostly test labs J NACT accreditation through NALCA – we need to look at this to see what is involved QAC recognized as a “qualifi ed” document f or NALCA

Brief on 17025 and NALCA

Need to look at NALCA and get a better understanding of it Vendor accreditation – how is this going to be addressed, OEM is approved but what about others using Navy instruction, currently have Mark’s list, Phillip’s list and Chuck’s list. This needs to be consolidated under one group. Need to bring this up as a an action item. SCOPE – specific or not, due to sector specific issues for accreditation Z540-1 and 17025’s lif e – writing committee recommended that 17025 as a national standard to ANSI and revise Z540-1 to move to 17025. Z540-1 reaffi rmed for another 5 years, current lif e 4.5 years lef t. This will not be reaffi rmed next time. Part I I of Z540-1 covers the part that 17025 does not. 17025 will never have the uncertainty test ratios.

Brief on 17025 and NALCA

Kramer’s IS

Goals

Attendees

JNACT auditors

JNCAT Board

Report of Calibrations

Audit Certificates

JNACT Meeting

26-28 March 2002

Findings

Schedules

DYNACORP Brief (Chester Franklin)

17025 & NALCA

Kramer’s IS

Next JNACT Meeting

NATIONAL UNIVERSITY

San Diego, CA

29 JULY - 1 AUGUST 2002

(4 days)

Next JNACT Meeting

Questions/Comments

JNACT Update

Patty [email protected]

619.545.9705