JAYPEE BALAJ] CEMENT PLANTA UNIT OF JAYPEE CEMENT CORPORATION LIMITED

JCCLI IBCP t 4(t) | 201 6 t 44DL301h November 2016

toThe Additional Principal Chief Conservator of Forests,

MoEF, Regional office (South Zone),No: 34, Cathedral Garden Roac,Nungambakkam,Chennai - 600034

Sub:Comp|ianceReportofEcgrantedbyMoEFVide.LetterRef.No.J-11011/821|2008.lA ll (l)-Pt dt. 13th April, Ioto to, Lxpansion of integrated cement plant by adding

additional captive Power Plant, 25MW at village Budawada' Mandal Jaggayyapeta'

District Krishna, Andhra Pradesh.

Dear Sir,

We are enclosing half yearly compliance report for the p€riod April 2016 to September 2016 in

resoect of specific and c"n"rai cb_.nJitions stipulated in' Environmental clearance received vide

rtiloEiLtt"i ina"r reference for your kind perusal and reference please'

Kindly acknowledge.

Thanking You.

Yours faithfullY,For Jaypee Balaji Cement Plant(A Unii bf Jaypee Cement Corporation Limited)

4,(N.B.Singh)President-Technical

Encl: Compliance report of the stipulated Environmental Conditions'

Copy to:

i) Zonal Officer, CPCB, Zonal office, '1't & 2nd floors' Nirasaga Bhavan'A-Blo^ck' Th€mmaiah', -t\4;;;'r;;:7i

cro"r, sniu"n"gar, pushpanjati Theatre, Bengaluru-560 010, Karnataka.

ii) The Member Secretary, A.P Pollution Control Board' Paryavaran Bhavan' A-2''''

rnoustriaf Estate, Sanath Nagar, Hyderabad-500018'

iii)TheEnvironmentalEngineer,AndhraPradeshPo||utiolcontro|Board,Regiona|office,PlotNo.41, Sri Kanakadurga Otfii"t";Cof ony, Gurunanak Road' Vijayawada - 520 008'

Corp. & Reg. :

OfhceHeadoffice:

JAYPEE CEMENTCORPORATION LIMITED

Post Bag No. 9, Survey No. 99, Vllage - Budawada. Jaggayyapel - Mandal

Krishna Ostr'ct (A.P) 521 175 Ph: +91 (8654) 285011-18

Fax: +91 (8654) 2850'10 Email : bcp.secrehrial@alindia.co.in

Sedor 128. Noida - 201304, Utter Pradesh 0NDIA)Ph:+91 (120) 4609000,2470800 Fax )+91 (120) 4609464,4609496

JA Hous€, 63 Basanl Lok, Vasant Mhat, New oelhi-110057 (lndia)

Ph + 9l(1'!) 26141540. 26147411 Fax :+91 (11) 26'145389. 26143591

./Cge

EC Compliance

Name of the Project : Captive Power Plant - 25 MWlExpansion ofintegrated cement plant by addingadditional Captive Power Plant)

Clearance Letter No : MoEF Vide Letter Ref. No. J-11011/821/2008-IA II (D-Pt

Dated: 13/O4/2OLG

Period of Compliance Report : April, 2016 to September,20t6

Specific Conditions:PARA-6A

S.No. Conditions Compliancei) The project proponent shall install 24x7

monitoring devices to monitor air emissions,provided by the CPCB and submit reportMinistry and its Regional Office.

air

to

3 No's of CAAQMS and 10 no's of CSEMS

monitoring devices have been installed andmonitoring data is being uploaded to APPCB &CPCB.

ii) Continuous stack monitoring facilities for allthe stacks shall be provided and sufficient airoollution control devices viz. Electrostaticprecipitator (ESP), bag house, bag filters etc.shall be provlded to keep the emission levelsbelow 50 mg/Nm3 and installing energyefficient technology.

Continuous stack monitoring facility & ESP havebeen provided to keep the emission levels below50 mg/Nm3.

iii) The National Ambient Air Quality Emission

Standards issued by the Ministry vide G.S R.

No.826(E) dated l6th November, 2009 shall befollowed.

Being followed.

iv) Gaseous emission levels including secondaryfugitive emissions from all the sources shall becontrolled within the latest oermissible limitsissued by the Ministry vide G.S.R 41 4(E) dated3oth May, 2008 and regularly monitoredGuidelines / Code of Practice issued by theCPCB shall be followed.

Being followed.

v)

Vehicular pollution due to transportation ofraw material shall be controlled. Properarrangements shall also be made to controldust emissions during loading and unloading ofthe raw material.

Transportation of raw materials, intermediateand final products, is being carried out inenvironmental friendly manner. Followingmeasures are being compulsorily implemented:D Regular monitoring of vehicular emissions-

and Vehicles with PUC Certificate aredeployed.

> Transportation of fly ash is being carried outin a closed container. Overloading of trucks

carrying cement bags/other raw materials is

strictly prohibited.F Loaded vehicles are being covered with

tarDaulin sheets.

vt, Zero' effluent discharge shall be strictlyfollowed and no wastewater shall be

discharged outside the premises.

Zero discharge concept is being followed sinceinception and the treated water is being utilizedfor dust suppression and greenbelt development

vii) Regular monitoring of influent and effluentsurface, sub-surface and ground water shall beensured and treated wastewater shall meetthe norms prescribed by the State PollutionControl Board or described under theEnvironment (Protection) Act,1985.

Being complied.

viii) Proper handling, storage, utilization and

disoosal of all the solid waste shall be ensuredand regular report regarding toxic metalcontent in the waste material and its

composition, end use of solid / hazardouswaste shall be submitted to the Minister'sRegional Office, SPCB and CPCB.

Fly Ash collected in MS Silo (1000 ton-Capacity) toFly ash Silo (20000 ton-Capacity) and 100 percentof Fly ash is being utilized for PPC production andUsed Oil generated was handed over to theauthorized recycler details are being submitted toSPCB regularly.

ix) A time bound action olan shall be submitted toreduce solid waste generated due to theproject related activities, its proper utilizationand disoosal

As this is cement manufacturing industry, totalFlyash generated from CPP is being utilized forPPC production, besides fly ash is beingou rchased from outsources.

x) Proper utilization of fly ash shall be ensured as

per Fly Ash Notification, 1999 and subsequentamendment in 2003 and 2009, All the fly ash

shall be orovided to cement and brickmanufacturers for further utilization andMemorandum of understanding shall besubmitted to the Ministry's Regional Office.

Fly ash is being utilized as per Fly AshNotification,2003 & 2009) Fly ash from KTPS is being used as raw

material for making PPC.

) Indigenously generated fly ash is also beingused for oroduction of PPC.

xi) A Risk and Disaster Management Plan shall beprepared and a copy submitted to theMinistry's Regional Office, SPCB and CPCB

within 3 months of issue of environmentclearance letter.

Shall be complied.

xii) Green belt shall be developed in at least 33%

of the project area by planting native andbroad leaved species in consultation with localDFO and local communities as Der the CPCB

guidelines.

D Green belt is being developed, in phased

manner in consultation with DFO-Vijayawada.F Present revised Plant Area is 185.7 Ha. Till

date 72 Ha of green belt development has

been achieved which is more than 33% of theTotal plant area 1i.e.,36.7o/c,.

D Number of survival plants is 1,17,000> Planted various varieties of plants like, Neem,

Tekoma, Teak, Kadamba, Gulmohar,Mahagoni, Alstonia, Akasia, Poppulina, Conocarpus erectus, and fruit bearing plants likeMango, Guava, Pomegranate, Jack fruit, Bearetc.

xiii) All the commitments made to the oublicduring Public Hearing/public consu ltationmeeting shall be satisfactorily implementedand adequate budget provision shall be madeaccordinglv.

Noted

xiv) At least 2.5% of the total cost of the projectshall be earmarked towards the EnterpriseSocial commitment based on Public Hearingissues, locals need and item-wise details alongwith time bound action plan shall be prepared

and submitted to the Ministry's Regional Office.lmplementation of such program shall be

ensured by constituting a Committeecomprising of the proponent, representatives ofvillage Panchayat and District Administration.Action taken report in this regard shall be

submitted to the Ministry's Regional Office.

Noted.

XV) The proponent shall prepare a detailed CSR Plar

for every year for the next 5 years for threxisting-cum-expansion project, which includetvillage-wise, sector-wise (Health, EducationSanitation, Health, Skill Development anc

infrastructure reouirements such a!

strengthening of village roads, avenue plantationetc) activities in consultation with the loca

communities and administration. The CSR Plar

will include the amount of 2% retain annuaprofits as provided for in Clause 135 of th(Companies Act,2013 which provides for 2o/o o1

the average net profits of previous 3 year:

towards CSR activities for life of the project. P

separate budget head shall be created and the

annual capital and revenue expenditure orvarious activities of the Plan shall be submitted a:part of the Compliance Report to RO. The detail!of the CSR Plan shall also be uploaded on th€

company website and shall also be provided irthe Annual Report of the company.

CSR Plan for the neK five vears(Under integrated Cement Plant Proiect)

(Budoet in Lakhs)

s.No Paramete15

2016-17

20L7-18

2019-20

2020-2l

202t-22

1 Water Supplv 10 12 77

2 Sanitation 0,3 0.35 0.4 0.46 0.5

3

Health andMedicalfacilities 7 8.5 9,5 11

4

Education &Traininq 30 39 44 50

5

Employmentof the localinhabitants 200 220 270 300

lnfrastructuredevelopment 10 9 7 7 7

xvi) The Company shall submit within three monthstheir policy towards Corporate EnvironmentResponsibility which shall inter-alia address (i)

Standard operating process/procedure to beinginto focus any infringement /deviation/ violationof environmental or forest norms/conditions, (ii)

Hierarchical system or Administrative order ofthe Company to deal with environmental issues

and ensuring compliance to the environmentalclearance conditions and (iii) System ofreporting of non- compliance/violationenvironmental norms to the Board of Directors

The details pertaining to all the issues areincorporated in system of ensuring complianceand reporting of non-compliance/violation ofEnvironmental Norms, attached as Annexure-l

of the company and/or stakeholders orshareholders.

xvii) Provision shall be made for the housing ofconstruction labour within the site with all

necessary infrastructure and facilities such as

fuel for cooking, mobile toilets, mobile STP, Safe

drinking water, medical health care, creche etc.The housing may be in the form of temporarystructures to be removed after the comoletionof the project.

Construction labors are provided with housingwithin the site with all necessary infrastructure &facilities such as fuel for cooking, mobile toilets,STP, safe drinking water medical health care ,etc.

xviii) The Project proponent shall provide for solarlight system for all common areas, street lights,villages, parking around project area and

maintain the same regularly.

Noted

xix) The project proponent shall provide for LED

lights in their offices and residential areas.

Noted

xx) All the environmental safeguards stipulated tcintegrated cement plant project vide letter No, J-

tl07l/82t/2oo81A-ll(l) dated 26th November,2009 shall be effectively implemented and

comolied with.

Being Complied

5.No. General conditions C,ornpliance

i) The Project authorities must strictly adhere tothe stipulations made by the Andhra Pradesh

Pollution Control Board and the StateGovernment.

Stipulations received by Consent for operation ofPlant are being maintained strictly.

ii) No further expansion or modifications in theplant shall be carried out without priorapproval of the Ministry of Environment,Forests and Climate Change (MoEFCC).

No further expansion or modification of the plantwill be carried out without prior approval ofMoEF.

iii) At least four ambient air quality monitorinestations should be established in the downwarddirection as well as -where maximum ground

level concentration of PMlo, PM25, 802 and NO>

are anticipated in consultation with the SPCB

Data on ambient air quality and stack emission

shall be regularly submitted to this Ministr!including its Regional Office at Chennai and th€SPCB/CPCB once in six months.

At present Monitoring is being conducted at 4locations lying in buffer zone. Data is being regularlysubmitted to RO-MoEF & RO-APPCB. Efforts are beingmade for uploading on company's website.

PM 2.5

70

60

50

40

30

10

0

100

80

60

40

20

0

-a-VSP Colony -{-Agraharam

-*-Muktyala -t(-Budawada

Max-+-VSP Colony..#Muktyala

Min Avg+AEraharam-t(-Budawada

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Ii172I

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Max

--{-VSP Colony

.-.*-Muktyala

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Max Min Avg

-.&.VSP Colony -l-Agraharam-:-Muktyala ..+i- Budawada

iv) Industrial wastewater shall be properly

collected, treated so as to conform to thestandards prescribed under GSR 42 (E) datcdlgth March, 1993 and 31 December, 1993 or as

amended form time to time. The treatedwastewater shall be utilized for plantationpurpose.

Recycling & reuse of waste water is the inherentcomponent of water management system of theplant to maintain Zero discharge. All the treatedwaste water is being reused for Plantation andDust suppression.

v) The overall noise levels in and around the plant

area shall be kept well within the standards (85

dBA) by providing noise control measuresincluding acoustic hoods, silencers, enclosuresetc. on all sources of noise generation. Theambient noise levels should conform to thestandards prescribed under EPA Rules, 1989 viz.75 dBA (davtime) and 70 dBA (niehttime).

Noise Control measures as suggested such as

acoustic hoods, silencers, enclosures etc., have

been taken for motors, Turbines & DG sets etc.,

vi) Occuoational health surveillance of the workersshall be done on a regular basis and recordsmaintained as oer the Factories Act.

Being complied.

vii) The company shall develop rain water Recharge wells for ground water recharge have

harvesting structures to harvest the rain waterfor utilization in the lean season besidesrecharging the ground water table.

been constructed in township. Rain water is beingcollected in the sump existed at NE stde of theplant and is being utilized for dust suppression atthe time of scarcity of water.

viii) The project proponent shall also comply withall the environmental orotection measures andsafeguards recommended in the EIA/EMPreport. Further, the company must undertakesocio-economic development activities in thesurrounding villages like communitydevelopment programmes, educationalprogrammes, drinking water supply and healthcare erc.

Being complied.

tx, Reouisite funds shall be earmarked towardscapital cost and recurring cost/annum folenvironment pollution control measures tcimplement the conditions stipulated by th€Ministry of Environment, Forest and Climat€

Change (MoEFCC) as well as the Stat€

Government. An imolementation schedule forimplementing all the conditions stipulated hereifshall be submitted to the Regional Office of theMinistry at Chennai. The funds so provided shalnot be diverted for any other purpose.

Funds so provided will not be diverted for anyother purpose.

ParticularsCapital

Investment(Rs in Lacsl

Recurrintcost perannum

(Rs in Lacs)

Air PollutionControl

r)o .,

x) A copy of clearance letter shall be sent by theproponent to concerned Panchayat, Zila Parishad

/Municipal Corporation, Urban Local Body and

the local NGO, if any, from whom suggestions /representations, if any, were received whil€processing the proposal. The clearance lettershall also be put on the web site Dl the compantby the proponent.

Complied.

xi) The Project proponent shall upload the status 01

compliance of the stipulated environmenlclearance conditions including results 01

monitored data on their website and shall updat€the same periodically. lt shall simultaneously be

sent to the Regional Office of the MOEFCC al

Bhubaneswar. The resoective Zonal Office o1

CPCB and the SPCB. The criteria pollutant levels

namely; PMlo, 802, NOx (ambient as well a:

stack emissions) or critical sectoral parameters,

indicated for the projects shall be monitorecand displayed at a convenient location near themain gate of the companV in the public domain.

Noted

xii) The project proponent shall also submit si)

monthly reports on the status of the complianceof the stipulated environmental conditionsincluding results of monitored data (both in harccopies as well as by e-mail) to the Regional Office

Noted

of MOEFCC, the respective Zonal Office of CPCE

and the SPCB, The Regional Office of this Ministr!at Chennai / CPCB I SPCB shall monitor thestioulated conditions.

xiii) The environmental statement for each financiayear ending 3lst March in Form-V as is mandatecto be submitted by the project proponent to th€concerned State Pollution Control Board a!prescribed under the Environment (ProtectionlRules, 1985, as amended subsequently, shall alscbe put on the website of the company along witl.the status of comDliance of environmentaconditions and shall also be sent to the respectiv€Regional Office of the MOEFCC at Chennai by e.mail.

Being Complied

xiv) The Project Proponent shall inform the publicthat the project has been accordedenvironmental clearance by the Ministry andcopies of the clearance letter are available withthe SPCB and mav also be seen at Website olthe Ministry of Environment, Forests andClimate Change (MoEFCC ) at http:/envfor.nic.in.This shall be advertised within seven days fromthe date of issue of the clearance letter. at leaslin two local newspapers that are widelycirculated in the region of which one shall be inthe vernacular language of the localityconcerned and a copy of the same should beforwarded to the Regional office at Chennai.

Complied.. Paper Advertisement published in The Hindu News

Paper on 06.05.2016

Paper Advertisement published in Sakshi News Paper on07.05.2016 (Local, Telugu)

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xv) Project authorities shall inform the Regional Offic€as well as the Ministry, the date of financiaclosure and final approval of the project by th€concerned authorities and the date oi

commencing the land development work.

Shall be comolied

xvi) The Ministry may revoke or suspend theclearance, if implementation of any of theabove conditions is not satisfactorv.

Accepted

xvii) The Ministry reserves the right to stipulat€additional conditions if found necessary. The

Company in a time bound manner shalimolement these conditions.

Accepted

xviii) lThe above condltioN shall be enforced, imer-ali{ Noted.under the pro\rlslons of the Water (Prev€ndon &l

Control of Pollutionl A(l,, L974, th€ Air {Preventloncontrol of Pollutionl Acg 1981, the(Protection) Act, 1985. Hazardous

l(Management, Handling and

Mo\rementl Rules, 2q)8 and the Public (lnsurancc

tiability Act, 1991 along with their amendments

rules.

Annexure-I

SYSTEM OF ENSURING COMPLIANCES AND REPORTING OF NON.COMPLIANCE/ VIOLATION OF ENVIRONMENTAL NORMS TO THE BOARD

At all units of Jaypee Cement, the Environment Management Cell (EMC), headed

by Sr. General Manager and supported by a well equipped Environmental Monitoring

Laboratory is having qualified & well experienced team of Environmental Engineers/

Scientists. EMC is responsible for the day to day activities related to the monitoring

of environmental parameters, compliances of general and specific conditions of

Environmental Clearance, maintaining records, data compilation and analysis,

obtaining consents, authorization and other statutory permissions of Hazardous

Wastes, ground water withdrawal etc. Any non-compliancei violation of the

environment norms are immediately reported to the unit Head, who is directly

responsible to the compliances as per the law.

For the internal surveillance of the compliances and to provide technical support in

resolving the environmental issues, the company adopts two tier approach, one at

Zonal Level and other at the Corporate level to ensure that the units conform to the

environmental standards and all other compliances, prescribed by the SPCB/ MoEF/

CPCB.

In case, any minor violation of advisory nature is observed during inspection by the

SPCB/CPCB/ MoEF official(s) and communicated in writing to the plant, it will

immediately be reported to the Unit Head and will be rectified through concemed

departmental head. In case of major non compliance/ violation of the environmental

norms or any Notice/ Direction under Section 31 A of the Air (Prevention and Control

of Pollution) Act 1981 under Section 33 A of the Water (Prevention and Control of

Pollution) Act 1974 under Section 5 of the Environment (Protection) Act 1986

received, is immediately reported by the Head, EMC to the Unit Head, Zonal

Environmental Head, PresidenU Head Corporate Environment group. President /

Head Corporate Environment group reports this mafter to the Managing Director,

Executive Chairman and to the Board of Directors of the Company. He is fully

responsible for the implementation of all the decisions of the Board, related to the

statutory compliances to the environmental regulation and overall improvement of

the green image of corporate environment.

Annexure for Condion No. V of Specific conditions and VI, XVII of General

Conditions

JAYPEE BALAJI CEMENT PLANT

ENVIRONMENT MONITORING REPORT “April -2016 - September 2016”

AMBIENT AIR QUALITY:

location Security Gate Budawada Village

Parameters week PM 2.5 PM 10 S02 N0x PM 2.5 PM 10 S02 N0x

Apr 2016

1 49.2 72.4 10.2 12.6 42.6 72.9 11.6 12.8

2 51.8 73.8 11.2 13.9 43.9 72.1 12.8 12.5

3 53.7 65.8 12.1 12.5 45.8 68.2 12.1 13.3

4 43.9 76.2 10.6 13.2 53.4 77.6 12.3 12.7

May 2016

1 Sample was discarded as it rained Sample was discarded as it rained

2 33.8 51.1 11.2 13.1 31.2 51.2 11.6 12.8

3 48.9 60.9 11.2 12.6 41.1 59.8 10.8 11.6

4 45.5 72.7 12.1 12.8 48.6 64.8 11.3 12.5

Jun 2016

1 Sample was discarded as it rained Sample was discarded as it rained

2 29.5 42.9 8.5 9.0 16.2 39.3 9.2 10.1

3 Sample was discarded as it rained Sample was discarded as it rained

4 Sample was discarded as it rained Sample was discarded as it rained

Jul 2016

1 Sample was discarded as it rained 21.8 28.5 6.4 9.4

2 14.1 46.8 4.9 10.3 19.5 29.5 9.4 7.2

3 23.8 40.3 8.4 6.9 23.7 35.4 7.6 9.1

4 Sample was discarded as it rained Sample was discarded as it rained

Aug 2016

1 Sample was discarded as it rained Sample was discarded as it rained

2 14.1 46.8 4.9 10.3 Sample was discarded as it rained

3 23.8 40.3 8.4 6.9 35.1 61.5 10.6 10.6

4 Sample was discarded as it rained 19.2 29.6 8.5 9.1

Sep 2016

1 Sample was discarded as it rained 15.6 25.6 9.5 10.2

2 11.5 21.4 7.1 9.1 Sample was discarded as it rained

3 6.8 11.5 5.2 7.9 Sample was discarded as it rained

4 Sample was discarded as it rained Sample was discarded as it rained

JAYPEE BALAJI CEMENT PLANT

ENVIRONMENT MONITORING REPORT “April -2016 - September 2016”

STACK EMISSION

S.No. Parameter Units Raw

Mill Coal Mill Cooler

Cement

Mill –I

Cement

Mill –II

Cement

Mill –III

CPP-

35MW

CPP-

15MW

1 Stack Height m 156 45.0 55 23.9 23.9 40 84 77

2 Diameter m 10 3.0 5.3 1.1 1.1 4.0 2.4 2.2

Particulate Matter (mg/Nm3)

Apr 2016

23.1 21.8 25.2 20.8 25.8 ---- 44.3 47.9

May 2016 22.8 20.9 28.1 ---- 25.1 ---- 35.8 ----

Jun 2016 24.1 25.9 26.7 26.3 25.9 ---- 42.5 40.8

Jul 2016 26.7 21.3 27.8 24.5 26.1 21.8 46.3 43.8

Aug 2016 ---- ---- ---- ---- ---- ---- ---- ----

Sep 2016 23.8 19.2 26.7 25.4 22.8 ---- 44.2 ----

AMBIENT NOISE MONITORING REPORT

LOCATION DAY dB(A) NIGHT dB(A)

Dispatch Gate

(West side of plant) 72.8 62.8

Township Gate

(North side of plant) 64.1 47.2

Township-Budawada Road side

(East side of plant) 66.0 45.1

Railway Siding side

(South side of plant) 68.2 55.1

Norms as per Environment(Protection) Rules,1986

Location Limits in Decibel unit

Day Night

Industrial 75 70

Environmental Statement for the financial year, 2015-2016

FORM – V

Environmental Audit Report For the financial year ending the 31st March

2016.

PART – A

1. Name & address of the owner/ occupier of the industry, operation or process

Shri.Naveen Kumar Singh

Unit In charge

JAYPEE BALAJI CEMENT PLANT

Survey No.99, Budawada,

Jaggayapet Mandal,

Krishna Dist (AP)-521 175

2. Industry category Primary (STC Code), Secondary (STC Code)

Special Red

3. Production Capacity- Units

5.0 MTPA Cement 3.6 MTPA Clinker

4. Year of establishment 2011

5. Date of last environmental statement 30.09.2015

PART – B

1 Water Consumption m3/day process

Cooling 3370 m3/day

Domestic 550 m3/day

Name of Products Water consumption per unit of products

During the previous

financial year

During the current

financial year

1 Cement 0.105 m3/ MT 0.422 m

3/ MT

Raw Material Consumption Consumption Per unit of output

Name of Raw

Materials

Name of

Products

During the previous

financial year

(1)

During the current

financial year

(2)

Limestone Cement 1.293 t/t 1.378

Laterite-A Cement 0.021 t/t 0.026

Laterite-F Cement 0.027 t/t 0.015

Flyash Cement(PPC) 0.310 t/t 0.325

Gypsum Cement 0.026 t/t 0.023

PART – C

Pollution Generated

(Parameters as specified in the consent issued)

Pollutants

Quality

Parameters

(Conc.

mg/Nm3)

Quantity of

pollution

Generated

(ton/Yr)

Percentage of

variation from

prescribed

standards with

reasons.

a. Water

Zero Water

Discharge

__ __ __

b. Air

Particulate

Matter

23.5 83.8 21 % less

Raw mill

Cooler 24.2 67.7 19 % less

Coal mill 17.4 10.7 42 % less

Cement mill-I 23.6 1.82 21 % less

Cement mill-II 22.1 24.5 26 % less

Cement mill-III 26.4 13.3 12 % less

CPP 44.3 14.2 11 % less

Limestone Crusher 26.5 5.04 12 % less

PART – D

[as specified under Hazardous Wastes (Management & Handling) Rules, 1989]

Hazardous Wastes

Total Quantity

(in KL)

During the previous

financial year

During the current

financial year

a. From Process

1.15 1.2 1.15

b. From Pollution

Control Facilities Nil Nil Nil

PART – E

Solid Wastes

Total

Quantity

(Tonnes)

During the

previous

financial year

During the current

financial year

a From process(CPP) 67879 62804 67879

b From pollution control facility Nil Nil Nil

c Quantity recycled or reutilized. 67879 62804 67879

PART – F

Please specify the characteristics (in terms of concentration and quantum) of

Hazardous as well as solid wastes and indicate disposal practice adopted for

both these categories of wastes.

Nill

Hazardous Waste

Quantity (KL) Mode of Disposal

Used oil 1.15 Sold out to authorized recyclers.

M/S Zen Lubs,

Visakhapatnam.

Solid Waste

Quantity (Tonnes) Mode of Disposal

Fly Ash 67879 Used in Cement Manufacturing (PPC)

PART – G

Impact of pollution control measures on conservation of natural resources

and consequently on the cost of production.

• As our pollution control equipments are working with 99.9 % efficiency,

maximum amount of emissions are recycled thus conserving raw material and

reducing dust emission.

• We are using Flyash from surrounding Power Plants in manufacturing of PPC,

thus utilizing waste and conserving limestone.

• 750 KLD STP is installed for treatment of Sewage generated by plant. The

treated water is used for dust suppression and greenbelt development, thus

conserving fresh water.

PART – H

Additional investment proposal for environmental protection including

abatement of pollution.

1. Concretization of entire road network of plant

The Environment (Protection) Rules, 1986

PART – I

Miscellaneous Any other particulates in respect of environment protection and abatement of pollution

• 93% of roads have been concretized and efforts are being made to concretize

remaining roads.

• Vacuum road sweeper

• CSEMS for parameters SO2 & NOx was installed for the stack attached to Raw

Mill/ Kiln and the data generated from all the monitoring systems is being

uploaded to CPCB server.

• Laterite storage yard has been constructed.

• is being used for Cleaning of Concrete Roads.

• Installation of Cold fog System for Coal dumper hopper.

• Installation Dust suppression system for Stockpile area of Limestone and Coal.

• Dust collection and extraction systems (Bag filters) and covered conveyor belts

to control fugitive dust emissions have already been provided at all the transfer

points.

• Fugitive emissions from raw material storage yards, loading and unloading

operations are controlled by providing bag filters and water sprinkling systems

etc.

• Water sprinkling system has also been provided in strategic area for control of

fugitive emissions.

• Clinker, Cement and Raw meal silos are provided. Fly ash is directly transported

to the silo pneumatically. All the internal roads are provided with concrete top

to reduce secondary fugitive emissions.

• Greenbelt has been developed in 70.12 Ha which is more than 33% of the land

acquired, complying the statutory requirement. Planning for further green belt

development.