J 20 Air-jet Spinning Machine Brochure 2386-V1 en 34515

7/29/2019 J 20 Air-jet Spinning Machine Brochure 2386-V1 en 34515

1/16

J 20 A-Jt S MacUnqu yarn qualy and producvy

Ar-J Spnnng

J 20 Ar-J Spnnng Machn


2/16

Rr . J 20 A-Jt S Mac


3/16

Rr J 20 A-Jt S Mac

T Cmt Cmtc Uqu a quat ad ductvt

RieteR J 20 AiR-Jet SPiNNiNG MACHiNe

Rr s h ladng supplr o nsallaons or manuacur-

ng yarns rom shor sapl brs. Rr s a compn par-

nr, ddcad o makng cusomrs lvs asr by orng

car and suppor rom h nal nvsmn dscussons o h

succssul opraon o a spnnng mll. Rrs comprhn-sv know-how rom br hrough yarn o h nshd xls

provds h bass or nnovav machns and conssn yarn

qualy.

VAlUAble SySTeMS

Rr s h only xl machnry manuacurr abl o supply

all spnnng procsss and hus provd cusomrs wh comp-

n and ndpndn advc, alord o hr ndvdual nds.

th ousandng prc/prormanc rao, hgh raw maral u-

lzaon and h longvy o h producs mak an nvsmn n

Rr machns xrmly aracv. Snc h company was s-

ablshd n Swzrland n 1795 Rr has dvlopd hgh qual-y sandards. All manuacurng acls ar iSO-9001 crd.

ConVinCing TeChnology

Wh s comprhnsv chnologcal know-how covrng all

our spnnng procsss hrough o h xl nd produc,

Rr advss and assss cusomrs n slcng h rgh spn-

nng procss. Fv Spnnng Cnrs, v xl laboraors and

a modrn ranng cnr n Wnrhur ar a h dsposal o cus-

omrs worldwd or spnnng rals and ranng purposs.

SUpporTiVe pArTnerShip

Numrous sals and srvc cnrs suppor cusomrshroughou h world. Cusomrs hav bn abl o rap h

bns o a sngl conac or hr nr spnnng opraons

ovr dcads.

Pu your condnc n Rrs compnc and njoy h com-

or o parnrshp!

th J 20 ar-j spnnng machn ors up o 120 hghly pro-

ducv spnnng uns. i can b dlvrd wh wo complly

ndpndn machn sds, .. wo oally drn yarn qual-

s can b spun smulanously. th hgh-prcson duo dra-

ng sysm, h shor dsanc covrd by h d slvr romcan o drang sysm and h ndvdual drvs o h spnnng

uns nsur vry hgh yarn qualy a producon spds o up

o 450 m/mn. th unqu ravrsng mchansm mulpls h

srvc l o h chnology componns.

th machns vry small spac rqurmns, h rsulng low

ar-condonng coss and h nrgy-opmzd, hgh yarn ou-

pu mak h J 20 ar-j spnnng machn hghly cn.

th unqu, ar-j spun Rr yarn s markd undr h

ComorJ brand nam. th characrsc qualy proprs

o ComorJ yarn, such as low harnss, hgh unormy andhgh pl dnsy ar rfcd n advanags or spnnng mlls,

downsram procssors and nd-usrs.

th J 20 hus ors maxmum fxbly, yarn qualy and pro-

ducvy.


4/16


Sac-sav ad mc wt

ductvt

eCONOMiCAL MACHiNe CONCePt

SAVing SpACe WiTh TWo-SiDeD Spinning AnD prACTiCAl CAn

poSiTioning

th srucur o h Rr ar-j spnnng machn s smlar o

ha o a roor spnnng machn wo-sdd scons wh had

and oo nd. Howvr, h oo nd consss only o h mpy-ub loadr. th cans ar locad undr h machn o sav

spac. ths rducs spac rqurmns by 35 % compard o

ohr ar-j spnnng machns.

Up o 6 scons wh 20 spnnng uns ach can b conncd.

ths rsuls n a maxmum machn lngh o 120 spnnng uns,

60 on ach sd o h machn.

CleAr, SiMple operATing lAyoUT

th cans wh h drar slvr and h assocad spnnng

un ar locad on h sam sd o h machn. th opraor

hror has vryhng n sgh whn chckng h spnnng

un, dng n h nw slvr or durng can chang.Opraon s hror vry clarly lad ou and cn.

MiniMAl operATor eFForT DUe To lArge FeeD VolUMe

Scon layou s dsgnd o provd spac or 2 rows o

500 mm (20") round cans undr h machn. th larg can

orma rsuls n long runnng ms and rducs h numbr

o can changs and hus opraor or.

Spac-savng can arrangmn; cans and spnnng un on h sam sd o h machn


5/16

Rr J 20 A-Jt S Mac

ShorT DiSTAnCe FroM CAn To DrAFTing SySTeM

th slvr s d no h spnnng un rom blow. th shor,

drc pah rom h can o h drang sysm lmnas h

rsk o als dras. ths s an xrmly mporan aspc, snc

n slvrs ar usd n ar-j spnnng n ordr o nsur sup-ror yarn qualy a hgh spds and dras.

high Spinning SpeeD

th spnnng un s h har o h J 20 ar-j spnnng machn.

i consss o h drang sysm, h spnnng nozzl, h wax-

ng and h wndng un. th drang sysm and h waxng

and wndng uns ar drvn by ndvdual moors, hus nablng

maxmum producon spds o 450 m/mn o b achvd wh-

ou any dculy.

Very eFFiCienT WiTh FoUr roboTS

Four robos, wo on ach sd, ar usd or pcng, changng

packags and clanng h spnnng un. thr unconal a-

urs ar basd on Rrs mll-provn auomaon chnology,

whch s also usd on h roor spnnng machn.

ConVenienT pACKAge reMoVAl

Packag dlvry o h had nd s a an rgonomc hgh o

1.45 mrs. Packag dlvry s spara or h l-hand and

rgh-hand sds o h machn. th wo packag convyor

bls can b monord vry asly by h opraors, and h

packags comorably rmovd and placd on palls.

Four robos or cn pcng on nds down, packag chang and clanng Packag rmoval a an rgonomc hgh o 1.45 mrs


6/16


pcs tc x ad

iNNOVAtiVe SPiNNiNG UNit

innoVATiVe Spinning UniT

th spnnng un comprss h drang sysm, h spnnng

nozzl, h waxng and wndng uns. th spnnng procss s

prormd n h upward drcon. th slvr rom h can s d

drcly o h drang sysm hrough 2 condnsrs. th con-dnsrs nsur ha h slvr nrs h drang sysm r o

ws. th shor, drc pah no h drang sysm lmnas

h rsk o als dras.

in h so-calld duo-drang sysm h cylndrs ar drvn n-

dvdually. th op rollrs ar drvn n urn ndvdually by h

boom rollrs. th wndng uns ar also drvn ndvdually.

in h vn o an nd down or a qualy cu only h ndvdual

spnnng un acd coms o a compl and auomac sand-

sll. Ar pcng by h robo, h spnnng un auomacally

rcommncs producon. th slvr can b d n quckly and

asly whou opnng h duo-drang sysm.

1

5

3

4

J 20 spnnng un, conssng o:

1 Duo-drang sysm

2 Spnnng nozzl

3 Yarn clarr

4 Waxng

5 Wndng un


7/16

Rr J 20 A-Jt S Mac

high Spinning STAbiliTy AnD QUAliTy ConSiSTenCy WiTh

The DUo-DrAFTing SySTeM

in ar-j spnnng, drawng o h d slvr aks plac

gnl n hr sps va h nd nrmda and man

dras. Rrs ladng, mll-provn drang sysm chnologyhas bn adopd or hs dmandng procss and adapd or

hgh dras. th rsul s h 4-ovr-4 drang sysm.

th op rollrs o h drang sysm run on doubl barngs,

hnc h nam duo drang sysm. ths nsurs absolu

prcson and rproducbly wh hgh dras. Prcs hrad

gudanc rsuls n hgh spnnng sably and hus conssn

yarn qualy, a small numbr o qualy cus and a mnmum

o naural nds down. th duo-drang sysm on h J 20

achvs hgh producvy n conjuncon wh hgh yarn qualy.

yArn ForMATion by MeAnS oF Air TUrbUlenCe

Ar lavng h drang sysm h drad slvr nrs h

spnnng nozzl. Som 2/3 o h ncomng brs orm h

paralll yarn cor. O h rmanng brs, h ron poron

s ngrad n h yarn cor, whl h rar poron s woundaround h paralll yarn cor. Yarn ormaon by mans o ar

rsuls n a novl yarn srucur wh nw proprs.

Hgh-prcson duo-drang sysm wh doubl bar ng Yarn ormaon by mans o ar urbulnc n h spnnng nozzl


8/16


Cvc cct s a w dms

UNiQUe FeAtUReS OF tHe J 20 AiR-Jet SPiNNiNG MACHiNe

proDUCTiViTy120 hghly producv spnnng uns pr machn

Producon spds o up o 450 m/mn

Four robos (wo on ach sd) or cn pcngs o nds

down and packag chang

Small numbr o nds down and yarn dcs du o opmal

duo-drang sysm

Hgh producon cncy du o havy packag wghs

Fw can changs du o larg d volum (can damr

500 mm (20"))

FleXibiliTySmulanous spnnng o wo drn yarn quals on

machn sds producng ndpndnly o ach ohr

easy, rapd rplacmn o chnology componns

Rapd bach chang by sng on h machn conrol panl

Spara ub supply or h l-hand and rgh-hand sds

o h machn asss dncaon whn wo drn yarn

quals ar bng producd


9/16

Rr J 20 A-Jt S Mac

QUAliTyConssnly hgh yarn qualy du o spnnng un wh

hgh-prcson duo-drang sysm

No als dras n h slvr du o shor dsancs rom h

can no h drang sysm

Yarn-lk, qualy-sd pcngs wh PFF pcng

Conssn yarn qualy du o long srvc l o h ch-

nology componns

ComorJ brand nam or h unqu yarn srucur

typcal yarn proprs, such as vry low harnss, hgh

unormy, hgh pl dnsy

eConoMy35 % lss spac rqurd han or ohr ar-j spnnng ma-

chns

Long srvc l o h chnology componns du o

unqu, pand ravrsng sysm or d slvr and yarn

Low ar-condonng coss du o hgh yarn oupu pr

squar mr

enrgy-opmzd yarn producon du o nllgn shu-

down o ndvdual spnnng uns

ergonomc opraon and hgh cncy basd on clarly

srucurd machn concp


10/16


h quat stadad a ad cs

iNNOVAtiVe SPiNNiNG UNit

yArn-liKe pieCingS WiTh pFF

th pcng procss s prormd by h robo. th robo on h

J 20 s basd on h mll-provn auomaon chnology o h

Rr roor spnnng machn.

in a rs sp h robo sucks h dcv yarn o h pack-

ag and h dc s rmovd. th dc-r yarn nd s hn

suckd no h robo hrough h spnnng nozzl. thr h

yarn nd s sparad n a dnd mannr. i s hn drawn

o agan n h spnnng drcon a approachng producon

spd. th PFF (Progrssv Fbr Fd) pcr conrols h

progrssv d o h nw brs. i xcus h opmally

coordnad, hgh-prcson procsss. th rsul s a pcng

wh yarn-lk characrscs and o hgh qualy and nacy.

th pcng hror ullls h rqurmns o downsram

procssng and h nd producs.

QUAliTy ConTrol oF yArn AnD pieCingS beFore WinDing

A yarn clarr monors yarn qualy mmdaly ar h spn-

nng nozzl. th yarn subsqunly wound up s hus 100 %

qualy conrolld. th sam appls o yarn pcngs. th mass,

.. damr, and lngh o ach pcng s chckd by h yarnclarr bor wndng, and cu and rpad qualy s sub-

sandard. th yarn on h packag s hus dc-r. th yarn

clarr can oponally b quppd wh a capacv or opcal

snsor and wh or whou orgn br dcon. All dsurbng

yarn dcs, such as nps, hck or hn placs, and oponally

also orgn brs, ar dcd and rmovd, dpndng on h

rqurd qualy sandard.

Qualy-sd yarn s an ssnal prcondon or downsram

procssng whou soppags n wavng or knng mlls, and

or a hgh-qualy, unorm abrc srucur.

Yarn qualy snsor

Pcng

Spnnng nozzl

Drang sysm

Fd slvr

Packag

Qualy conrol o yarn and pcngs th PFF (Progrssv Fbr Fd) pcng producs a yarn-lk pcng o hgh qualy and nacy

ya dnw d- s


11/16

Rr J 20 A-Jt S Mac

h ductvt du t av acka

wts

WiNDiNG UNit

Wndng un (covrd) Wndng un (opn) wh wo counr-roang dscs

Qualy conrol o h yarn by h yarn clarr s ollowd by

h wndng procss. th wndng sysm consss o wo coun-

r-roang dscs whch sysmacally gud h yarn. Prcs

conrol o h spd o hs dscs lmnas parn wndng.

th yarn s wound on cylndrcal bobbns. th angl o nr-scon can b adjusd nnly bwn 15 and 46. Boh

sandard and so dyng packags can b producd or down-

sram procssng.

Prcson packag buld wh hgh packag dnsy and opmal

ak-o proprs s assurd on h bass o adjusabl wndng

nson, prcson arm ravrs moon and h an-parnng

dvc.

Packag ormas up o 300 mm n damr and 4.3 kg n wgh

can b producd. Havy packag wghs rduc h numbr o

packag changs and hus ncras h machns producvy.

UniQUe TrAVerSing MeChAniSM reSUlTS in ConSiSTenT

QUAliTy AnD reDUCeD CoSTS

th drang sysm s quppd wh a unqu, pand ra-

vrsng mchansm. Condnsr, spnnng nozzl and yarn clar-

r ar conncd by a ral whch ravrss back and orh. thslvr bng d n and h yarn producd rom ar connu-

ously ravrsd by hs. ths mulpls h srvc lvs o h

op rollr cos and aprons. th op rollrs hror nd o

b ground and rplacd corrspondngly nrqunly. Man-

nanc work and spar pars coss ar consdrably rducd n

h long rm and conssn yarn qualy s assurd ovr a long

prod.


12/16

rr

rr


S tw dft a quats

smutaus

FLeXiBiLitY

CoMpleTely inDepenDenT MAChine SiDeS

th J 20 can oponally b suppld wh wo spara machn

sds; wo machns n on, so o spak. two drn yarns can

hror b spun rom wo drn raw marals on on ma-

chn.

th lr chambrs on h l-hand and rgh-hand sds o h

machn or was brs rom h spnnng uns ar spara.

All h br was can hror b rcycld n spara grads.

SepArATe TUbe loADer For ACCUrATe pACKAge iDenTiFiCA-

Tion

th ub loadr s quppd wh wo spara ub chans and

can hror alloca drn ub colors o h l-hand and

rgh-hand sds o h machn. Conuson o h packags

whn producng wo yarn quals s hror ruld ou.

DeTAileD proDUCTion reporTS For opTiMiZeD Spinning

proCeSSeS

Producon rpors can also b calld up sparaly a h con-

rol panl or h l-hand and rgh-hand sds o h machn.

ths smpls opmzaon o h spnnng procss and produc-on plannng.

ADJUSTAble yArn ChArACTeriSTiCS

th machns fxbly s also apparn n h sng o yarn

characrscs. For xampl, harnss can b adjusd n a

rang o 1 mm and 2 mm long by slcvly xchangng ch-

nology componns or by modyng spnnng prssur or dlv-

ry spd. Proprs such as yarn bulk and hand can b pos-

vly nfuncd n hs way.

rt-ad sd t mac: 100 % McroModal; N 50; dlvry spd 360 m/mn; spnnng prssur 5.8 bar; packag runnng lngh 255 000 m

Complly ndpndn machn sds nabl wo drn yarns o b spun

lt-ad sd t mac: 100 % vscos; N 30; dlvry spd 420 m/mn; spnnng prssur 6 bar; packag runnng lngh 190 000 m

Spara ub loadr or h l-

hand and rgh-hand sds

o h machn


13/16

Rr J 20 A-Jt S Mac

eas at d quat du t

tmzd -css

OPeRAtiON AND PROCeSS ReCOMMeNDAtiON

rApiD proDUCT ChAnge DUe To eASy hAnDling

i a produc chang s plannd, h machn prorms an

auomac packag chang. th man sngs o h spnnng

uns, such as dras, wndng spd, wndng nson, angl o

nrscon and spnnng prssur ar nrd a h cnralmachn conrol panl. easy and m-savng rplacmn o h

spnnng nozzl housng, h compl spnnng p, h aprons

and h condnsrs s possbl whou usng ools. Produc

chang s hror rapd and cn.

MiniMAl operATor eFForT DUe To high eMpTy-TUbe

CApACiTy

As soon as a packag chang aks plac, a ub s auomacally

suppld o h robo. th mpy-ub loadr has a capacy o

350 ubs. ths rducs opraor or.

eASy ACCeSS To The roboTS DUe To SerViCe poSiTionS

each o h 4 robos s allocad a srvc poson on h oo

or had nd. ths nsurs good accssbly or all srvcng

and mannanc work. Producon s hror no advrsly

acd.

CleAr ConTrol pAnel lAyoUT on MAChine AnD roboT

th machn conrol panl s larg and clarly lad-ou. Graphc

dsplays smply opraon. Spara producon and sh

rpors can, or xampl, b calld up or ach produc and

ach sd o h machn.

reCoMMenDATion For The Air-JeT Spinning proCeSS

Gnrally spakng, 80 % o h runnng bhavor on spnnng

machns s acd by h qualy o h pr-procss and ar

condonng. Wll adjusd prparaory machns and good

slvr qualy ar basc prrquss or ar-j spnnng.

Good accss o h robos du o srvc posonsClarly lad-ou machn conrol panl

Spnnng p compl


14/16


lw csumt w a

mauactu csts

eCONOMiCS

Very eConoMiCAl WiTh FoUr roboTS

th our robos assum varous asks on h machn, such as:

pcng h yarn

changng ull packags

sarng spnnng on mpy ubsclanng h spnnng un

i a robo s a h mannanc and srvc saon, h scond

robo auomacally srvs h nr machn sd.

th hgh dgr o auomaon and hgh rlably o h robos

ar rfcd n hgh producon cncy.

loW energy ConSUMpTion DUe To inTelligenT ShUTDoWn

oF The Spinning UniT

th ndvdual moors o h spnnng un nabl h spnnng

un o b soppd complly ar an nd down, a qualy cu or

durng mannanc work. th spnnng un hror consumsno unncssary nrgy or comprssd ar. ths nllgn

shudown and h vry hgh producon volum rsul n low

nrgy consumpon compard o ohr spnnng sysms.

loW ConSTrUCTion AnD Air-ConDiTioning CoSTS DUe To

SpACe-SAVing ConCepT

A spnnng mll wh J 20 ar-j spnnng machns rqurs

approx. 25 % lss foor spac han a rng spnnng nsallaon

wh h sam producon capacy. ths rducs consrucon

coss. th low spac rqurmns also man ha lss spac

has o b ar condond. ths rsuls n consdrabl savngs

on ar condonng compard o ohr spnnng sysms.

2.4

2

1.6

1.2

0.8

0.4

0

Cmas a mauactu csts: a-jt, ad cmact s

50/50 teNCeLLF / combd coon, indonsa

Yarnmanufacturingcosts[CHF/kgyarn]

Was

Coss:

Labor enrgy Auxlary maral Capal

N 30 N 40 N 50

Air

-jet

spinnin

g

Rin

gspin

nin

g

Compa

ctspin

ning

Air

-jet

spin

ning

Rin

gspinnin

g

Com

pact

spinnin

g

Air

-jetspin

ning

Rin

gspin

ning

Com

pact

spinnin

g


15/16

Rr J 20 A-Jt S Mac

A w a wt w ts

ComorJ yarn

th yarn producd on h J 20 ar-j spnnng machn has a

unqu srucur and s markd undr h ComorJ brand

nam. i ors many advanags, boh n downsram procs-

sng and n h nd produc, and opns up nw sphrs o ap-

plcaon.

TypiCAl yArn properTieS

th yarn surac s vry smooh. th brs ha caus h har-

nss ar vry shor or orm small loops. ths rsul n h ypcal

proprs o ComorJ yarn; vry low harnss combnd wh a

so, bulky yarn characr. is hand s sor han ha o roor-spun

yarn and crspr han ha o rng-spun yarn.

yArn-liKe pieCingS

Mll-provn Rr pcng chnology aurng nvsbl pcngs

rsuls n conssn yarn qualy and hgh qualy o h wovn

or knd abrc.

ADVAnTAgeS in DoWnSTreAM proCeSSing

Low harnss and good ngraon o h brs n h yarn

srand rduc h ncdnc o dus and br fy, and hus also

clanng or. Conamnaon by xranous brs durng down-

sram procssng s also rducd. Wavng and knng produc-vy ncrass. th ypcal srucur o ComorJ yarn nabls

clarly dnd prnng conours o b producd and rsuls n

rducd absorpon o lqud durng szng and dyng, and hus

n savngs on sz and dysus.

high QUAliTy oF The enD proDUCT

Fabrcs producd rom ar-j spun Rr yarns ar characr-

zd by a vry unorm abrc srucur and a so hand. thy

ar plasan o war and dsplay xclln pllng rssanc

n washng. thr hgh dmnsonal sably and longvy ar

also ypcal characrscs.

MArKeTing SUpporT

Rr cusomrs rcv suppor n markng h yarns hy

spn on h J 20. Cusomrs who op o bcom ComorJ

lcnss bn rom addonal markng srvcs ncorpo-

rad n a lcnsng packag.

ComorJ - h yarn producd by h Rr ar-j spnnng machn


16/16

wwwtcm

th daa and llusraons n hs brochur and on h cor-

rspondng daa carrr rr o h da o prnng. Rr

rsrvs h rgh o mak any ncssary changs a any

m and whou spcal noc. Rr sysms and Rr

nnovaons ar procd by pans.

2386-v1 n 1203 Prnd n CZ

rt Mac Wks ltd.Klosrsrass 20CH-8406 Wnrhurt +41 52 208 7171F +41 52 208 [email protected]@rr.com

rt ida pvat ltd.Ga No 134/1, O Pun Nagar RoadKorgaon Bhmataluka Shrur, Dsrc PuniN-Maharashra 412207t +91 2137 253 071F +91 2137 253 075

rt Txt Sstms(Saa) ltd.12/F, Nw town CnrNo. 83 Loushanguan RoadCN-Shangha 200336t +86 21 6236 8013F +86 21 6236 8012

Documents

J 20 Air-jet Spinning Machine Brochure 2386-V1 en 34515