ISA100 SmartRadar FlexLine User's Guide€¦ · 4 On the Wireless Device Manager Settings page, type the WDM Tag Name and the Description. The Tag Name is the unique name that is

ISA100 SmartRadar FlexLine User's Guide

4417657 February 2014

Release 220

Document Release Issue Date4417657 220 0 February 2014

DisclaimerThis document contains Honeywell proprietary information. Information contained herein is to be used solelyfor the purpose submitted, and no part of this document or its contents shall be reproduced, published, ordisclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the impliedwarranties of merchantability and fitness for a purpose and makes no express warranties except as may be statedin its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The informationand specifications in this document are subject to change without notice.

Copyright 2014 - Honeywell International Sàrl

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Contents

1 About this guide ..................................................................................................................................... 52 Introduction ............................................................................................................................................ 7

2.1 What is new in this controlled release ................................................................................................................ 82.2 Overview of SmartRadar FlexLine field devices ............................................................................................... 9

3 Configuration ........................................................................................................................................ 113.1 Configuring OneWireless infrastructure .......................................................................................................... 12

3.1.1 Configuring WDM using the First Time Configuration Wizard ....................................................... 123.1.2 Provision the devices using over-the-air provisioning method ......................................................... 183.1.3 Provision SmartRadar FlexLine field devices using SD card ........................................................... 21

3.2 Configuring SmartRadar FlexLine field device .............................................................................................. 233.2.1 Loading the Device Description file .................................................................................................. 233.2.2 Configuring routing assignment ........................................................................................................ 233.2.3 Configuring SmartRadar FlexLine field device channels ................................................................. 243.2.4 Activating SmartRadar FlexLine field device in OneWireless Network ........................................... 253.2.5 Configuring field devices .................................................................................................................. 27

3.3 Configuring the protocol tunneling .................................................................................................................. 303.3.1 Configure SmartRadar FlexLine field device interface ..................................................................... 303.3.2 Configure ENRAF serial interface .................................................................................................... 313.3.3 Configure ENRAF Ethernet/UDP interface ...................................................................................... 34

4 Firmware upgrade ................................................................................................................................ 374.1 Upgrading the WDM firmware ........................................................................................................................ 384.2 Verifying the WDM firmware revision ............................................................................................................. 404.3 Upgrading the SmartRadar FlexLine field device firmware ............................................................................ 414.4 Upgrading the FDAP/access point firmware .................................................................................................... 424.5 Upgrading the SmartRadar FlexLine field device firmware using the Engauge service tool .......................... 43

5 Before you begin migration ................................................................................................................. 455.1 Supported migration paths ................................................................................................................................ 465.2 R120 to R220 migration ................................................................................................................................... 48

5.2.1 Migrating from R120.1 to R220 checklist ......................................................................................... 485.2.2 Considerations for migration ............................................................................................................. 495.2.3 Verifying the OneWireless patch version .......................................................................................... 505.2.4 Installing the OneWireless R120 patch .............................................................................................. 515.2.5 Upgrading Multinode firmware to the latest R120 firmware ............................................................ 515.2.6 Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmware ................................ 525.2.7 Decommissioning R120 SmartRadar FlexLine field devices ............................................................ 525.2.8 Exporting security key database from R120 server ........................................................................... 525.2.9 Installing and configuring the WDM ................................................................................................. 535.2.10 Configuring network properties on the computer ............................................................................ 545.2.11 Logging on to OneWireless user interface ....................................................................................... 555.2.12 Performing migration using the First Time Configuration Wizard ................................................. 555.2.13 Loading the Device Description file ................................................................................................ 595.2.14 Downloading the upgrade files from the WDM .............................................................................. 595.2.15 Upgrading the SmartRadar FlexLine gauge radio firmware to R220 radio firmware ..................... 605.2.16 Upgrading Wireless System Gateway (WSG) and Multinode to the R220 firmware ..................... 61

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5.2.17 Upgrading CAN-1WL FlexConn board of SmartRadar FlexLine gauge ........................................ 645.2.18 Verifying if the migrated devices have joined the OneWireless R220 network .............................. 665.2.19 Re-configuring OPC/HART/MODBUS interfaces .......................................................................... 66

5.3 R220 intermediate to R220 Final migration ..................................................................................................... 675.3.1 Configuring OPC/HART/MODBUS interfaces ................................................................................ 68

5.4 Configuring external interfaces ........................................................................................................................ 695.5 Downgrading Multinode mesh firmware .......................................................................................................... 70

6 Operations ............................................................................................................................................ 736.1 Reading the SmartRadar FlexLine field device information from SmartView ............................................... 74

7 Notices .................................................................................................................................................. 757.1 Documentation feedback .................................................................................................................................. 767.2 How to report a security vulnerability .............................................................................................................. 77

CONTENTS

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1 About this guide

This document describes how to provision, configure, operate, and monitor an ISA100 wireless field devicenetwork using the SmartRadar FlexLine field devices. This guide assists you in understanding, planning, andperforming the migration of standalone OneWireless Network. It also describes the planning of the migrationsteps of the standalone OneWireless Network.

Intended audienceThis guide is intended for people who are responsible for planning, configuring, administering, and operatingthe SmartRadar FlexLine field devices using the OneWireless Network.

Prerequisite skillsIt is assumed that you are familiar with the operation of OneWireless Network.

Required Honeywell documentationThe following documents and sources contain additional information required for deploying OneWirelessNetwork. It is recommended to have these documents readily available for reference.

Document DescriptionOneWireless Release Notes This document provides information about the new functions and features in

OneWireless.

OneWireless Network Planning andInstallation Guide

This guide provides information about planning, designing, and setting up theOneWireless Network.

OneWireless Wireless LAN ControllerConfiguration Guide

This document provides information about planning, designing, setting up, andconfiguring a OneWireless Network using Cisco 1552S AP and/or FDAPinfrastructure nodes.

OneWireless Field Device Access PointUser’s Guide

This document describes the procedures to install, configure, and operate theField Device Access Point (FDAP).

OneWireless Parameter ReferenceDictionary

This document provides information about the parameters associated withOneWireless devices.

OneWireless Migration User’s Guide This document assists you in understanding, planning, and performing themigration of the OneWireless Network.

OneWireless Wireless Device ManagerUser's Guide

This document describes the procedures to provision, configure, operate, andmonitor an ISA100 Wireless wireless field device network using the WirelessDevice Manager.

Ensite Pro Configuration Tool This document describes how to work with the configuration tool Ensite Pro.

You can download Honeywell documentation from http://www.honeywellprocess.com website.

You can download Honeywell ENRAF documentation from http://www.honeywellenraf.com website.

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http://www.honeywellprocess.comhttp://www.honeywellenraf.com

1 ABOUT THIS GUIDE

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2 Introduction

The following topics describe what is new in the controlled release and the overview of the SmartRadarFlexLine field device.

Related topics“What is new in this controlled release” on page 8“Overview of SmartRadar FlexLine field devices” on page 9

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2.1 What is new in this controlled releaseThis release supports the following enhancements in SmartRadar FlexLine field devices.

• Provides support for migrating the SmartRadar FlexLine field devices from OneWireless R120 to theOneWireless R220 release.

• Provides the ability to configure the publishing rate of the transducer blocks.• Provides the ability to support deployment of the security keys to the SmartRadar FlexLine field devices,

using over-the-air provisioning.• Provides the ability to upgrade the Application Firmware on the CAN-1WL board using the over-the-air

firmware upgrade feature.• Provides the ability to support GPU and FlexConn protocol tunnel support.

2 INTRODUCTION

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2.2 Overview of SmartRadar FlexLine field devicesThe SmartRadar FlexLine is a radar-based level field device used in inventory measurement systems. It can alsobe used to interface with other systems and sensors (such as pressure, density, or temperature).

In OneWireless, the SmartRadar FlexLine field devices use the OneWireless network to integrate to anysupervisory system, such as Entis or Experion to optimise the reliability, improve safety and security, and ensureregulatory compliance.

2 INTRODUCTION

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2 INTRODUCTION

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3 Configuration

The following topics describe how to configure the OneWireless infrastructure, the SmartRadar FlexLine fielddevices, and the protocol tunneling.

Related topics“Configuring OneWireless infrastructure ” on page 12“Configuring SmartRadar FlexLine field device ” on page 23“Configuring the protocol tunneling” on page 30

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3.1 Configuring OneWireless infrastructure

3.1.1 Configuring WDM using the First Time Configuration WizardAfter installing the WDM, you need to configure the WDM to enable it to function in the OneWirelessNetwork. The First Time Configuration Wizard guides you through the initial configuration of the WDM.The First Time Configuration Wizard appears ONLY when you log on to the OneWireless user interface forthe first time or after the WDM is deleted (returning to factory defaults).

ConsiderationsThe following are some of the network configuration rules that you must follow while configuring the networkproperties.

• FDN and PCN must be on separate subnets.• FDN IP address must be outside the FDAP IP address range.• FDN subnet mask must include FDN IP address and FDAP IP address range.• Default PCN gateway must be on the same subnet as PCN.

AttentionIf you are performing a migration, skip this section and proceed with the tasks available in the OneWireless MigrationUser’s Guide.

To configure WDM using the First Time Configuration Wizard1 Log on to the OneWireless user interface using the default User ID and Password.

The First Time Configuration Wizard appears.2 On the Welcome page of the First Time Configuration Wizard, click Next.

3 On the Wireless Device Manager Configuration page, click Configure New Wireless Device Managerand click Next.

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4 On the Wireless Device Manager Settings page, type the WDM Tag Name and the Description.The Tag Name is the unique name that is used to identify the WDM. It can be up to 16 characters long andmust begin with an alphabetic character. Do not use special characters in the Tag Name; underscore is theonly acceptable character. After completing the initial configuration, you cannot change the WDM name.

The Description can be up to 255 characters long.

5 If you need to configure redundant WDM, then under Redundancy Configuration, configure thefollowing:a Select Enable redundancy for this Wireless Device Manager check box.b Click the Redundancy Role, as required. You can select either Primary or Secondary option depending

on the redundancy role.c In the Partner PCN IP Address box, type the PCN IP address of the partner WDM.

AttentionIf an incorrect partner PCN IP address is configured, WDM does not synchronize. The incorrect PCN IPaddress can be reconfigured on WDM Property Panel.

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TipWhen redundancy is enabled, the primary WDM is assigned physical ID A and the secondary WDM isassigned physical ID B. The physical IDs are displayed in the UI during normal operation. Tagging thephysical hardware with matching labels makes it easy to distinguish the WDMs later.

6 Click Next.The Location Settings page appears.

AttentionIf you have selected the Redundancy Role as Secondary in the Wireless Device Manager Settings page, thenthe Location Settings page options are disabled.

7 Under Location, select the Country Code.The country code is used to define any location-specific settings within the OneWireless Network. Forexample, radio frequency options are location dependent and vary depending on the country code setting.After completing the first time configuration, you cannot modify the Country Code.

8 Under ISA 100 Network ID, type the Network ID.The ISA100 Network ID is the unique identifier for the network. It must contain a value between 2 (default)and 65535. After completing the first time configuration, you cannot change the Network ID.

9 Click Next.The Network Settings page appears.

10 Under Field Device Network (FDN), configure the network settings for the wireless field device network asfollows.

• Field Device Network IP Address: These settings are used to configure the wireless field devicenetwork Ethernet connection for the WDM. This is used for communication with FDAP.

Attention– The IP address must be unique on the network, even if a redundant WDM pair is being configured.– After completing the initial configuration, you cannot change the Field Device Network IP Address

specified in the First Time Configuration Wizard.

• Subnet Mask: A subnet mask identifies the bits of an IP address that are reserved for the networkaddress. For example, if the IP address of a particular node is 192.168.2.3 with a subnet mask of255.255.255.0, the subnet mask indicates that the first 24 bits of the address represent the networkaddress. The last 8 bits can be used for individual node addresses on that network.

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• Assign Addresses to Field Device Access Points (Enable DHCP Server): Select this check box toenable the WDM to act as the DHCP Server. Ensure you do not select the check box if the network hasanother DHCP Server. It is recommended to enable the WDM to act as the DHCP Server.

• Field Device Access Point IP Address: This option is enabled only if you have selected the EnableDHCP Server check box. Accept the default range or configure the IP address range according to thenetwork settings in the plant network. The WDM that acts as the DHCP Server assigns IP addressesbased on the range specified. Ensure that the IP addresses of the Access Points are not within the DHCPaddress range.

If you do not enable DHCP Server during the first time configuration, it is possible to enable this at alater stage using the Property Panel.

AttentionDHCP server configuration option is disabled on a secondary WDM.

11 Under Process Control Network (PCN), configure the process control network settings as follows.• Process Control Network IP Address: The process control network settings are used to configure the

process control network Ethernet connections for the WDM. This is used for communication withmonitoring applications and external controllers.

AttentionThe IP address must be unique on the network, even if redundant WDM pair is being configured.

• Subnet Mask• Default gateway: Used to access the subnets outside the PCN subnet. This is an optional configuration

option.12 Click Next.

The Network Time page appears.

AttentionThe network time settings configuration is disabled on the secondary WDM. Upon synchronization, the secondaryWDM syncs time from primary over the FDN interface.

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AttentionNetwork time settings configuration is disabled on the secondary WDM. Upon synchronization, the secondaryWDM syncs time from primary over the FDN interface.

13 Click Use NTPServer or Use System Time, as required.You can use either the NTP server or system time to configure the network time of the OneWirelessNetwork.

Attention• By default, the network time is configured as the system time.• Consider the following while configuring an external NTP server.

– NTP server should be on the PCN or FDN.– NTP server IP address must be within FDN or PCN subnet unless a default gateway has been configured

on the PCN subnet and the NTP server is accessible through the default gateway.– NTP server IP address should not overlap with the FDN and PCN IP addresses.– NTP server IP address should not overlap with FDAP IP address range, if DHCP Server is enabled.

14 If you are selecting NTP server, enter the NTP Server IP Address and click Next.The Administrator Information page appears.

15 Type the user name and password in the Administrator Name, New Password, and Confirm Passwordfields.• The default user name configured for the WDM is administrator. You can change the default user name

in the First Time Configuration Wizard, if required. However, you cannot change the user name aftercompleting the initial configuration.

• The password must contain at least one character and can contain up to 32 characters. It should not startor end with a space and must not contain single quote (‘).

AttentionWhen setting up a redundant WDM pair, it is recommended that the same default user name and password areconfigured on primary and secondary WDM. This is because when the primary and secondary WDMssynchronize, the secondary WDM's user account information is overwritten by the user accounts configured in theprimary. Providing identical configuration on both WDMs, avoids confusion related to login credentials when theWDMs synchronize.

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16 Click Next.The Configuration Summary page appears which displays the summary of all the configurationinformation specified in the First Time Configuration Wizard. An incorrect entry is indicated by awarning icon. Hovering the mouse over the icon displays a tooltip with the information about the incorrectentry.

17 Verify the WDM settings, correct errors if any, and then click Finish.If there are any errors in the configuration information that you have provided, then the system does notallow you to click Finish.

18 On the Browser Redirect dialog box, click OK.The wizard redirects the Web browser to the revised process control network IP address.

Attention• If you are configuring the WDM to use the same process control network IP address, then the wizard redirects

the Web browser.• If you have configured the WDM using a different PCN IP subnet than the computer, then you need to

reconfigure the network settings of the computer to access the user interface using the IP address on the newsubnet.

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3.1.2 Provision the devices using over-the-air provisioning methodDevices in the OneWireless Network can be provisioned using over-the-air provisioning method. WDMprovisions the access points and the access points that are enabled to function as provisioning devices canprovision the field devices. To enable over-the-air provisioning capability, you must enable this feature in theuser interface.

Any access point that is in the factory default state, when connected to the OneWireless Network can join thenetwork as an unprovisioned device. In this state, the WDM contains only the basic details about the devicesuch as the Tag Name, EUI64, and Radio Revision. Also, there is no active data communication between theWDM and the device in the unprovisioned state. You can accept or reject an unprovisioned device using theuser interface. If accepted, the WDM sends the provisioning data to the device and the device transitions toprovisioning state. A device with the new security data sends join request to the WDM.

To provision the access points using over-the-air provisioning method1 On the Selection Panel, select the WDM.2 On the Property Panel, expand System Manager.3 Under ISA100 Network Provisioning, in the Over the Air Provisioning group, select Enabled.

The WDM is enabled for over-the-air provisioning support.

4 Click Apply.The unprovisioned access points start appearing in the Selection Panel. You can filter the device list to viewonly the unprovisioned access points in the network.

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5 On the ribbon bar, in the Filter group, click Device Status > Un-Provisioned.6 Expand the extended Selection Panel to view the available device parameters.7 Select the required access point in the Selection Panel or the map view and then click Accept on the ribbon

bar.

Attention• You can select multiple access points using the Selection Panel or the map view. Use SHIFT+click to select

multiple items in a successive list. Use CTRL+click to select multiple items not in succession.• It is recommended that you select and accept only 10 devices at a time.

The Accept Over the Air Devices dialog box appears. The dialog box displays all the unprovisioned accesspoints that you have selected for enabling over-the-air provisioning.

8 Click Accept.The Progress column displays the status as In Progress, Provisioning, and then Completed whencomplete. Do not close the dialog box when over-the-air provisioning is initiated for devices.

9 Click Close.The Accept Over the Air Devices dialog box closes.

AttentionR220 SmartRadar FlexLine field devices can be provisioned using the over-the-air provisioning method as well asusing the SD card provisioning method.

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To provision SmartRadar FlexLine field devices using over-the-air provisioning method1 On the Selection Panel, select the access point.2 On the Property Panel, expand Device Management.3 Under Over The Air Provisioning, click Enable for 60 Minutes.

The access point functions as a provisioning device for 60 minutes. The unprovisioned SmartRadar FlexLinefield devices that are in the factory default state start appearing in the Selection Panel. Note that if you donot accept or reject the devices within 60 minutes, the devices automatically disappear from the userinterface.

4 To filter the SmartRadar FlexLine field device list:On the ribbon bar, in the Filter group, click Device Status > Un-Provisioned.The unprovisioned devices appear in the Selection Panel. The extended Selection Panel enables you to viewthe available device parameters.

The device establishes a communication link with the access point after it attains the unprovisioned state.This link persists even if the device is not provisioned using the connected access point. If the device needsto be provisioned using a different access point, reject the device and then delete it from the user interface,so that the device can rejoin through a different access point for provisioning.

5 Select the required SmartRadar FlexLine field device in the Selection Panel or the map view and then clickAccept on the ribbon bar.

Attention• You can select multiple access points using the Selection Panel or the map view. Use SHIFT+click to select

multiple items in a successive list. Use CTRL+click to select multiple items not in succession.• It is recommended that you select and accept only 10 devices at a time.

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The Accept Over the Air Devices dialog box appears. The dialog box displays all the unprovisioneddevices that you have selected for enabling over-the-air provisioning.

AttentionTo reject a device from joining the network using over-the-air provisioning method.

1. Select the required device and click Reject in the ribbon bar.

The Reject Over the Air Devices dialog box displays.2. Click Reject.

The Progress column displays the status as In Progress, and then Completed, when complete.3. Click Close.

The Reject Over the Air Devices dialog box closes.

6 Click Accept.The Progress column displays the status as In Progress, Provisioning, and then Completed, whencomplete. Do not close the dialog box when over-the-air provisioning is initiated for devices.

7 Click Close.The Accept Over the Air Devices dialog box closes.All the field devices that you have selected for over-the-air provisioning are provisioned.

AttentionBy default, the selected SmartRadar FlexLine field devices are provisioned and joined as line powered routers.Select Device Management > Routing Assignment > Routing Disabled to disable the routing field devices tofunction as line powered routers.

3.1.2.1 Removing the provisioning key from SmartRadar FlexLine gaugeTo enable the SmartRadar FlexLine gauge to join another network, you must remove the security configurationon the device and then reprovision the device using over-the-air provisioning.

To remove the provisioning key from SmartRadar FlexLine gauge1 On SmartView, press the UP ARROW and DOWN ARROW simultaneously (MENU push buttons) to view

the menu items on the display.2 On the display, scroll to the commands item using the MENU buttons.3 Press the LEFT ARROW and RIGHT ARROW (SELECT push buttons) simultaneously.

You are prompted to enter the password. The default password for SmartView is AAAAAA.4 Use the MENU push buttons to enter the password and then press the SELECT push buttons.

The list of commands appears.5 Scroll to select the CAN-1WL FlexConn board name and then press the SELECT push buttons.6 Scroll to select board and then press the SELECT push buttons.7 Scroll to select Restore Default then press the SELECT push buttons.

The provisioning key on the SmartRadar FlexLine gauge is now removed.

3.1.3 Provision SmartRadar FlexLine field devices using SD card

To provision a SmartRadar FlexLine field device using a SD card1 Connect an SD card to a computer or a laptop and format the card with the default windows settings.2 Generate a security key using the OneWireless Device Manager and transfer the key to the SD card.

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3 Power OFF the SmartRadar FlexLine device and open the enclosure.4 Insert the SD card in the SD card slot provided on the HCI-1WL board.5 Close the SmartRadar FlexLine device and power it ON.

ISA100 key is provisioned automatically.

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3.2 Configuring SmartRadar FlexLine field device

3.2.1 Loading the Device Description fileA Device Description (DD) file is usually a zip file that can be downloaded from the http://www.honeywellprocess.com/ website. It contains information about the device type, commands that aresupported by the device, and other device-specific data. A DD file for a particular field device is used todescribe the device and to interpret messages and the device status.

Attention• To ensure consistency in the channel names, load the DD files before the device joins the network.

To load the Device Description file1 On the ribbon bar, in the Maintenance group, click Templates.

The Upload DD File dialog box appears.2 Click Load DD File.3 Browse to the directory location of the DD file.4 Select the DD file and click Open.

The DD file is uploaded to the WDM and an upload success message appears.5 Click Close to close the Upload DD File dialog box.6 Repeat steps to load the DD files for all the device types.

3.2.2 Configuring routing assignmentAfter joining the network for the first time, a field device capable of operating as a router and an I/O deviceinitializes its routing assignment based on the current default routing policy. It is possible to override the defaultrouting policy by configuring routing assignment for field devices. Configuring device routing assignmentresults in restarting the device with a new role.

Considerations• Device routing assignment can be configured only for devices that are capable of operating as routers and

I/O devices.

To configure routing assignment1 On the Selection Panel, select the field device.2 On the Property Panel, expand Device Management.3 Select Routing Assignment, as appropriate.

The following are the Routing Assignment options available.• Routing Disabled — Disables the ability of a routing field device to function as a router. The field

device can function only as an I/O device.• Routing Enabled — Enables the routing field device to function as a router and an I/O device. The

default join policy configured is Follow System Manager Policy.• Not Applicable

– Does not apply to devices that are capable of operating as access points.– Does not apply to devices that are only capable of operating as routers.

4 Select one of the following Join Assignment options, as required.

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The Join Assignment overrides the system manager join policy. This is applicable only for routing fielddevices.

• Join Disabled — Disables device-join through this device.• Join Enabled — Enables device-join through this device.• Follow System Manager Policy — Enables the device to follow the system manager join policy.

Device-join through this device depends on the configured system manager join policy.

The Join Status is a read-only parameter that indicates the resultant join state for all the devices.• Access Points, FDAP access points, and FDAP routers have the Join Assignment permanently set to

Join Enabled.• Non-routing field devices have the Join Assignment permanently set to Join Disabled.• Routing field devices have the default Join Assignment set to Follow System Manager Policy.

By default, the selected SmartRadar FlexLine field devices are provisioned and joined as line poweredrouters. Select Device Management > Routing Assignment > Routing Disabled to disable the routingfield devices to function as line powered routers.

5 Click Apply.

3.2.3 Configuring SmartRadar FlexLine field device channels

3.2.3.1 Configure Mode and Scale

To configure Scale1 On the Selection Panel, select the SmartRadar FlexLine field device channel.2 On the Property Panel, expand Process Variable to view the following read-only parameters in the

OneWireless user interface.

AttentionThe configuration of the engineering units should be performed using the Engauge tool only. The parameter valuesof the sensor cards get reflected in the OneWireless user interface as read-only parameters.

• EU at 100%: Specifies the high range PV value in Engineering Units.• EU at 0%: Specifies the low range PV value in Engineering Units.• Units Index: Specifies the unit of the measurement value. The value varies according to the sensor type

selected for a channel. For example, the process value of the TII-XR sensor card is displayed asCH01_AI_1 and the Units Index is set to m.

3 Click Apply.

AttentionAfter applying the changes, the newly configured values appear under the Scale panel.

To configure Mode1 On the Property Panel, expand Mode.2 In the Target list, select the mode as required.

The mode types available are Normal, OOS, and Auto.3 Click Apply.

3.2.3.2 Add channels to publication groupsPerform the following steps to enable/disable the PV publication capability of field devices.

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To add channels to publication groups1 On the Selection Panel, select the SmartRadar FlexLine field device channel.2 On the Property Panel, expand Input Publication panel.3 In the Channel drop-down list, select the channels for which data publication needs to be enabled.

AttentionTo disable data publication, select None in the Channel list.

4 Click Apply.

3.2.3.3 Remove channels from publication groups

To remove channels from publication groups1 On the Selection Panel, select the SmartRadar FlexLine field device channel.2 On the Property Panel, expand Input Publication.3 For the channel to be deleted from the publication group, click None in the Channel drop-down list.4 Click Apply.

3.2.4 Activating SmartRadar FlexLine field device in OneWireless NetworkThe ISA100 Wireless field devices maintain a database of process configuration, identification, and diagnosticinformation in memory. WDM allows accessing this information from the SmartRadar FlexLine clientapplications (CIU Prime hardware or Engauge software). This enables monitoring the ISA100 Wireless fielddevices like any other field device.

OneWireless Network uses serial communication interface to support data transmission between theapplications and the WDM. It also uses Ethernet/UDP interface for data transmission.

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3.2.4.1 Activate ENRAF Ethernet UDP interface on the OneWireless user interface

To activate ENRAF Ethernet/UDP interface on the OneWireless user interface1 On the Selection Panel, expand the WDM icon and select ENRAF.2 On the Property Panel, expand Configuration panel.3 In the Interface list, click Ethernet/UDP Interface.

4 Under the Ethernet/UDP Interface Options, the UDP port number of the port on which the WDM isconnected is displayed.

5 Click Apply.

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3.2.4.2 Configure CIU Prime and CIU Plus using the Ensite Pro configuration toolThe following details describe the settings for CIU Prime configuration. For more information regarding theEnsite Pro configuration tool, refer to the Ensite Pro Configuration Tool Instructional manual.1 In the Edit CIU Prime dialog box, enter the following details in HostPort1 and HostPort2.

1. Baudrate — Select 19200 as the baudrate from the drop-down list.2. Turn-around delay — Enter 10 msec as the turn around delay.

2 In the CIU Prime — FieldPort Settings dialog box, enter the following details in FieldPort.1. Time-out — Enter 500 msec as the time-out2. Retries— Enter 3 as the number of retries.

3.2.4.3 Monitor performance of ENRAF interface

To monitor performance of ENRAF interface1 On the Selection Panel, select the ENRAF interface.2 On the Property Panel, expand Statistics.

3 Verify the following attributes to monitor the performance of the ENRAF interface.

• Message Rate: Number of messages processed by the interface, per second.• Message Rate Max: Maximum number of messages processed by the interface, per second.

4 Click Reset Statistics to reset all the ENRAF interface statistics.

3.2.5 Configuring field devices

3.2.5.1 Configure field device properties

To configure tag name and description1 On the Selection Panel, select the field device.2 On the Property Panel, expand Field Device Summary.3 Type the required Tag Name.

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AttentionYou can change the Tag Name by double-clicking the field device name in the Selection Panel.

4 Type the required Description.5 Click Apply.

3.2.5.2 Configure publication rateThe publication data for input and output field devices can be configured using the Input Publication panel inthe Property Panel. Depending on the device type, a field device can have an Input Publication panel. This isdetermined by the DD file for the field device.

The Input Publication panel contains the following configuration options.

• Contract Status — A contract is a communication resource (bandwidth) allocation between two devices onthe ISA100 network. The following are the status values that are displayed depending on the status of thecontract.

– Not Configured - No contract established due to incorrect configuration of the device.– Activating - Contract establishment is in progress.– Active- Contract is active.– Active, Negotiated Down - If a device requests a contract for periodic publications at a fast rate (such as

1 second) and if the communication resources are not available, the contract is negotiated down to aslower publication period (such as 5 seconds).

– Terminating - Contract termination is in progress.– Failed - Contract establishment is failed.– Inactive - Contract is inactive.

• Rate – The rate at which a field device publishes data.

AttentionHoneywell recommends that you set the Rate as 10 seconds.

• Stale Limit – Defines the maximum number of stale input values that can be received before the input statusis set to Bad. It is recommended that for 1 second publication period, the stale limit should be set to 15seconds. For all other publication periods (5 seconds, 10 seconds, 30 seconds, and 1 minute), the stale limitshould be set to 5.

• Destination – Destination of publication for output devices .• Channel – The list of channels for which the publication configuration applies.

AttentionWhen a device joins the network, the WDM automatically configures its publication period as 30 seconds.

To configure publication rate and stale limit1 On the Selection Panel, select the field device.2 On the Property Panel, expand Input Publication.

3 CONFIGURATION


3 In the Rate field, select the publication rate, as appropriate.4 In the Stale Limit field, select the stale limit, as appropriate.5 Click Apply.

3 CONFIGURATION

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3.3 Configuring the protocol tunnelingThis release of ISA100 Flexline R220 supports integration with OneWireless R220. OneWireless R220 WDMsupports GPU and Flexconn protocol tunnel. The Applications (Engauge tool/CIU Prime) that support GPU andFlexconn protocol tunnel, communicate with the WDM for configuring and monitoring the ISA100 FlexlineR220 devices.

Protocol tunneling can be established for the SmartRadar FlexLine field device in the following two ways.

1. Serial tunneling through RS-4852. Ethernet/UDP tunnelling

The serial RS-485 is configured on COM2 of the WDM. Multiple clients are supported with the Ethernet/UDP.

3.3.1 Configure SmartRadar FlexLine field device interface

To configure Interface Summary and Interface Object Parameters1 On the Selection Panel, select the field device.2 On the Property Panel, expand Interface Summary and Interface Object Parameters.

3 Under Interface Summary, enter the following read/write parameter details.a Name — Type the required name for the channel.

3 CONFIGURATION


b Description — Type the required description for the channel.4 Under Interface Object Parameters, enter the following details.

a Flexconn Instrument Address — Enter the address of the instrument for FlexConn messages.

AttentionEach instrument must have a unique FlexConn address.

b GPU Instrument Address — Enter the address of the instrument for GPU messages .

AttentionEach instrument must have a unique GPU address.

c CIU Address Emulation — Select Enabled or Disabled from the drop-down list.d CIU Instrument Address — Enter the CIU instrument address.e GPU Publish Record Enable — Select the GPU publish record from the drop-down list to view the

information of the device provided in the GPU format.

3.3.2 Configure ENRAF serial interfaceTo access the field device data, you need to configure the Enraf interface from the OneWireless user interface.

PrerequisitesEnsure the following:

• The SmartRadar FlexLine field devices are connected to the WDM using a serial cable.• The SmartRadar FlexLine field devices are joined in the ISA100 Wireless network.• The GPU address and the FlexConn address configured for a SmartRadar FlexLine field device should be

unique for each device in the network.

For more information regarding the GPU address and the FlexConn address, refer to the section “ConfigureSmartRadar FlexLine field device interface” on page 30.

• If RS-485 serial communication is required, then connect the RS-485 serial cable between the COM2 port ofthe WDM and the client .

To configure ENRAF serial interface1 On the Selection Panel, expand the WDM icon and select ENRAF.2 On the Property Panel, expand Configuration panel.3 In the Interface list, click Serial Interface.

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4 Configure the following under Serial Interface Options.• Serial Port: Select the serial port on which the serial cable is connected. The available options are

COM1 and COM2.

• Baud Rate: Select 19200 as the baud rate for ENRAF serial interface.• Parity: This is a read-only parameter and displays the value as None.

5 Click Apply.

3.3.2.1 Serial interface connectionFor serial interface connection, connect a serial cable from the interface client to the serial port on the WDM.

3 CONFIGURATION


RS-485The Modbus, HART, and SmartRadar FlexLine (ENRAF) interfaces supports RS-485. For RS-485, select theserial port on which the serial cable is connected as COM2.

Signal Name Pin number9 pins

Protective ground Chassis

RXA 2

RXB 8

TXA 3

TXB 7

Signal ground 5

3 CONFIGURATION

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3.3.3 Configure ENRAF Ethernet/UDP interfaceYou can convert Ethernet/UDP interface by using a Lantronix device or a serial-to-Ethernet/UDP driver.Following are the high-level tasks to be performed.

• Install and configure the Lantronix device.• Assign an IP address to the Lantronix device.• Configure the Standard Serial Tunnel firmware settings on the Lantronix device.• Activate ENRAF Ethernet/UDP interface on the OneWireless user interface.For more information, refer to section “Overview of SmartRadar FlexLine field devices” on page 9.

3.3.3.1 Install and configure the Lantronix deviceInstall the Lantronix DeviceInstaller software on the SmartRadar FlexLine client machine using thedocumentation and media packaged with the device. After installing the DeviceInstaller software, assign an IPaddress to the Lantronix device.

3.3.3.2 Assign IP address to the Lantronix devicePerform the following steps to assign or reassign an IP address to the Lantronix device.

To assign or reassign an IP address to the Lantronix device1 From the Start menu, open Lantronix DeviceInstaller.2 Click Device > Assign IP Address.3 When prompted for device identification, enter the MAC address of the Lantronix device and click Next.

The MAC address is located on a sticker on the side of the device.

3 CONFIGURATION


4 When prompted for the assignment method, choose Assign a specific IP address to assign a static IPaddress to the Lantronix device and click Next.

5 Enter the IP address, subnet mask, and default gateway for the Lantronix device and click Next.6 Click Assign.

The device now uses the new IP address and has network access.

3.3.3.3 Configure Standard Serial Tunnel settings on the Lantronix deviceConfigure Standard Serial Tunnel firmware to enable it to properly tunnel SmartRadar FlexLine field device messages from the RS-485 serial port to the Ethernet port of the WDM.

To configure Standard Serial Tunnel settings on the Lantronix device1 From the Start menu, open Lantronix DeviceInstaller.2 In the Lantronix Devices tree on the left pane, select the Lantronix Xpress-DR or Lantronix Xpress-DR-

IAP device name.3 On the Telnet Configuration tab, click Connect.4 When prompted, press Enter to go to the setup mode.5 On the Main menu, press 1 on the keyboard to configure channel 1 and set the configuration parameters as

follows:

• Baud Rate = 19200

• I/F Mode = 4C

• Flow = 00

• Port Number = 34568

• Connect Mode = CC

• Datagram Mode = 01

The Remote IP Address can be entered only when the Datagram Mode is set to 01.

• Remote IP Address = IP Address of the WDM

• Remote Port = 55598

• Packet Control = 00

• Send Character 1 = 00

• Send Character 2 = 006 Press 9 on the keyboard, to save and exit the Lantronix main menu.

3 CONFIGURATION

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3 CONFIGURATION


4 Firmware upgrade

The following topics describe how to upgrade the firmware of the WDM and the SmartRadar FlexLine fielddevices.

Related topics“Upgrading the WDM firmware” on page 38“Verifying the WDM firmware revision” on page 40“Upgrading the SmartRadar FlexLine field device firmware” on page 41“Upgrading the FDAP/access point firmware” on page 42“Upgrading the SmartRadar FlexLine field device firmware using the Engauge service tool” on page 43

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4.1 Upgrading the WDM firmwareDownload the latest OneWireless installation package (WDM firmware) from the Honeywell Process Solutionswebsite.

CAUTION• Upgrading the WDM firmware makes the WDM offline for some time. During this operation, all the devices

drop and join the network again.• Once initiated, you cannot abort the firmware upgrade operation.• The WDM must not be turned on while the upgrade is in progress.

PrerequisitesEnsure that the speed/duplex setting for the switch port to which the WDM is connected is set to Auto.

To upgrade the WDM firmware1 On the Selection Panel, select the WDM.2 On the ribbon bar, in the Upgrade group, click Application.

The WDM Update dialog box appears.

3 Click Browse to navigate to the directory location of the Platform firmware file and click Open. The WDMfirmware file has a .tar.gz extension.The WDM Update dialog box displays the upload status. Once complete, the Firmware File box displaysthe uploaded firmware file.

4 Click Update.The firmware upgrade starts and once complete, the user interface displays a message indicating the result offirmware upgrade operation.

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AttentionAt times, the update may take longer than expected and the result of the upgrade may not be displayed. Instead, a“Page not available” error may appear. In such cases, wait for a minute and then redirect the browser to “https:///restartzfs.html” for viewing the result. Do not remove or reboot the WDM during the upgradeprocess.

After the WDM upgrade from R210 to R220 is complete, the WDM reboots automatically.

5 Close and restart the web browser.6 Log on to the user interface again.7 Verify the upgraded version of the WDM firmware as follows:

1. On the Selection Panel, select the WDM.2. On the Property Panel, expand Device Manager Summary.3. Under Identification, verify the Revision.

4 FIRMWARE UPGRADE

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4.2 Verifying the WDM firmware revision

To verify the WDM firmware revision1 On the Selection Panel of the OneWireless user interface, select the WDM.2 On the Property Panel, expand Device Manager Summary.3 Under Identification group, review the firmware version displayed in the Revision field.

4 FIRMWARE UPGRADE


4.3 Upgrading the SmartRadar FlexLine field device firmwareThe devices at the farthest hop level must be upgraded first.

Sensor firmareTo upgrade the SmartRadar FlexLine sensor firmware, refer to “Upgrading CAN-1WL FlexConn board ofSmartRadar FlexLine gauge”.

Radio firmware1 On the Selection Panel of the OneWireless user interface, select the field device.

You can select multiple devices of the same type using the Selection Panel or the map view. Use SHIFT+click to select multiple items in a successive list. Use CTRL+click to select multiple items not insuccession.

2 On the ribbon bar, in the Upgrade group, click Radio.The Radio Firmware Upgrade dialog box appears.

3 In the Available Firmware Files list, select the required firmware upgrade files.By default, the firmware upgrade file appears in the list. If the file is not available in the list, perform thefollowing steps to open the firmware file.a Click Add to browse to the directory location of the firmware upgrade file.b Click Open.

4 Click Upgrade.

The Radio Firmware Upgrade dialog box appears.The Firmware Upgrade Status dialog box displaying the status of the upgrade appears. Closing the dialogbox allows the upgrade operation to run in the background. The upgrade status is displayed in the status bar.Click the firmware upgrade status box to open the dialog box again. If multiple users are simultaneouslyupgrading different device firmware, all the users can view the progress of all the device upgrades.

5 Close the Firmware Upgrade Status dialog box.6 Verify the upgraded version of the firmware is as follows:

1. On the Selection Panel of the OneWireless user interface, select the field device.2. On the Property Panel, expand Field Device Summary.3. Under Identification group, review the firmware version displayed in the Radio Revision field.

4 FIRMWARE UPGRADE

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4.4 Upgrading the FDAP/access point firmwareDownload the latest OneWireless installation package from the Honeywell Process Solutions website.

To upgrade the FDAP/access point firmware1 On the Selection Panel, select the FDAP/access point.

You can select multiple devices using the Selection Panel or the map view. Use SHIFT+click to selectmultiple items in a successive list. Use CTRL+click to select multiple items not in succession.

2 On the ribbon bar, in the Upgrade group, click Radio.The Radio Firmware Upgrade dialog box appears.

3 In the Available Firmware Files list, select the required firmware upgrade file.By default, the firmware upgrade file appears in the list. If the file is not available in the list, perform thefollowing steps to open the firmware file.a Click Add to browse to the directory location of the firmware upgrade file.b Click Open.

4 Click Upgrade.The Firmware Upgrade Status dialog box appears. The Progress column displays the progress of theupgrade.

Attention• To abort any firmware upgrade operation, click the Abort Upgrade icon adjacent to the upgrade status.• To remove the devices for which the firmware upgrade has been completed, click the Clear Upgrade icon

adjacent to the upgrade status.

5 Close the Firmware Upgrade Status dialog box.

4 FIRMWARE UPGRADE


http://www.honeywellprocess.com

4.5 Upgrading the SmartRadar FlexLine field device firmware using theEngauge service tool

The Engauge service tool is used for upgrading the SmartRadar FlexLine field device firmware. For moreinformation regarding the Engauge service tool, refer to the Service Manual SmartRadar FlexLine.Perform one of the following methods to upgrade the firmware based on the boards which need to be upgraded:

1. The sensor boards (TII-XR, FCI-HT, FII-VT, FII-SMV, FII-RTD, HCI-GPU, HCI-BPM, and FII-DO) can beupgraded through the Engauge tool using the protocol tunnel.

2. HCI-1WL (CAN-1WL) board can also be upgraded through the OneWireless user interface through theApplication Firmware Upgrade.

AttentionThe HCI-1WL (CAN-1WL) board should not be upgraded using the Engauge tool. This results in the SmartRadarFlexLine field device dropping from the network permanently and it also damages the card.

ConsiderationsFollowing are some of the considerations for upgrading the device firmware.

• You can upgrade only the application firmware or radio firmware of a device at a time.• You can upgrade only the firmware of three devices simultaneously from the OneWireless user interface.• Starting the radio firmware upgrade operation of lower hop and upper hop devices simultaneously, results in

the failure of upgrade operation of the lower hop device. When the devices are in different hops, it isrecommended to perform the upgrade of only one device at a time.

• Upgrading the radio firmware of a device, which routes communication between other devices, results incommunication failure .

To upgrade the SmartRadar FlexLine field device firmware for the cards using Engauge service tool1 Double-click the module icon’s in the Engauge’s explorer, to select each FlexConn module of the

SmartRadar FlexLine system.The board descriptor is then loaded with the tab pages. Select the tab pages, to enter the settings of thespecific module.

2 On the Engauge service tool explorer, select the required FlexConn module on the left panel.3 Right-click the FlexConn module and choose Firmware Update....

The FlexConn Firmware Update — Engauge dialog box appears.

4 FIRMWARE UPGRADE

43

4 Depending on the firmware type, the available upgrade files appear by default. Select the required file fromthe list of upgrade files.If the file is not available in the list, perform the following steps.a Click Browse to browse to the directory location of the firmware upgrade file.b Click Open.

5 Click Start.The upgrade status is displayed in the status bar.

6 Close the FlexConn Firmware Update — Engauge dialog box.7 Enter the Time Out value in the Engauge tool as 9999 ms.

4 FIRMWARE UPGRADE


5 Before you begin migration

The following topics assists you in understanding, planning, and performing the migration of standaloneOneWireless Network.

Related topics“Supported migration paths” on page 46“R120 to R220 migration” on page 48“R220 intermediate to R220 Final migration” on page 67“Configuring external interfaces” on page 69“Downgrading Multinode mesh firmware” on page 70

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5.1 Supported migration paths

Qualified firmware upgrade paths• WDM: The Wireless Device Manager can only be upgraded from OneWireless R210.1 to OneWireless

R220.1. The upgrade from R200/R201/R202 to R220 is not supported.• Access Points (FDAP, Cisco 1552S) and XYR6000 Field Devices: OneWireless R220.1 supports firmware

upgrade from any previous release, including OneWireless R200.1, R201.1, R202.1, and R210.1. Forexample, you can directly upgrade an FDAP running R202.1 firmware to R220.1 firmware (withoutinstalling R210.1 intermediate firmware).

The following figure illustrates the valid migration paths supported for SmartRadar FlexLine R220. It alsoidentifies the base release (minimum software release level) at which a node must be, to start the migration.

The qualified migration paths which are supported for SmartRadar FlexLine R220 are as follows. Ensure thatyou perform the migration in the sequence specified in the table.

Table 1: Qualified migration paths

Current Release Migration path to be followedOneWireless R120.1 Patch 4/Patch 5/Patch 6

OneWireless R120.1 Patch 4/Patch 5/Patch 6 > OneWireless R120.1 Patch 7 >OneWireless R120.1 Patch 11 > OneWireless R120.1 Patch 12 > OneWirelessR220.1

5 BEFORE YOU BEGIN MIGRATION


Current Release Migration path to be followedOneWireless R120.1 Patch 7/Patch 8/Patch 9/Patch 10

OneWireless R120.1 Patch 7/Patch 8/Patch 9/Patch 10 > OneWireless R120.1Patch 11 > OneWireless R120.1 Patch 12 > OneWireless R220.1

OneWireless R220 Enraf IntermediateRelease Build (firmware version2026.2)

OneWireless R220 Enraf Final Build


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5.2 R120 to R220 migration

Related topics“Migrating from R120.1 to R220 checklist” on page 48“Considerations for migration” on page 49“Verifying the OneWireless patch version” on page 50“Installing the OneWireless R120 patch” on page 51“Upgrading Multinode firmware to the latest R120 firmware” on page 51“Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmware” on page 52“Decommissioning R120 SmartRadar FlexLine field devices” on page 52“Exporting security key database from R120 server” on page 52“Installing and configuring the WDM” on page 53“Configuring network properties on the computer” on page 54“Logging on to OneWireless user interface” on page 55“Performing migration using the First Time Configuration Wizard” on page 55“Loading the Device Description file” on page 23“Downloading the upgrade files from the WDM” on page 59“Upgrading the SmartRadar FlexLine gauge radio firmware to R220 radio firmware” on page 60“Upgrading Wireless System Gateway (WSG) and Multinode to the R220 firmware” on page 61“Upgrading CAN-1WL FlexConn board of SmartRadar FlexLine gauge” on page 64“Verifying if the migrated devices have joined the OneWireless R220 network” on page 66“Re-configuring OPC/HART/MODBUS interfaces” on page 66

5.2.1 Migrating from R120.1 to R220 checklistThis topic provides a checklist that describes the significant tasks to be performed for migrating fromOneWireless R120 to the target release. The checklist also serves as a ready reference to review the progress ofmigration as you move from one phase of your migration to another. The sections following the checklistprovide the details about each task in detail.

Ensure that the OneWireless Server is installed with OneWireless R120.1 (base release). This documentdescribes only the tasks that you need to perform for migrating from OneWireless R120.1 to R220. If yoursystem is installed with any of the releases prior to R120.1, you must migrate to R120.1 and then use thisdocument to migrate to R220. To migrate from any releases earlier than R120.1, refer to the migrationdocumentation specific to that release.

AttentionEnsure that you perform the migration tasks in the sequence in which the tasks are listed in the checklist.

CAUTIONIf your OneWireless R120 network is deployed with both Honeywell XYR 6000 field devices and HoneywellEnraf SmartRadar FlexLine gauge, ensure that you upgrade the firmware of the XYR 6000 field devices first andthen proceed with the upgrade of the SmartRadar FlexLine gauge.

For more information regarding the migration of the Honeywell XYR 6000 field devices, refer to the OneWirelessMigration User’s Guide.

Task Go to Done?Step 1 Review and address the migration considerations. “Considerations for migration” on page 49



Task Go to Done?Step 2 Verify the patch version installed on the

OneWireless server.“Verifying the OneWireless patchversion” on page 50

Step 3 Install the latest available OneWireless R120patch.

“Installing the OneWireless R120 patch”on page 51

Step 4 Upgrade the Multinode firmware to R120 latestfirmware.

“Upgrading Multinode firmware to thelatest R120 firmware” on page 51

Step 5 Upgrade the SmartRadar FlexLine gaugefirmware to R120 latest firmware.

“Upgrading SmartRadar FlexLine gaugefirmware to the latest R120 firmware” onpage 52

Step 6 Decommission the R120 field devices. “Decommissioning R120 SmartRadarFlexLine field devices” on page 52

Step 7 Export the security key database from R120server.

“Exporting security key database fromR120 server” on page 52

Step 8 Install and configure the WDM. “Installing and configuring the WDM” onpage 53

Step 9 Configure network properties on the computerthat will be used for accessing the OneWirelessuser interface.

“Configuring network properties on thecomputer” on page 54

Step 10 Log on to the OneWireless user interface. “Logging on to OneWireless userinterface” on page 55

Step 11 Perform migration using the First TimeConfiguration Wizard.

“Performing migration using the FirstTime Configuration Wizard” on page 55

Step 12 Load the R220 DD files for the Enraf fielddevices.

“Loading the Device Description file” onpage 23

Step 13 Download and save the upgrade files from theWDM.

“Downloading the upgrade files from theWDM” on page 59

Step 14 Upgrade the SmartRadar FlexLine gauge radiofirmware to R220 radio firmware.

“Upgrading the SmartRadar FlexLinegauge radio firmware to R220 radiofirmware” on page 60

Step 15 Upgrade Wireless System Gateway (WSG) andMultinodes to the R220 firmware.

“Upgrading Wireless System Gateway(WSG) and Multinode to the R220firmware” on page 61

Step 16 Upgrade the CAN-1WL FlexConn board ofSmartRadar FlexLine gauge.

“Upgrading CAN-1WL FlexConn boardof SmartRadar FlexLine gauge”

Step 17 Verify if the migrated devices have joined thenetwork.

“Verifying if the migrated devices havejoined the OneWireless R220 network” onpage 66

Step 18 Configure the external interfaces. “Configuring external interfaces” onpage 69

Step 19 Re-configure the OPC/HART interfaces. “Re-configuring OPC/HART/MODBUSinterfaces” on page 66

5.2.2 Considerations for migrationReview and address the following considerations before starting the migration.

OneWireless R120 network configured with Network ID 1If your OneWireless R120 system is configured with Network ID 1, to migrate to R220 you must re-provisionall the devices in the network. The valid Network ID range in the OneWireless R220 is between 2 and 65535.


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When migrating from OneWireless R120 with a Network ID 1, all the devices must be re-provisioned before themigration. The following steps are optional and must be performed only when you face such scenario.

• If the device sensor firmware and the radio firmware are already migrated from R120 to R220, then performthe following:

1. Configure the R220 system using the First time Configuration Wizard as a new system.2. Reset the system to defaults.3. Provision all the devices in the ISA100 Wireless network using over-the-air provisioning method. For

further information about over-the-air provisioning method, refer to the latest Wireless Device ManagerUser's Guide.

• If the device sensor firmware and the radio firmware are still loaded with R120 versions, initialize the KeyServer database using Database Manager (dbman), select a network ID between 2 and 65535, and thenprovision all the devices in the network before starting the migration. For more information refer to theR120 set of documents.

Publish period in OneWireless R120 devicesThe configured publish period in R120 devices cannot be migrated to R220. In R220, the publish period isdetermined by the WDM. When the migrated devices first join the network, the WDM initializes the publishperiod as 10 seconds . The publish period can then be configured as required.

AttentionFor Honeywell Enraf R120 SmartRadar FlexLine gauge, it is recommended to configure the publish period only asone second.

Cisco switch port configuration settingIn case you plan to set up a redundant WDM, ensure that switch port setting are configured for Cisco portswhere FDN and PCN ports of WDM are connected. For more information, refer to OneWireless MigrationUser’s Guide.

5.2.3 Verifying the OneWireless patch versionVerify the version of the patch installed on your OneWireless server as follows:

• Open Control Panel > Add or Remove Programs.The Add or Remove Programs window lists all the OneWireless R120 patches installed on the system.



5.2.4 Installing the OneWireless R120 patchOneWireless R120 patch 12 is a mandatory patch that must be installed on the OneWireless R120 server formigrating to OneWireless R220. It is mandatory to update the server components and the firmware componentsto the latest patch revision.

You can download the latest OneWireless patch from the Honeywell Process Solutions website (http://www.honeywellprocess.com). For information about installing the patch, refer to the Software Change Noticeavailable with the patch.

5.2.5 Upgrading Multinode firmware to the latest R120 firmwareMultinode sensor radio firmware and mesh firmware must be upgraded to the latest R120 firmware revisionbefore migration. Download the latest R120 Multinode firmware files from the WDM. Refer to the section “Downloading the upgrade files from the WDM” on page 59.

The following are the minimum sensor radio firmware and mesh firmware revisions of the Multinode requiredfor migrating to the latest OneWireless release.

Sensor radio firmware Mesh firmwareRAP120.1–33.12 4.3.1.00.48

CAUTIONIt is mandatory that you first upgrade the multinode sensor radio firmware.

CAUTIONMesh firmware is common for extended (WMNS) and standard (WMNX) temp multi-nodes


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For more information about upgrading the Multinode firmware, refer to the section “Upgrading Multinodefirmware” in the OneWireless R120 Getting Started with Honeywell OneWireless guide.

5.2.6 Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmwareUpgrade the SmartRadar FlexLine gauge radio firmware and CAN-1WL FlexConn board firmware to the latestOneWireless R120 firmware revisions.

Download the latest firmware files from the WDM. Refer to the section “Downloading the upgrade files fromthe WDM” on page 59.

Experion PKS R311.3 TP5, and Experion PKS R400.4 include all necessary files required to migrate anXYR6000 or Enraf FlexLine field device to OneWireless R220.1. Firmware files are located under the .\Firmware\OneWireless_Migration directory and are listed in migration order.After you download and save the upgrade files from the WDM, browse to the Sensor folder. The latestOneWireless R120 sensor firmware and radio firmware are available in all the sub-folders under the Sensorfolder. The file with the prefix 01 is the latest R120 Sensor firmware file. The file with the prefix 02 is thelatest R120 Radio firmware file.

Honeywell SmartRadar FlexLine gauge — CAN-1WL FlexConn board firmware revisionThe minimum firmware revision of the Honeywell Enraf CAN-1WL FlexConn board required for migrating toOneWireless R220 is Revision 10, build 163. For more information about upgrading the FlexConn boards of aSmartRadar FlexLine gauge, refer to the Enraf CAN-Upgrade Manual SmartRadar FlexLine.The minimum radio firmware revision of the SmartRadar FlexLine field device required for migrating toOneWireless R220 is Revision 3, build 329 (RAP120.1-33.12).The latest R120 radio firmware is available in all the sub-folders of the Sensor folder and can be identified withthe prefix 02.

5.2.7 Decommissioning R120 SmartRadar FlexLine field devices

To decommission the SmartRadar FlexLine field devices1 Inactivate the field device channels as follows.

a In the Monitoring view of Wireless Builder, right-click the field device and choose Inactivate > SelectItem(s) Content(s).A confirmation dialog box appears.

b Click Yes.The field device channels appear as inactive (blue icon).

2 In the Monitoring view, select all the devices and click the Delete icon on the toolbar.A confirmation dialog box appears.

3 Click Continue.The Delete Selected object(s) dialog box appears.

4 Click Delete Selected object(s).The selected wireless device blocks and their associated templates are deleted. The deleted devices nowappear as uncommissioned devices under the WSG.

5.2.8 Exporting security key database from R120 serverYou must export the wireless security key database from the R120 Key Server Manager on the OneWirelessserver. The WDM imports the file from any location on the server during WDM migration.



To export the security key database1 Click Start > Run.2 Type KeyServerExportTool.exe, and then press Enter.

The Export Key Server Data dialog box is displayed.3 Connect the USB drive to the computer.4 On the Export Key Server Data dialog box, click Browse, and then select a location on the USB drive.5 Click Export.

A message appears indicating that the data is exported to the USB drive.6 Click OK to acknowledge the message and close the dialog box.

5.2.9 Installing and configuring the WDMThis section describes the high level tasks you must perform to install and configure the WDM.

• Mount the WDM on to a desired location.

For more information about mounting a WDM, refer to the section “Installing the WDM” in the WDMUser’s Guide.

• Connect an Ethernet cable from the FDN port of the WDM to the OneWireless switch where theOneWireless R120 server is connected.

The following figures illustrate the typical OneWireless network before and after migration.

Figure 1: OneWireless topology before migration


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Figure 2: OneWireless topology after migration

5.2.10 Configuring network properties on the computerBefore migrating, you must configure the network properties on your computer to use a different IP subnet. Thisis because you cannot use the default FDN ip address of WDM (192.168.0.1) for migration.

Prerequisites• A desktop or a laptop computer for accessing the OneWireless user interface.

Attention

The steps in the following procedure are specific to Microsoft Windows XP operating system.

To configure network properties on the computer1 Perform one of the following steps to open the Network Connections dialog box.

• Choose Start > Settings > Network Connections.Or

• Choose Start > Control Panel > Network Connections.2 Right-click the network port connected to the WDM and click Properties.3 On the General tab, select Internet Protocol (TCP/IP) check box, and then click Properties.

AttentionNote down the current settings in Internet Protocol (TCP/IP) Properties so that, if necessary, you can return totheir original values.

4 Configure the IP address and the Subnet mask as 192.168.0.x and 255.255.255.0 respectively.

AttentionDo not configure the computer with the default IP address of the WDM, 192.168.0.1.

5 Click OK to close the Internet Protocol (TCP/IP) Properties dialog box.6 On the General tab, click Configure.7 Click the Advanced tab and then in the Property list, click Speed & Duplex.8 In the Value list, click Auto and then click OK.9 Click OK and close all the open dialog boxes.



CAUTIONYou must turn on a single WDM at a time, at the default address because the second WDM removes itselffrom the network if its duplicate address is detected. The removed WDM does not recover unless power-cycled.

5.2.11 Logging on to OneWireless user interface

Prerequisites• One of the following recommended Web browsers must be installed on the computer.

– Microsoft Internet Explorer 7.0 or higher– Firefox 3.6 or higher– Google Chrome 12.0 or higher

• Honeywell recommends a browser resolution of 1280 X 1024. Any resolution is supported but it may benecessary to navigate scrollbars or adjust zoom levels to view the entire interface.

• Microsoft Silverlight 5 plug-in is required on the computer used for accessing the user interface. If thecomputer has a prior version or it is not installed, then you are prompted to install or update the softwarewhen you attempt to connect to the WDM. Honeywell is an authorized distributor of the Silverlight softwareand a copy is maintained on the WDM for installs and upgrades; no internet or external connection isrequired.

AttentionSilverlight is backwards compatible. You can still run prior applications based on earlier versions of Silverlight. Tosave some initialization time during the first use on a new computer and if the computer has internet access, youcan pre-install the Silverlight 5 runtime environment at any time using the following link: http://www.microsoft.com/getsilverlight/Get-Started/Install/Default.aspx.

Perform the following steps to log on to the OneWireless user interface.

To log on to OneWireless user interface1 Open the Web browser and type the URL for the WDM in the address bar.

If you are logging on to the user interface for the first time from the PCN side of the network, use the defaultaddress, https://192.168.1.1 for logging on to the user interface. If you have connected to FDN side of thenetwork, you must use the ip address 192.168.0.1.

2 If a security warning appears, confirm or allow the security exception.3 In the User ID and Password fields, type the user name and password, and then click Login.

AttentionThe default User ID and Password configured for the WDM are as follows:

User ID: administrator

Password: password

Note that the Password is case-sensitive.

5.2.12 Performing migration using the First Time Configuration Wizard

Prerequisites• Ensure that you have the required security key information that you have exported from the R120 Key

Server. For exporting the R120 Key Server, refer to the section “Exporting security key database from R120server” on page 52.


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To migrate from OneWireless R1201 Log on to the OneWireless user interface using the default user name and password.

The First Time Configuration Wizard appears.2 On the Welcome page of the First Time Configuration Wizard, click Next.

The Wireless Device Manager Configuration page appears.3 Click Migrate From OneWireless R120 and click Next.

The Migrate from OneWireless R120 page appears.4 Under Select File From Location, click Browse and navigate to the location where the XML file containing

the security key is saved as documented in the section “Exporting security key database from R120 server”on page 52.

5 Select the XML file and click Open, and then click Migrate.The security keys are imported into the WDM’s Security Manager and a security configuration migratedmessage appears.



6 Click Next.The Wireless Device Manager Settings page appears.

7 Under Wireless Device Manager Identification, type the Tag Name and Description.The Tag Name is the unique name that is used to identify the WDM. It can be up to 16 characters long andmust start with an alphabetic character. Do not use special characters in the Tag Name; underscore is theonly acceptable character. After completing the initial configuration, you cannot change the WDM name.

The Description can be up to 255 characters long.8 If you are configuring redundancy, under Redundancy Configuration, configure the following:

a Select Enable redundancy for this Wireless Device Manager check box.b Click the Redundancy Role, as required.c In the Partner IP Address box, type the PCN IP address of the partner WDM.

9 Click Next.The Location Settings page appears.

10 Under Location, set the Country Code to United States (840).The Country code is used to present any location-specific settings within the OneWireless Network. Thisfeature will be available in the future releases. For example, radio frequency options are location dependentand vary depending on the country code setting. After completing the first time configuration, you cannotmodify the Country Code.

11 Under ISA100 Network ID, the Network ID appears by default. This information is imported from thesecurity file that you have exported from the R120 Key Server.

12 Click Next.The Network Settings page appears.

13 Under Field Device Network (FDN), enter the following information to configure the network settings forwireless field device network. The FDN connects the WDM with one or more FDAPs.

AttentionIt is recommended not to change the default Field Device Network IP Address during migration. The migratedaccess points requires the default IP address (192.168.0.1) to automatically join the network after migration.However, if you are changing the default Field Device Network IP Address, you must manually reprovision allthe devices using the provisioning keys from the WDM. This enables all the migrated devices to join the network.

• Field Device Network IP Address: These settings are used to configure the wireless field devicenetwork Ethernet connection for the WDM. This is used for communication with FDAP.


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Attention– The IP address must be unique on the network, even if a redundant WDM pair is being configured.– After completing the initial configuration, you cannot change the Field Device Network IP Address

specified in the First Time Configuration Wizard.

• Subnet Mask• Assign Addresses to Field Device Access Points (Enable DHCP Server): Select this check box to

enable the WDM to act as the DHCP Server. Ensure you do not select the check box if the network hasanother DHCP Server. It is recommended to enable the WDM to act as the DHCP Server.

• Field Device Access Point IP Address: This option is enabled only if you have selected the EnableDHCP Server check box. Accept the default range or enter the IP address range according to thenetwork settings in the plant network. The WDM that acts as the DHCP Server assigns IP addressesbased on the range specified.

If you do not enable DHCP Server during the first time configuration, it is possible to enable this at a laterstage using the Property Panel.

14 Under Process Control Network (PCN), configure the process control network settings as follows.• Process Control Network IP Address: The process control network settings are used to configure the

process control network Ethernet connections for the WDM. This is used for communication withmonitoring applications and external controllers.

AttentionThe IP address must be unique on the network, even if redundant WDM pair is being configured.

• Subnet Mask• Default gateway: Used to access the subnets outside the PCN subnet. This is an optional configuration

option.15 Click Next.

The Network Time page appears.16 Click Use NTPServer or Use System Time, as required.

You can use either the NTP server or system time to configure the network time of the OneWirelessNetwork.

Attention• By default, the network time is configured as the system time.• Consider the following while configuring an external NTP server.

– NTP server should be on the PCN or FDN.– NTP server IP address must be within FDN or PCN subnet unless a default gateway has been configured

on the PCN subnet and the NTP server is accessible through the default gateway.– NTP server IP address should not overlap with the FDN and PCN IP addresses.– NTP server IP address should not overlap with FDAP IP address range, if DHCP Server is enabled.

17 If you are selecting NTPServer, enter the NTP Server IP Address and click Next.The Administrator Information page appears.

18 Type the new Administrator password in the New Password and Confirm Password fields, and then clickNext.The password must contain at least one character and can contain up to 32 characters. It should not start orend with a space and must not contain single quote (‘).

The Administrator Information page provides an option to modify the username of the default account(administrator). It can only be modified from the FTCW (like country code and subnet id).



The Configuration Summary page appears which contains the summary of all the configurationinformation specified in the First Time Configuration Wizard. An incorrect entry is indicated by awarning icon. Hovering the mouse over the icon displays a tooltip with the information about the incorrectentry.

19 Verify the WDM settings, correct errors if any, and then click Finish.If there are any errors in the configuration information that you have provided, then the system does notallow you to click Finish.

20 On the Browser Redirect dialog box, click OK.The wizard redirects the Web browser to the revised process control network IP address.

Attention• If you are configuring the WDM to use the same process control network IP address, then the wizard redirects

the Web browser.• If you have configured the WDM using a different PCN IP subnet than the computer, then you need to

reconfigure the network settings of the computer to access the user interface using the IP address on the newsubnet.

5.2.13 Loading the Device Description fileA Device Description (DD) file is usually a zip file that can be downloaded from the http://www.honeywellprocess.com/ website. It contains information about the device type, commands that aresupported by the device, and other device-specific data. A DD file for a particular field device is used todescribe the device and to interpret messages and the device status.

Attention• To ensure consistency in the channel names, load the DD files before the device joins the network.

To load the Device Description file1 On the ribbon bar, in the Maintenance group, click Templates.

The Upload DD File dialog box appears.2 Click Load DD File.3 Browse to the directory location of the DD file.4 Select the DD file and click Open.

The DD file is uploaded to the WDM and an upload success message appears.5 Click Close to close the Upload DD File dialog box.6 Repeat steps to load the DD files for all the device types.

5.2.14 Downloading the upgrade files from the WDM

To download and save the upgrade files from the WDM1 On the ribbon bar, in the System group, click Software.

The Support Software dialog box appears.


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2 From the Select Software list, select Onewireless R120 Migration Firmware.3 Click Save To to save the files to the computer.

A confirmation message appears.4 Click OK.

The Save As dialog box appears.5 Browse to a location on the hard drive to save the files.6 If required, type the File name, and then click Save.7 Extract the zip file to the local computer, using the directory structure specified in the zip file.

The following are the different folders that are available after extracting the mn_120_200.zip.

• Multinode-Mesh: Contains multinode mesh upgrade and downgrade files.• Multinode-Sensor-Radio: Contains R120 to R220 multinode sensor radio firmware file.• Sensor: Contains R120 latest sensor and radio files. In addition, it also contains R120 to R220 sensor

and radio firmware files.

AttentionYou can avoid referring to the XYR 6000 DSSS folder as the firmware file in the XYR 6000 DSSS folder isalready available in the Sensor folder.

For more information about the files available in the mn_120_200.zip, refer to the section “Contents ofmn_120_200.zip file”.

5.2.15 Upgrading the SmartRadar FlexLine gauge radio firmware to R220 radio firmwareUsing the OneWireless server, upgrade the SmartRadar FlexLine gauge radio firmware to the R220 radiofirmware. The R220 radio firmware is the ISA100 Wireless compatible firmware.



The field device radio firmware files are available in all the sub-folders of the Sensor folder from the extractedmn_120_200.zip file. The file with the prefix 05 is the latest R220 Radio firmware file.For more information about upgrading the SmartRadar FlexLine gauge radio firmware, refer to the section“Upgrading wireless transmitter sensor and radio firmware” in the OneWireless R120 Getting Star

Documents

ISA100 SmartRadar FlexLine User's Guide€¦ · 4 On the Wireless Device Manager Settings page, type the WDM Tag Name and the Description. The Tag Name is the unique name that is