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IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 2010 29 September 2010 Presented by: Neels Bezuidenhout Neels Bezuidenhout (Pr.Eng) Agric.

IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

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Page 1: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS

SAIAE CPD Event29 September 201029 September 2010

Presented by:

Neels BezuidenhoutNeels Bezuidenhout (Pr.Eng) Agric.

Page 2: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Problem definition: Network planning

• Control bus at Boundary and Garona MTS– Boundary – Greefspan 244km 132kV Wolf line.

Garona Greefspan 421km 132kV Wolf line– Garona – Greefspan 421km 132kV Wolf line.– Growing load far from control bus

• Voltage problem on network– Ovaal 2007 – 116kV, 2008 – 115kV. 2009 – 122kV– Herbert 2007 – 117kV, 2008 – 116kV, 2009 - 122kV– Voltage limit on 132kV networks = 0.95 pu = 125kVg p

• Fault Levels.– 3 Phase 132kV Fault Levels at Greefspan = 1.9kA

N Additi l l d ibl ( lt li it)• No Additional load possible (voltage limit).– 20MVA additional load at Greefspan Voltage drop to

0.89pu = 117kV

Page 3: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

20 NEW SUBSTATIONS WITH MVA

1.8 22kV 1.8 MVAr cap bank

SCHMIDTSDRIFT (2010/11)

3.5

( )

? NEW SUB TAKE KLEINBEGIN (2012?)

1.8TX Option 1 (2016?)

? NEW SUB TAKE KLEINBEGIN (2012?)

DECOM LINE NEW 132KV LINE (2012?)

TX Option 1 (2016?) Douglas MTS

20ROCKWELL DIAMONDS (2013)

10NEW SUB (2012?)

1.8

3.6NEW 132KV LINE (2012?)

OSBORNE 3.6NEW 132KV LINE (2012?)

TX Option 2 (2016?) Kronos 400/132

TX Option 3 (2016?) Cuprum 220/132

Page 4: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Load Data and load forecast for the Douglas area

DOUGLAS AREA LOAD FORECAST

80.00

100.00

Need to close 132kVInstall caps

Need TX Injection

40.00

60.00

80.00

MVA

0.00

20.00

0 00

0.00

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

Page 5: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Completed and Planned Projects by Network Planning

• Wigton Osborne Disselfontein Project (Completed)– Completed end 2008. – Total project cost R 49.9m.

S h idt d ift (PTEC A d)• Schmidtsdrift (PTEC Approved)– Scheduled 2009/10 – Estimated cost = R 15.5 m– New 2x10MVA sub

• Herbert (Presented 2010/02/11 PTEC)– Scheduled 2011/12. – Estimated cost = R 17 m– 2x20MVA trfr’s2x20MVA trfr s

• Cap Banks new projects (Presented 2010/02/11 PTEC)– Scheduled 2011/12. - Estimated cost = R 4 m– Supply to 76 MVA (additional 14MVA)

• TX injection– Kronos 400/132kV trfr – additional 30MVA – about R 100 m– Olien – Douglas line - additional 150MVA – Phase 1 =R450 m, Phase 2

=R150m Total = R700 m=R150m Total = R700 m

Page 6: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Osborne week profile.Load Profile

12,000.000

Sunday 18 Oct 2009 01:00 AM

Monday 19 Oct 2009 08:04 PM

Wednesday 21 Oct 2009 08:24 PM

Saturday 24 Oct 2009 08:25 AM

8,000.000

10,000.000

2009 08:04 PM

6,000.000kVA Summation Day

2,000.000

4,000.000

M d 19 O t Wednesday 21 OctFriday 23 Oct 2009

07:32 AM

0.00018-Oct-2009

01:2519-Oct-2009

01:2520-Oct-2009

01:2521-Oct-2009

01:2522-Oct-2009

01:2523-Oct-2009

01:2524-Oct-2009

01:25

Date

Monday 19 Oct 2009 07:11 AM

Wednesday 21 Oct 2009 07:11 AM

Page 7: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

As a country, we need to make up for a long period of underinvestment

1983 - De Villiers commission scrapped the Capital Development Fund

To be sustainable in the long term, electricity

prices need to reflect the

32

Real c/KWh (2008 base)Cap ta e e op e t u din response to high tariffs true cost of generation

30

28 1972 - Capital Development Fund introduced Period of

2008 – lack of capacity results in load shedding

26

24

22

to fund new build through tariffs

High tariffs during th l t b ild

underinvestment

22

20

18

the last build period

180

2009200319971991198519791973196719611957

Page 8: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

What is energy efficiency?

Using energy in a sustainable manner

Avoiding unnecessary waste of energy in our day-to-day g y gy y yactivities e.g. bathing and cooking

Understanding that an uninterrupted supply of energy depends on all So th Africans red cing their cons mption of energ bon all South Africans reducing their consumption of energy by 10%

Seeing energy in a new way – as a valuable resource that needs to be conserved

U i l k ti h th d d Using less energy over peak time where the demand on energy is at its highest

Page 9: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 10: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Why save energy?

The production of energy involves the burning of a natural resource suchas coal especially in SA p y

• The more energy we use = more coal needs to be mined and burnt = more power stations need to be built = taxpayers money

• Burning coal also emits carbon dioxide - one of the biggest contributors to global warming and climate change

E i l h d t• Energy is no longer a cheap and ever-presentcommodity

• With the rising cost of living, saving energy is g g, g gyone way to reduce living expenses

Page 11: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

2009 / 2010 TARIFFS(Tariff increase = 18,7%)

2010 / 2011 TARIFFS

Service Charge

Network Charge Energy Charge

Service Charge

Network Charge

Energy Charge

Environmental Charge

R / Day R / Day c / kWh R / Day R / Day c / kWh c / kWh

VAT excl VAT inc

VAT excl VAT inc

VAT excl VAT inc

VAT excl VAT inc

VAT excl VAT inc

VAT excl VAT inc

VAT excl VAT inc

LANDRATE 1 (16, 25 Kva)

R8.29 R9.45

R10.12 R11.54

46.27 52.75

R9.84 R11.22

R12.01 R13.69

54.92 62.61

2.00 2.28

LANDRATE 2 (32, 50, 64 Kva)

R8.29 R9.45

R15.56 R17.74

46.27 52.75

R9.84 R11.22

R18.47 R21.06

54.92 62.61

2.00 2.28

LANDRATE 3 (100 Kva)

R8.29 R9.45

R24.88 R28.36

46.27 52.75

R9.84 R11.22

R29.53 R33.56

54.92 62.61

2.00 2.28

LANDRATE 4 (16 Kva Low Usage)

R8.06 R9.19

90.86 103.58

R9.57 R10.91

107.85 122.95

2.00 2.28

LANDRATE DXR17.94

R20.45 ENVIRONMENTAL LEVY INCL.R21.28 R24.26 ENVIRONMENTAL LEVY INCLUDED

LANDLIGHT (< 20A) – Pre Payment

141.92 161.79

166.12 189.38

2.00 2.28Pre Payment 161.79 189.38 2.28

Page 12: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Ruraflex – Active Energy

Active Energy Charge (c/kWh) – Excl VAT

High Demand Season Low Demand Season

Network Access Charge

(R/kVA/m)

Transmission Zone

Voltage Peak Standard Off-Peak Peak Standard Off-Peak

< 300 km< 500V

00V 22kV

225.14 57.68 30.33 61.97 37.53 25.91 7.89

>500V < 22kV 214.73 55.08 28.99 59.17 35.86 24.78 7.23

300 – 600 km< 500V

>500V < 22kV

226.59

216.14

58.03

55.42

30.51

29.16

62.38

59.55

37.76

36.08

26.08

24.94

7.92

7.28216.14 55.42 29.16 59.55 36.08 24.94 7.28

600 – 900 km< 500V

>500V < 22kV

228.03

217.55

58.41

55.77

30.71

29.35

62.76

59.92

37.98

36.31

26.24

25.11

7.96

7.31

> 900 km< 500V

>500V < 22kV

229.48

218.95

58.77

56.13

30.89

29.52

63.15

60.30

38.22

36.55

26.39

25.24

7.99

7.32

Page 13: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Electricity Price trends

700

600

700

400

500

300

100

200

02005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Page 14: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power Factor (Cos Ø) – Inductive load

E k S li i

kvar

Eskom Supplies in kVA

kWØ

Equipment uses kW

Losses for Eskom -kvar

Page 15: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power Factor (Cos Ø) – Inductive load

Increased Ø

Cos Ø decrease(B d f t )

kvar

(Bad power factor)

kVA stays the same

Less kW a ailable to

kWØ

Less kW available to use by equipment

Larger than needed transformers installed

Losses for Eskom (kvar) increase

Higher demand on national gridnational grid

Page 16: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power Factor (Cos Ø) – Resistive load

•Elements•Heaters•Lights

Ø 0

kW

kVAØ = 0

Cos Ø = 1Cos Ø = 1

kVA = kW

No Losses

Page 17: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 18: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Highest number of supplies with

<0,85PF are Rural

Highest number of supplies with

<0,85PF are Rural

Page 19: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 20: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power QualityPower Quality

Integration of different s stems are a• 90% of all electrical problems in a plant 

are voltage related• 70 % of these are internally generated

IBM f d th t l f iliti

• Integration of different systems are a necessity but very difficult 

• New technology are available that are more efficient and• IBM found that on average large facilities 

suffers 2500 incidents daily more efficient and reliable 

kVA

r

HARMONICS

Voltage

Harmonics

Power Factor

Current

kW

Am

plitu

de

Fundamentalh3h5h7SUM

Distortions in electrical systemsis a given side effect of

• Although electrical equipment can handle disturbances it severely reduces the longevity of the equipment

• Non optimal operations leads to energy wastage

Time

side effect ofusing electrical equipmentit exists in all network all over the word

wastage

• Energy can only be converted never created or destroyed

• If conversion is in‐efficient wastage occurredDo something about it or live with itDo something about it or live with it

If conversion is in efficient, wastage occurred – heat ‐ energy

Page 21: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power Quality Problems Causes & Effects RecapPower Quality Problems Causes & Effects Recap

• Imbalance - Temperature rise in motors – insulation breakdown Imbalance - Temperature rise in motors – insulation breakdown – cumulative can’t be reversed• Over voltage - Increase starting torque & inrush current• Under voltage - Increase of current in system• Surge & transients - Equipment damage

Large inductive loads Non linear loadsIncrease in I2R losses – kW Wasted capacity - kVlA g q p g

• Brownout - losses in production• Intermittent supply failure - losses in production• Phase loss - equipment damage & losses in productionEnergy losses – kWh

VAr

Wasted capacity kVlA Energy wastage - kWh Increased transformer losses

Voltage

Harmonics

Power Factor

Current

Increase plant susceptibility to surge & transientsReduction in equipment longevity

Phase imbalance HARMONICS

kW

kV

HarmonicsCurrentPhase imbalance

Negative voltage sequence Circulating currents A

mpl

itude

Fundamentalh3h5h7SUM

h=np±1Non linear loadsRectifiers

Increase in temperature Equipment damage & reduction in longevityEnergy wastage – high operating temperature - kWh Losses I2R

TimeDe-rating of trfWasted energyDamage capacitors False or nuisance tripping of equipment – VSD, computers & other sensitive equipment Transformers capacitors cables switchgear generators Transformers, capacitors, cables, switchgear, generators and motors are all effected by Hr[(ITHD (%) x I) x (VTHD (%) x V)] = power wastage

Page 22: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Effect of Voltage on motorsEffect of Voltage on motors

Effect of voltage increase on temperature: T = 2.V2 increase in heat = insulation & bearing break downinsulation & bearing break down

Page 23: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Voltage fluctuationVoltage fluctuation

Picture 1. Seven day profile representing a 7,22% V fluctuation, this is still within the allowable utility voltage fluctuation of 10%, PFC was connectedfluctuation of 10%, PFC was connected

Page 24: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Voltage fluctuation with Powerfix on

Picture 2. Profile representing V fluctuation with Electroflow in operation (and PFCC disconnected)

The voltage fluctuation has reduced only to a fluctuation over a 16 day period of 3,87% compare to the previous 7,22% over a 7 day period. This depict an improvement of 87%

Page 25: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Sinus Curve of currents with PF Correction

Page 26: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Sinus curve of currents - No PF Correction

Page 27: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Sinus Curve of currents – No PF Correction

Page 28: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

ELECTRICAL MOTORS

1. Oversized motors (e.g. designed for non-overloading) runs at a low power factor and a low electrical efficiency. By installing capacitors the power factor can be improvedcapacitors, the power factor can be improved.

2. Eskom supplies in kVA and equipment is using kW

3. Penalties for bad power factor will be incorporated in Tariffs in p pthe future

4. If the motor is too large, down size the motor where possible so that the motor can run at ¾ load or higher.

5. Don’t rewind motor’s. Efficiency decreases + - 10 % every time you rewind a motor.

Alternative Energy Efficient MotorsAlternative Energy Efficient Motors,Correct sizing of MotorsCapacitors or powerfix Variable Speed Drives (VSD’s)Variable Speed Drives (VSD s)

Page 29: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Motor Sizing (7,5 – 22kW)

Efficiency Power FactorkW r/min FL 3/4 1/2 FL 3/4 1/27,5 2 900 83 83 81 0,88 0,87 0,81

7,5 1 450 84,5 84,5 82,5 0,81 0,79 0,68

11 0 2 900 84 82 5 78 5 0 86 0 83 0 7511,0 2 900 84 82,5 78,5 0,86 0,83 0,75

11,0 1 450 87 87 86 0,86 0,82 0,73

15,0 2 900 88 87,5 85 0,88 0,87 0,82

15,0 1 450 88 88 87,5 0,87 0,84 0,77

18,5 2 900 88,5 88 86 0,89 0,87 0,82

18 5 1 450 88 88 87 0 85 0 82 0 7718,5 1 450 88 88 87 0,85 0,82 0,77

22,0 2 900 89,5 89 87,5 0,89 0,85 0,80

22,0 1 450 89,5 89,5 88 0,87 0,86 0,80

Page 30: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Motor Sizing (30 – 90kW)Efficiency Power Factor

kW r/min FL 3/4 1/2 FL 3/4 1/230 2 900 88 86 83 0,84 0,80 0,7530 1 450 91 91 89,5 0,84 0,82 0,7337 2 900 90 89 86 0,83 0,80 0,7537 1 450 91 5 91 89 0 84 0 80 0 7237 1 450 91,5 91 89 0,84 0,80 0,72

45 2 900 89 88 85 0,85 0,81 0,76

45 1 450 91,5 91 90 0,86 0,82 0,75

55 2 900 93 92 90 0,90 0,87 0,83

55 1 450 94 93,5 92,5 0,88 0,85 0,77

75 2 900 93 5 92 5 90 0 91 0 88 0 8575 2 900 93,5 92,5 90 0,91 0,88 0,85

75 1 450 94 93,5 92,5 0,85 0,82 0,72

90 2 900 93,5 92,5 90,5 0,90 0,88 0,8490 1 450 94 93,5 92 0,82 0,79 0,73

Page 31: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Electric Motor Efficiency

Page 32: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Power Factor

Page 33: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

IRRIGATION

Page 34: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

GOSSIP IS THAT THE ELECTRICITY CRISIS IS A DROPELECTRICITY CRISIS IS A DROP IN THE BUCKET OF WHAT THE

FUTURE WATER CRISIS WE AREFUTURE WATER CRISIS WE ARE FACING WILL BE

GUESS WHO WILL BE TARGETED FIRST TO SAVE WATER WHENFIRST TO SAVE WATER WHEN

IT HITS US?

Page 35: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

IRRIGATION

SUCCESS

EVALUATIONDESIGN

MANAGEMENT

DESIGN

Page 36: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

SOURCE

IRRIGATIONDAM CONVEYER

TRANSPORTEFFICIENCY

DAM

EMITTER

CONVEYEREFFICIENCYDISTRIBUTION

EFFICIENCY

IRRIGATIONEFFICIENCY

EMITTERSYSTEM

EFFICIENCYAPPLICATIONEFFICIENCY

SOILSURFACE

STORAGE

EFFICIENCY

FIELDAPPLICATION

ROOT ZONE

EFFICIENCY

Page 37: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

TRANSPORT EFFICIENCYSOURCE IRRIGATION DAM

Soil dam

Maintenance ?

Cement dam

Page 38: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

DISTRIBUTION EFFICIENCY

Page 39: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

CONVEYER EFFICIENCY

Page 40: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

APPLICATION EFFICIENCY

Page 41: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Leaking pipes:g p pWill increase the water delivery of ya pump resulting in the increase in power demandin power demand

Page 42: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 43: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 44: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 45: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 46: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Nozzle sizes

• Needs to be checked regularly for wear and tear since increased nozzle sizesand tear since increased nozzle sizes increases water delivery which results in a considerable increase in power pdemand. (Low pressure system – less energy used)

• 5% increase in diameter => 10% increase in water volume

• Replace at 5%

Page 47: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Wear & Tear on Nozzles + Leaking pipes

)es

sure

H (m

)• Increasing Flow Rate

D i PPr

e

Flow rate Q (m3/h)

• Decreasing Pressure• Increasing kW• Pump might cavitate• Motor trip on overload

kW

• Motor trip on overload

N O l diNon-Overloading

Page 48: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Influence of 10% Volume Increase due to nozzle wear & tear

2.50

3.00

6,000

7,000

d)

2.00

2.50

ase

4,000

5,000

ucer

n (R

an

kW I

1.00

1.50

kW In

cre

2 000

3,000

4,000

crea

se o

n L kW Increase

Cost Increase

0.50 1,000

2,000

Cost

Inc

0.001 3 7 17 19 26

Flow Increase (m3/h)

0

Page 49: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Irrigation in windy conditions

Page 50: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pipes

• Ensure irrigation system is correctly designed (Correct size pipes pumpsdesigned (Correct size pipes, pumps, motors). Too small pipes – more friction – more energy usedgy

• Economical – 1,0 to 1,5% of pipe co o ca ,0 to ,5% o p pelength

• Second hand pipes vs. new pipes

Page 51: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Increased Pressure Head (Pipe Friction)

H (m

)Pr

essu

re H

• Increasing PressureL I ll

Flow rate Q (m3/h)

• Larger Impellor• Increasing kW

kW

Page 52: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pipe Friction vs. kW 78 m3/h

25

2 5

3

15

20

2

2.5

pe L

engt

h)

10

kW

1

1.5

on (%

of P

i kW% Friction

50.5 Fr

ictio

0117.3 131.4 150.2 187.6

Pipe Diameter (mm)

0

Page 53: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pipe diameter vs. Cost

180

200

30000

35000

x

120

140

160

(mm

) 25000

30000

d) -

Rur

afle

x

80

100

120

e di

amet

er

15000

20000

cos

t (R

and

Pipe DiameterRuraflex

20

40

60Pip

5000

10000

Irrig

atio

n

019.92 16.79 14.74 13.24

kW

0

kW

Page 54: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pipe sizes

Pi f i ti 4 4%Pipe friction – 0,35% Pipe friction - 4,4%

Page 55: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

System Design

System 1 System 2 System 3

Transformer 100kVA 50kVA 50kVATransformer 100kVA 50kVA 50kVA

Hectares 29ha 18ha 25ha

Installed kW 44kW 22kW 22kW

Pipe diameter 250mm 150mm 200mm

Power Factor 0,8 0,855 0,88

Pump Efficiency 78 2% 63% 50%Pump Efficiency 78,2% 63% 50%

Pump delivery 170m3/h 78m3/h 91m3/h

Page 56: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

System Design

System 1 System 2 System 3

Liter/s/ha 1,63 1,2 1,01

Pipe friction 0,30% 0,85% 0,29%, , ,

Pump Pressure

25,96m 43,83m 23,44m

System power needed

15,4kW 14,74kW 11,61kW

System kW/ha 0 53kW/ha 0 82kW/ha 0 46kW/hay 0,53kW/ha 0,82kW/ha 0,46kW/ha

Installed kW/ha 1,52kW/ha 1,22kW/ha 0,88kW/ha

Page 57: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Irrigation costs

Tariff System 1 (29 ha)

System 2 (18 ha)

System 3 (25 ha)( ) ( ) ( )

Landrate R26 501 R31 639 R30 761

Ruraflex R17 683 R21 535 R21 9452009Ruraflex R17 683 R21 535 R21 945

Nightsave Rural

R61 205 R63 483 R63 094Rural

Landrate R31 332 R37 393 R36 358

R fl R20 868 R25 404 R25 8972010Ruraflex R20 868 R25 404 R25 897

Nightsave R l

R72 526 R75 194 R74 738Rural

Page 58: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Transformer Size

Accumulated Power requirement:= 37 51 + 37 53 + 13 07= 37,51 + 37,53 + 13,07= 88,13kW

Installed Transformer size = 315 kVA

With available technologies like soft t t VSD d it 100 tstarters, VSDs and capacitors, a 100 to

150 kVA transformer could be used

Page 59: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pump Efficiency vs kW for 18 ha Lucern - Kalkfontein Dam

14.00

16.00

10.00

12.00

6.00

8.00kW

2.00

4.00

0.0063 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Pump Efficiency

Page 60: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Pump Efficiency vs kWh for 18 ha Lucern - Kalkfontein Dam

45,000

50,000

30,000

35,000

40,000

15 000

20,000

25,000

kWh

5,000

10,000

15,000

063 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Pump Efficiency

Page 61: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Cost of Irrigation for 18 ha Lucern - Kalkfontein Dam

35,000

40,000

25,000

30,000

15,000

20,000

Rand Landrate

Ruraflex

5,000

10,000

063 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Pumpefficiency

Page 62: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

LIFE LONG BATTLE

FARMERS BUY PUMPS ANDFARMERS BUY PUMPS AND MOTORS AT AUCTIONS

SYSTEM DESIGN MUST THENSYSTEM DESIGN MUST THEN SUIT PUMP & MOTOR

Page 63: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

WATER MANAGEMENT

Page 64: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 65: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 66: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout
Page 67: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Soil Water Content Over Time

110

100

90

tent

80

Soil

Wat

er C

on

`

66 Irrigations per season

60

70

S

3 mm water loss per irrigation

50

60

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 191 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Time (Days)

Typical / Traditional

Page 68: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

• <>

Page 69: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Soil Water Content Over Time

110

100

90

tent

80

Soil

Wat

er C

on

Do

60

70

S

27 Irrigations per season

50

60

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Irrigation can be staggered1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Time (Days)

Irrigate more

Page 70: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Telemetric Moisture Measurement

Page 71: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Luckhoff - Actual data

• Two lands where scientific irrigation scheduling were applied, were compared with 3 other neighbouring lands where no scientific scheduling were applied in the Luckhoff areaLuckhoff area

• Irrigation with scheduling (Land 1 & Land 2)– Maize followed by wheat were irrigated under y g

each of the 2 centre pivots in one year.

• Irrigation with no schedulingLand 3 Two year wheat and 1 year maize– Land 3 – Two year wheat and 1 year maize figures

– Land 4 & land 5 – Two year maize and 1 year wheatwheat.

• For wheat, the figures for 2008 and 2009 were used• For maize, the figures for 2009 and 2010 were usedg

Page 72: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Actual water usage (mm/crop)

Land Wheat 2008

Wheat 2009

Maize 2009

Maize 2010

Scheduling 1 541 232 458 313Scheduling 1 541 232 458 3132 556 281 545 497

Ave 549 257 502 405Ave 549 257 502 405

No Scheduling 3 883 540 822 n/a/4 691 n/a 696 794

5 795 n/a 819 546Ave 790 540 779 670Ave 790 540 779 670

Difference (mm) 241 283 277 265

Page 73: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Luckhoff – Savings per year

mm water saving:mm water saving:– Average saving for wheat = 262 mm/season– Average saving for maize = 271 mm/season– Total saving per year/centre pivot = 533 mm (Double cropping)

m3 water saving: (mm/1000 * area (m2))– Water saving on wheat = 2 620 m3/ha/season– Water saving on maize = 2 710 m3/ha/season– Total water saving = 5 330 m3/ha/year (Double cropping)

Pump hours saved: (m3/ha water ÷ 4,2 m3/h/ha)– Pump hours saved for wheat = 624 hrs/season– Pump hours saved for maize = 645 hrs/season– Total water saving = 1 269 hrs/yr (Double cropping)Total water saving 1 269 hrs/yr (Double cropping)

kWh saved: (1,14 kW/ha x pump hours)– kWh saved for wheat = 711 kWh/ha/season– kWh saved for maize = 735 kWh/ha/season

Total kWh saving = 1 446 kWh/year (Double cropping)– Total kWh saving = 1 446 kWh/year (Double cropping) Saving for farmer: (kWh x 50c/kWh)

– Saving on wheat = R355-50/ha/season– Saving on maize = R367-50/ha/season– Total saving for farmer = R723/ha/year (Double cropping)

Page 74: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

Savings

• kWh and Electricity Cost saving @ 50c/kWh per double crop:– Per hectare: 1 446 kWh = R 723/ha/year– Per 20ha centre pivot: 28 920 kWh = R 14 460/year– Per 35ha centre pivot: 50 610 kWh = R 25 305/yearPer 35ha centre pivot: 50 610 kWh R 25 305/year– Per 60ha centre pivot 86 760 kWh = R 43 380/year

• KWh Saving in South AfricaAccording to the figures obtained from the Water Research Commission, SAAccording to the figures obtained from the Water Research Commission, SA irrigates approximately 1,6 million ha. An estimation by the Institute of Agricultural Engineering is that approximately 70% of irrigation farmers are not irrigating scientifically. If we assume that 50% of the above cultivate 1 crop per year under a centre pivot and the other 50% cultivate 2 crops under 1 centre pivot per year, the estimated saving through scientific irrigation schedulingpivot per year, the estimated saving through scientific irrigation scheduling could be as follows:

– 1 Crop – 560 000 ha x 723 kWh/ha = 405 GWh– 2 Crops – 560 000 ha x 1 446 kWh/ha = 810 GWhp

Total = 1 215 GWh

NB: Since irrigation contributes approximately 80% of the usage of electricity in agriculture, it is through irrigation where Eskom will

obtain the most saving of electricity in agricultureobtain the most saving of electricity in agriculture.

Page 75: IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS...IRRIGATION SYSTEM DESIGN & ESKOM TARIFFS SAIAE CPD Event 29 September 201029 September 2010 Presented by: Neels BezuidenhoutNeels Bezuidenhout

FARMING

• By using available technologies to schedule irrigation water efficiently, up to 30% savings on water and electricity can be achieved.

• Technology is available to automatically restart pumps by computer or cellular phone.

• With correct management, more than 90% of irrigation can be done outside the peak hours of Eskom. – Provided that your system is designed correct.

• Where high ground is available, irrigation water can be pumped into a storage dam during off peak hours and gravitate the water back into the irrigation system any time needed. If the static head is not enough for gravitation, considerable less energy is needed to pump from the storage damfrom the storage dam.