IRON AND STEEL METALLURGYBOTTOM POURING SETS

JUNE 2015

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DESCRIPTION OFFER REFERENCE LIST

IRON AND STEEL METALLURGY

DESCRIPTION OFFER& QUALITIES REFERENCE LIST

BOTTOM POURING SETS

Iron and steel metallurgy is one of the largest consumers of refractorymaterials with a high demand of alumina-silicate materials. Variableoperating conditions of different devices, impact of numerousdestructive factors on refractory lining as well as wide temperaturerange of steel melting processes requires the application of highestquality refractories.

DESCRIPTION

Our wide product range with many qualities is applicable as working or safetylining

of following thermal devices: blast furnaces and their heaters, pouring ladles and hot metal transport ladles, among others including

Torpedo ladles, hot metal mixers, casting ladles and tundishes, electric furnaces, any type of heat treatment furnaces.

OFFER

Electric arc furnace

Delta roof:− precast shape: PCOCAST BN160/EA/5/W− bricks: MULITEX: AL80, AL78; BAUXITEX: B80, B80HC,

ANDALUX A65H (quality depends on the end user)

OFFER

Delta roof Tap hole

Tap hole:− precast shape: PCOCAST BMAB160

Steel ladle

bottom and wall back lining: NORMATON A35t, MULITEX AB58, ANDALUXA60H, A65

insulating lining: ISOLUX L23/0,5G, L23/0,6 board: SUPERTON A44t sliding gates setting mass: ZAKS, ZAKSC mortar: MORTALEX ZSZ1, ZAND, MORTISOL ZL

OFFER

Tundish

bottom and wall back lining: NORMATON A35t, MULITEX AB58, ANDALUXA60H, A65

insulating lining: ISOLUX L23/0,5G, L23/0,6 board: SUPERTON A44t sliding gates setting mass: ZAKS, ZAKSC mortar: MORTALEX ZSZ1, ZAND, MORTISOL ZL

OFFER

Nozzle Tundish

Pig iron torpedo ladle

working lining: ANDALUX A60, A65 back lining: NORMATON A35t, SUPERTON A40t, AL40, AL42 insulating lining: PERLITEX LPN6 mortar: MORTALEX: Zand, ZSZ1/2, ZAL42C, K75; MORTISOL ZLPN casting castable: PCOCAST BMAB160

OFFER

Blast furnace

stack (on yellow): SUPERTON A40tSUPERTON AL44-2ANDALUX A65

bosh and belly (on brown): ANDALUX A65,SUPERTON AL44-2

mortar: MORTALEX: Zand, ZSZ1/2MORTISOL ZLPN

OFFER

Hot blast stove

dome (on dark blue): ANDALUX A65, combusion chamber brickwork (on yellow): ANDALUX A65 checkerwork I (on red): ANDALUX A65, MULITEX AL72 checkerwork II (on green): ANDALUX AB58, SUPERTON AL44-2 checker chamber brickwork I (on light blue): ANDALUX A60 checker chamber brickwork II (on dark green): ANDALUX AB58,

SUPERTON AL44-2 insulating lining: ISOLUX L23/0,8 mortar: MORTALEX: Zand, ZAL70, ZSZ1/2; MORTISOL ZLPN ceramic burner: SUPERTON AL44-2, MULITEX AL72, MORTALEX ZAK

OFFER

Checker

Heat furnace

furnace hearth: PCOCAST BN160EA, MULCAST BN80M furnace roof: ceramic anchors grade ANDALUX A65, MULITEX AL60 walls: SUPERTON Al44, MULITEX AL50 or precast shape of concrete PCOCAST BOS145,

BN145N, MULCAST BN50M burners: precast shape of concrete PCOCAST BNA (based on andalusite) or MULCAST BN80M

(based on mullite grogs) or on the base of tabular alumina insulation:

− outside of a shell: PERLITEX LPN4, LPN6− working lining:

− at 800-1000°C, not exposed to mechanical damage: ISOLUX L23/0,5G, L23/0,6,L23/0,8, L24/1,0, L25/1,2, LA25/0,6G

− temp.1300-1400°C, not exposed to mechanical damage: ISOLUX LAL27/0,8G,LAL28/0,8G

− construction concrete: ISOCAST BI-9/0,8; BI-11/1,1; BI-11/1,3; BI-12/1,2

OFFER

OFFER

Arches ISOLUX L23/0,6 for insulation of castings, riserheads and casting system for steel, iron and non-ferrousmetals.

CYCLOID ELEMENTSDATA SHEET

Chemical analysis (%) Al2O3 min 32

SiO2 57

Fe2O3 3,0

Thermal conductivity* at 600°C 0,31

(W/mK) 800°C 0,35

1000°C 0,40

Crushing strength (MPa) 3

h

b

a

l

h a b l30 120 130 250 0,9430 120 130 200 0,7530 120 130 300 1,1330 60 70 250 0,4930 60 70 200 0,3945 120 130 250 1,4145 120 130 200 1,1345 120 130 300 1,6945 60 70 250 0,7345 60 70 200 0,5965 120 130 250 2,0365 149 162 250 2,5365 149 162 200 2,0265 149 162 300 3,0390 120 130 250 2,8190 240 260 250 5,6395 250 270 300 7,4195 250 270 400 9,88120 85 90 250 2,63120 120 130 250 3,75120 200 240 300 7,92120 200 240 400 10,56

N120-L

Z9 (N95-3)Z10 (N95-4)

Z11 (N120-3)Z12 (N120-4)

Z6 (N65-S-3)N90

N90-S

N120

N45-2-1/2N65

N65-SZ5 (N65-S-2)

Volume [dm3]

N30Z1 (N30-2)Z2 (N30-3)

ItemDimensions [mm]

N30-1/2N30-2-1/2

N45Z3 (N45-2)Z4 (N45-3)

E45-1/2

OTHER DIMENSIONS UPONREQUEST

OFFER

The use of this type insulation at foundries gives effectsas follow: saving in liquid metal, saving in energy, improvement in casting quality, reduction of losses in rejects.

Basis on the cycloid elements we are able to supply alsoready „FEEDER RINGS”.

We can also offer insulating cylindricalsleeves.

BOTTOM POURING SETS

full set of shapes for steel distribution system: funnels, central bricks,channels, runners, end runners,

dry method of production, full range of grades: 35%-82% of Al2O3, banding with steel straps on request, on request a protection of end runners holes by adhesive tape, shapes marking by painting (in case of different qualities).

DESCRIPTION

Example of bottom pouring sets

funnel

centre runner

end runner

spider / centre

runner brick

Full set of shapes

OFFER

funnel spider / centre

centre runner end runner

runner brick

Grade ALUTEXA35L

ALUTEXAl40L

ALUTEXAl42L

ALUTEXAl46L

ALUTEXAl50L

ALUTEXAl66L

ALUTEXAl70L

ALUTEXAl72L

Properties UnitDeclared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

Declared value

Typicalvalue

ChemicalanalysisAl2O3

Fe2O3

%35,002,50

36,002,35

40,002,50

41,002,35

42,002,00

43,001,95

45,001,50

46,001,60

50,002,00

51,001,95

66,001,80

66,501,50

70,001,80

72,001,50

80,001,50

82,001,30

Bulk density g/cm3 2,00 2,05 2,08 2,10 2,10 2,12 2,15 2,18 2,20 2,22 2,30 2,32 2,35 2,45 2,60 2,65

Apparentporosity % 25 23 24 23 23 22 23 22 23 22 25 22 24 23 23 22

Coldcrushingstrength

N/mm2 25 30 28 32 30 32 30 32 30 32 35 40 40 44 40 44

Thermalshockresistance at950oC (waterchanges)

n - 12 - 15 - 15 - 20 - 25 - 30 - 25 - 30

Refractoriness

sPSC

- 173/33 - 175/34 - 175/34 - 175/34 - 177/35 - 177/35 - 177/35 - 177/35

Refractoriness under theload t0,6

oC - 1380 - 1440 - 1440 - 1460 - 1480 - 1540 - 1530 - 1530

QUALITIES OF BOTTOM POURING SETS

Dry method of production

OFFER

Banding with steel straps on request

OFFER

Packing, marking, protection

OFFER

Protection ofend runner byadhesive tapeon request

Marking by painting(in case of differentqualities) on request

OFFER

Bottom pouring sets Elements of bottom pouring sets Runners

REFERENCE LIST - IRON AND STEEL METALLURGY

ARCELORMITTAL DĄBROWA GÓRNICZA (POLAND) ARCELORMITTAL KRAKÓW – STEEL LADLE, STEEL LADLE COVER (POLAND) ARCELORMITTAL WARSZAWA – CASTABLE FOR FLOODING OF ROOF AND

SHELL SHAPES IN THE BOTTOM OF STEEL LADLE (POLAND) ALCHEMIA HUTA BATORY - WEIGHT OF CLOSURES SLIDE (POLAND) FERROSTAL – TUNDISH (POLAND) CMC ZAWIERCIE (POLAND) CELSA HUTA OSTROWIEC SP. Z O.O. (POLAND) ISD HUTA CZĘSTOCHOWA SP. Z O.O. (POLAND) HSW STALOWA WOLA (POLAND) HSW - HUTA STALI JAKOŚCIOWYCH S.A. (POLAND) HSW - KUŹNIA STALOWA WOLA SP. Z O.O. (POLAND) HSW - ODLEWNIA SP. Z O.O. (POLAND) HUTA MAŁAPANEW Sp. z o.o. (POLAND) THYSSENKRUPP NIROSTA / OUTOKUMPU (GERMANY) ARCELORMITTAL EISENHÜTTENSTADT (GERMANY) ESF-ELBE STAHLWERKE FERALPI (GERMANY)

BADISCHE STAHLWERKE KEHL (GERMANY) DILLINGER HÜTTEWERKE (GERMANY) BHG EDELSTAHL SIEGEN (GERMANY) H.E.S. HENNIGSDORFER ELEKTROSTAHLWERKE GmbH (GERMANY) PEINER TRÄGER GmbH (GERMANY) WALZENGIESSEREI COSWIG (GERMANY) LUCCINI LOVERE (ITALY) LUCCHINI TREVISO - BLAST FURNACE (ITALY) US STEEL KOSICE - BLAST FURNACE (SLOVAKIA) RATARUUKKI (FINLAND) ISD DUNAFERR (HUNGARY) SIDMAR (BELGIUM) ARCELORMITTAL GENK (BELGIUM) CARSID S.A. (BELGIUM) UGINE&ALZ ALCELOR GROUP (BELGIUM) DUFERCO LA LOUVIERE S.A. (BELGIUM) VOESTALPINE (AUSTRIA)

REFERENCE LIST - BOTTOM POURING SETS

ALCHEMIA Huta Batory (POLAND) ArcelorMittal Warszawa (POLAND)

Celsa Huta Ostrowiec (POLAND) Huta Stalowa Wola (POLAND) FORGEMASTERS Sheffield (UNITED KINGDOM) Luccini Lovere (ITALY)

SKODA Pilzen (CZECH REPUBLIC) METALLWERK FRANZ KLEINKEN GMBH (GERMANY) ASCO Industries (FRANCE) AM Industeel Chateauneuf (FRANCE) AM Industeel Le Creusot (FRANCE) TATA Steel (UNITED KINGDOM)