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IoT Lift: Integration, Predictive Maintenance, Cybersecurity an SME Pilot Case Mr. Rocco Iacchetti [email protected] Gruppo Millepiani S.p.a. Misinto (MB) - Italy Beyond IOT – Artificial Intelligence for lift

IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

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Page 1: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

IoT Lift: Integration, Predictive Maintenance, Cybersecurityan SME Pilot Case

Mr. Rocco [email protected]

Gruppo Millepiani S.p.a.Misinto (MB) - Italy

Beyond IOT – Artificial Intelligence for lift

Page 2: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Gruppo Millepiani – Company profile

GRUPPO MILLEPIANIIs an italian SME, leader in the design and production of lift, elevator, residential lift, escalator, dumbwaiter and stair lift.

Page 3: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

A COMPLETERANGE

Beyond IOT – Artificial Intelligence for lift

Gruppo Millepiani – Company profile

QUALITY &SUPPORT

LONG-TERMRELIABILITY

CERTIFIEDECO

EFFICIENCY

www.gruppomillepiani.com

Page 4: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

A new technology to improve lift behaviour regarding:● Reliability (maintenance)● Comfort● Energy saving

This new technology will use:● IOT● Artificial Intelligence

Case study at International Airport Milano Malpensa

Beyond IOT – Artificial Intelligence for lift

Reliability, Comfort, Energy Saving

Page 5: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Scheduled maintenanceMaintenance regularly performed to lessen the likelihood of failure.

Predictive maintenanceMaintenance strategy driven by predictive analytics.

Beyond IOT – Artificial Intelligence for lift

Reliability, Comfort, Energy Saving

Type of part Estimated life Strategy

Electromechanical Short Lessen the use

Solid state electronic Very long Ok

Mechanical Medium Maintenance

Possible causes of failure

Reliability

Page 6: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Reliability, Comfort, Energy Saving

Today comfort rules are defined in advance.

Possibility to work on:● Speed● Timers● Parking floorto adapt the behaviour of the lift to the preferences of the users.

The lift will predict the user preferences.

Comfort

Page 7: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Reliability, Comfort, Energy Saving

Energy saving

Today energy saving rules are defined in advance.

Possibility to work on:● Speed● Time to power-down● Depth of power downto adapt the behaviour of the lift to the preferences of the users.

The lift will predict the user preferences.

Page 8: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Closing the loop

Open loop controlThe control action from the controller is independent of the process output

Closed loop controlThe controller action is changed to take into account system feedback

Page 9: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Closing the loop

To close the loop the controller needs:● Sensors to measure the field● Intelligent subsystems● Communication media to subsystem

To do this there are 2 ways:● Vertical integration by the lift manufacturer● Horizontal integration between lift

manufacturer and subsystem manufacturer

Page 10: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

IOT

● The current remote control strategy is mainly based on real-time.

● The future strategy will be based mainly on IOT.

● In IOT, the lift collects information on the status of the system itself and receives changes to its behaviour from the cloud.

● The control rule itself may vary depending on an analysis performed with artificial intelligence techniques.

REAL-TIMEREMOTE

CONTROL

IOTREMOTE

CONTROL

BIG DATA &AI

ANALYSIS

NEWCONTROL

RULE

Page 11: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Cybersecurity

Risk analysis

Type of risk Hazardousness

Safety No risk

Sensitive data Low risk

Level of service High risk

Two strategies of intervention● IT network side security● Controller side security

Page 12: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Cybersecurity

IT network security

● The server must be secured with authentication and encryption techniques

● The communication channel must be secured with encryption techniques to avoid man-in-the-middle attacks

Pay attention to the latest network security best practices and regulation.

Page 13: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Cybersecurity

Controller side network security

● Two groups of parameters, critical and non-critical

● Isolate the subsystem network from the Internet. The main controller acts as a gateway to the Internet.

INTERNETCLOUD

MAINCONTROLLER

INVERTER

DOORS

WEIGHING LOAD

CALLS &VISUALIZATION

OTHER

TELE-ASSISTANCESYSTEM

Page 14: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Case study

A data collection system has been installed to collect:

● Inverter behaviour (Fuji)● Door operator behaviour

(Fermator)● Lift generic behaviour● Accelerometer data

Milan Malpensa International Airport

Neural-fuzzy data analysis software is being developed.

Page 15: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Case study

Lift running from floor 0 to floor 1

Example vertical accelerometer data

-1

-0,8

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

m/s2

Page 16: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Case study

Lift running from floor 0 to floor 3 and viceversa – Empty car

Example inverter current consumption data

Page 17: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Conclusion

A new technology to improve lift behaviour has been developed regarding:● Reliability (maintenance)● Comfort● Energy saving

This new technology will use:● IOT● Artificial Intelligence

● A case study is being carried on at Milano Malpensa International Airport

● A neural-fuzzy data analysis software is being developed

Page 18: IoT Lift: Integration, Predictive Maintenance ... · Beyond IOT – Artificial Intelligence for lift Closing the loop To close the loop the controller needs: Sensors to measure the

Beyond IOT – Artificial Intelligence for lift

Thank you

Mr. Rocco [email protected]

Gruppo Millepiani S.p.a.Misinto (MB) - Italy