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Oct. 2012, Volume 6, No. 10 (Serial No. 59), pp. 1310–1318 Journal of Civil Engineering and Architecture, ISSN 1934-7359, USA
Investigating the Effect of Fatigue on Fracturing
Resistance of Rocks
Nazife Erarslan and David John Williams
Geotechnical Engineering Centre, School of Civil Engineering, The University of Queensland, Brisbane 4072, Australia
Abstract: There is no doubt that an understanding of brittle rock fracturing is a key element in the solution of many engineering problems that involve rock structures. Some rock structures such as bridge and dam abutments and foundations, and tunnel walls, undergo both static and cyclic loading caused by drilling and blasting, and vehicle-induced vibrations. This type of loading often causes rock to fail at a lower than its static strength due to the effect of rock fatigue. A series of laboratory diametrical compression tests was performed on Brisbane tuff disc specimens to investigate their mode-I fracture toughness response to static and cyclic loading, as a function of the applied load. Both the static and cyclic loading tests were carried out on CCNBD (cracked chevron notched Brazilian disc) rock specimens. In the tests described herein, the reduction in fracture toughness under dynamic cyclic loading was found to be up to 48% of the static fracture toughness. Contrary to the static tests, the cyclic tests produced much more crushed material in front of the tip of the chevron notched crack. Key words: Fracture toughness, rock fatigue, CCNBD, SEM (scanning electron microscope).
1. Introduction
Rock masses normally consist of block of intact
rocks separated by joints, faults or interfaces. Even
intact rocks are also categorized as an inhomogeneous,
discontinuous material, on both small and large scales,
since they contain cracks, voids and pores, normally
induced by historical thermal, mechanical and/or
chemical actions and reactions. When rocks are loaded,
an internal stress flow is generated which travels
through the clear paths between several cracks with
potentials of jamming around crack tips causing
material failure. Research into the understanding of
rock crack, fracture and fatigue behaviour under
various loading conditions such as static, cyclic and
impact loading, has attracted many investigators in
recent years [1–4].
The use of underground facilities in rock for
purposes such as transportation tunnels, power station
caverns, radioactive waste repositories, and water and
Corresponding author: Nazife Erarslan, PhD, research
fields: rock mechanics, rock fracture mechanics, rock fatigue, microstructural features of rocks, and discrete fracture networks in rock masses. E-mail: [email protected].
gas storage is increasing. The excavation of such
spaces results in a change in the in situ stress
distribution; these changes alter the mechanical
parameters of the rock mass, including its strength,
deformability and, in particular, its permeability
through the network of stress-relief cracks that develop.
The EDZ (excavation damaged zone) is the disturbed
rock zone around an underground opening following
excavation. The occurrence of (macroscopic)
fracturing around the perimeter of a tunnel could be a
combination of damage caused by the excavation
process (e.g., dynamic forces during drilling and
blasting), and damage caused by stress concentrations
around the tunnel opening; in turn caused by seasonal
cyclic variations of temperature and traffic-induced
cyclic loading.
The mechanical behaviors of rock, and pre-existing
or newly formed cracks under static loading, have been
thoroughly investigated. However, the response of
rock to the cyclic, repetitive stresses resulting from
dynamic loading has been generally neglected, with the
exception of a few rather limited studies [4–9]. The
DAVID PUBLISHING
D
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1311
effect of the fatigue on rock failure is still the subject of
much research in fracture mechanics [10, 11].
Rock fatigue has also been studied in the field of
rock cutting. An early attempt to assess the effect of
cyclic loading on rocks due to the action of mechanical
cutters using static and percussive tools was made by
Roxborough [12]. In the last decade, Hood and
Alehossein [13] described a novel method of rock
cutting using ODC (oscillating disc cutting)
technology. They found that the force required to cut
hard rock was reduced up to 60 to 70% using ODC
technology compared with that required using
conventional techniques.
For quasi-brittle materials such as concrete and rock,
cracking is the major cause of material failure in many
cases. The most fundamental parameter in fracture
mechanics is the fracture toughness, which describes
the resistance of a material to crack propagation.
Fracture toughness is an important material parameter
that corresponds to the critical state of the stress
intensity factor required for crack initiation and
subsequent propagation. As a result, assessment of the
resistance to crack propagation is crucial in
understanding the behavior of structures involving
brittle materials. In this paper, stress-induced micro
cracking under cyclic loading will be explained using
fracture toughness phenomena. The fundamental
outcomes described in the paper are believed to be
useful, especially for tunnels and other underground
facilities in rock subjected to both fatigue and creep
loading.
2. Rock Fatigue
It is well known that cyclic loading often causes a
material to fail at a stress level lower than its strength
under monotonic or static loading. This phenomenon is
commonly termed “fatigue”. A typical feature of
fatigue in experimental tests is that the repetition of
loading cycles produces a progressive accumulation of
permanent strain in the specimen.
The results of previous studies, expressed in terms of
the strength reduction of rock specimens subjected to
cyclic loading using the conventional S-N curve,
illustrative of the continuous weakening of rock with
the increase in number of cycles (N) required failing a
specimen loaded to a certain upper peak stress (S),
have demonstrated that brittle rocks can be strongly
affected by cyclic loading. However, most of the rock
fatigue research has been focused on the degradation of
the uniaxial compressive strength under cyclic loading.
There is very limited research on the degradation of the
tensile strength of rocks under cyclic loading.
Understanding of the dynamic tensile strength of rocks
is of considerable importance in assessing the stability
of rock structures under dynamic loads. It is also of
importance in determining rock breakage and
fragmentation.
Based on LEFM (linear elastic fracture mechanics),
two main explanations were proposed to explain why
rock fails under cyclic loading: (a) fracture toughness
decreases with time (stress corrosion), and failure
occurring when the stress intensity factor reaches its
maximum value for the applied load [14-16]; and (b)
the stress intensity factor increases even though the
applied load is kept constant, with failure taking place
when it reaches the fracture toughness [16]. The
physical processes occurring at the crack tip are
complex and probably both phenomena occur [17].
The generally accepted mechanism for
time-dependent weakening of rocks currently is
referred to as “stress corrosion”. Stress corrosion crack
growth occurs because the chemical action of an
environmental agent, such as water, or other
weakening mechanical actions, such as fatigue,
weakens the strained bonds at crack tips and so
facilitates crack propagation under lower stress levels.
Costin and Holcomb [9] indicated that decreasing the
amplitude means increasing the mean stress during
each cycle, which might increase the amount of stress
corrosion and decrease the amount of damage
produced by cycling. Stress corrosion is a
time-dependent mechanism that is most sensitive to the
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1312
mean stress level, whereas cyclic fatigue is most
sensitive to the amplitude of the stress cycles.
The results of previous studies, either in terms of the
strength reduction of rock specimens subjected to
cyclic loading, revealed by the conventional S-N
approach, have demonstrated that brittle rocks can be
strongly affected by cyclic loading. However, most of
the rock fatigue researches have been focused on the
uniaxial compressive strength degradation under cyclic
loads. Information regarding the dynamic tensile
properties of rocks is of considerable importance in
assessing the stability of rock structures under dynamic
loads. It is also of importance in determining rock
breakage and fragmentation under explosive and
percussive excavation. On the other hand, there is very
limited research on the response of tensile strength of
rocks to cyclic loading (as opposed to dynamic loading,
such as explosive loads, impact loading). For
quasi-brittle materials such as concrete and rock,
cracking is the major cause of material failure in many
cases. The most fundamental parameter in fracture
mechanics is fracture toughness, which describes the
resistance of a material to crack propagation. Fracture
toughness is an important material property that
corresponds to the critical state of the stress intensity
factor required for crack initiation and the subsequent
propagation. As a result, assessment of the resistance to
crack propagation would be crucial in the
understanding of behaviour of structures involving
brittle materials. Corresponding to the crack
propagation modes, there are three kinds of fracture
toughness: mode-I (opening mode) with mode I
fracture toughness (KIC), mode-II (shearing mode) with
mode II fracture toughness (KIIC), and mode III (tearing
mode) with mode III fracture toughness (KIIIC) (Fig. 1).
3. Experiments and Results
In this study, CCNBD (cracked chevron notched
Brazilian disc) specimens have been used in the
standard testing method for the measurement of the
fracture toughness of rock recommended by the ISRM
(International Society of Rock Mechanics) [15], to
determine the mode-I fracture toughness under both
static and cyclic loading. The geometry of the CCNBD
specimen is illustrated in Fig. 2.
The tests were carried out on Brisbane tuff, which is
a host rock of Brisbane’s first motorway tunnel,
CLEM7, from which core samples were obtained. The
test specimens prepared were from standard Brazilian
discs with a diameter of 52 mm and thickness of 26 mm
(a diameter: thickness ratio of 0.5). The width of the
notches was 1.5 mm. The inner chevron notch crack
length was 7.5 mm and the outer chevron notch crack
length was 36 mm. All the dimensions of geometry
should be converted into dimensionless parameters
with respect to the specimen radius, R and diameter, D.
A circular 40 mm diamond saw was used to cut the
required notch. A special designed jig recommended
by ISRM was used to ensure that the chevron notches
are exactly in the center of the disc. Additionally, the
jig was controlled by an electronic alignment device
shows the displacement depending on x, y and z
Fig. 1 Three fracture modes and corresponding crack surface displacements.
Fig. 2 The CCNBD specimen geometry with recommended test fixture.
coordinates
penetration
shown in Fig
was used for
Instron 2670
was used to
displacemen
1 Hzfor all
expressed in
total range.
Two diffe
(a) cyclic
constant am
(Figs. 4a an
level and co
loading (Fig
Sinusoida
obtain an S
weakening o
cycles (N)
certain uppe
in tests to d
small, the d
However, th
causing failu
fatigue. A m
(from 1.12 t
In the dy
amplitudes
fatigue on th
Fig. 4 Incre
(a)
Inv
to control
of the saw.
g. 3. An Instr
r the dynami
0 series crack
measure the
nt). The cycli
l tests. The
n terms of an a
erent types of
loading with
mplitude, term
d 4b) cyclic
onstant ampli
g. 4b).
al cyclic load
S-N curve il
of the rock w
required to
er peak stress
determine th
data around h
he S-N curve
ure was reduc
maximum redu
o 0.82 MPa√
ynamic cyclic
were tested
he fracture to
asing mean lev
vestigating th
the center
Some prepa
on 6027 Rock
c compressiv
k opening dis
CMOD (crac
c loading fre
cyclic loadi
absolute (± va
f cyclic loadi
h constant m
med sinusoida
loading with
itude, termed
ding tests we
llustrative of
with increase
fail a specim
(S). Since the
he fracture to
high amplitu
e shows that t
ced from 4.5 t
uction in the
√m) was obtai
c loading test
to investiga
oughness of B
vel dynamic cy
he Effect of Fa
alignment
ared samples
k Testing Sys
ve testing, an
splacement ga
ck mouth open
quency used
ing amplitud
alue), equal to
ing were appl
mean level
al cyclic load
increasing m
d dynamic cy
ere carried ou
f the continu
in the numbe
men loaded
e load range u
oughness is v
udes is cluste
the ultimate
to 3.2 kN by r
static KIC of 2
ined (Fig. 5).
ts, four diffe
ate the effec
Brisbane tuff
yclic loading.
atigue on Fra
and
are
stem
d an
auge
ning
was
de is
o the
lied:
and
ding
mean
yclic
ut to
uous
er of
to a
used
very
ered.
load
rock
27%
erent
ct of
f: (a)
0.45
kN
and
T
und
√m
The
1.12
amp
resu
redu
cyc
rock
fati
betw
give
plot
Fig.
(b)
acturing Resi
5 kN (10% of
(20% of the
d (d) 1.8 kN (4
The mode-I fr
der static load
using the IS
e maximum re
2 to 0.51 MP
plitude tested
ults and detai
uction clearl
lic loading o
ks. For a cle
gue on the
ween static
en in followi
tted on the sa
. 3 Prepared
stance of Ro
f the SUL (sta
SUL); (c) 1.3
40% of the S
racture toughn
ding was calcu
SRM (ISRM,
eduction of th
Pa√m) was o
d (1.8 kN or
ils of tests ar
ly illustrates
on the fractur
ar understand
damage me
and dynamic
ing section, i
ame axes.
CCNBD specim
ocks
atic ultimate l
35 kN (30%
UL).
ness (KIC) of
ulated as 1.12
1978) sugge
he static KIC o
obtained with
r 40% of the
re given in T
the dramat
re resistance
ding of the e
echanism, a
c cyclic load
in which bot
mens.
1313
oad)); (b) 0.9
of the SUL),
Brisbane tuff
2 to 1.5 MPa
ested method.
of 46% (from
h the highest
e SUL). The
Table 1. This
tic effect of
of cracks in
effect of rock
comparison
ding tests is
th results are
3
9
,
f
a
.
m
t
e
s
f
n
k
n
s
e
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1314
Fig. 5 S-N curve for CCNBD specimens.
4. Damage Mechanism of Rock Fatigue
A typical feature of fatigue in experimental tests is
that the repetition of loading cycles produces a
progressive accumulation of permanent strain in the
specimen, rather than any significant decay in the
material’s elastic modulus. In most research, acoustic
emission and specimen photomicrography suggest
microfracturing as the principal mechanism in the
fatigue failure of rock, with distinct differences
between cyclic compression and cyclic tension [8].
As seen in Fig. 6, both failure loads and damage
mechanisms are quite different under static and
dynamic cyclic loading. In both test types, stable and
unstable crack propagation stages are clear, however,
the resistance of crack propagation to cyclic loading
with accumulation of plastic deformation (0.8 mm) is
much more compared with the relative value (0.025
mm) under static loading before failure (Fig. 6). This
behaviour shows that development of a large number
of microcracks causing accumulation of irreversible
deformation is observed even prior to the appearance
of main cracks in a loaded specimen. This phenomenon
is similar to the subcritical failure of geomaterials
commonly known as subcritical crack propagation. A
load — CMOD plot further reveals that there is a clear
tensile softening behaviour with dynamic cyclic
loading graph. Because of the different postpeak
behaviour, the behaviour of the damage zone at the tip
of the chevron notch inside the sample is impressively
different. This may help to explain the fatigue
mechanism by using the FPZ (fracture process zone)
static loading tests given in the previous section (Fig.
6). These conclusions are quite impressive and helpful
Table 1 Results of Type I cyclic loading tests on CCNBD specimens.
Sample Amplitude % SUL Ultimate load (kN)Number of cycles up to failure
Mode-I Stress Intensity Factor (KI)
* Reduction of KIC (%)
CCNBD-Rp1 10 2.39 2453 0.62 35
CCNBD-Rp2 10 1.95 1829 0.50 45
CCNBD-Rp3 10 2.69 2261 0.69 26
Average 2.34 2181 0.61 35
CCNBD-Rp1 20 2.16 1553 0.55 41
CCNBD-Rp2 20 2.10 1501 0.53 42
CCNBD-Rp3 20 2.24 1630 0.57 38
Average 2.17 1561 0.55 40
CCNBD-Rp1 30 2.40 1218 0.62 34
CCNBD-Rp2 30 2.5 1702 0.64 32
CCNBD-Rp3 30 2.42 1501 0.62 33
Average 2.44 1473 0.63 33
CCNBD-Rp1 40 1.86 319 0.48 50
CCNBD-Rp2 40 2.17 446 0.55 41
CCNBD-Rp3 40 1.95 136 0.50 47
Average 1.99 300 0.51 46
* α is assumed at 0.5.
MPa m
to explain ro
front of the
behaviour p
important o
crack surfac
dynamic cyc
under dynam
including sm
chevron tip,
material is o
failed under
Rock fati
progressive
in the specim
decay in the
damage plot
degradation
irreversible
failure. Ac
responsible
increasing
influence th
mouth disp
irreversible
failure. At
develops fa
constant ra
begins to gro
In order t
damage pro
Fig. 8 CMO
Inv
ock fatigue me
cracks. In c
postpeak was
observation w
ces of failed
clic loading t
mic loading, t
mall particle
as shown in
observed on
static loading
igue can be
accumulation
men, rather th
e material’s e
ts (Fig. 8), cyc
of rock str
deformation
ccumulation
for the fatigu
trend of th
he cumulative
lacement res
deformation
the beginni
st, then defo
ate and fina
ow very fast u
to examine th
ocess at th
OD versus num
vestigating th
echanism in r
contrast, any
s not observ
was made by
d specimens
tests. For the
there is a clea
es and dust,
Fig. 4b. How
crack surfac
g, shown in F
e visualized
n of permanen
han observin
elastic modul
clic loading c
rength with
in front of th
of plastic
ue damage; th
he irreversib
e fatigue dam
sponse, it ca
increases co
ng, irreversi
ormation incr
ally cumulat
until failure.
he major char
he microscop
mber of cycles p
he Effect of Fa
rocks. Concep
tensile soften
ed with ano
y examining
after static
specimens fa
ar crushed reg
in front of
wever, no crus
ces of specim
Fig. 7.
by plotting
nt strain (CM
ng any signifi
lus. As show
caused signifi
accumulation
he crack tip u
deformation
he magnitude
ble deforma
mage. From cr
an be seen
ontinuously u
ible deforma
reases at a s
ive deforma
racteristics of
pic level, S
plots for dynam
atigue on Fra
pt in
ning
other
the
and
ailed
gion,
f the
shed
mens
the
MOD)
icant
wn in
icant
n of
up to
n is
and
ation
rack
that
up to
ation
slow
ation
f the
SEM
(sca
cha
by m
Fig.spec
Fig.chevload
mic cyclic loadi
acturing Resi
anning electro
aracteristics o
means of a JE
. 6 Comparcimens tested u
. 7 Failed spevron tip: (a) ding.
ing tests with a
stance of Ro
on microscop
of the fracture
EOL JMS-64
ison of load-Cunder static an
ecimens and daunder static
amplitude of 0.
ocks
pe) imaging w
e surfaces we
60 LA SEM.
CMOD curvend cyclic loadin
amaged zones loading; (b)
.45 kN and 1.8
1315
was used. The
ere examined
The JEOL
es of CCNBDng.
in front of theunder cyclic
8 kN.
5
e
d
D
e c
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1316
JSM-6460 LA is a tungsten low-vacuum analytical
scanning electron microscope. In this study, all rock
fracture images were obtained under LV(low vacuum)
chamber pressures, i.e., 1–50 Pa (with adjustable
pressure between 10 Pa and 270 Pa). This allows
certain samples to be observed uncoated and reduces
damage to the specimens caused by the effects of high
vacuum.
The tips of the chevron notch crack in the CCNBD
specimens tested under both static and cyclic loading
were examined by SEM. Scanning electron
micrographs of fracture surfaces of Brisbane tuff
CCNBD specimens tested under static loading and
cyclic loading are shown in Figs. 9 and 10 respectively.
When compared with static rupture, the main
differences with the cyclically-loaded specimens are
two-fold: (a) the number of fragments produced is
much greater under cyclic loading than under static
loading; and (b) intergranular cracks are formed due to
particle breakage under cyclic loading (Fig. 10)
compared with smooth and bright cracks along
cleavage planes under static loading (Fig. 9).
SEM imaging revealed that the primary fatigue
damage mechanisms in front of a chevron notch crack
are grain decohesion and intergranular cracks. Debris
and dust are the results of fatigue damage in Brisbane
tuff cement and around loosened grains. The fatigue
cracks in the cement are restricted around the grains
and cannot grow through the grains. It is perhaps true
to say that those fatigue cracks are stable (subcritical)
cracks that coalescence to form macroscale fatigue
cracks resulting in failure. It is also possible to say that
each grain after decohesion may behave as an indenter
to indent the surface of the weaker cement material
under far field cyclic diametral compressive loading.
This could be an explanation for the mechanism of the
debris material around and in the corners of loosened
grains.
Fig. 9 SEM images of damaged region in front of chevron notch crack tip under static loading.
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1317
Fig. 10 SEM images of damaged region in front of chevron notch crack tip under cyclic loading.
5. Discussion and Conclusions
The maximum reduction of the static KIC of 46%
was obtained for the highest amplitude dynamic cyclic
loading tested. For sinusoidal cyclic loading, a
maximum reduction of the static KIC of 27% was
obtained. These reductions clearly illustrate the
dramatic effect of cyclic loading on the fracture
resistance of cracks in rocks.
Damage was quantified as the accumulation of
permanent strain in front of the chevron notch crack tip
with each cycle of loading, since microfracturing
introduces nonlinearity into the theoretically elastic
behavior of the rock. A continuous irreversible
accumulation of damage was observed in dynamic
cyclic tests carried out at different amplitudes. After
the accumulation of irreversible damage and failure of
the specimen, clear tensile softening was observed in
cyclic loading tests carried out at different amplitudes
on vertically aligned chevron notch cracks (mode I).
However, no postpeak behaviour was observed in the
CCNBD specimens tested under static loading. This
may show that there is an extensive fracture process
zone in front of the chevron notch crack tip, which may
explain the large number of fragments produced under
cyclic loading.
The SEM results enable some of the qualitative
features of the fatigue damage process in Brisbane tuff
to be inferred. It was clearly understood after SEM
analysis that rock fracturing depends strongly on its
microstructures and loading situation. Because of the
delicate balance between the stress required to cause a
mineral grain to cleave and the stress required to cause
brittle grain boundary cracking it is not always an easy
matter to predict which will predominate under any
given set of conditions. SEM images showed that
Investigating the Effect of Fatigue on Fracturing Resistance of Rocks
1318
fatigue damage in Brisbane tuff is strongly influenced
by the failure of the matrix because of both
intergranular fracturing and transgranular fracturing.
The main characteristic is particle breakage under
cyclic loading, which probably starts at contacts
between particles and is accompanied by the
production of very small fragments, probably resulting
from frictional sliding within the weak matrix. This
stage can be correlated with a steady progression of
damage and produces a general “loosening” of the rock,
which is a precursor to the formation of intergranular
cracks.
Acknowledgments
Acknowledgement is made to Leighton Contractors
who provided core samples of Brisbane tuff from the
CLEM7 Project, and to Professor Ted Brown, Les
McQueen, Mark Funkhauser and Rob Morphet of
Golder Associates Pty Ltd for their assistance and
advice. The work described forms part of the first
author’s Ph.D. research carried out within the Golder
Geomechanics Centre at The University of Queensland.
The first author was supported by an Australian
Postgraduate Award/UQRS and the Golder
Geomechanics Centre.
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