Oriented Fracturing

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  • 8/9/2019 Oriented Fracturing

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    Oriented Fracturing A Practical Technique for

    Production Optimization

    F. Fragachan

    Schlumberger Oilfield Services

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Why Oriented Fracturing?

    Address near-wellbore complexities Friction pressure losses:

    Tortuosity, Misalignment, Pinch

    Points, Multiple, Competing

    Fractures

    High frac gradients

    Tectonically stressed areas

    where placement is a problem

    Premature screen-outs

    Sand Control (FracPACK, Screenless)

    Pin-Point Completions Tip#1

    Tip#1

    Frac

    Fracalon

    gPFP

    alongPF

    P

    MinimizesMinimizesto

    rtuosity

    tortuo

    sity,,

    mislaign

    ment

    mislaign

    ment andmu

    ltiple

    andmultipl

    e

    fracture

    sfrac

    tures

    Tecton

    icallyst

    resseda

    reas

    Tectoni

    callystr

    essedar

    eas

    whereplac

    ementis

    aprobl

    em

    whereplac

    ementis

    aproble

    m

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Oriented Fracturing - Hydraulic Fracturing Optimization

    Treatment Optimization:

    Increase the number of holes directlyopen to the fracture

    Reduce near-wellbore complexities(tortuosity)

    Fluids: shear, viscosity - Improvesability to fracture with less damagingfluids (water, hybrids, LG, VES)

    Increase sand concentrations andvolumes

    And/or larger proppant sizes

    Minimize risk of premature

    screen-out

    Reduce fracture treating pressures

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Completion Optimization

    GeoMechanical Model

    The PFP orientation must be

    determined

    Perforating strategy and fracture

    placement

    Input for fracture stimulation

    Added Value

    Impact on Completion

    Impact on Well Production andEconomics

    b dca

    Stress

    De

    pth

    Zone

    ofInterest

    Stress

    De

    pth

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    GeoMechanical Model

    Reservoir Characterization

    Multilayered/Multizone DescriptionRock Mechanics Stress ContrastPreferred Fracture Plane OrientationReservoir Mechanisms

    Completion Modeling & Design

    Development Strategy

    Interpretation &

    Integration

    k, h, , Sg, Sw, pr,pc,c, E, , f

    GeoMechanicalModel

    Production Analysis

    Drainage Area, Reserves

    Decline Analysisq w, qg, Pwf, keffective , Xf, kfwf, FCDNon-Darcy Flow, Multiphase effects

    Systems Analysis: Performance & LiftingCompletion Efficiency

    InputData

    OptimumCompletion

    Strategy

    Economic EvaluationOptimum Design

    Maximum Productivity

    Engineering FeasibilityPerformance PredictionAlternative Completions

    What If Scenarios

    Production Modeling

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Lower Treatment Pressures

    Oriented Fracturing

    Conventional Fracturing

    Tip#2

    Tip#2

    Pressure

    Pres

    sure

    Requirement

    s

    Requirement

    s

    Minim

    izes

    Minimiz

    estortuosit

    y

    tortuosity an

    dand

    nearnear--we

    llbore

    wellbore

    friction

    friction

    Lower

    treatm

    entpres

    sures

    Lowert

    reatmen

    tpressu

    res

    &HHPrequi

    rements

    &HHPrequi

    rements

    Reduce

    dRed

    ucedScreen

    out

    Screenout

    Risks

    Risks

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Pressure Requirements

    Morrow Sand New Mexico

    Placed 50% more proppant than waspreviously thought possible based on

    experience in the area

    Higher proppant concentrations

    from 0.5 - 2.0 ppa to 3.5 - 4.0+ ppa

    Wells treated 1000-1500 psi lower thanconventional fracs

    TSO Design for better conductivity atwellbore

    Conventional Fracs

    Oriented Fracs

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Lower Near Wellbore Friction Pressures

    Diatomite

    GeoMechanical Model PFP

    Rock Mechanics data

    Minifracs for calibration

    Comparison with direct offset wells Friction pressures reduced by as

    much as 87% (50% on average)

    Treatment pressures reduced by

    as much as 31% (15% average)

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Placement and Design

    Granite Wash

    GeoMechanical Model - PFP Cleaner Fluid - VES

    Real-time analysis and remotetransmission

    Minimal near-wellbore

    pressure losses

    Increased sand concentration

    6500 7500 8500

    Stress - psi

    11950

    12000

    12050

    12100

    12150

    12200

    12250

    WellDepth-ft

    -0.2 -0.1 0 0.1 0.2

    ACL Width at Wellbore - in

    0 250 500 750

    Fracture Half-Length - ft

    < 0.0 lb/ft2

    0.0 - 0.3 lb/ft2

    0.3 - 0.5 lb/ft2

    0.5 - 0.8 lb/ft2

    0.8 - 1.0 lb/ft2

    1.0 - 1.3 lb/ft2

    1.3 - 1.6 lb/ft2

    1.6 - 1.8 lb/ft2

    1.8 - 2.1 lb/ft2> 2.1 lb/ft2Zone of

    Interest

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Completion OptimizationAntelope Shale & Monterrey Formation

    Traditional Completion

    1 job 75,000 lbs (60% job)

    Nat frac sweet spot

    Cleanup problems

    History to date Cant pump design

    Screen out on pad 0.25-0.5 ppa Sand slugs never worked

    Success Ratio 1/20 !!!!

    Oriented FracturingOriented FracturingOriented FracturingOriented Fracturing

    GeoMechanical Model

    PFP - Oriented Perforations

    Stress profile and Minifracs

    for Calibration

    Nat.fracs - Modified fluids forpressure dependent leakoff

    Job Size; 300,000 lbs - 4,000 bls

    Concentration

    3 ppa tailing with 4 ppa

    Good proppant pack at wellbore

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Completion ResultsWell Type # - Completion Option Completion Proppant Pmax f

    Details Volumes psi psi/ft

    Well # 1 - Brown Shale / Diatomite 4 to 6 spf / 45oto 60

    o/ 0.22" to 0.32" ~25,000 lbs; 20/40 Jordan 2499 - 3000 0.65 - 0.73

    10+ Wells, Stages (3+), Point Source/LE XL 30# 35#

    Oriented Perforating/Fracturing 4spf / 180o

    / 0.4" 120K lbs - 300K+lbs; 20/40 Jordan 1000 - 1500 0.55 - 0.602 well, 3 Stages Low Guar -25#

    Well # 2 - Morrow Formation

    10+ Wells, Traditional Completion - LE 4spf / 45 - 60o/ 0.32" 25K - 40K lbs; 20/40 CarboLITE 4800 0.68 - 0.7

    Oriented Perforating/Fracturing 6spf / 180o/ 0.32"/Underbalanced 50K - 60K lbs; 20/40 CarboLITE 3800 0.62 - 0.65

    2 Stages WF240 70Q FOAM

    Well # 5 - Tight Oil Sand / California

    10+ Wells, Blanket/Selective 4 to 6 spf / 60oto 90

    o/ 0.32" to 0.5" 0 lbs; 20/40 Ottawa Screenout 0.7 to 1.2

    3 wells - Oriented Perforating/Fracturing 4spf / 180o/ 0.4" 300,000+ lbs; 20/40 Ottawa ~ 5500 0.75 - 0.85

    Well # 7 - Lobo Fm / South Texas

    10+ Wells, Limited Entry Completion 4 to 6 spf / 45oto 90

    o/ 0.22" to 0.32" 300,000+ lbs (20%); 20/40 Jordan 9900+/Screenout 0.75 - 0.95

    1 Stage - Oriented Perforating/Fracturing 4spf / 180o/ 0.4" 282,000 lbs; 20/40 Econoprop 8163 0.645

    YF835HT w/10# J353 96,000 lbs; 20/40 SHS High tortuosity eliminated

    Well # 10 - Mckee Sand; Gas Reservoirs

    Traditional Completion - Limited Entry 4 spf / 60o

    / 0.32" 15,000 - 20/40 sand 8000+ / ScreenoutOriented Perforating/Fracturing 4spf / 180

    o/ 0.32"/Clustered Perfs 50,000+ - 20/40 Econop 4000 - 5000 0.66 - 0.75

    YF340LPH 65Q FOAM

    Tip#3

    Tip#3Increased

    IncreasedProppantProppant

    Volumes

    Volumes

    HigherSandConcentrations

    HigherSandConcentrations

    LargerLargerProppant

    ProppantSizesSizes

    Connectivityto

    Connectivitytowellbore

    wellbore

    Directrelationto

    Directrelationtokk

    ffwwffandand

    productivity

    productivityNo

    Noproppantflowback

    proppantflowback

    observed

    observed

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Production ResultsPropped Fracture

    Well Type # - Completion Option f Xf k fw f Oriented Fracturing

    psi/ft ft md-ft Production Results

    Well # 2 - Morrow Formation

    10+ Wells, Traditional Completion - LE 0.68 - 0.7 516 773 qgas~ 1.5mmcf/d @ 500 psi

    2 Stages - Oriented Perforating/Fracturing 0.62 - 0.65 271 414 qgas~ 3.0+ mmcf/d @ 1200 psi

    Well # 3 - Rockies/Tight Gas Sands

    Traditional Completion - Limited Entry >1.0 400 730 From qgas~ 0.0 MMSCFD to qgas=1.0+ MMSCFD

    Traditional Completion - Limited Entry >1.0 285 1579 From qgas~ 2.5 MMSCFD to qgas=4.5+ MMSCFD

    Oriented Perforating/Fracturing 0.9 675 1126 From qgas~ 1.0 MMSCFD to qgas=3.5+ MMSCFDstabilized production

    Well # 4 - North Sea

    Oriented Perforating/Fracturing 0.87 200 800 From qoil=150 BOPD

    To: qoil=3000+ BOPD, FTP = 3000+ psi, 3-5% WC

    Well # 10 - Mckee Sand; Gas Reservoirs

    Traditional Completion - Limited Entry qgas= 500 MCFD (FTP 700#)Oriented Perforating/Fracturing 0.66 - 0.75 qgas = 2.0 MMCFD (FTP 1300#)

    Tip#4

    Tip#4TheOptimization

    TheOptimization

    GameGame

    Energy

    Energy--FracFracGeometry&

    Geometry&

    improvedPlacement

    improvedPlacement

    CleanerFluids

    CleanerFluidsConductivity

    ConductivityProduct

    ionOptimization

    ProductionOptimization

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Oriented Fracturing Summary Job Results

    Reduced excess near-wellbore pressures

    Lower treatment pressures & HHP requirements Increased percentage of open perforations (calculated)

    Alignment along PFP

    Reduced costs compared to oriented TCP

    Performance (Conductivity)

    Able to pump larger proppant sizes

    Allows use of cleaner fluids (VES)

    Historical Performance Minimum wellbore deviation of 0.13

    Perforations within +/- 5 of the designed placement

    Not a single Screenout

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    ($1,500,000)

    ($1,000,000)

    ($500,000)

    $0

    $500,000

    $1,000,000

    $1,500,000

    $2,000,000

    $2,500,000

    $3,000,000

    $3,500,000

    0 90 180 270 360 450 540 630 720

    Production Time

    NPV-

    $$

    product ion product ion product ion product ion

    Economics

    Can well costs be furtherreduced? How much 5-10%?

    Optimization Scenarios Costs and performance

    Financial upside

    How about the Productionupside?

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Financial Perspective

    Probability of success Productivity Increase

    Improved Total Well SystemEconomics

    Accelerated Payout

    Improved ROI Incremental Cash Flow

    Frequency Chart

    Certainty is 50.00% from 53.62% to 102.33% %

    .000

    .004

    .007

    .011

    .015

    0

    18.25

    36.5

    54.75

    73

    2.70% 42.14% 81.59% 121.04% 160.48%

    5,000 Trials 1 Outlier

    Incremental Economics @ Year 1

    Conventional Scenario 1 Scenario 2 Scenario 3

    $110,000 750,000 900,000 $1,200,000 Incremental NPV @ Year 1

    13.54% 85.07% 89.92% 103.84% ROI @ Year 1

    310 - 365 170 165 152 PayOut Time Days10 - 12 5.6 5.4 5.0 PayOut Time Months

    Tip #5Tip #5

    Will it workfor my well?Will it workfor my well?

    Not significant CostincreaseNot significant Costincrease

    Doyour homeworkDoyour homework

    Not for every wellNot for every well

    Not without the dataNot without the data

    Check the reservoirpotentialCheck the reservoirpotential

    deliverabilitydeliverability

    ROI is king!!!ROI is king!!!

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    SPE 71652SPE 71652SPE 71652SPE 71652

    2001 ATCE2001 ATCE2001 ATCE2001 ATCE New OrleansNew OrleansNew OrleansNew Orleans

    Conclusions Having all perforations aligned along

    the PFP and directly open to the

    fracture, the energy is focused on

    optimal placement and creating the

    fracture geometry rather than fighting

    near-wellbore effects

    GeoMechanical model allows forintegration of reservoir and rock

    mechanics into optimum fracture

    treatment design (OF and

    conventional)

    OF allows for higher concentrations forimproved conductivityconductivityconductivityconductivityand production

    response

    Completion scenarios are investigated todetermine the perforating/fracturing

    strategies for

    Optimum fracture placement

    Increased production and,

    Maximum ROI, ROA