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International Explosives Safety Symposium & Exposition Joshua Hoffman Ph.D., P.E. (IME) Brandon Fryman (APT Research)

International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

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Page 1: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

International Explosives Safety Symposium

& Exposition

Joshua Hoffman Ph.D., P.E. (IME)

Brandon Fryman (APT Research)

Page 2: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 3: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Background: Institute of Makers of explosives (IME)

• IME is the Safety and Security association for the commercial

(industrial) explosives industry in the US and Canada since 1913

• Develops recommended practices

• Provides information to legislators, regulators and law enforcement

• One of IME’s original tasks was to create the American Table of

Distances (ATD)

• IME member companies produce more than 98% of the commercial

explosives used in the US

Posters

Reference

Materials

Safety Library

PublicationsVideos

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 4: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

• IME mission is: To promote safety and security and the protection of employees, users, the public and the environment and encourage the adoption of uniform rules in the manufacture, transportation, storage, handling, use and disposal of explosive materials.

• American Table of Distances (ATD) is over 100 years old.

• Over that time explosive products, manufacturing processes, and storage practices changed.

• IME decided to pursue an approach, that relied upon quantitative risk assessment (QRA), to determine how and where to store commercial explosives to supplement the ATD.

• IME has since invested in the science of QRA, and its continued improvement, knowing it to be a critical component toward advancements in safely storing commercial explosives.

Background: IME

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 5: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

5

Page 6: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

• The IME led a post-detonation debris collection project

in conjunction with a large AN railcar detonation

• Test was conducted by the Department of Homeland

Security-Transportation Security Administration,

Department of Defense-Combating Terrorism Technical

Support Office, Sandia National Laboratories, and the

U.S. Army Dugway Proving Grounds.

• The test took place at the Utah Dugway Proving Grounds

on April 27, 2018 and the debris collection was

conducted the following two weeks.

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 7: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 8: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Debris Collection GearInstrumentations Equipment

• Differential GPS equipment for grid survey and debris recovery (battery

powered)

Other Equipment Needs

• One “gator”

• Front end loader and crane scale

• Eight (8) handheld walkie-talkies

• Three (3) wheelbarrows

• Three (3) large floor scale with a minimum capacity of 450 lb.

• Six (6) portable scales (battery operated) with capacity of at least 11 lb

and a resolution to 0.03 ounces (1 gram).

• Eight (8) spools of rope with a minimum length of 1500 feet.

• Approximately 25,000 survey flags of three (3) different colors.

• Eight (8) 5-gallon debris buckets to aid in collection process.

• Survey stakes (225 + 5% buffer needed)

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 9: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 10: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 11: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Date 4/30/2018 5/1/2018 5/2/2018 5/3/2018 5/4/2018 5/5/2018 5/6/2018 5/7/2018 5/8/2018 5/9/2018 5/10/2018Total Man-

Hours

Crew Size 21 22 22 22 20 8 0 21 20 21 23

Man-Hours 147 154 154 154 140 56 0 147 140 147 1611400

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 12: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 2 (5/1/18)

3,573

points

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 13: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 3 (5/2/18)

2,957 points added

6,710 total points

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 14: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 4 (5/3/18)

1,165 points added

7,875 total points

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 15: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 5 (5/4/18)

1,761 points added

9,636 total points

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 16: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 6 (5/5/18)

1,863 points added

11,499 total points

does not include

contracted GPS data

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 17: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

17

2,627 points added

14,126 total points

does not include

contracted GPS data

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 18: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 8 (5/8/18)

3,437 points added

17,563 total points

does not include

contracted GPS data

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 19: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 9 (5/9/18)2,046 points added

19,609 total points

does not include

contracted GPS

data

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 20: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Day 10 (5/10/18) – Final

708 points added

20,317 total points

does not include

contracted GPS data

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 21: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Derailed Collection Area

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 22: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Bin

#

Mass

Steel

1 >26 lbs. (11793g)

2 10 – 26 lbs. (4536 -11793g)

3 4.5 – 10 lbs. (2040-4536g)

4 1.8 – 4.5 lbs. (816-2040g)

5 0.8 – 1.8 lbs. (363-816g)

6 0.3 – 0.8 lbs. (136-363g)

7 0.14 – 0.3 lbs. (63.5-136g)

8 0.06 – 0.14 lbs. (27.2-63.5g)

9 0.025 – 0.06 lbs. (11.3-27.2g)

10 0.013 – 0.025 lbs. (5.9-11.3g)0

1000

2000

3000

4000

5000

6000

1 2 3 4 5 6 7 8 9 10

Deb

ris

Co

un

t

Mass Bin

Debris Count by Mass Bin

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 23: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

0.0

500.0

1000.0

1500.0

2000.0

2500.0

3000.0

1 2 3 4 5 6 7 8 9 10

Wei

gh

t (l

bs)

Mass Bin

Weight by Mass Bin

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Bin

#

Mass

Steel

1 >26 lbs. (11793g)

2 10 – 26 lbs. (4536 -11793g)

3 4.5 – 10 lbs. (2040-4536g)

4 1.8 – 4.5 lbs. (816-2040g)

5 0.8 – 1.8 lbs. (363-816g)

6 0.3 – 0.8 lbs. (136-363g)

7 0.14 – 0.3 lbs. (63.5-136g)

8 0.06 – 0.14 lbs. (27.2-63.5g)

9 0.025 – 0.06 lbs. (11.3-27.2g)

10 0.013 – 0.025 lbs. (5.9-11.3g)

Page 24: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

Challenges

• GPS Bottleneck/ Local Contractor

• Limited Time

• Timing

• New Workers Second Week

• Limited Workers

• Short Notice

• Funding

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Page 25: International Explosives Safety Symposium & Exposition · •IME member companies produce more than 98% of the commercial explosives used in the US Posters Reference Materials Safety

• Two weeks effort, an average of 20 persons/day & approximately 1400 manhours.

• Goal was a 195° area out to 5,000 ft.

• Near Field (100 ft. - 1600 ft.) was only collected from 92.5° to 342.5°.

• Mid Field (1,600 ft. - 3,000 ft.) and Far Field (3,000 ft. - 5,000 ft.) collection was completed.

• Symmetry can be applied due to favorable weather conditions.

• The total area examined for debris was approximately 940 acres.

• Debris:

• 20,187 lbs. of debris.

• 21,066 pieces of debris (+5g).

• As mass bin decreases the relative proportion of debris pieces within that bin increases.

• Although there are proportionally few pieces of larger debris much of the total mass is present

in them.

• While there are a lot of debris pieces in the smaller mass bins they don’t amount to much of

the overall mass ⸫ less hazardous.

IME Intro Grid Equipment ProcessCollection

AreaResults Challenges Conclusions

Conclusions