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Intelligent Manufacturing System Solutions

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An Intelligent Manufacturing System (IMS) is the key for the integration of automation. As modern factories trend toward automated production, traditional IMS (which focuses on only collecting data and report analysis) cannot meet the emerging requirements of the automation era. A new generation of IMS is the core system of automated factories that not only retains the traditional scope but also covers the functions of CIM, EAP, equipment connectively, and integrating robotics. As a comprehensive tool, IMS now meets the objectives of factory automation by real time control, data acquisition and data analysis to improve product quality while reducing production cost through maximizing the benefits of enterprise.

MES System Interface

THE NEW GENERATION OF IMS

- THE CORE SYSTEM OF AUTOMATED FACTORIES

Industry 4.0 Revolutioncomplete solutions for intelligent factoriesModel Sajet MES Series

Key Features :

■ AI Data Analytics System

■ Complete Production Process

(Traceability)

■ Full Production Information Monitoring

(WIP Control)

■ Equipment /PLC Automatic Connectivity

- Computer Integrated Manufacturing : CIM

- Equipment Automation Program: EAP

■ Expert Quality Control System

- Statistical Process Control : SPC

- Corrective Action Report : CAR

- Out of Control Action Plan : OCAP

■ Manufacturing Equipment Management

- Equipment Management System : EMS

- Overall Equipment Effectiveness : OEE

■ Real-Time Report

- Yield Rate Report

- WIP Report

■ Mobile App Real-Time Queries and

Notifications, supported types :

- Smartwatch

- Smartphone

- Tablet Computer

MES

AI/ERP/PLM

Smart MI/EAP/CIM

FIELD/LEVEL

CHROMA IMS - THE BEST CHOICE OF SMART FACTORY SYSTEM

Chroma not only specializes in IMS Systems but is also a world-class test, measurement and automated production line equipment manufacturer, has abundant technology and experiences in IMS and automated equipment integration that can provide you the best next generation manufacturing execution system solution..

LiftDriver

RFID

ZoneDriver 1

Zone Driver 1 Zone Driver 3

ZoneDriver 2

ZoneDriver 3

Zone Driver 2

RobotDriver

SmartController

Industry NetworkIndustry Network

Communication with second

Network Interface

Automation Inspection/Pre Test/Final Test

Manual Work Station

Environment Sensor

Smart Controller

Network Interface

LAN Ethernet-OPC UA

SCADA

Gateway

Private Cloud

MES

Public Cloud

Internet

Internet

Communication with msLAN

Communication with μsIndustry

Communication Speeddepend on interface types

Interface

LAYERS

4321

AI DATA ANALYTICS SYSTEM

Chroma's MES incorporated with AI technology provides a professional intelligent data analytics system that can apply to various fields to assist in improving the manufacturing process by detecting and analyzing the images during the process or collecting the data for big data analysis and forecast. Chroma's AI data analytics system can also be used in automated optical measurement by uploading the measured data automatically through the multifunctional optical measuring system for analysis, and then sending the analyze the results back to the CNC processing machine for process modification. This monitors the cutting tools and machine conditions in real-time so that an early warning can be issued before the cutting tools are excessive wear and tear. Replacing the tools in time can highly increase the product yield. Moreover, the Chroma AI data analytics system can be applied to the big data analysis of battery manufacturing recipe. Through the parameters of MES connected machines, raw material batch numbers, process yield and so on, a multi-dimensional analysis of those decoded manufacturing data can be conducted to find out the algorithm of best battery manufacturing recipe for Class A charging and discharging efficiency.

The manufacturing process information contained in Chroma IMS can assist the factory to process work orders, monitor workstations, track and manage inventory as well as to conduct quality inspection and exception conditions management. The detail provided allows users to find lot number, delivery date and quantity of passive components used in a product from the supplier. It can also use the lot number to trace back the shipped products for locations and quantities to reduce the loss caused by defect components. The traceability features can rapidly highlight material or process problems, a necessary tool for factory management.

IQC

Production line

Delivery

Shipping

Supplier 1

Buyer 3Buyer 2

Buyer 1

Supplier 2Supplier 3

Inventory WIP

TestingPacking

Manufacturing Process

Information Flow

FQC

COMPLETE PRODUCTION PROCESS TRACEABILITY

WIP Monitoring Interface

Tracking Interface Process Management Interface

Production Routing

The IMS provides flexible routing management that allows users to plan different routes based on the products, control the quantity of yield and defective goods, manage reworked products and calculate the pass-through rate. The complete traceability data collection and production line information is fully controlled by Chroma IMS to increase the production efficiency and reduce production costs.

Chroma IMS also provides the function of flexible routing control. Users can do different route management per different products, at the same time support different demands of controlling products, work orders, and lots as the management objectives. Users can easily structure production types on diverse operation interfaces from different industries, providing prediction and abnormality handling system, to control abnormality efficiently.

FULL PRODUCTION INFORMATION MONITORING - WIP CONTROL

FLEXIBLE ROUTING MANAGEMENT - LOT CONTROL

Chroma IMS is capable of collecting the workstation status to give the supervisor and on-site personnel the ability to monitor the workstation status in real time, log its maintenance status and query the information of device, including :- Device failure analysis,- Device utilization rate,- Failure frequency analysis,- Device maintenance time analysis, etc.

Users can use PCs or display devices to manage the processing workstation easily.

Chroma IMS has powerful IMS database technology in the industry that can be online in real time to administer every work item precisely. The report generator developed by Chroma is applicable for complete report query and real time report generation. Various mobile devices like smart phone, PDA and Tablets can be used to query the report and get an immediate snapshot of the factory status. It can also be integrated into BI (Business Intelligence) system so enterprise managers can view thorough reports of production line.

Chroma IMS collects production data, reads RFID to identify product identity and quantity, and through the OPC connects machine connection (EAP) including equipment PLC, automatic arm, automated production lines, automated guided vehicle and other automation equipment. Chroma IMS provides an API interface for testing program integration to meet a variety of data communication and equipment integration, including SECS / MQ / RV / OPC and so on.

INDUSTRIAL AUTOMATED INTEGRATION PLATFORM, EQUIPMENT AUTOMATION PROGRAM (EAP) / ATE

MANUFACTURING EQUIPMENT MANAGEMENT - EMS, OEE

REAL-TIME REPORT - YIELD RATE REPORT, WIP REPORT

In the era of IoT (Internet of Things), how to make smart terminals easily sending commands to the machine in the production line and link all production information together is an important matter. Unlike most systems on the market, Chroma's Smart Controller is an industrial-grade controller that uses Android app and PC to integrate with various kinds of machines. The controller case verified by professional ESD with cooling and anti-jamming design can run 24 hours steadily and uninterruptedly. Moreover, the dual port design can connect multiple controllers through the existing network to save the network cabling cost. In addition, a variety of application tools can be used to expand the controller's function. The users can also expand the interfaces including CAN bus, SPI and I2C as desired.

AN ANDROID-BASED AND INDUSTRIAL-GRADE SMART CONTROLLER

LIST OF SYSTEMS AND FUNCTIONAL MODULES

Note : Subsidiaries of basic modules

Note : Independent modules

Note: Independent modules

Basic Modules Descriptions

Data Center Build basic information by factory, product lines and process, work station, test items and machines

W/O Manager Build W/O data, switch status and assign production route

Barcode Center) Set S/N generating rules, assign product S/N, print labels, and integrate with label editing software - codesoft and BarTender

Terminal Gateway Service (TGS) Collect data, control devices, edit production behavior and monitor workstation status

Repair Record defect causes and responsibilities, rank errors, and change material details

Rework Define rework route, control skip process, and disassemble and repack materials

Quality Control Define lot, inspection items and AQL parameters; input S/N barcode for registration

Packing Set the packing specifications and automatically generate carton no.; print labels online and connect to weighing machines

R/C Manager Control lot R/C no. by W/O, design, divide, combine and approve run card

WIP In/Out Collect R/C data by lot; define production conditions, parameters, and pass criteria

Report A report generating tool to customize reports as desired and provide standard report formats for different industries

Peripheral Systems Descriptions

Real-time SPC System Integrate all MES workstation test results into SPC control charts to perform SPC monitoring In real time

Work Hour System Calculate labor productivity and efficiency, and record attendance hours, abnormal working hours, and actual production hours, etc

Global RMA System Support multiple repair sites for RMA and preparation, to help service units to build product after-sales service and maintenance record system

Computer Numerical Control(CNC)

Integrate multiple CNC equipment to send programming programs automatically by MES and collect workstation data in real time

Warehouse Management System(WMS)

Provide materials from receiving, inspection, storage, picking, inventory process management, and integrate with ERP for documentation

Material and Pull System(MMPS) Remind the ingredients automatically based on the warehouse consumption status and ship rapidly with AGV

ANDON System Issue error signals initiatively to related units when abnormalities are found on human, machine, material, regulations and environment

App Report Provide APP report for iOS and Android versions to define the report access permissions, conditions and fields

Fast Easy Player(FEP) Provide a web-based management interface to custom the kanban style and play through the wireless receiver

Automated Equipment Modules Descriptions

CIM/PHC Connect automated production line equipment with PLC integrated interface, including Mitsubishi Q series, Siemens S7 series for two-way handshake

Equipment Automation Program(EAP)

Suitable for a variety of information communication and equipment integration, including SECS, MQ, RV, and OPC, etc

EMS/OEE Plan equipment maintenance cycle, monitor equipment layout and implementation state, and calculate utilization rate

Formation Management System(FMS)

Provide an equipment integration platform for cell measurements including recipe management, real-time monitoring, classification rules establishe

Recipe Management System(RMS) Manage the recipe for automated production equipment or device programs and parameters

Automated Guided Vehicle Manager Link to automatic guided vehicle (AGV) system platform that can integrate with automatic delivery system

Optional Modules Descriptions

ERP Connection management(ERP/MES Interface)

Provide middleware to define the data columns, frequency and conditions for exchange when integrated with various ERP systems

Automatic Test Equipment(ATE)

Integrate with device software to provide a dynamic warehouse connection interface that can automatically send the test items and the tested values

Incoming Quality Control(IQC)

Record and tally the raw materials from suppliers, and provide rules for stringent, decreased or exempted from inspection

Tooling Manager Set the tooling number, serial number, count and timing control mechanism

Alarm System Set alert conditions and send alert messages via alerting devices, emails and text messages

SMT Feeding System Implement the feeding workstation into the system for loading, refilling , unloading, error proof control and trace

Shipping Management Module Integrate ERP delivery order through wireless device to record shipping details

Material Warehouse Produce raw material labels, materials first-in-first-out prompt and validity management

RMA Provide single location for product repair service from application, receiving, inspection, maintenance, warranty period, packaging and shipping

e-Kanban Provide visual management via kanban for carousel info to monitor the input, output, yield, and first pass yield, etc

CHROMA IMS – YOUR BEST CHOICEExperienced Experts☑ In the past decade, over one hundred manufacturers have activated or switched to Chroma IMS where 50 percent of these corporations have an annual

revenue above NT$5 Billions (US$ 150 Millions).

☑Our seasoned consultants have years of consulting and engineering experience assuring a correct assessment and successful implementation.

Advanced Technology☑A veteran Oracle™ Certified partner for IMS Embedded Systems including sophisticated and technically complex databases

☑Providing a turnkey solution with software and automatic equipment to solve comprehensive factory management problems

Robust Organization☑Chroma ATE is a public company located in Taiwan, with branch offices worldwide to provide the best support for factory initiation and expansion needs.

☑Capable of providing a total automated information integrated solution to customers by merging the R&D resource of Chroma group and various automated

test and manufacturing solutions.

Customized Requirement☑The system products are developed independently to support customization services and report generators to maximize the flexibility of customer needs.

☑Modular application enables the integrating of new modules and features easily and maintain simply as the action and process can be user-defined.

☑Multiple data collection methods such as wireless PDAs and wireless barcode readers are applied in the system along with various test instruments and

programs can be linked together as a comprehensive integrated system.

Easy for Management☑Application structured in 3 tiers eases the version upgrade and database management with interface controlling the module and workstation access permission.

☑The software supports multilingual switch, multi factories management, authority management and shared schema for batch and item management.

Optical Scanning☑Various handheld 1 & 2 dimension

gun type barcode scanner☑RFID Reader, fixed barcode

scanner system, etc.

Industrial Network Peripherals☑Data collector, IPC☑TCP/IP, RS232, USB signal converter, etc.

Display Device Management☑Various production efficiency kanban☑Factory notice kanban,

Pick To Light...etc.

Automatic Equipment☑Automatic labeling machine, laser engraving machine, etc.☑Fully automatic test equipment solution

Integration of Various Devices☑Various test equipment of Chroma☑Manufacturing database online control program

development and implementation

Barcode Printing Device and Sensor Switch☑Long/short range optical

switching system☑Various industrial barcode

printer

Mobile Application Management Device☑PDA, Tablet Computer, smart watch

(iOS/Windows/Android)☑Wireless Scanner, wireless

Terminal, etc.

Other Electro mechanics and Factory Devices☑Temperature controller, electronic scale☑PLC, connectable device (Scanner), etc.

COMPLETE HARDWARE INTEGRATED SOLUTION SATISFIES VARIOUS NEEDS

© 2015 Chroma ATE Inc. All Rights Reserved.201802-pdf

HEADQUARTERSCHROMA ATE INC.

66 Huaya 1st Road, Guishan, Taoyuan 33383, TaiwanT +886-3-327-9999 ; F +886-3-327-8898

www.chromaate.com ; info@chromaate.com

CHINASAJET SYSTEM TECHNOLOGY (SUZHOU) CO., LTD.

503-1, 4th Floor Genway LOHASTOWN, 88 Building, 999 Xinghu Road, SIP Suzhou T +86-512-6807-1889 ; F +86-512-6807-1886www.chroma.com.cn ; info@chromaate.com

JAPANCHROMA JAPAN CORP.

888 Nippa-cho, Kouhoku-ku, Yokohama-shi, Kanagawa, 223-0057 JapanT +81-45-542-1118 ; F +81-45-542-1080www.chroma.co.jp ; info@chroma.co.jp

KOREACHROMA ATE KOREA BRANCH

3F Richtogether Center, 14, Pangyoyeok-ro 192, Bundang-gu,Seongnam-si, Gyeonggi-do 13524, KoreaT +82-31-781-1025 ; F +82-31-8017-6614

www.chromaate.com ; erica.shih@chromaate.co.kr

SOUTHEAST ASIAQUANTEL PTE LTD.

(A company of Chroma Group)46 Lorong 17 Geylang # 05-02 Enterprise Industrial Building, Singapore 388568

T +65-6745-3200 ; F +65-6745-9764www.quantel-global.com ; sales@quantel-global.com

U.S.A.CHROMA ATE, INC. (U.S.A.)

7 Chrysler, Irvine, CA 92618T +1-949-421-0355 ; F +1-949-421-0353 ; Toll Free +1-800-478-2026

www.chromaus.com ; info@chromaus.com

CHROMA SYSTEMS SOLUTIONS, INC.19772 Pauling, Foothill Ranch, CA 92610 T +1-949-600-6400 ; F +1-949-600-6401

www.chromausa.com ; sales@chromausa.com

EUROPECHROMA ATE EUROPE B.V.

Morsestraat 32, 6716 AH Ede, The NetherlandsT +31-318-648282 ; F +31-318-648288

www.chromaeu.com ; sales@chromaeu.com

CHROMA ATE GERMANYSüdtiroler Str. 9, 86165, Augsburg, GermanyT +49-821-790967-0 ; F +49-821-790967-600

www.chromaeu.com ; support-germany@chromaeu.com