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PIONEER OF SMART FACTORY
We Deliver Results In Productivity.
Mohamed Abuali, CEO Americas FORCAM Inc. Americas Ben Lopez, Machinist and Lean Coordinator Nordson Corporation
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2 AGENDA
The Shop Floor Revolution for the Smart Factory
The CIP Organization
Smart Factory Case Study at Nordson Corporation
Q&A
Introducing FORCAM
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3 FORCAM
Our Unique Value Promise
We Deliver Results in Productivity.
FORCAM develops solutions and concepts for Intelligent Manufacturing. Recognized as the pioneer of the “Smart Factory”, we have the courage to create new technologies and define NEW standards for the future. We help manufacturers to remain competitive by achieving sustainable gains in productivity and optimize resource efficiency.
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Innovation Milestones
2004 Pioneer First server-centric machine connection worldwide
2006 Pioneer First Thin Client web application for monitoring machines and production lines
2009 Pioneer Advanced Shop Floor Management: The perfect symbiosis between Lean philosophy and software.
2015 Pioneer Release of revolutionary new product FORCAM FORCE™
2001 2003 2005 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Former SAP Executive founds FORCAM in 2001
First MES supplier with web technology
Strategic investor SAP founder Dietmar Hopp since 2005
International Expansion:
2008: UK
2010: USA
2015: China
2015: FORCAM FORCE™ and the Smart Factory Starter Kit are launched
FORCAM customers receive awards for operational excellence from 2008 onwards
2016: Over 16,000 assets deployed at Daimler
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AWARDS
Frost & Sullivan Awarded FORCAM: “New Product Innovation Leadership Award 2014" Category: “Global Plant Production Software Solutions” Frost & Sullivan certifies: “FORCAM is a plant production software solution provider that understands and supports IOT | Industrie 4.0 needs.”
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KNOW-HOW TRANSFER FOR YOUR SUCCESS FORCAM Academy is a crucial part of our shop floor management strategy to enable you to leverage the great potential of our technology, FORCAM FORCE™.
We have a portfolio of structured courses at your disposal.
Your Source of Manufacturing Knowledge
FA C E - TO - FA C E T R A I N I N G
S E L F - PA C E D eLearning
T R A I N E R L E A D eLearning
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7 We Deliver Results in Productivity.
+33%
+20%
+12% INCREASED PRODUCTIVITY
INCREASED PRODUCTIVITY
INCREASED PRODUCTIVITY
in 18 months
+20% REDUCED CYCLE TIMES In 6 months
in 12 months
in 6 months
+12% INCREASED PRODUCTIVITY in 12 months
+33% INCREASED PRODUCTIVITY in 24 months
* Based on OEE key performance indicator
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© FORCAM 2016
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8 AGENDA
The Shop Floor Revolution for the Smart Factory
The CIP Organization
Smart Factory Case Study at Nordson Corporation
Q&A
Introducing FORCAM
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© FORCAM 2016
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9 FORCAM‘S APPROACH:
ADVANCED SHOP FLOOR MANAGEMENT
“If you cannot measure it, you cannot improve it.”
Lord Kelvin
Transparency in production processes based on objective real-time data
Smart Data - Transform Data to Actionable Information
Reliable Data Collection and Performance Metrics
Continuous Improvement Process (CIP) with PDCA
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CIP ORGANIZATION Role-based Auto Reports: Right Information, Right Time, Right Place
o Operating state development
o Availability of machines
o Dashboard and availability report
o Runtime protocol
o Runtime monitoring
o Operating state development
o Availability of machines
o Dashboards and availability report
o Operating state development
o Availability of machines
o Dashboard and availability report
o Hit list of stoppages
o Hit list of common stoppages
Management
Operators
Manufacturing Engineering
Maintenance
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ADVANCED SHOP FLOOR MANAGEMENT Transition from Traditional to Advanced Production Management
Traditional Method Advanced Shop Floor Management
REAL-TIME SUPPORTED
MANUAL COLLECTION Manual / Disconnected
Time Delayed
Real-Time Planned vs. Actual
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ADVANCED SHOP FLOOR MANAGEMENT Real-Time Performance Measurement and Optimization
Traditioneller Weg
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WHAT HAVE OUR CUSTOMERS ACHIEVED?
“We would not have looked at this without FORCAM. When we saw the data, with a lot of setup and little run time we had to ask ourselves ‘why’? Nordson improved productivity by over 5% in the start.”
Jeff Skimel Factory Manager Adhesive Dispensing Systems Nordson Corporation
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AGENDA The Shop Floor Revolution for the Smart Factory
The CIP Organization
Smart Factory Case Study at Nordson Corporation
Q&A
Introducing FORCAM
Nordson Corporation Johns Creek Machining
Ben Lopez, Machinist 2/16/2017
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Nordson Johns Creek – Duluth, GA
• Low-volume/high-mix shop
• Machine parts for adhesive
dispensing equipment
• FORCAM Advanced Shop Floor
Management user.
Allegro Nozzle
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Our Shop
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New Machining Center
Machining center, set up
in 2014, with FORCAM dashboards.
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New Machining Center
This is a sample of parts produced in the new machining center. FORCAM has been helpful in determining the actual machining times, and understanding the balance of CNC and manual finishing time.
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Time Observation
Set machine on Option-Stop between tools, and
recorded tool information
I fill in this data (tool no. & tool ID) to inform operators – tool sequence and duration. Machining cycle time per event. Total machine time.
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FORCAM for Project Justification
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Dashboard
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FORCAM The Global Technology Partner for Manufacturing Intelligence Manufacturing It’s Time to Change.
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SMART FACTORY TECHNOLOGY Fast & Simple & Discrete
ANALYTICS Increase Machine Availability
CONNECTIVITY Interface to any Machine Type and Control
RETURN ON INVESTMENT Proven +10% in under 3 Months
+49 (0) 75 1 / 3 66 69 0 [email protected] www.forcam.com
+48 502 489 853 [email protected] www.forcam.com
+44 (0)1606 833837 [email protected] www.forcam.com
+1 (513) 878-2780 [email protected] www.forcam.com
电话: +86 21 6869 0126 [email protected] www.forcam.com
Additional Teams & Partners in the following locations: France, Switzerland, Austria, Benelux, Hungary, Czech Republic, South Africa, Canada, and Mexico
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Contact Us! International Locations
FORCAM GmbH Headquarter An der Bleicherei 15 ▪ 88214 Ravensburg ▪ Germany
FORCAM Poland
Tomasz Lebitko ▪ ul. Konecznego 6/66 31 – 216 Kraków ▪ Poland
FORCAM Ltd UK
Lumonics House ▪ Valley Drive ▪ Rugby, Warwickshire CV21 1TQ ▪ United Kingdom
FORCAM Inc. USA 250 E. Fifth Street
Cincinnati , OH 45202 ▪ USA
FORCAM China, 富勘（上海）软件技术有限公司
China Merchants Tower ▪ Suite 2613 161 ▪ East Lujiazui Road Shanghai ▪ Pu Dong ▪ Post code: 200120
上海市浦东新区陆家嘴东路161号2613室 ▪ 邮编：200120
