Mike LundaMike Lunda

Integrated Bio Refinery (IBR)Integrated Bio Refinery (IBR)Mike LundaMike Lunda

Project DirectorProject DirectorUOP LLC, A Honeywell CompanyUOP LLC, A Honeywell Company

2012 Asia Pacific Clean Energy Summit and ExpoA t 13 15 2012August 13-15, 2012Honolulu, Hawaii

UOP 5853-1© 2012 UOP LLC., A Honeywell Company. All rights reserved.

Honeywell International

• $36.5 billion in revenues in 2011, 50% outside of U.S.• Nearly 130,000 employees operating in 100 countries • Morristown, NJ global corporate headquarters

AerospaceAutomation &

Control Solutions

Performance Materials &

TechnologiesTransportation

Systems

$10.8-11.2B* $14.7-15.1B* $5.0-5.2B* $4.3-4.5B*

UOP 5853-2

UOP LLC, A Honeywell Company

A leading international supplier and licensor of processing technology, catalysts, adsorbents, process plants, and technical services Largest process licensing organization in the world 31 out of 36 refining technologies in use today were developed by UOP 31 out of 36 refining technologies in use today were developed by UOP

Markets

PetroleumPetroleumRefiningRefining

Petrochemical Petrochemical ProductionProduction

Gas Gas ProcessingProcessing

Renewable FuelsRenewable Fuels& Chemicals& Chemicals

Products/Services• Developing and licensing of process technology• Developing and licensing of process technology

• Equipment• Catalysts

• Adsorbents• Molecular Sieves

UOP 5853-3

Today more than 60 percent of the world’s gasoline and 85 percent of biodegradable detergents are made using UOP technology

Integrated Biorefinery Demonstration

Fast Pyrolysis

PyrolysisOil

TransportFuelsUpgrading

• UOP has received a $25M grant from the US DOE (Project # DE-EE0002879) to demonstrate technology for the conversion of second generationto demonstrate technology for the conversion of second generation renewable feedstocks to transport fuels

• Demonstration will be done via a Pilot Plant at the Tesoro refinery in Hawaii, USA, with cross industry commercial partners

• Objectives:- Demonstrate scalability of feedstock-flexible technology to produce

drop-in transport fuels from lignocellulosic feedstocksDemonstrate supply chain from feedstock to pyrolysis oil conversion- Demonstrate supply chain from feedstock to pyrolysis oil conversion & fuel usage

- Pilot plant will validate that pyrolysis oils from a range of feedstocks can be processed in a common upgrading unitg g

Technology that Complements Traditional Refinery TechnologyUOP Proprietary

UOP 5853-4

Project Scope

IBR Scope Block Flow Diagram

Spent Air

Integrated Bio-Refinery (IBR) Complex

St

Wastewater

p

Utilities

PyrolysisRapid Gasoline

Steam

Biomass Metals

RTP UG1 UG2

PyrolysisOil

ConversionUnit

RapidThermal

ProcessingUnit

Gasoline

H2

MetalsFiltration

Unit(MFU)

Jet FuelBlendComponent

1 ton per day

4 Barrels per day

To be Located at Tesoro Kapolei Refinery and Operated by UOP

UOP 5853-5

Commercialization Strategy:

Commercialization & Market ApprovalCommercialization Strategy:Create Bridges Across the Biomass Supply Chain

Tesoro (host)Chevron

CountryMark

CargillGrays Harbor

Ceres

GMBoeing

Honeywell

PNNLEnsyn UOP

MesaEngineering

yKern OilImperium Renewables

Targeted GrowthHR BioPetroleum

y(Aerospace

& Turbo)

Life Cycle AssessmentLife Cycle AssessmentMichigan Tech University

UOP 5853-6

Commercial Unit Configuration

Refinery

H2 Fuel Gas/ GasolineJet &H2 Fuel Gas/H2 Plant Feed

GasolineJet &Diesel

Multiple 400 T/D RTP Units

Treated WaterP P

p

Upgrader

Power Nat ral Gas Cooling Water

Upgrader

P P

Biofuels toRefinery Pool

Power Natural Gas Cooling WaterP P

UOP 5853-7

IBR Project Schedule

UOP 5853-8

IBR Site Looking South to Tesoro Refinery

RTPRTP

FeedFeedPrepPrep

UGUG--I TanksI Tanks

Control RoomControl Room

UOP 5853-9

IBR RTP Unit

UOP 5853-10

IBR Site Utilities

MCMC

CompressorCompressor

TransformerTransformer ChillerChiller

UOP 5853-11

IBR Site Looking North East

UGUG--I System (MFU & Tanks)I System (MFU & Tanks)

UGUG--I (MFU)I (MFU)

UOP 5853-12

IBR Site Lab

Quality Control LabQuality Control LabQuality Control LabQuality Control Lab

UOP 5853-13

IBR Site

Operations CrewOperations Crew

Control RoomControl Room

Operations CrewOperations Crew

UOP 5853-14

Challenges and Opportunities

• Agricultural Equipment to size and dry bio mass• Infrastructure for construction of large industrial projects• Operations staff for large industrial plants

P itti f i d t i l j t• Permitting process for industrial projects• Utilization of local land to grow feed stock

UOP 5853-15

City & County of HonoluluPermit Process and Construction Development

UOP 5853-16

Acknowledgements

This material is based upon work supported by the Department of Energy under Award No. DE-EE0002879p gy

“This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty express or implied or assumes any legal liability or responsibility for the accuracymakes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.”

UOP 5853-17