Instruction Manual - Universal Analyzers...man.scpscu.revd.03022015 page 4 of 43 page 5 of 43 definition of symbols warning - explosion hazard - do not disconnect equipment unless

MAN.SCPSCU.REVD.03022015

Instruction ManualModels SCP and SCU

Sample Conditioning Plate

5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com

Page 2 of 43 Page 3 of 43MAN.SCPSCU.REVD.03022015

Contents

Receiving and Storage 3

Definition of Symbols 4

Specifications 5

Description and Principle of Operation 6

Installation 8

Electrical Connections 9

Process and Piping Connections 10

Start-Up 13

Shutdown 13

Maintenance 14

Troubleshooting 16

Spare Parts 17

Drawings 19

Limited Warranty 41

Page 2 of 43 Page 3 of 43 MAN.SCPSCU.REVD.03022015

Receiving and Storage

The Universal Analyzers Models SCP and SCU Sample Conditioning Systems are complete assemblies. No assembly is necessary when received on-site.

Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from the packing and checking for missing components against the packing list.

Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any damage found.

Storage Location should be protected from the elements. Although all components provided are designed to resist corrosion, additional protection from heat (>140°F/ 60°C) and humidity is recommended.


Definition of Symbols

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED

OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

WARNING - EXPLOSION HAZARD - SAMPLE CONDITIONING SYSTEMS SCP OR SCU ARE NOT SUITABLE FOR

HAZARDOUS AREA INSTALLATION.

THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20 A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE SAMPLE CONDITIONING SYSTEM.

IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(i) IN STANDARD EN 61010-1.

CAUTION, RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER’S INSTRUCTIONS ARE NOT ADHERED TO. PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED.

CAUTION, HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY. CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED.

CAUTION, RISK OF ELECTRICAL SHOCK SYMBOL INDICATES ELECTRICAL SHOCK MAY OCCUR. CAUTION SHOULD BE TAKEN BEFORE DISCONNECTING OR CONTACTING ANY ELECTRICAL CONNECTIONS.

PROTECTIVE CONDUCTOR TERMINAL SYMBOL INDICATES THE TERMINAL LOCATION FOR THE PROTECTIVE CONDUCTOR. FAILURE TO CONNECT TO THE PROTECTIVE CONDUCTOR TERMINAL MAY RESULT

IN A SHOCK HAZARD.


Specifications

OPERATING SPECIFICATIONSSample Flow Rate 0 to 8 l/m **Maximum Inlet Temperature Stainless Steel Heat Exchanger 700°F (370°C) Kynar/Glass Heat Exchanger 280°F (138°C)Maximum Inlet Gas Dew Point 194°F (90°C)*Maximum Inlet Water Vapor Content 70%*Minimum Ambient Temperature 34°F (0°C)Maximum Ambient Temperature 105°F (41°C)*Maximum Cooling Power (Second Stage) 252 BTUs per hour (240 kJ/Hr)Outlet Sample Dew Point 39°F (4°C)Maximum Input Power 75-700 Watts***Voltage 95-125VAC 50/60 Hz or

190-250VAC 50/60 Hz(External fuse required or 20A or less)

Electrical Classification General PurposeTemperature Classification FM/CSA T3A, ATEX 143°C (T3)SCP Dimensions 38 1/2" H x 20 3/4" WSCU Dimensions 31" H x 19" W x 12" DWeight 75 lbs (34kg)Soluble Gas Removal Rates NO 0% loss

NO2 <10% lossSO2 < 2% lossCO 0% lossCO2 < 2% loss

*AT REDUCED FLOW RATE ABOVE 77°F. (25°C.) AMBIENT.**SEE GAS COOLER CAPACITY CHART BELOW.***WATTAGE DEPENDANT ON SELECTED COOLER. CONTACT FACTORY FOR SELECTED COOLER WATTAGE.

3000 SERIES - COOLER CAPACITY DATAAmbient 77°F/25°C

Water VaporAmbient 90°F/25°C


Water Vapor12% 15% 30% 50% 12% 15% 30% 50% 12% 15% 30% 50%

3040 5 l/m 4 l/m 2.8 l/m 1.4 l/m 5 l/m 4 l/m 2 l/m 1 l/m 2.8 l/m 2.4 l/m 1.2 l/m 0.6 lm3050 8 l/m 8 l/m 7 l/m 6 l/m 6 l/m 6 l/m 5.5 lm 4.5 l/m 3 l/m 3 l/m 2.5 l/m 2 l/m3080 10 l/m 8 l/m 4 l/m 2 l/m 8 l/m 7 l/m 3.5 l/m 1.8 l/m 4.6 l/m 4 l/m 2.2 l/m 1.1 l/m

600 SERIES - COOLER CAPACITY DATAAmbient 77°F/25°C



Water Vapor12% 15% 30% 50% 12% 15% 30% 50% 12% 15% 30% 50%

620 2.5 l/m 2 l/m 1 l/m 0.6 l/m 2 l/m 1.8 l/m 0.9 l/m 0.5 l/m 1.5 l/m 1.2 l/m 0.6 l/m 0.3 lm630 4 l/m 4 l/m 4 l/m 4 l/m 3 l/m 3 l/m 3 lm 3 l/m 2 l/m 2 l/m 2 l/m 2 l/m640 5 l/m 4 l/m 2 l/m 1 l/m 4 l/m 3.5 l/m 1.8 l/m 0.9 l/m 3 l/m 2.5 l/m 1.3 l/m 0.7 l/m

(Flow Rate, Water Vapor % and the Ambient Temperature are the three main factors to consider when sizing a gas cooler.)


Description and Principle of OperationAPPLICATION

In order to analyze combustion products or incinerator effluents utilizing a direct extractive sampling technique, it is important to remove the water vapor without removing the water soluble fraction(s) from the gas sample. The heat exchangers (impingers) used in the Universal Analyzers gas sample coolers are designed to minimize the gas/condensate area and time of contact to reduce to a minimum, the amount of mass transfer of those water soluble components from the gas phase into the liquid phase. The result is a dry gas sample which has the same composition on a dry basis before and after passing through the chiller.

A gas sample is usually taken from a stack with a probe extending into the stack. The heated probe filter is maintained at a temperature above the dew point of the stack gas, usually 300°F to 400°F (149°C to 204°C), in order to avoid cementing the filtered particulates to the filter medium with condensate. A means is usually provided to automatically blow the particulates trapped by the filter back into the stack on a periodic basis.

The stack gas sample is clean but “wet” after passing through the filter assembly. The moisture in the gas sample comes from the fuel as a product of combustion, from the humidity in the air which supports the combustion and from the water content which was trapped in the fuel. This latter source of water in the sample can be from burning moist coal, wet garbage, or from water injected into the fire box. Water from all of these sources will remove the water soluble gases from the sample stream if allowed to condense in the sample line prior to the controlled separation within the Universal Analyzers’ heat exchangers in the sample cooler.

In order to maintain the temperature of the gas sample above the dew point as it is transported to the gas sample cooler, a heat traced sample line is usually employed. The heat traced sample line can be very short if the gas sample cooler is located close to the heated stack filter or it could be several hundred feet long if the gas sample cooler is located in the analyzer shack some distance from the stack.

The Universal Analyzers gas sample cooler contains the special impinger type heat exchanger(s). These are mounted within heat transfer blocks which are cooled by thermoelectric elements utilizing the “Peltier Effect” discovered in France over half a century ago. Where high water contents are encountered, it is efficient to remove the condensate in two stages, one at the temperature of the air in the vicinity of the “Precooler” and then by passing the sample into a heat exchanger cooled by the thermoelectric elements. The precooler can remove water which will condense at the temperature of the environment. In high water content samples, this could be as much as 80% of the water in the sample. The thermo-electrically cooled stage is temperature controlled at a factory setting of 4°C (39°F).

The gas sample conditioning system contains additional components to insure that a clean, dry sample is presented to the analyzer for minimum analyzer maintenance. The water carry over sensor with filter (WCSF) provides the opportunity to detect if moisture has traveled past the cooler and alarms to indicate a problem with a part of the sample system (possibly, but not limited to the cooler). The WCSF consists of a coalescing filter (ceramic standard), transparent bowl, and capacitance sensor. The capacitive sensor allows for detection of any liquid or solid that has passed into the transparent bowl, including distilled water with no ions present.

DESCRIPTION

The key to the success of the Universal Analyzers Sample Cooler is being able to condense the water from a wet gas sample with a minimal loss of the water soluble gas fraction is due to the design of the heat exchanger. Please refer to Drawings P0147 and P0149. The separation occurs in a classical impinger which has a highly polished cylindrical surface cooled to the desired dew point temperature. The hot wet sample is brought to the bottom of the cylinder through an insulated tube and allowed to rise through a narrow annular area at a relatively high Reynolds number to insure the entire sample is influenced by the cold surface. The condensate falls down the cold polished surface in the form of a sheet (as opposed to droplets or the bubbling of the gas sample through the condensate) which minimizes the surface area in contact with the gas sample.


Description and Principle of Operation

The temperature of the cylindrical condensation surface of the heat exchanger is maintained through intimate contact with an aluminum heat transfer block. The heat transfer block is cooled by direct contact with the heat sink which is cooled by the blower or fan, model dependent. The temperature of the first of the two heat exchangers will be about 10°F. above the temperature of the air passing through the heat sink. (The temperature differential depends on the amount of heat that is being extracted from the sample, which is a function of the water content of the sample.)

The second of the heat exchangers through which the sample passes is cooled by the use of Thermoelectric Elements at a controlled temperature. The factory temperature setting is 4°C. The temperature sensor is an AD592 semiconductor device. The controller is a proportional controller with a proportional band of about 1°C.

The heat which is removed from the gas sample (and that which is created by the Thermoelectric Elements) is discharged by a heat sink which is cooled with a centrifugal drum blower or fan. The heat sinks are fabricated from solid blocks of aluminum which eliminates the epoxy joints in more conventional heat sink designs which are barriers to heat conduction. The result is a heat removal system with superior performance under all conditions.

Universal Analyzers Thermoelectric Sample Coolers have a digital display as a front panel indication of the operating temperature (in degrees C) of the heat exchangers. In addition, there are two LED lamps to indicate the status of the cooler. The “COOL” lamp lights when the operating temperature is between 0°C and 10°C (32° and 50°F). If the operating temperature is above or below this range, the light will be out and the alarm relay will be in the alarm position. The “DRY” lamp indicates that there is no water in contact with the moisture sensor listed as WCSF. If the “DRY” lamp is out, the alarm relay will be in the alarm position.

The alarm relay is a single relay activated by either of the above alarm conditions. The alarm relay is energized in the “safe” condition and will relax into the de-energized, alarm position if a fault is detected. If a broken AD592 occurs, the result will be that the temperature indication is out of range and the alarm relay will indicate a fault.

A thermal switch is mounted on the heat sink to serve as a safety device to turn off power to the thermoelectric elements if the heat sink approaches 185°F (85°C). This protects the thermoelectric elements from failing in the event high temperature conditions are encountered for any reason.

The SCP and SCU thermoelectric sample systems are designed with an incorporated peristaltic pump for condensate removal.

Finally, a means of controlling the flow of the sample to the analyzers must be considered. This can be as simple as a flow meter with a flow control needle valve to pinch off the sample flow causing the sample pump to pump higher on the pump curve. The provided adjustable back-pressure regulator between the inlet and outlet of the sample pump to allow a portion of the gas pumped to be recirculated back to the inlet if discharge pressure exceeds the back-pressure control point. Some analyzers have their own sample pump which may be sufficient to supply the analyzer but insufficient to pull the sample through the chiller, sample line, and heated stack filter. These can be supplied by piping the sample from the external sample pump into the run of a tee with a flow meter which registers the flow of excess sample from the branch of the tee to atmosphere. The internal analyzer sample pump can then withdraw sample from the opposite run of the tee which is essentially at atmospheric pressure and unaffected by pressure changes within the sample line due to changes in filter pressure drop or sample pump efficiency.


InstallationTHE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20 A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE COOLER. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(I) IN STANDARD EN 61010-1.

Installation shall be in accord with the facility requirements. Tampering and replacement with non-factory components may adversely affect the safe use of the system.

Thermoelectric Sample Coolers should be installed away from heat sources in a well ventilated area of an instrument rack or enclosure. The Cooler relies on the ambient temperature as a coolant, too high a level will cause it to perform unreliably. Contact the factory for recommendations.

The sample has mounting taps on the top and bottom to allow it to be wall mounted or mounted to rails in an instrument rack.

Sample line should be brought to the tubing fitting that is provided at the top of the first heat exchanger as the sample inlet. The dry sample outlet from the cooler is the 1/4” tubing fitting coming out of the top of the flow meters located at the top of the panel.

Calibration gas connections are 1/4" tube fittings located at the manifold at the top of the sample conditioning panel. Calibration gas out connection to probe filter is located on the flow meter panel.

All flow meter connections are 1/4" tube fittings.

The drain connection is a 3/8" tube fitting located at the bottom of the sample conditioning panel. Moisture should be observed at the drain from the cooler when a steady state condition is established.

There must be a method to remove the condensate from the panel. A drain line from the peristaltic pump, outlet must be run to sewer, a container, or to the ground outside the instrument enclosure to avoid collecting water (condensate) on the floor.


Electrical Connections 3000 Series, Models SCP and SCU

123G

TB3

HP

/S1 - TB

1-1

P/S

1 - TB1-3

NG

115 / 230 VA

C 10A

PO

WE

R IN

PU

TP

/S1 - TB

1-2

SA

MP

LE C

OO

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PO

WE

R S

UP

PLY

BO

AR

D(P

/S1)

P/N

: 5209-0048

PE

LTIER

S1

23

4

115V230V

JUMPER CARD

1 RE

D21 H

OT L1

2 CO

M L2

3

TB3

TB1

TB2

WCO

1 N.C

.23 N

.O.

DR

Y C

IRC

4 N.C

56 N.O

.

ALARMRELAY

MO

V P

RO

T

SE

E N

OTE

1

BLOW

ERJ3

DR

AIN

J1HNGHNG

SA

MP

LEJ2

HNG

CO

NTA

CTS

PR

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CTE

DW

ITH 250 V

OLT M

OV

'S

12-AMP

F.A. FU

SE

P/N

: 3010-0006

6-AMP

S.B

. FUS

EP

/N: 3010-0005B

LK B

LOW

ER

P/S

1 J3 BLO

WE

R-P

4-WH

T

P/S

1+ RE

D

P/S

1- BLK

1 23+4

240V10A

3 - 32 VDCSS

R1

P/N

: 3152-0002B

LOW

ER

CO

NTR

OL

3-32VDC

CO

NTR

OL

10AM

P

WH

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WE

R

P/S

1 J7-2

P/S

1 J7-11 2

3+4

240V25A

3 - 32 VDCSS

R2

P/N

: 3152-0002P

1-PU

MP

CO

NTR

OL

3-32VDC

CO

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25AM

P

PE

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1

PE

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2

RE

DB

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+

-

+

-

+

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-

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1 BLO

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(C/C

ARD

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DIS

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TRO

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AR

D

PE

LTIER

SP

/N: 3016-0001

213 PP3514

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TB4-G

431 P

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304030503080

2 134567

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SSR1-3

TB2-1

TB2-2

TB3-1

TB3-3

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TB5-11

TB6-2

TB5-2

TB5-9

TB5-7

TB5-5

TB5-3

TB5-1

TB6-5

TB6-3

TB6-1

14

TB1

13 12 11 10 9 8 7 6 5 4 3 2 1

SV

1

SV

2

SV

3

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4

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5

SV

6

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7

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PS

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1-NC

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10

TB29 8 7 6 5 4 3 2 1

PS

1-NO

PS

1-C

CNCCNOCNO CNO

TB5

123456

SV

4 +

SV

5 +

SV

6 +

SV

4 -

SV

5 -

SV

6 -

TB1-5

TB1-12

TB1-6

TB1-7

+-

SV

4

SV

5

SV

6

SV

7

SV

8

SV

9

TB5-1

TB5-2

TB5-3

TB5-4

TB5-5

TB5-6

TB5-7

TB5-8

TB5-9

TB5-10

TB5-11

TB5-12

789101112

SV

7 +

SV

8 +

SV

9 +

SV

7 -

SV

8 -

SV

9 -

TB1-8

TB1-9

TB1-10

24VD

C S

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NO

IDS

CA

LIBR

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N G

AS

ES

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+-

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+-

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TB6

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1

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2

SV

3

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SV

1 +

SV

2 +

SV

3 +

SV

1 -

SV

2 -

SV

3 -

TB1-2

TB1-12

TB1-3

TB1-4

TB6-1

TB6-2

TB6-3

TB6-4

TB6-5

TB6-6

24VD

C S

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NO

IDS

SW

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LOC

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OP

TION

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PE

LTIER

1

PE

LTIER

2

RE

DB

LK

RE

DB

LK

CH

1(3040 &

3050)

PE

LTIER

SP

/N: 3016-0001

CH

2(3080)

TB2-8

TB2-7

TB2-4

TB2-3

PS

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AL. G

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PR

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TLET P

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SS

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NO

NC

C

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388


Electrical Connections 600 Series, Models SCP and SCU

HNG

115 / 230 VA

C 10A

PO

WE

R IN

PU

T

CO

ND

UIT

AN

D W

IRIN

G N

OTE

S1. E

LEC

TRIC

AL C

LAS

SIFIC

ATION

: INS

IDE

- GE

NE

RA

L PU

RP

OS

E S

YS

TEM IS

CO

NFIG

UR

ED

AT THE

FACTO

RY

FOR

RE

QU

IRE

D V

OLTA

GE

. C

ON

TAC

T FAC

TOR

Y FO

R V

OLTA

GE

CH

AN

GE

RE

QU

IREM

ENTS

.

2. AC

WIR

ING

SH

ALL B

E IN

DIV

IDU

AL C

ON

DU

CTO

RS

OF STR

AN

DE

D TIN

NED

CO

PP

ER

WITH

300V, TY

PE

TFE IN

SULA

TION

. MIN

IMU

M W

IRE

SIZE

SH

ALL B

E 18 A

WG

UN

LES

S O

THER

WIS

E S

PE

CIFIE

D.

CO

LOR

CO

DE

SH

ALL B

E A

S FO

LLOW

S:

115VA

C 230V

AC

HO

T - BLA

CK

L1 - BR

OW

N N

EU

TRA

L - WH

ITE L2 - B

LUE

GR

OU

ND

- GR

EE

N G

- GR

EE

N

3. DC

WIR

ING

SH

ALL B

E IN

DIV

IDU

AL C

ON

DU

CTO

RS

OF STR

AN

DE

D TIN

NED

CO

PP

ER

WITH

300V, TY

PE

TFE IN

SULA

TION

. MIN

IMU

M W

IRE

SIZE

SH

ALL B

E 22 A

WG

UN

LES

S O

THER

WIS

E S

PE

CIFIE

D.

115VA

C 230V

AC

CO

LOR

CO

DE

SH

ALL B

E A

S FO

LOO

WS

: +V - R

ED

+VDC

- RE

D 0V

- BLU

E -V

DC

- BLA

CK

PO

WE

R P

LUG

PO

LAR

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89706 PH

(775)883-2500 FAX

(775)883-6388


Start-UpNOTE: IT IS IMPORTANT THAT THE HEATED PROBE AND HEATED SAMPLE LINE SHOULD BE AT OPERATING TEMPERATURE BEFORE STARTING THE CHILLER AND SAMPLE PUMP.

Apply power to the sample conditioning plate or U-bracket. The indicated temperature will start to drop immediately. It should be below the over-temperature alarm point in approximately four minutes and the “COOL” green LED lamp should light. When the temperature reaches the control set point, the rate at which the temperature drops will be reduced. The temperature will stabilize within 1°C of the control set point.

Once the cooler temperature has been reduced to approximately 10°C to 9°C the sample pump will start. Factory setting of the flow rate is 10 PSIG at mid scale of combined flow meters going to the analyzers. Each flow meter has an adjustable valve to provide a flow rate as needed for each of the individual sample output. If additional or reduced pressure is required there is an adjustable pressure regulator located at the pump.

The green “DRY” LED light will be on at start-up. The light will go out and the alarm relay de-energized when the sensor detects condensate. A test can be performed by putting water on the moisture sensor. The sample pump is powered through the alarm relay contacts, it will cease running. When the moisture sensor is wiped dry, the sample pump will start. Turn on the analyzer(s) and initiate the calibration cycle.

ShutdownBefore removing power from the unit, ensure the system has been purged of any potentially hazardous components. To purge the system, perform the following:

1. Perform a manual blowback operation.2. If feasible, provide instrument air to the prove via a cal gas line. If not, disconnect the sample line.3. Allow the system to run for at least 10 minutes to remove remaining condensate from heat exchangers.4. Once purging is complete disconnect the sample outlet tube connections and disconnect power from the unit. Note: If electrical wires are to be disconnected, follow applicable 'Lock Out/Tag Out" requirements.


MaintenanceBefore performing any maintenance on the cooler, ensure that all plant safety procedures are followed. As with any electrical device, ensure power is removed before performing any procedures.

The cooler is designed for maintenance free operation but if any is required, ensure power has been removed before maintenance or repair is performed.

For the best performance of the cooler, the following maintenance schedule is recommended:

Maintenance Activity FrequencyPeristaltic pump Replace tubing every 3 monthsDiaphragm sample pump Replace diaphragm every 6 monthsClean heat exchanger AnnuallyInspect heat sink fins Monthly

MAINTENANCE PROCEDURES

REPLACEMENT OF PERISTALTIC TUBING (IF EQUIPPED)1. Please refer to manufacturers website for instructions: bit.ly/1zfmrzt2. YouTube: bit.ly/1MPLUJO

REPLACEMENT OF SAMPLE PUMP DIAPHRAGM1. Please refer to manufactures website for instructions: http://www.airdimensions.com

INSTALLING OR REPLACING HEAT EXCHANGERSREMOVING THE HEAT EXCHANGER1. Remove the inlet and outlet tubes by loosening the compression fittings. Always use a backup wrench on the fitting

body to ensure no damage to the heat exchanger occurs.2. Remove the drain fitting using the same procedure as the inlet/ outlet. Remove the drain fittings from the exchanger.

Use a backup wrench on the lower heat exchanger hex to prevent damage to the exchanger.

REPLACING THE HEAT EXCHANGER1. Dry and clean the heat exchanger opening in the heat transfer block using a dry, lint-free cloth (If reusing the heat

exchanger, clean the outside as well.) Dried heat transfer paste can be removed by using a very fine abrasive pad wrapped around a drill bit.

2. Smear the outer diameter of the heat exchanger with heat transfer paste.3. Gently push the heat exchanger into the heat transfer block until the head is fully seated against the insulation on top.4. Reinstall the drain fitting. Ensure pipe tape is used on the pipe threads before installation. Use a backup wrench on

the heat exchanger lower hex to prevent damage to the exchanger. 5. Reconnect the drain, inlet and outlet tubes.

http://bit.ly/1zfmrzt

http://bit.ly/1MPLUJO

http://www.youtube.com/watch?v=zC1INbSnf8o&feature=player_embedded#at=242

http://www.airdimensions.com


MaintenanceMAINTENANCE SCHEDULE

The cooler heat sink is used to dissipate heat away from the heat transfer block/ Peltier elements. Over time in an industrial environment, dust/ debris can build up between the fins on the back side of the heat sink. This build will reduce the efficiency of the cooler and can cause premature failure of the Peltier elements.

INSPECT HEAT SINK FINSUsing a flash light (or other light source), shine a light through the heat sink fins. If the fins are unobstructed, you should be able to see the aluminum blower fins. If the blower is not visible or partial obstruction exists, clean the heat sink fins.

CLEAN HEAT SINK FINSAccess to the left side of the cooler is required.

First, remove the side panel from the unit. Remove the screws securing the side panel. Once the panel is loose, disconnect all electrical connectors from the power supply board.

Looking in from the left side, the blower assembly should be visible at the rear of the enclosure. Immediately in front of the blower is the inlet side of the heat sink. Using a soft bristled brush, gently remove to debris from the heat sink. Alternatively, a computer safe aerosol cleaner can be used to remove the debris.

Clean any loose debris from the enclosure and blower motor using a vacuum or compressed air. Replace all connectors, reference electrical drawings below for details. Reinstall the side pane.

CLEANING INSTRUCTIONS

Should the Heat Exchangers require cleaning, disconnect the tubing and remove the Exchangers from the Heat Transfer Blocks. Wipe off the white heat sink compound with a clean rag. Disassemble the Exchanger. Refer to Drawing Numbers P0147 through P0149 for an illustration on the assembly of the exchanger. Wipe off all surfaces with a clean rag.

STAINLESS STEEL EXCHANGER (IF REQUIRED) a) Soak in soap and water solution, or b) Soak in Solvent such as MEK, Acetone, etc. or c) Soak in a 10% HNO3 solution

PV (GLASS & KYNAR) (IF REQUIRED) a) Soak in Alcohol to remove hydrocarbons

DO NOT USE MEK, ACETONE OR SIMILAR SOLVENTS ON PV EXCHANGERS

Re-assemble Exchangers with new O-Ring(s). Apply an even coat of Heat Sink Paste to the exterior of the exchanger tube only. Re-install into Heat Transfer Block and reconnect tubing.


TroubleshootingThe following table should give an overview of possible errors and an instruction to check and to repair them (is not valid for the starting-up period of cooler).

Error Possible reason Check/RepairNo sample gas flow Heat exchanger plugged

Alarm pump shutoff

No power on cooler

Check for an obstructionRemove heat exchanger from unit and disassemble

Verify cool & dry indicators are illuminated

Ensure cooler has power suppliedWater carry over Inadequate drain apparatus

Excessive flow rate

High ambient temperature

Defective cooler fan or blower

Verify drain tubing is unobstructed and equipment is functioning satisfactory

Reduce the flow rate

Reduce the ambient temperature (Increase ventilation or relocate cooler)

Verify air flow across the heat sink

Hold hand in front of heat sink fins and ensure air movement

High oxygen readings/low pollutant readings

Leak Loose connection

Verify all fittings are leak free

Defective peristaltic pump tubing

Replace tubing

Broken or leaking heat exchanger

Remove heat exchanger and replace if broken or repair (replace O-Ring) if leaking

‘Dry’ light is not Illuminated Water carry over

Faulty water carry over device or circuit board

See “Water Carry Over’ error

Disconnect/ Unplug the 2 wire cable from the WCO terminals, located on the power supply board. If the dry light does not illumi-nate, consult the factory

‘Cool’ light is not illuminated Ambient temperature too high

Flow rate/water content too high

Failed peltier element

Reduce the ambient temperature (Increase ventilation or relocate cooler)

Lower the flow rate through the cooler and observe the results. If condition corrects itself, consult the factory for further troubleshooting

Measure resistance between the red & black peltier leads. A failed peltier element will read high resistance or ‘Open’. Consult wiring diagram for wire location details


Spare Parts 3000 Series

Consumable PartsPart P/NPeristaltic Pump Tubing, #15, 5' length 9216-00026 Amp Slow Blow Fuse for 3000 Series Power Supply 3010-000512 Amp Fast Acting Fuse for 3000 Series Power Supply 3010-0006

Basic PartsPart P/NHeat Exchanger/Impinger - 316SS 10" 5200-S010Heat Exchanger/Impinger - Glass/Kynar 10" 5200-K010Glass Tube, Outer - Heat Exchanger Replacement 10" 5201-0001O-Ring, 316SS Heat Exchanger - Viton 2-021 4904-0013O-Ring, Glass/Kynar Heat Exchanger - Viton 2-018 4904-0003O-Ring, Glass/Kynar Heat Exchanger - Viton 2-120 4904-0004Paste, Heat Sinking - 0.1 Ounce Container 8010-0001

Critical PartsPart P/NPeltier Element, Pair - 15VDC 8.5 Amp 40mm Sq. 3016-0002Temperature Limit Switch, 185ºF 3103-0006Solid State Relay, 3-32VDC / 240VAC 10 Amp (Blower Motor) 3152-0004Power Supply Board - 15VDC 500 Watt 3600-0011Controller Circuit Board 3600-0012Peristaltic Pump Head, #15 4958-0006Peristaltic Pump Motor, 115VAC 6 RPM 4958-0028Peristaltic Pump Motor, 230VAC 12 RPM 4958-0045Blower & Motor - Squirrel Cage 115VAC 5209-0049Blower & Motor - Squirrel Cage 230VAC 5209-0099Insulation Kit - Heat Transfer Block (Model 3040 & 3050) 9515-0042Insulation Kit - Heat Transfer Block (Model 3080) 9515-0023Temperature Sensor Assembly, AD592 1150-0017

Optional Parts/AccessoriesPart P/NSolid State Relay, 3-32VDC / 240VAC 25 Amp (Sample Pump) 3152-0002WCOF Assembly - Moisture Sensor/2 μm Ceramic Filter WCOF-4980 0007O-Ring, WCOF Bowl - Viton 2-030 4904-0006Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0025Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Single Head 4958-0015Sample Pump - 115VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0026Sample Pump - 230VAC Mini Dia-VAC Alum/Teflon Dual Head 4958-0016Sample 1 Head Teflon coated Aluminum/FM 115V Class I, Div. 2 Approved 4958-1025Sample Pump Rebuild Kit - Mini Dia-VAC (for Single Head) 9515-0018Sample Pressure Control 3-36 psig Adjustable 4955-0246Filter Element - 2 μm Ceramic (WCOF) 4980-0007Thermocouple Kit, Heat Exchanger - “New Jersey” Type “K” 9515-0046Thermocouple Kit, Heat Exchanger - “New Jersey” Type “J” 9515-0047Thermocouple Kit, Heat Exchanger - “New Jersey” Type “T” 9515-0048


Spare Parts 600 Series

Consumable PartsPart P/NFilter Element - 2 mm Ceramic 4980-0007ADI Mini Dia-VAC Sample Pump Rebuild Kit 9515-0018Peristaltic Pump Tubing, #15, 5' length 9216-0002Heat Sink Paste, 0.1 ounce Container 8010-0001Ceramic Filter Element, 2 µm 4980-0007

Basic PartsPart P/NGlass/Kynar Heat Exchanger/Impinger, 5" 5200-K050316SS, Heat Exchanger/Impinger, 5" 5200-S050Glass Tube, Outer - Replacement for 5" Heat Exchanger 5201-0002O-Ring, 2-018, Viton, Glass Heat Exchanger, Bottom 4904-0003O-Ring, 2-120, Viton, Glass Heat Exchanger, Top 4904-0004O-Ring, 2-030, Viton, Filter Bowl Seal 4904-0006O-Ring, 2-021, Viton, 316SS Heat Exchanger 4904-0013

Critical PartsPart P/NPeltier Element, Pair - 15VDC 8.5 Amp 40mm (Models 622, 632, 643, 644) 3016-0001Peltier Element, Pair - 15VDC 3.9 Amp 30mm (Models 624 & 634 Only) 3016-0003Insulation Kit for Heat Transfer Block 9515-0024Temperature Sensor, AD592 (Chiller Control) 1150-0017Temperature Switch, Limit 185°F (Over Temp) 3103-0006Heat Sink Cooling Fan, 12VDC 4800-0002Heat Sink Cooling Fan, 24VDC 4800-0008

Optional Parts/AccessoriesPart P/NPower Supply, 12VDC, 156 Watt 5400-1015Power Supply, 24VDC, 300 Watt 5400-0007Controller/Alarm Circuit Board, 600 Series, 12VDC 3600-0035Controller/Alarm Circuit Board, 600 Series, 15-24VDC 3600-0036Single Head Sample Pump, TFE/AI Head, Mini Dia-VAC 4958-0025Dual Head Sample Pump, TFE/AI Head, Mini Dia-VAC 4958-0026Back Pressure Regulator, Plastic Adjustable PSIG, Sample Pump 4955-0246Peristaltic Pump Motor, 120VAC with Chassis 4958-0003Peristaltic Pump Head for #15 Tubing 4958-0006WCOF Moisture Sensor Bowl Assembly 5205-0038


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ty Description U

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art No.

VS

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CO

FP

I-1S

PC

1P

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Sw


Water C

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oisture Sensor

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acuum 0-30"H

g Liquid Filled S.S

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ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

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urkert 6011SE

R 85psig

Solenoid Valve-Asco


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meter W

/Needle V

alve 0-10 l/mFlow

meter W

/Needle V

alve 0-2.5 l/mFlow

meter W

/Needle V

alve 0-5 l/mU


odel 644R

egulator - Porter M


nubber - #6-32P

ump - P


ac Dual H

eadP

ump - P


ac Dual H

ead

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

6448200-00080000-0000 4958-00124958-0035

1111112212-6113111111

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388



600 SE

RIE

SA

RR

AN

GM

EN

T & LA

YO

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GE

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2). SEE

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TE

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D1 O

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Y M

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EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

TB3

TB4

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PI-1

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OR

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GS

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TED

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BU

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G

624 SC

UP

&ID

08/12/2014

RE

VR

EV

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NS

FOR

PA

RT N

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M. W

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PV

D B

Y

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SC

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D2 O

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Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

SV

1,3S

V2

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acuum 0-30"H

g Liquid Filled S.S

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ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

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p - Sam

ple 230Vac S

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witch A



ER

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urkert 6011SE

R 85psig

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ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 624

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

6248200-00080000-0000 4958-00284958-0045

1111112212-6112111111

PLC

OR

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GG

ER

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R

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FER

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600 Series



PLC

OR

DA

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GG

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1) CA

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AN

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CE

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

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1,3S

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Vacuum

Sw


Water C

arry Over M

oisture Sensor

Gauge - V

acuum 0-30"H

g Liquid Filled S.S

.S

ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

ingle Head

Pressure S

witch A



ER

Solenoid Valve - B

urkert 6011SE

R 85psig

Solenoid Valve 2 W

ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 634

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

6348200-00080000-0000 4958-00284958-0045

1111112212-6113111111

CA

LIBR

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NG

ASE

S - 6 MA

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M

CA

LIB GAS

TO P

RO

BE

STA

CK

FLOW

CG

1

SV

4

FI

0-2.5 L/MIN

SA

MPLE

TOA

NALY

ZER

INS

TR A

IR @

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WP

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T

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SA

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GA

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BLE

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LEN

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OLE

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ID

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ID

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FI

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CG

4

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NG

AS

SELE

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NB

Y PLC

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LES

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BA

CK

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ANN

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LIQU

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FM2

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7

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L

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S

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R

SE

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FOR

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E (U

NLES

S O

THE

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ISE

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TED

).

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UP

&ID

08/12/2014

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

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DR

AW

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RA

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O.

DA

TE

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ES

CR

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PVD

SC

ALES

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HEET

NTS

D3 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

LEG

EN

D

TUB

ING

BY O

THE

RS

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YN

OR

MA

LLY C

LOS

ED

BU

LKH

EA

DFITTIN

G

P2134

600 Series



NO

TES

:

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GS

1/4" TUB

E (U

NLES

S O

THE

RW

ISE

NO

TED

).

644 SC

UP

&ID

08/12/2014

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

D B

Y

DR

AW

N B

YD

RA

WIN

G N

O.

DA

TE

600-SC

U-IN

T

DA

TED

ES

CR

IPTION

DW

NA

PVD

SC

ALES

IZES

HEET

NTS

D4 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

PLC

OR

DA

TA LO

GG

ER

1) CA

LIBR

ATIO

N/S

AM

PLE

SE

LEC

T2) C

ALIB

RA

TION

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eter W/N


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eter W/N


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eter W/N

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Universal A

nalyzers Model 644

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p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

6448200-00080000-0000 4958-00284958-0045

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13 12 11 10 9 8 7 6 5 4 3 2 1

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EC

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2089M

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5200 Convair D

rive Carson C

ity, NV

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(775)883-2500 FAX

(775)883-6388



FRO

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09/18/2013

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DR

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1/4" TUB

E

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388




RE

VR

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NS

FOR

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CO

#P

2011

09/18/2013

3000 Series

3000-SC

P-IN

T


Y M

W

1801M

. Withrow

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

SV

1,3S

V2

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4-9P

I-2S

YS

CA

LFM

1-4FM

5C

HILLER

CH

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1S

) (P

2P

2

Vacuum

Sw


Water C

arry Over M

oisture Sensor

Gauge - V

acuum 0-30"H

g Liquid Filled S.S

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ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

ingle Head

Pressure S

witch A



ER

Solenoid Valve - B

urkert 6011SE

R 85psig


ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 3040

Universal A

nalizers Model 3040

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

3040 - 115Vac

3040 - 230Vac

8200-00080000-0000 4958-00284958-0045

1111112212-61141111111

3 WA

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ALV

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NO

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:

1. ALL FITTIN

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G N H G N H 1 234

SS

R1

P/N

: 3152-0002P

UM

P C

ON

TRO

L3 - 32V

DC

CO

NTR

OL

25AM

P

240V 25A

3 - 32 VDC

TB4-6

+-

-+

J3J2J5 1-BJ4 1-A

PELTIE

R W

IRIN

G

6 X 4 (24Vdc)

PELTIER

1 PELTIE

R 2

(+) - J4 (+) -J6 (-) - J3 (-) - J5

SS

R1-2

P2-G

L N- V

- V +V +V

AC

DC P

/S1

PO

WE

R S

UP

PLY

320WA

TT 24VD

CP

/N 5400-0009TB1-1

TB1-3

TB1-G

C-C

AR

D TB

1-1

C-C

AR

D TB

1-2

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388



3000 SE

RIE

SA

RR

AN

GM

EN

T & LA

YO

UT D

IME

NS

ION

S

NO

TES

:

1). ARR

AN

GE

MEN

T MA

Y V

ARY

ACC

OR

DIN

G TO

BES

T EN

GIN

EE

RIN

G P

RA

CTIC

ES

.

2). SEE

SH

EE

T 2, 3, & 4 FO

R P

&ID

.

3). SEE

SH

EE

T 5 FOR

WIR

ING

SC

HE

MA

TICS

.

FRO

NT V

IEW

3000C

HILLE

R

P1

WC

OF

P2

TB1

TB2

SP

C1

17 1/4"

19"

31"

DR

AIN

TUB

E

P2133

08/12/2014

3000 Series

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

D B

Y

DR

AW

N B

YD

RA

WIN

G N

O.

DA

TE

3000-SC

U-IN

T

DA

TED

ES

CR

IPTION

DW

NA

PVD

SC

ALES

IZES

HEET

NTS

D1 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

TB3

TB5

TB6

PI-1

PI-2

R1

B&

B

PS

2

CG

1 2 3 4 5 6S

YS

CA

LFM

1FM

2FM

3FM

4FM

5

ISO

ME

TRIC

VIEW

SA

MP

LE IN

LET

3/8" TUB

E

12"

PS

1V

S1

BLE

ED

OU

T1/4" TU

BE



LEG

EN

D

TUB

ING

BY O

THE

RS

2 WA

YN

OR

MA

LLY C

LOS

ED

NO

TES

:

1. ALL FITTIN

GS

1/4" TUB

E (U

NLES

S O

THE

RW

ISE

NO

TED

).

BU

LKH

EA

DFITTIN

G

3000 SE

RIE

SP

&ID

P2133

08/12/2014

3000 Series

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

D B

Y

DR

AW

N B

YD

RA

WIN

G N

O.

DA

TE

3000-SC

U-IN

T

DA

TED

ES

CR

IPTION

DW

NA

PVD

SC

ALES

IZES

HEET

NTS

D2 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

SV

1,3S

V2

SV

4-9P

I-2S

YS

CA

LFM

1-4FM

5C

HILLER

CH

ILLERR

1S

) (P

2P

2

Vacuum

Sw


Water C

arry Over M

oisture Sensor

Gauge - V

acuum 0-30"H

g Liquid Filled S.S

.S

ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

ingle Head

Pressure S

witch A



ER

Solenoid Valve - B

urkert 6011SE

R 85psig


ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 3040

Universal A

nalizers Model 3040

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

3040 - 115Vac

3040 - 230Vac

8200-00080000-0000 4958-00284958-0045

1111112212-61141111111

PLC

OR

DA

TA LO

GG

ER

1) CA

LIBR

ATIO

N/S

AM

PLE

SE

LEC

T2) C

ALIB

RA

TION

GA

S S

ELE

CT

3) SY

STEM

/DIR

EC

T CA

LIBR

ATIO

N S

ELE

CT-S

YS

TEM B

IAS

CA

LCU

LATIO

N4) P

RO

BE

BLO

W B

AC

K5) P

RO

BE

LOW

TEM

PE

RA

TUR

E A

LAR

M6) C

HILLE

R M

ALFU

NC

TION

-HIG

H TE

MP

ER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

7) HIG

H IN

LET V

AC

UU

M - P

RO

BE

FILTER

INITIA

TE B

LOW

BA

CK

OR

MA

INTE

NA

NC

E8) S

AM

PLE

/CA

LIB. G

AS

PR

ES

S LO

W-A

LAR

M FO

R M

AN

TEN

AN

CE

CA

LIBR

ATIO

NG

ASE

S - 6 MA

XIMU

M

CA

LIB GAS

TO P

RO

BE

STA

CK

FLOW

CG

1

SV

4

FI

0-2.5 L/MIN

SA

MPLE

TOA

NALY

ZER

INS

TR A

IR @

<90 PSIG

-40°F. DE

WP

OIN

T

CA

LIB GA

S

SA

MP

LE

SV

2S

V3

SV

1

GA

S BLO

CK &

BLE

ED

3-WA

Y SO

LEN

OID

PR

ESS

UR

ES

AM

PLE

/CA

LIBP

I-2

VA

CC

UM

PU

MP

PI-1

SYS

TEM

CA

LIBR

ATIO

N2-W

AY S

OLE

NO

ID

CA

LIBRA

TION

SA

MP

LE/D

IREC

T3-W

AY S

OLE

NO

ID

0-10 L/MIN

FI

CG

2C

G3

CG

4

CA

LIBR

ATIO

NG

AS

SELE

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NB

Y PLC

CA

LIB/SA

MP

LES

ELE

CTIO

N BY

PLC

PR

OB

E B

LOW

BA

CK

& LO

W TE

MP

ER

ATU

RE

ALA

RM

WC

OF

SP

C1

SE

T @ 10P

SIG

HIG

H V

AC

UU

M

LOW

SA

MP

LE/C

ALIB.

GA

S PR

ESS

.

CH

ILLER

MA

LFUN

CTIO

NH

IGH

TEM

PER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

CA

LIBR

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N G

AS

PR

ESS

UR

E R

EG

ULA

TOR

SAM

PLE C

ON

DITIO

NIN

G U

BRAC

KET

SA

MP

LEFLO

WM

ETE

RS

AIT

VE

NT

4-20MA

4-20MA

AIT O

UTP

UT

VO

LTAG

E/C

UR

RE

NT

PLC

PR

ESS

UR

E S

WITC

HLO

SS

CA

LIB. G

AS

0-2.5 L/MIN

FI

FIFI

0-5 L/MIN

CH

ANN

ELS

#1

VS

1

PS

1S

ET @

5 psi

PS

2

LIQU

IDD

RAIN

1(A)

FM1

FM2

FM3

FM5

SV

5S

V6

SV

7

SYS

CA

L

R1

P2

INLE

T3/8" TU

BE

S

SN

UB

BE

R

S

SN

UB

BE

R

SE

T @ 5psi

SE

T @ 10psi

SE

T @ 7hg

FOR

RE

FER

EN

CE

ON

LY

PI

4-20MA

0-2.5 L/MIN

BYP

AS

S

#2#3#5

P1

PI

AIT

AIT

BLE

ED

OU

T

4-20MA

FI

FM4

0-2.5 L/MIN

#4A

IT

OP

TION

AL

OP

TION

AL

CG

5C

G6

SV

8S

V9



PLC

OR

DA

TA LO

GG

ER

1) CA

LIBR

ATIO

N/S

AM

PLE

SE

LEC

T2) C

ALIB

RA

TION

GA

S S

ELE

CT

3) SY

STEM

/DIR

EC

T CA

LIBR

ATIO

N S

ELE

CT-S

YS

TEM B

IAS

CA

LCU

LATIO

N4) P

RO

BE

BLO

W B

AC

K5) P

RO

BE

LOW

TEM

PE

RA

TUR

E A

LAR

M6) C

HILLE

R M

ALFU

NC

TION

-HIG

H TE

MP

ER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

7) HIG

H IN

LET V

AC

UU

M - P

RO

BE

FILTER

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TE B

LOW

BA

CK

OR

MA

INTE

NA

NC

E8) S

AM

PLE

/CA

LIB. G

AS

PR

ES

S LO

W-A

LAR

M FO

R M

AN

TEN

AN

CE

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

SV

1,3S

V2

SV

4-9P

I-2S

YS

CA

LFM

1-4FM

5C

HILLER

CH

ILLERR

1S

) (P

2P

2

Vacuum

Sw


Water C

arry Over M

oisture Sensor

Gauge - V

acuum 0-30"H

g Liquid Filled S.S

.S

ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

ingle Head

Pressure S

witch A



ER

Solenoid Valve - B

urkert 6011SE

R 85psig

Solenoid Valve 2 W

ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 3050

Universal A

nalizers Model 3050

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

CO

F-4980-00073019-0009 4955-02464958-00254958-00153103-00184955-00414955-00404955-02473019-00084965-00074965-00184965-0008

3050 - 115Vac

3050 - 230Vac

8200-00080000-0000 4958-00284958-0045

1111112212-61141111111

CA

LIBR

ATIO

NG

ASE

S - 6 MA

XIMU

M

CA

LIB GAS

TO P

RO

BE

STA

CK

FLOW

CG

1

SV

4

FI

0-2.5 L/MIN

SA

MPLE

TOA

NALY

ZER

INS

TR A

IR @

<90 PSIG

-40°F. DE

WP

OIN

T

CA

LIB GA

S

SA

MP

LE

SV

2S

V3

SV

1

GA

S BLO

CK &

BLE

ED

3-WA

Y SO

LEN

OID

PR

ESS

UR

ES

AM

PLE

/CA

LIBP

I-2

VA

CC

UM

PU

MP

PI-1

SYS

TEM

CA

LIBR

ATIO

N2-W

AY S

OLE

NO

ID

CA

LIBRA

TION

SA

MP

LE/D

IREC

T3-W

AY S

OLE

NO

ID

0-10 L/MIN

FI

CG

2C

G3

CG

4

CA

LIBR

ATIO

NG

AS

SELE

CTIO

NB

Y PLC

CA

LIB/SA

MP

LES

ELE

CTIO

N BY

PLC

PR

OB

E B

LOW

BA

CK

& LO

W TE

MP

ER

ATU

RE

ALA

RM

WC

OF

SP

C1

SE

T @ 10P

SIG

HIG

H V

AC

UU

M

LOW

SA

MP

LE/C

ALIB.

GA

S PR

ESS

.

CH

ILLER

MA

LFUN

CTIO

NH

IGH

TEM

PER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

CA

LIBR

ATIO

N G

AS

PR

ESS

UR

E R

EG

ULA

TOR

SAM

PLE C

ON

DITIO

NIN

G U

BRAC

KET

SA

MP

LEFLO

WM

ETE

RS

AIT

VE

NT

4-20MA

4-20MA

AIT O

UTP

UT

VO

LTAG

E/C

UR

RE

NT

PLC

PR

ESS

UR

E S

WITC

HLO

SS

CA

LIB. G

AS

0-2.5 L/MIN

FI

FIFI

0-5 L/MIN

CH

ANN

ELS

#1

VS

1

PS

1S

ET @

5 psi

PS

2

LIQU

IDD

RAIN

1(P)2(A

)

FM1

FM2

FM3

FM5

SV

5S

V6

SV

7

SYS

CA

L

R1

P2

INLE

T3/8" TU

BE

S

SN

UB

BE

R

S

SN

UB

BE

R

SE

T @ 5psi

SE

T @ 10psi

SE

T @ 7hg

FOR

RE

FER

EN

CE

ON

LY

PI

4-20MA

0-2.5 L/MIN

BYP

AS

S

#2#3#5

P1

PI

AIT

AIT

BLE

ED

OU

T

4-20MA

FI

FM4

0-2.5 L/MIN

#4A

IT

OP

TION

AL

OP

TION

AL

CG

5C

G6

SV

8S

V9

NO

TES

:

1. ALL FITTIN

GS

1/4" TUB

E (U

NLES

S O

THE

RW

ISE

NO

TED

).

3000 SE

RIE

SP

&ID

P2133

08/12/2014

3000 Series

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

D B

Y

DR

AW

N B

YD

RA

WIN

G N

O.

DA

TE

3000-SC

U-IN

T

DA

TED

ES

CR

IPTION

DW

NA

PVD

SC

ALES

IZES

HEET

NTS

D3 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

LEG

EN

D

TUB

ING

BY O

THE

RS

2 WA

YN

OR

MA

LLY C

LOS

ED

BU

LKH

EA

DFITTIN

G



NO

TES

:

1. ALL FITTIN

GS

1/4" TUB

E (U

NLES

S O

THE

RW

ISE

NO

TED

).

3000 SE

RIE

SP

&ID

P2133

08/12/2014

3000 Series

RE

VR

EV

ISIO

NS

FOR

PA

RT N

O.

M. W

alserA

PV

D B

Y

DR

AW

N B

YD

RA

WIN

G N

O.

DA

TE

3000-SC

U-IN

T

DA

TED

ES

CR

IPTION

DW

NA

PVD

SC

ALES

IZES

HEET

NTS

D4 O

F 5


Y M

W

EC

O#

2089M

. Withrow

5200 Convair D

rive Carson C

ity, NV

89706 PH

(775)883-2500 FAX

(775)883-6388

PLC

OR

DA

TA LO

GG

ER

1) CA

LIBR

ATIO

N/S

AM

PLE

SE

LEC

T2) C

ALIB

RA

TION

GA

S S

ELE

CT

3) SY

STEM

/DIR

EC

T CA

LIBR

ATIO

N S

ELE

CT-S

YS

TEM B

IAS

CA

LCU

LATIO

N4) P

RO

BE

BLO

W B

AC

K5) P

RO

BE

LOW

TEM

PE

RA

TUR

E A

LAR

M6) C

HILLE

R M

ALFU

NC

TION

-HIG

H TE

MP

ER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

7) HIG

H IN

LET V

AC

UU

M - P

RO

BE

FILTER

INITIA

TE B

LOW

BA

CK

OR

MA

INTE

NA

NC

E8) S

AM

PLE

/CA

LIB. G

AS

PR

ES

S LO

W-A

LAR

M FO

R M

AN

TEN

AN

CE

CA

LIBR

ATIO

NG

ASE

S - 6 MA

XIMU

M

CA

LIB GAS

TO P

RO

BE

STA

CK

FLOW

CG

1

SV

4

FI

0-2.5 L/MIN

SA

MPLE

TOA

NALY

ZER

INS

TR A

IR @

<90 PSIG

-40°F. DE

WP

OIN

T

CA

LIB GA

S

SA

MP

LE

SV

2S

V3

SV

1

GA

S BLO

CK &

BLE

ED

3-WA

Y SO

LEN

OID

PR

ESS

UR

ES

AM

PLE

/CA

LIBP

I-2

VA

CC

UM

PU

MP

PI-1

SYS

TEM

CA

LIBR

ATIO

N2-W

AY S

OLE

NO

ID

CA

LIBRA

TION

SA

MP

LE/D

IREC

T3-W

AY S

OLE

NO

ID

0-10 L/MIN

FI

CG

2C

G3

CG

4

CA

LIBR

ATIO

NG

AS

SELE

CTIO

NB

Y PLC

CA

LIB/SA

MP

LES

ELE

CTIO

N BY

PLC

PR

OB

E B

LOW

BA

CK

& LO

W TE

MP

ER

ATU

RE

ALA

RM

WC

OF

SP

C1

SE

T @ 10P

SIG

HIG

H V

AC

UU

M

LOW

SA

MP

LE/C

ALIB.

GA

S PR

ESS

.

CH

ILLER

MA

LFUN

CTIO

NH

IGH

TEM

PER

ATU

RE

OR

WA

TER

CA

RR

Y-OV

ER

CA

LIBR

ATIO

N G

AS

PR

ESS

UR

E R

EG

ULA

TOR

SAM

PLE C

ON

DITIO

NIN

G U

BRAC

KET

SA

MP

LEFLO

WM

ETE

RS

AIT

VE

NT

4-20MA

4-20MA

AIT O

UTP

UT

VO

LTAG

E/C

UR

RE

NT

PLC

PR

ESS

UR

E S

WITC

HLO

SS

CA

LIB. G

AS

0-2.5 L/MIN

FI

FIFI

0-5 L/MIN

CH

ANN

ELS

#1

VS

1

PS

1S

ET @

5 psi

PS

2

LIQU

IDD

RAIN

1(A)2(A

)

FM1

FM2

FM3

FM5

SV

5S

V6

SV

7

SYS

CA

L

R1

P2

INLE

T3/8" TU

BE

S

SN

UB

BE

R

S

SN

UB

BE

R

SE

T @ 5psi

SE

T @ 10psi

SE

T @ 7hg

FOR

RE

FER

EN

CE

ON

LY

PI

4-20MA

0-2.5 L/MIN

BYP

AS

S

#2#3#5

P1

PI

AIT

AIT

BLE

ED

OU

T

4-20MA

FI

FM4

0-2.5 L/MIN

#4A

IT

OP

TION

AL

OP

TION

AL

CG

5C

G6

SV

8S

V9

Item Q

ty Description U

AI P

art No.

VS

1W

CO

FP

I-1S

PC

1P

1P

1P

S1,2

SV

1,3S

V2

SV

4-9P

I-2S

YS

CA

LFM

1-4FM

5C

HILLER

CH

ILLERR

1S

) (P

2P

2

Vacuum

Sw


Water C

arry Over M

oisture Sensor

Gauge - V

acuum 0-30"H

g Liquid Filled S.S

.S

ample P

ressure Controller

Pum

p - Sam

ple 115Vac S

ingle Head

Pum

p - Sam

ple 230Vac S

ingle Head

Pressure S

witch A



ER

Solenoid Valve - B

urkert 6011SE

R 85psig


ayG


Flowm

eter W/N


Flowm

eter W/N


Flowm

eter W/N

eedle Valve 0-5 l/m

Universal A

nalyzers Model 3080

Universal A

nalizers Model 3080

Regulator - P


Snubber - #6-32

Pum

p - Peristaltic D

rain 115Vac

Pum

p - Peristaltic D

rain 230Vac

3103-0017W

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(775)883-2500 FAX (775)883-6388



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Limited WarrantyI. Limited Warranty

1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). During the Initial Warranty, UAI offers a limited warranty against failure due to defects in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending the later of (a) the remaining term of the Initial Warranty of the product and (b) ninety (90) days from the date of such repair or replacement. After expiration of the Initial Warranty, UAI offers a limited warranty against failure due to defects in material and workmanship on each part of a product repaired or replaced by an authorized service person for a period ending ninety (90) days from the date of such repair or replacement. UAI further offers a limited warranty that the products and parts it sells will conform to UAI’s written specifications therefor. The foregoing limited warranties cover parts and labor only and UAI does not warrant and will not reimburse the buyer of its products (“Buyer”) for any costs relating to the access by service persons of UAI to the product at issue. The foregoing limited warranties cover only the repair or replacement of defective parts and such determination will be in the sole discretion of UAI. In its sole discretion, UAI may make repairs or replacements under these limited warranties with either new or refurbished parts. To the extent Buyer’s product cannot be remedied under these limited warranties through repair or replacement of parts, Buyer may return the product for a refund of the purchase price, less a reasonable reduction in such purchase price equal to the depreciation expense incurred by Buyer relating to such product. The limited warranties of this Section I.1. are further subject to those warranty exclusions set forth below in Section I.2.

2. Limited Warranty Exclusions. Excluding the warranties provided for in Section I.1., UAI provides all products to Buyer “as-is,” without any other warranty of any kind. UAI disclaims any and all express or implied warranties of merchantability, fitness for a particular purpose and non-infringement of the intellectual property of others. UAI makes no warranty, express or implied, as to the design, sale, installation or use of its products. UAI’s warranties will not be enlarged by, nor will any obligation or liability of UAI arise due to UAI providing technical advice, facilities or service in connection with any product. There is no warranty by UAI with respect to any product’s: (i) uninterrupted or error-free operation; (ii) actual performance, other than the product’s capability to meet UAI’s specifications therefor; (iii) removal or installation from a worksite or process; (iv) electronic components or associated accessories (including without limitation circuit boards and integrated circuits); (v) maintenance (including without limitation gasket and seal replacements, adjustments, minor repairs and other inspection requirements, preventative or otherwise); (vi) use under inappropriate conditions or not in accordance with operating instructions; or (vii) use in connection with the operation of a nuclear facility. There is no warranty for labor expenses associated with field repairs or the repair or replacement of defective parts in the engine or power unit of any product if such product has been in the possession of the owner or operator for greater than twelve (12) months. There is no warranty for products determined to be, in UAI’s sole discretion, damaged as a result of (a) misuse, neglect or accident; (b) improper application, installation, storage or use; (c) improper or inadequate maintenance or calibration; (d) operation outside of the published environmental specification; (e) improper site preparation or maintenance; (f) unauthorized repairs or replacements; (g) modifications negligently or otherwise improperly made or performed by persons other than UAI; (h) Buyer-supplied software or supplies; (i) use in conjunction with or interfacing with unapproved accessory equipment; (j) use of ABC-style or dry powder fire suppression agents; or (k) leaked sample materials. To the extent a UAI product is used in connection with the operation of a nuclear power facility, Buyer agrees to indemnify and hold UAI harmless from any and all actions, claims, suits, damages and expenses arising from such use. UAI provides no warranty on the oral representations made by its personnel while they are attempting to assist Buyer in the operation of a product. This Standard Limited Warranty does not apply to items consumed by the products during their ordinary use, including but not limited to fuses, batteries, paper, septa, fittings, screws, fuses, pyrolysis, dryer or scrubber tubes, sample boats, furnaces or UV lamps.

3. Non-UAI Products. UAI does not in any way warrant products it does not manufacture except to the extent the warranty of the manufacturer of the product at issue passes through or is otherwise assigned to UAI. If a manufacturer warranty is so assigned to UAI, UAI will only be bound to comply with the length of time associated with such warranty. All other terms of such warranty will be governed by this Standard Limited Warranty and UAI’s General Terms and Conditions incorporated herein by reference.


Limited Warranty

4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.

5. Exclusive Remedy. The foregoing limited warranty constitutes Buyer’s exclusive remedy with respect to products sold by UAI and UAI’s liability shall be exclusively limited to the written limited warranty specified herein. No employee, representative or agent of UAI is authorized to either expressly or impliedly modify, extend, alter or change any of the limited warranties expressed herein to Buyer.

6. Procedure and Costs. All limited warranty claims must be made in writing promptly following discovery of any defect. Buyer must hold defective products for inspection by UAI. If requested by UAI, Buyer must send the product to UAI for inspection. Any such returns by Buyer will be at Buyer’s expense and Buyer will remain liable for any loss of or damage to the product during such product’s transportation to UAI. No products will be sent to UAI for inspection unless UAI has authorized Buyer to do so.

7. Terms and Conditions. UAI’s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof.

II. Limitations on UAI Liability

1. In General. Buyer agrees UAI shall not be liable for any direct, indirect, incidental, punitive or consequential damages, including lost profits, lost savings or loss of use, whether Buyer’s claim is based in contract, tort, warranty, strict liability or otherwise, which Buyer may suffer for any reason, including reasons attributable to UAI. Buyer agrees these limitations on UAI’s liability are reasonable and reflected in the amounts charged by UAI for its products.

2. Force Majeure. This Standard Limited Warranty does not cover and UAI shall not be liable for either direct or consequential damage caused, either directly or indirectly, as a result of: (i) any act of God, including but not limited to natural disaster, such as floods, earthquakes, or tornadoes; (ii) damages resulting from or under the conditions of strikes or riots, war, damages or improper operation due to intermittent power line voltage, frequency, electrical spikes or surges, unusual shock or electrical damage; or (iii) accident, fire or water damage, neglect, corrosive atmosphere or causes other than ordinary use.

3. Limitation on Warranty Claims. Prior to any obligation of UAI to perform any limited warranty service as set forth herein, Buyer must have: (i) paid all invoices to UAI in full, whether or not they are specifically related to the product at issue; and (ii) notified UAI of the limited warranty claim within sixty (60) days from the date Buyer knew or had reason to know of the defect


5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com

Documents

Instruction Manual - Universal Analyzers...man.scpscu.revd.03022015 page 4 of 43 page 5 of 43 definition of symbols warning - explosion hazard - do not disconnect equipment unless